CN111411015A - Production method of functional walnut oil rich in biological organic selenium - Google Patents
Production method of functional walnut oil rich in biological organic selenium Download PDFInfo
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- CN111411015A CN111411015A CN201911218612.7A CN201911218612A CN111411015A CN 111411015 A CN111411015 A CN 111411015A CN 201911218612 A CN201911218612 A CN 201911218612A CN 111411015 A CN111411015 A CN 111411015A
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- walnut
- walnut oil
- organic selenium
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D9/00—Other edible oils or fats, e.g. shortenings, cooking oils
- A23D9/007—Other edible oils or fats, e.g. shortenings, cooking oils characterised by ingredients other than fatty acid triglycerides
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D9/00—Other edible oils or fats, e.g. shortenings, cooking oils
- A23D9/02—Other edible oils or fats, e.g. shortenings, cooking oils characterised by the production or working-up
- A23D9/04—Working-up
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/005—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating using irradiation or electric treatment
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/015—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation
- A23L3/0155—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation using sub- or super-atmospheric pressures, or pressure variations transmitted by a liquid or gas
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- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/26—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating
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- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
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Abstract
The invention belongs to the technical field of fat or fatty oil refining, and discloses a method for producing walnut oil rich in organic selenium, which comprises the steps of selecting moldless walnuts, removing shells by using a shell removing machine, conveying the obtained walnut kernels with the shells to a walnut kernel skin removing machine to remove walnut kernel skins, and producing qualified high-quality refined walnut oil by using high-tech physical walnut oil squeezing equipment and high-tech physical refining oil equipment; under the aseptic condition, adding the bio-organic selenium or the bio-nano selenium into the refined oil in a constant-temperature heating stirrer at the temperature of 55-75 ℃ and uniformly stirring; bottling by a filling machine, filling nitrogen and sealing to form the functional walnut oil rich in the biological organic selenium. The invention obtains qualified high-quality refined walnut oil, greatly improves the taste and quality of the walnut oil, greatly reduces the impurity content of the walnut oil, and simultaneously adds bio-organic selenium or bio-nano selenium to form a new walnut oil commodity rich in organic selenium and beneficial to human health, which has market demand and improves the quality and added value of the walnut oil.
Description
Technical Field
The invention belongs to the technical field of fat or fatty oil refining, and particularly relates to a production method of a functional walnut oil rich in biological organic selenium.
Background
Currently, the current state of the art commonly used in the industry is such that: walnut, almond, cashew nut and hazelnut are listed as four dry fruits in the world. China is the origin of walnuts, almost all over the southeast, the northwest and the east of China, the cultivation area is the first of the world, and walnut oil linoleic acid, linolenic acid, nervonic acid, gadoleic acid, DHA, EPA, trace functional fatty acid, and trace functional components such as squalene shark, melatonin, flavone, nonadecanol, carotene and the like. The walnut kernel is rich in nutrition, and analysis shows that the kernel contains 60-70% of fat, is known as 'oil depot on tree', 15-20% of protein, 10-15% of carbohydrate, vitamin A, B, E, K, carotene, riboflavin, thiamine, and various elements such as calcium, phosphorus, iron, copper, cobalt, selenium and iodine, and belongs to all woody oil. The fatty acid composition of the walnut oil is mainly linoleic acid 5413%, oleic acid 2013% and linolenic acid 1618%, wherein the linoleic acid and linolenic acid are essential fatty acids for human body, and the walnut oil has the effects of reducing blood fat, preventing coronary heart disease and atherosclerosis, improving learning memory and omentum reflex capacity, preventing senile dementia and cancer and the like. In addition, linoleic acid has the function of smoothing and smoothing the skin and is called as skin beautifying acid. Therefore, the strong-flavor refined walnut oil and the VA and VE multi-dimensional fortified walnut oil are developed by utilizing abundant walnut resources, a high-grade health edible oil is provided, the walnut industrialization process can be promoted, the regional economic development and farmer income increase are driven, and the method is an industrialization project with profound significance. Is high-grade edible cooking oil which is ideal in daily life of people, but no safe production technology of selenium-rich health walnut oil commodity is reported at present.
The walnut oil is vegetable oil which is prepared by squeezing walnut kernels serving as a raw material. Belongs to edible oil. The walnut oil is a high-grade edible oil, the oil content of the walnut kernel is up to 65-70%, and 25-30 kg of oil can be extracted from every 100kg of walnut kernels with shells. The grease content of the walnut reaches 65-70 percent, and the walnut oil belongs to all woody oil and is reputed as oil depots on trees. The essence of the walnut is extracted by a modern process, and the walnut oil is a new generation product of the walnut. The walnut oil is natural fruit oil juice which is prepared by selecting high-quality walnuts as raw materials and adopting an internationally advanced process. In the international market, the walnut oil is known as the oriental olive oil and is like the olive oil, so that the walnut oil is highly favored by consumers. The walnut oil is a high-grade health edible oil for children in development period, female in gestation period and postpartum recovery, and has the advantages of fresh and pure taste, rich nutrition, light mouthfeel, and similar fatty acid state to breast milk, and is easy to digest and absorb. According to analysis, the fat content of each 100 g of walnut kernels is 63-76 g. The main components of the fat are linoleic acid glyceride, linolenic acid and oleic acid glyceride, which are all fatty acids necessary for human body. The walnut oil is prepared by extracting walnut kernel oil, refining and purifying, has yellow or brown yellow color, and is an ideal high-grade edible cooking oil in daily life.
