Stone table top reinforcing method and under-table basin construction method
Technical Field
The invention relates to a stone table top reinforcing method and a basin construction method under the table.
Background
The stone table top has beautiful texture and good scratch and wear resistance, and is a better choice for the kitchen table top. However, due to the porous characteristic of the stone, after the water slot holes or stove holes are formed, the overall physical performance is reduced, the breakage rate is high, and the transportation difficulty is very high; in the existing under-counter basin process, fixing gaskets are uniformly distributed for mounting a single fastener after the holes are formed, mounting hole positions of the under-counter basin are only simply and directly formed with the holes without other protection, and four corners are frequently damaged after the holes are formed; the industry also has a part of composite technology, and the problem of fracture of the opening position cannot be solved by reinforcing the non-opening position. The table surface is repaired back and forth, so that the material cost, the processing cost and the logistics transportation cost are increased, and the time and the labor are consumed; the high frequency breakage rate affects the public praise and brand force of companies to a certain extent.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, provides a stone table top reinforcing method and a basin under the table construction method, and solves the problems in the background technology.
The technical scheme adopted by the invention for solving the technical problems is as follows: the stone table top reinforcing method comprises the following steps:
1) preparing double-component acrylic acid system glue according to the mass parts:
the component A comprises: 29-31 parts of methyl methacrylate, 29-31 parts of polymethyl methacrylate, 19-21 parts of acrylonitrile-butadiene-styrene plastic, 4.5-5.5 parts of ethyl methacrylate, (0.9-1.1 parts of (2 '-hydroxy 5' -tert-octylphenyl) benzotriazole, 0.45-0.55 part of N, N-dimethyl-p-toluidine and 0.45-0.55 part of N, N-dimethylaniline;
the component B comprises: 29-31 parts of methyl methacrylate, 29-31 parts of polymethyl methacrylate, 4.5-5.5 parts of epoxy resin, 5-10 parts of epoxy acrylic resin, 2.5-3.5 parts of fumed silica and 4.5-5.5 parts of benzoyl peroxide;
2) manufacturing a supporting frame component:
the supporting frame assembly comprises an L-shaped reinforcing piece and a straight reinforcing strip; processing the artificial stone into an L-shaped reinforcing piece, beveling the end part of the L-shaped reinforcing piece, and forming a slotted hole surrounded by unclosed arc at the inner bevel of the L-shaped reinforcing piece; processing the artificial stone into a straight reinforcing strip, and beveling the end part;
3) construction:
splicing the four L-shaped reinforcing members and the plurality of linear reinforcing strips into a rectangular supporting frame by using bi-component acrylic acid system glue, and fixing the supporting frame on the lower surface of the stone table top by using the bi-component acrylic acid system glue so that the supporting frame is positioned at the periphery of the mounting hole positions of the stone table top;
when the bi-component acrylic acid system glue is used, the component A and the component B are mixed according to the mass ratio of 1:1, and the curing time is 15-40 minutes.
In a preferred embodiment of the present invention, the two-component acrylic system comprises in the glue:
the component A comprises: 30 parts of methyl methacrylate, 30 parts of polymethyl methacrylate, 20 parts of acrylonitrile-butadiene-styrene plastic, 5 parts of ethyl methacrylate, (1 part of 2 '-hydroxy 5' -tert-octylphenyl) benzotriazole, 0.5 part of N, N-dimethyl-p-toluidine and 0.5 part of N, N-dimethylaniline;
the component B comprises: 30 parts of methyl methacrylate, 30 parts of polymethyl methacrylate, 5 parts of epoxy resin, 5-10 parts of epoxy acrylic resin, 3 parts of fumed silica and 5 parts of benzoyl peroxide.
The invention also provides a construction method of the under-platform basin with the stone table top, which comprises the following steps:
1) arranging an installation hole position of the under-platform basin on the stone table top;
2) preparing double-component acrylic acid system glue according to the mass parts:
the component A comprises: 29-31 parts of methyl methacrylate, 29-31 parts of polymethyl methacrylate, 19-21 parts of acrylonitrile-butadiene-styrene plastic, 