The walnut oil comprises the following nutritional ingredients: omega (omega) -3 fatty acids; omega-6 fatty acids (linoleic acid); folic acid; natural vitamin E; selenium element; a vitamin; squalene, has effects of promoting blood circulation, activating body function cell, diminishing inflammation, sterilizing, repairing cell, flavonoids, and polyphenol compounds. The walnut oil has effects of strengthening body constitution, moistening skin, caring hair, nourishing brain, preventing cardiovascular and cerebrovascular diseases, improving endocrine system function, and supplementing calcium to skeleton system. The walnut oil has effects of nourishing brain, improving intelligence, improving memory, and promoting development of brain and nervous system in children health; promoting retinal development; promoting calcium absorption to help bone development; protecting intestine and stomach, loosening bowel to relieve constipation, and moistening lung; promoting hair growth; preventing and relieving skin eczema; promoting growth and development, and balancing metabolism. Therefore, the walnut oil has the functions of enhancing immunity and delaying aging; regulating cholesterol in human body; nourishing brain and promoting retinal development; loosening bowel to relieve constipation and improving sleep; promoting bone, tooth and hair growth; has effects in invigorating kidney, protecting liver, and protecting prostate.
However, the method for preparing walnut oil in the prior art comprises the following steps: fresh walnut kernels are peeled, dried and roasted, spirally squeezed, crude walnut oil and activated clay are filtered, hydrated and degummed, deacidified, dried, decolorized, vacuum deodorized, a compound antioxidant and a nutrition enhancer are added, and the mixture is cooled, filled and finished to obtain the refined walnut oil. But also brings away a certain amount of walnut oil, which causes product loss; adding water into the oil for degumming, and removing part of nervonic acid, gadoleic acid, DHA, EPA, trace functional fatty acid, and trace effective components such as squalene shark, melatonin, flavone, nonadecanol, carotene, etc. in oleum Juglandis to reduce the effect of oleum Juglandis; the rancidity oil in the walnut oil is removed, and sodium hydroxide is added, so that linoleic acid and linolenic acid contained in the walnut oil are generated to form sodium linoleate and sodium linolenate, and the inherent health care of the linoleic acid and the linolenic acid is damaged. In addition, the edible oil produced by the naturally planted oil crops hardly contains selenium, and the traditional walnut oil does not produce organic selenium-rich functional walnut oil by using safe biological organic selenium and biological nano-selenium.
The walnut oil preparation process has four types, wherein the first type adopts the traditional mechanical squeezing process; the second kind is to adopt a pre-squeezing-leaching process; the third type is an aqueous extraction process; the fourth type is supercritical CO2And (4) an extraction process. In addition, there is a microwave extraction process for walnut oil. Meanwhile, the walnut belongs to a small amount of special oil, and a proper preparation method must be selected according to the characteristics of the walnut, so that the natural quality of the walnut oil is ensured, and the denaturation of walnut protein is avoided. The former two are common production processes in production, can meet the requirements, have simple operation process and high efficiency, and are suitable for industrial production, but the first kind is difficult to produce high-quality walnut oil with high color, aroma and taste scores, and has no processes and equipment for removing aspergillus flavus and aspergillus ochraceus, and the equipment is backward and has high labor intensity; the second type has the disadvantages of the first type, and is unsafe because No. 6 oil is used to leach the residual oil in the dead cake, so that toxic chemical reagents are left in the walnut oil. The third kind of aqueous extraction process is the production process of refined walnut oil, but the water is added into the walnut oil to hydrate and degum, so that nervonic acid, gadoleic acid, DHA, EPA, trace functional fatty acid, squalene, melatonin, flavone, nonadecanol, carotene and other trace functional components in the walnut oil are partially taken away, and the efficacy of the walnut oil is reduced; the rancidity oil in the walnut oil is removed, and the rancidity oil is saponified by adding sodium hydroxide to pollute the environment, so that linoleic acid and linolenic acid contained in the walnut oil can be generated into sodium linoleate and sodium linolenate, and the inherent health care of the linoleic acid and the linolenic acid is damaged; the clay is required to filter particulate impurities, and is required to be replaced frequently, so that the labor intensity is high; but also brings away a certain amount of walnut oil, which causes product loss; the production time is long, and the process is laggard; supercritical of the fourth kindCO2The extraction process has extremely high power consumption and high production cost, and a third type of aqueous extraction process is also adopted for producing the refined walnut oil; the process for extracting walnut oil by a microwave method is not mature temporarily.
In summary, the problems of the prior art are as follows:
(1) the method for preparing the walnut oil in the prior art comprises the following steps: fresh walnut kernels are peeled, dried and roasted, spirally squeezed, crude walnut oil and activated clay are filtered, hydrated and degummed, deacidified, dried, decolorized, vacuum deodorized, a compound antioxidant and a nutrition enhancer are added, and the mixture is mixed, cooled, filled and finished to obtain the refined walnut oil, wherein the production process of the walnut oil needs clay to filter particle impurities, needs to change clay frequently, and has high labor intensity; but also brings away a certain amount of walnut oil, which causes product loss; adding water into the oil for degumming, and taking away part of nervonic acid, gadoleic acid, DHA, EPA, trace functional fatty acid, squalene, melatonin, flavone, nonadecanol, carotene, etc. to reduce the effect of oleum Juglandis; the rancidity oil in the walnut oil is removed, and sodium hydroxide is added, so that linoleic acid and linolenic acid contained in the walnut oil are generated to form sodium linoleate and sodium linolenate, and the inherent health care of the linoleic acid and the linolenic acid is damaged.
(2) The edible oil produced by the naturally planted oil crops hardly contains selenium, and the traditional walnut oil does not produce organic selenium-rich functional walnut oil by using safe biological organic selenium and biological nano-selenium.
The difficulty of solving the technical problems is as follows:
1. the physical impurity removal technology is used for replacing the traditional chemical impurity removal technology to remove water, rancid grease, pectin, odor and peculiar smell substances in the walnut oil. The method creatively selects the oil filtering technical principle to realize the removal of water, rancid grease, pectin, odor and peculiar smell substances in the walnut oil by a physical impurity removal technology instead of the traditional chemical impurity removal technology by utilizing equipment produced by technical materials such as vacuum flash evaporation for filtering water, demulsification, degasification and deacidification values, a filter element for intercepting impurity particles, adsorbent decoloration and the like. Not only produces a product better than walnut oil refined by the traditional chemical method, but also overcomes the defects of walnut oil refined by the traditional chemical method. The production efficiency is greatly improved, the production cost is reduced, the environmental pollution is effectively prevented, and the equipment comprises the application of new material science, new equipment manufacturing technology and new technology to new equipment.
2. At present, the edible oil for naturally planted plants and the edible oil for cultured animals do not contain selenium because fat molecules do not have a group bond combined with selenium. And macromolecular safe biological organic selenium and large-particle-size biological nano selenium are not easy to be uniformly dissolved in the edible oil, the biological selenium edible oil can be produced only by blending the biological organic selenium dissolved in the oil by using extracted purified water and the biological nano selenium dissolved in the oil by using purified water, the biological organic selenium dissolved in the oil and the small-particle-size biological nano selenium dissolved in the oil are produced by producing the non-toxic safe biological organic selenium and the non-toxic safe biological nano selenium dissolved in the walnut oil according to the dosage of the organic selenium-rich walnut oil, and the technology is a leading high-tech technology at home and abroad.
The significance of solving the technical problems is as follows:
the invention overcomes the defect of low quality of walnut oil produced by impurity removal by the traditional chemical method, provides production process flow parameters of organic selenium-rich healthy walnut oil products with high production technology, high automation degree, advanced equipment, minimized edible oil pollution and better palatability, forms a matched equipment production line, and produces a qualified safe new biological organic selenium-rich healthy walnut oil product with outstanding walnut oil fragrance. Firstly creates a new product of the functional walnut oil rich in the biological organic selenium.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a production method of functional walnut oil rich in biological organic selenium.
The invention is realized in such a way, and provides a production method of functional walnut oil rich in biological organic selenium. The production method of the functional walnut oil rich in the biological organic selenium specifically comprises the following steps:
the method comprises the following steps: selecting a mildew-free walnut, removing shells of the walnut by using a shell removing machine, conveying the obtained walnut kernel with the shells to the shell removing machine to remove walnut kernel shells, conveying the walnut kernel without the walnut kernel shells to a self-control constant-temperature oil press to perform cold rolling or constant-temperature hot rolling at 75-95 ℃ and filtering oil; the qualified walnut oil without quality deterioration obtained by the automatic control constant temperature oil press is conveyed to the automatic control constant temperature multifunctional vacuum centrifugal impurity removal oil filter provided with the international advanced filtering element automatic control constant temperature multifunctional vacuum centrifugal impurity removal oil filter, water, rancid grease, pectin, odor and peculiar smell substances in the walnut oil are removed through volatilization, adsorption and filtering functional equipment of a machine by a physical method, impurity separation is thorough, a high temperature process is avoided, fragrant and heat-sensitive components are not damaged, regeneration and cleaning are convenient and quick, regeneration cost is low, the process is stable, operation is simple, continuous production is realized, effective components are fully reserved, materials are lossless, the process flow is simple, the production period is shortened, labor intensity and production cost are effectively reduced by 15-40%, production efficiency is improved, sanitary standard production is realized, and the requirements of Qs are met. The product has high light transmission, does not turn turbid after being placed for a long time, has pure flavor, and obtains qualified high-quality refined walnut oil.
And then removing water in the edible oil in an aseptic constant-temperature vacuum rotary dryer to obtain qualified high-quality refined walnut oil.
Step two: under the aseptic condition, refined oil is heated in a stirrer at the constant temperature of 55-75 ℃, 0.2-0.5 mg/kg of biological organic selenium or 0.2-0.5 mg/kg of biological nano selenium, 20-900 mg/kg of vitamin E and 150-300 mg/kg of ferulic acid ester are added into walnut oil according to the standard of edible oil rich in organic selenium, and the refined oil is heated at the temperature of 60-80 ℃ and is stirred uniformly by the stirrer; organic selenium or biological nano selenium of 0.2 to 0.5mg/kg and 20mg/kg to 900mg/kg, vitamin E and ferulic acid ester of 150mg/kg to 300mg/kg are added, and the mixture is heated to 60 to 80 ℃ and stirred evenly by a stirrer;
step three: bottling by a filling machine, filling nitrogen gas, sealing the cover, and then sterilizing by a normal-temperature high-pressure sterilizer with the temperature of 10-40 ℃ and the pressure of 400-700 MPa or sterilizing by irradiation of 1.2-3 KGy.
Further, in the step one, walnut kernels are peeled, and the preparation method specifically comprises the following steps:
(1) freezing picked fresh walnut in a refrigerator, and removing bad fruits;
(2) removing epicarp by walnut peeling machine;
(3) removing shells and endocarps by using a walnut sheller;
(4) and (4) removing the walnut kernel skin by using a walnut kernel peeling machine.
Further, in the step one, refined walnut oil is prepared, and the specific steps are as follows:
(1) taking peeled walnut kernels, adopting an automatic oil press with automatic temperature control and automatic oil filtration, and carrying out oil pressing and oil filtration at a bacteriostatic temperature, wherein the constant temperature is controlled at 75-95 ℃;
(2) the squeezed oil is deodorized and deodorized by removing rancid grease and pectin with an advanced multifunctional vacuum oil filter, and is put in an aseptic constant-temperature vacuum rotary dryer to remove water therein, so as to produce refined walnut oil.
In the second step, the vitamin E is natural vitamin E extracted from soybean natural products and the like.
Further, in the second step, under the aseptic condition, adding 0.2 mg/kg-0.5 mg/kg of walnut oil-soluble bio-organic selenium produced by fermentation of SE201412 bacillus subtilis or 0.2 mg/kg-0.5 mg/kg of pure water bio-nano selenium dissolved in walnut oil and having a molecular particle size of 50-300 nanometers, 20 mg/kg-900 mg/kg of vitamin E and 150 mg/kg-300 mg/kg of ferulic acid ester, heating to 60-80 ℃, and uniformly stirring by using a stirrer.
Further, in the third step, the walnut oil which is bottled and sealed by filling nitrogen is sterilized by a self-control normal-temperature high-pressure sterilizer with the pressure of 400MPa to 700MPa, or Co is arranged60The medium dose is irradiated and sterilized for 24 to 72 hours at the dose of 1.2 to 3 kGy.
The invention also aims to provide the functional walnut oil rich in the biological organic selenium by applying the production method of the functional walnut oil rich in the biological organic selenium.
In summary, the advantages and positive effects of the invention are:
1. the invention provides a production process flow of a safe selenium-rich health-function walnut oil product and a matched equipment production line, and the qualified safe selenium-rich health-function walnut oil product is produced.
(1) The invention adopts a physical method, adopts automatic oil pressing equipment and an advanced multifunctional vacuum oil filter to produce a refined walnut oil production line, replaces the traditional production line for producing refined oil by adding sodium hydroxide in oil to remove rancid grease and adding water to hydrate and degum by a chemical method, overcomes the defects that the quality of the oil is damaged by using chemical reagents in the traditional production method, ensures the quality of the oil, reduces the labor intensity, shortens the production time and reduces the production cost.
(2) The invention refrigerates fresh green-skin walnuts by adopting a peeling and husking refrigeration house of a special walnut peeling and husking machine, peels the green-skin walnuts by using the special walnut peeling and husking refrigeration house, extracts and filters oil at a bacteriostatic temperature by using an advanced automatic oil press with automatic temperature control and automatic oil filtering at a constant temperature, has high oil yield and high production speed, does not degrade the components of the walnut oil in the production process, ensures the quality of refined oil, replaces the traditional backward screw press which can not control the temperature to extract oil, and influences the quality of the oil because a part of the oil is denatured due to high-temperature degradation in the equipment temperature-uncontrollable oil extraction process.
2. Firstly creates a new commodity of the functional walnut oil rich in the biological organic selenium.
According to the invention, safe organic selenium and nano selenium produced by fermenting probiotics SE2011412 bacillus subtilis are added into walnut oil or organic selenium and nano selenium rich produced by using SE201412 probiotics from the initial fruit growing and fruiting stage technology of walnut planting to the fruit expanding stage are hung in a hanging bottle by multiplying the total weight of whole fresh roots, fresh trunks, fresh branches and fresh leaves and fresh fruits by a coefficient of 0.6mg/kg and adding cold plain boiled water by 1kg, dripping is carried out on the phloem of the trunk for 1-3 times, spraying is carried out on the leaf surfaces for 1-3 times, and the squeezed walnut oil containing 0.2-0.5 mg/kg of biological organic selenium is obtained, so that the walnut oil becomes a new product of natural selenium-rich walnut oil with functions and health care walnut oil is created for the market.
3. The quality of the walnut oil product reaches or exceeds GB/T22327-2008, and the total selenium and the total organic selenium reach the local standard DBS 42/002-2014 for food safety in Hubei province and are superior to GB 28050-2011.
The nutrient content is as follows: the unsaturated fatty acid content is more than or equal to 93 percent, the linoleic acid omega-6 is more than or equal to 56 percent, the linolenic acid omega-3 is more than or equal to 14 percent, the selenium-enriched walnut cake is rich in natural VA, VD and other nutrient substances, the total selenium accounts for 0.2 mg/kg-0.5 mg/kg, the total organic selenium accounts for more than 90 percent of the total selenium, the acidity is less than or equal to 0.5, the taste is light with the aroma of walnut, no peculiar smell is generated, the taste is pure and original, and the selenium-enriched walnut cake is particularly suitable for children, delicate intestines and stomach, and mental workers and the old people.
The method overcomes the defects that the walnut oil is high in cost and difficult to improve the oil quality in the traditional chemical method for refining the walnut oil, and then removes water in the edible oil in an aseptic constant-temperature vacuum rotary dryer to obtain the refined walnut oil; under the aseptic condition, adding pure water bioorganic selenium and pure water bionano selenium which are safe to dissolve oil, vitamin E and ferulic acid ester, heating to 60-80 ℃, and uniformly stirring by using a stirrer; bottling with a filling machine, sealing with nitrogen gas, and sterilizing with a room temperature and high pressure sterilizer or sterilizing with radiation. The invention overcomes the defect of low quality of walnut oil produced by impurity removal by the traditional chemical method, provides production process flow parameters of the walnut oil product with the health function of rich biological organic selenium and a matched equipment production line, has high production technology content, high automation degree, advanced equipment, furthest reduces edible oil pollution and has better palatability, and produces a qualified and safe new product of the walnut oil with the health function of rich biological organic selenium and outstanding aroma. Firstly creates a product of the healthy functional walnut oil rich in the biological organic selenium.
According to the invention, a mildew-free walnut shell removing machine is used for removing shells, and then a walnut kernel skin removing machine is used for removing walnut kernel oil press of walnut kernel skins, and an international advanced filtering element is matched with a self-control constant-temperature multifunctional vacuum centrifugal impurity removal oil filter, and water in edible oil is removed in an aseptic constant-temperature vacuum rotary dryer, so that qualified high-quality refined walnut oil is obtained, the taste and quality of the walnut oil are remarkably improved, the impurity content of the walnut oil is greatly reduced, and the difficulties of color removal, impurity removal, peculiar smell removal, odor removal and bitter taste removal are reduced. Also improves the quality and value of the cake and further develops the application field. Under the aseptic condition, refined oil is heated in a constant temperature heating stirrer at 55-75 ℃, 0.2-0.5 mg/kg of biological organic selenium or 0.2-0.5 mg/kg of biological nano selenium, 20-900 mg/kg of vitamin E and 150-300 mg/kg of ferulic acid ester are added into walnut oil according to the standard of organic selenium-rich edible oil, and the mixture is heated at 60-80 ℃ and stirred uniformly by the stirrer; or in the initial stage of walnut planting and fruit hanging technology to the fruit expansion period, organic selenium and nano-selenium rich produced by using SE201412 probiotics are hung in a hanging bottle according to the total weight of the whole plant of fresh roots, fresh trunks, fresh branches and fresh leaves and fresh fruits multiplied by the coefficient of 0.6mg/kg for 1kg of cold plain boiled water, the phloem of the trunks is dripped for 1-3 times, the leaves are sprayed for 1-3 times, and the squeezed walnut oil containing 0.2-0.5 mg/kg of biological organic selenium is obtained. The walnut oil belongs to functional food, can be used for health care and health preservation, increases the activity of edible oil, has the characteristics of high diffusivity, high dissolving power and high oxygen solubility, has stronger permeability, is easier to absorb, changes the taste of the food, and has better palatability; activating selenium-essential trace elements, enhancing absorption function of vitamins, cellulose, protein, amino acids, etc., and increasing and optimizing nutrition of food. Selecting a mildew-free walnut, removing shells by using a shell removing machine, removing walnut kernel skins by using a walnut kernel skin removing machine, and conveying the walnut kernels without the walnut kernel skins to an automatic oil press for cold rolling or hot rolling at constant temperature of 75-95 ℃.
Filtering oil: the method uses an oil filter which uses an adjustable constant-temperature multifunctional vacuum centrifuge and is provided with an international advanced filter element, removes water, rancid grease, pectin, odor and peculiar smell substances in the walnut oil by volatilization, adsorption and filtration functional equipment of the machine by a physical method, has thorough impurity separation, no high-temperature process, no damage to aroma and heat-sensitive components, convenient and quick regeneration and cleaning, low regeneration cost, stable process, simple operation, continuous production, full retention of effective components, no material loss, simple process flow, shortened production period, effective reduction of labor intensity and production cost by 15-40%, improvement of production efficiency, sanitary standard manufacture and accordance with the requirements of Qs. The product has high light transmission, does not turn turbid after being placed for a long time and has pure flavor.
And then removing water in the edible oil from the filtered oil in an aseptic constant-temperature vacuum rotary dryer to obtain qualified high-quality refined walnut oil.
Under the aseptic condition, refined oil is heated in a stirrer at the constant temperature of 55-75 ℃, 0.2-0.5 mg/kg of biological organic selenium or 0.2-0.5 mg/kg of biological nano selenium, 20-900 mg/kg of vitamin E and 150-300 mg/kg of ferulic acid ester are added into walnut oil according to the standard of edible oil rich in organic selenium, and the mixture is heated to 60-80 ℃ and stirred uniformly by the stirrer.
Or the organic selenium and nano selenium rich produced by using SE201412 probiotics from the initial technology of walnut planting and fruit hanging to the fruit expanding period are dripped for 1 to 3 times according to the total weight of the whole plant, fresh roots, fresh trunks, fresh branches and leaves and fresh fruits multiplied by the coefficient of 0.6mg/kg of cold plain boiled water 1kg of hanging bottle trunk phloem, the leaves are sprayed for 1 to 3 times, the walnut oil containing 0.2mg/kg to 0.5mg/kg of biological organic selenium is squeezed out, the walnut oil is bottled and sealed by a filling machine filled with nitrogen, and then the walnut oil is sterilized by a normal-temperature high-pressure sterilizer with the temperature of 10 to 40 ℃ and the pressure of 400MPa to 700MPa or a Co high-temperature high-pressure sterilizer601.2 KGy-3 KGy is irradiated and sterilized for 24 h-72 h, and then the commodity is obtained after boxing.
Drawings
FIG. 1 is a flow chart of a method for producing selenium-rich functional walnut oil according to an embodiment of the present invention.
Detailed Description
As shown in fig. 1, the method for producing the functional walnut oil rich in bio-organic selenium provided by the embodiment of the invention comprises the following steps:
s101: selecting a mildew-free walnut, removing shells of the walnut by using a shell removing machine, conveying the obtained walnut kernel with the shells to the shell removing machine to remove walnut kernel shells, conveying the walnut kernel without the walnut kernel shells to a self-control constant-temperature oil press to perform cold rolling or constant-temperature hot rolling at 75-95 ℃ and filtering oil; conveying qualified walnut oil without quality deterioration obtained by a self-control constant-temperature oil press into a self-control constant-temperature multifunctional vacuum centrifugal impurity-removing oil filter, and removing water, rancid grease, pectin, odor and peculiar smell substances in the walnut oil by a physical method through equipment with volatilization, adsorption and filtration functions of the machine; dehydrating the edible oil in an aseptic constant-temperature vacuum rotary dryer to obtain qualified high-quality refined walnut oil;
s102: under the aseptic condition, refined oil is heated in a stirrer at the constant temperature of 55-75 ℃, 0.2-0.5 mg/kg of biological organic selenium or 0.2-0.5 mg/kg of biological nano selenium, 20-900 mg/kg of vitamin E and 150-300 mg/kg of ferulic acid ester are added into walnut oil according to the standard of edible oil rich in organic selenium, and the refined oil is heated at the temperature of 60-80 ℃ and is stirred uniformly by the stirrer;
s103: bottling by a filling machine, filling nitrogen gas, sealing the cover, and finally sterilizing by a normal-temperature high-pressure sterilizer with the temperature of 10-40 ℃ and the pressure of 400-700 MPa or sterilizing by irradiation with 1.2-3 kGy for 24-72 h.
The technical solution of the present invention is further described with reference to the following specific examples.
Example 1:
the production method of the functional walnut oil rich in biological organic selenium provided by the embodiment of the invention comprises the following steps:
(1) selecting non-mildewed walnuts containing 0.6mg/kg of biological organic selenium and removing the shells by a shell removing machine.
(2) And conveying the obtained walnut kernels with the peels to a walnut kernel peeling machine to remove the walnut kernels.
(3) And (3) conveying the walnut kernels without walnut kernel skins to a self-control constant-temperature oil press for constant-temperature 75 ℃ hot rolling and oil filtering.
(4) The qualified walnut oil without quality deterioration obtained by the automatic control constant temperature oil press is conveyed to an automatic control constant temperature 55 ℃ multifunctional vacuum centrifugal impurity removal oil filter, water, rancid grease, pectin, odor and peculiar smell substances in the walnut oil are removed by a physical method through functional equipment such as volatilization, adsorption, filtration and the like of a machine, and then the water in the edible oil is removed in a sterile constant temperature 75 ℃ vacuum rotary dryer to obtain the qualified high-quality refined walnut oil containing the biological organic selenium of 0.21 mg/kg.
(5) Under aseptic conditions, heating refined oil at 55 deg.C in a stirrer, adding vitamin E900 mg/kg and ferulic acid ester 250mg/kg into oleum Juglandis, heating to 65 deg.C, and stirring;
(6) bottling with a filling machine, sealing with nitrogen gas, sterilizing with a room temperature and high pressure sterilizer at 30 deg.C and 700MPa or sterilizing with 2.5kGy radiation, and packaging.
Example 2:
the production method of the functional walnut oil rich in biological organic selenium provided by the embodiment of the invention comprises the following steps:
(1) selecting the walnut without mildew and removing the shell by a shell removing machine.
(2) And conveying the obtained walnut kernels with the peels to a walnut kernel peel removing machine to remove the walnut kernels.
(3) And (3) conveying the walnut kernels without walnut kernel skins to a self-control constant-temperature oil press for constant-temperature 85 ℃ hot rolling and oil filtering.
(4) The qualified walnut oil without quality deterioration obtained by the automatic control constant temperature oil press is conveyed to an automatic control constant temperature 65 ℃ multifunctional vacuum centrifugal impurity removal oil filter, water, rancid grease, pectin, odor and peculiar smell substances in the walnut oil are removed by a physical method through functional equipment such as volatilization, adsorption and filtration of a machine, and then the water in the edible oil is removed in a sterile constant temperature 65 ℃ vacuum rotary dryer, so that qualified high-quality refined walnut oil is obtained.
(5) Under the aseptic condition, refined oil is heated in a stirrer at the constant temperature of 60 ℃, 0.4mg/kg of bio-organic selenium, vitamin E500mg/kg and ferulic acid ester 200mg/kg which are produced by fermenting SE201412 bacillus subtilis and dissolved in walnut oil are added into the walnut oil according to the standard of edible oil rich in organic selenium, and the refined oil is stirred uniformly by the stirrer at the constant temperature of 60 ℃;
(6) bottling with a filling machine, sealing with nitrogen gas, sterilizing with a room temperature and high pressure sterilizer at 20 deg.C and 600MPa or irradiating with 1.2KGy, and packaging.
Example 3:
the production method of the functional walnut oil rich in biological organic selenium provided by the embodiment of the invention comprises the following steps:
(1) selecting the walnut without mildew and removing the shell by a shell removing machine.
(2) And conveying the obtained walnut kernels with the peels to a walnut kernel peel removing machine to remove the walnut kernels.
(3) And (3) conveying the walnut kernels without walnut kernel skins to a self-control constant-temperature oil press for constant-temperature 95 ℃ hot rolling and oil filtering.
(4) The qualified walnut oil without quality deterioration obtained by the automatic control constant temperature oil press is conveyed to an automatic control constant temperature 75 ℃ multifunctional vacuum centrifugal impurity removal oil filter, water, rancid grease, pectin, odor and peculiar smell substances in the walnut oil are removed by a physical method through functional equipment such as volatilization, adsorption and filtration of a machine, and then the water in the edible oil is removed in a vacuum rotary dryer with the aseptic constant temperature of 55 ℃ to obtain qualified high-quality refined walnut oil.
(5) Under the aseptic condition, heating refined oil at a constant temperature of 65 ℃ in a stirrer, adding 0.5mg/kg of purified water biological nano-selenium with a molecular particle size of 150 nm, vitamin E300 mg/kg and ferulic acid ester 150mg/kg which are produced by fermenting SE201412 bacillus subtilis according to the standard of edible oil rich in organic selenium, adding into walnut oil, heating to 70 ℃, and uniformly stirring by using the stirrer;
(6) bottling with a filling machine, sealing with nitrogen gas, sterilizing with a room temperature and high pressure sterilizer at 25 deg.C and 500MPa or sterilizing with 2KGy irradiation, and packaging.
The invention relates to a production line of technical equipment, which comprises a shell machine, a walnut kernel and skin removing machine, an automatic control constant temperature oil press, an automatic control constant temperature multifunctional vacuum centrifugal impurity removing oil filter, an oil filling and packaging machine, a nitrogen capping machine, and Co60The physical refined walnut oil production line and the technological parameters formed by an irradiation machine or an automatic control normal temperature and high pressure sterilizer replace the traditional chemical refined walnut oil production line, the production technology is more advanced, the automation degree is high, the production efficiency is higher, the product quality is better and stable, the defects that the traditional water aqua method extraction technology for refining the walnut oil is added with water to be hydrated and degummed in the oil are overcome, a part of nervonic acid, gadoleic acid, DHA and EPA, trace functional fatty acid, squalene, melatonin, flavone, nonadecanol, carotene and other trace effective components in the walnut oil are taken away, and the effect of the walnut oil is reduced; the rancidity oil in the walnut oil is removed, the saponification reaction of the rancidity oil and the sodium hydroxide is performed to pollute the environment, the linoleic acid and the linolenic acid contained in the walnut oil are generated into sodium linoleate and sodium linolenate, and the inherent health care performance of the linoleic acid and the linolenic acid is damaged. The defects that the clay is required to filter particulate impurities, the clay needs to be replaced frequently, and the labor intensity is high are overcome; but also brings away a certain amount of walnut oil, causes a certain product loss, and overcomes the defects of long production time, lagged process and the like; the defects that the traditional mechanical squeezing process is high in labor intensity, a constant temperature control device is not needed, the product generates denatured substances, aspergillus flavus and aspergillus ochraceus cannot be thoroughly removed, and the quality of walnut oil is difficult to improve are overcome; overcomes the defects of unsafe product caused by using No. 6 oil to leach residual oil in the cake and residual toxic chemical reagent in walnut oil in the traditional pre-squeezing-leaching processThe disadvantages are that; overcomes the supercritical CO2The extraction process has the advantages of high power consumption, high production cost and small production capacity, and the refining process is also a traditional aqueous method process and still has the defects of the traditional aqueous method process; overcomes the defects of small production capacity, low oil extraction rate, increased radiation protection devices in industrial production and potential safety hazard of the process for extracting the walnut oil by a microwave method.
The product entrusts the national selenium-rich product quality supervision and inspection center (Hubei), and an inspection report XJ20180801016 is according to GB28050-2011, GB5009.93-2017 and DBS 42/002-; and (4) checking items: total selenium and organic selenium; the inspection conclusion shows that the product content meets the requirement of GB28050-2011 standard on selenium enrichment; and (4) checking items: total selenium (in Se), test result 27.5 mu g/1000 g; organic selenium (calculated by Se), and the detection result is 16.3 mu g/1000 g; the organic selenium accounts for 59 percent of the total selenium.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. A production method of functional walnut oil rich in biological organic selenium is characterized in that the production method of the functional walnut oil rich in biological organic selenium selects non-mildewed walnuts to remove shells by a shell removing machine, the obtained walnut kernels with the shells are conveyed to the shell removing machine to remove the walnut kernel shells, and qualified high-quality refined walnut oil is obtained by selecting high-tech physical walnut oil squeezing equipment and high-tech physical refining oil equipment; under the aseptic condition, adding the bio-organic selenium or the bio-nano selenium into the refined oil in a constant-temperature heating stirrer at the temperature of 55-75 ℃ and uniformly stirring; bottling by a filling machine, filling nitrogen and sealing to form the functional walnut oil rich in the biological organic selenium.
2. The method for producing the functional walnut oil rich in biological organic selenium according to claim 1, wherein the method for producing the functional walnut oil rich in biological organic selenium comprises the following steps:
the method comprises the following steps: selecting a mildew-free walnut, removing shells of the walnut by using a shell removing machine, conveying the obtained walnut kernel with the shells to the shell removing machine to remove walnut kernel shells, conveying the walnut kernel without the walnut kernel shells to a self-control constant-temperature oil press to perform cold rolling or constant-temperature hot rolling at 75-95 ℃ and filtering oil; conveying qualified walnut oil without quality deterioration obtained by a self-control constant-temperature oil press into a self-control constant-temperature multifunctional vacuum centrifugal impurity-removing oil filter, and removing water, rancid grease, pectin, odor and peculiar smell substances in the walnut oil by a physical method through equipment with volatilization, adsorption and filtration functions of the machine; dehydrating the edible oil in an aseptic constant-temperature vacuum rotary dryer to obtain qualified high-quality refined walnut oil;
step two: under the aseptic condition, refined oil is heated in a stirrer at the constant temperature of 55-75 ℃, 0.2-0.5 mg/kg of biological organic selenium or 0.2-0.5 mg/kg of biological nano selenium, 20-900 mg/kg of vitamin E and 150-300 mg/kg of ferulic acid ester are added into walnut oil according to the standard of edible oil rich in organic selenium, and the refined oil is heated at the temperature of 60-80 ℃ and is stirred uniformly by the stirrer;
or spraying or dripping the back of biological organic selenium or biological nano selenium leaves produced by using SE201412 probiotics from the initial technology of walnut planting and fruit hanging to the fruit expanding period, wherein the dosage of the organic selenium or the nano selenium is 0.6mg/kg of the total weight of the whole fresh roots, the fresh trunks, the fresh branches and the fresh leaves of the walnut trees and the fresh fruits multiplied by the coefficient, half of the total weight of the biological organic selenium or the biological nano selenium is evenly divided into 1 to 3 times of leaf spraying, and the spraying area is 667m after adding 75 kg of farmland irrigation water every time2Uniformly dividing half of the total amount of the biological organic selenium or the biological nano-selenium by using each mu of the whole field walnut trees, dripping for 1-3 times, adding 0.5-1 kg of cold boiled water for each time to hang a transfusion bottle, inserting a transfusion bottle needle at 45 degrees into the phloem of the trunk for dripping, and ensuring that the squeezed walnut oil contains 0.2-0.5 mg/kg of the biological organic selenium;
step three: bottling by a filling machine, filling nitrogen gas, sealing the cover, and finally sterilizing by a normal-temperature high-pressure sterilizer with the temperature of 10-40 ℃ and the pressure of 400-700 MPa or sterilizing by irradiation with 1.2-3 kGy for 24-72 h.
3. The method for producing bio-organic selenium-rich functional walnut oil according to claim 2, wherein in the first step, walnut kernels are peeled, and the specific steps of the preparation are as follows:
(1) freezing picked fresh walnut in a refrigerator, and removing bad fruits;
(2) removing epicarp by walnut peeling machine;
(3) removing shells and endocarps by using a walnut sheller;
(4) and (4) removing the walnut kernel skin by using a walnut kernel peeling machine.
4. The method for producing the functional walnut oil rich in biological organic selenium according to claim 2, wherein in the first step, the refined walnut oil is prepared by the following specific steps:
(1) taking peeled walnut kernels, adopting an automatic oil press with automatic temperature control and automatic oil filtration, and carrying out oil pressing and oil filtration at a bacteriostatic temperature, wherein the constant temperature is controlled at 75-95 ℃;
(2) the squeezed oil is deodorized and deodorized by removing rancid grease and pectin with an advanced multifunctional vacuum oil filter, and is put in an aseptic constant-temperature vacuum rotary dryer to remove water therein, so as to produce refined walnut oil.
5. The method for producing the walnut oil with rich bioorganic selenium in claim 2, wherein in the second step, the vitamin E is natural vitamin E extracted from natural soybean, and the vitamin E and the bioorganic selenium ferulic acid cooperate to improve the oxidation resistance of the walnut oil with rich bioorganic selenium and prolong the storage time of the product.
6. The method for producing functional walnut oil rich in bio-organic selenium according to claim 2, wherein in the second step, 0.2 mg/kg-0.5 mg/kg of bio-organic selenium capable of being dissolved in walnut oil and produced by fermentation of probiotic bacillus subtilis SE201412 or 0.2 mg/kg-0.5 mg/kg of purified water bio-nano selenium capable of being dissolved in walnut oil and produced by fermentation of probiotic bacillus subtilis SE201412 and having a molecular particle size of 50-300 nm, 0.2 mg/kg-0.5 mg/kg of vitamin E20 mg/kg-900 mg/kg and 150 mg/kg-300 mg/kg of ferulic acid ester are added, and the mixture is stirred uniformly by a stirrer at a temperature of 60-80 ℃.
7. The method for producing the functional walnut oil rich in biological organic selenium according to claim 2, wherein in the third step, the walnut oil bottled and capped by filling nitrogen is sterilized by a self-controlled normal temperature and high pressure sterilizer of 400MPa to 700MPa, or is sterilized by Co60The medium dose is irradiated and sterilized for 24 to 72 hours at the dose of 1.2 to 3 kGy.
8. An organic selenium-rich functional walnut oil produced by applying the method for producing a biological organic selenium-rich functional walnut oil according to any one of claims 1 to 7.
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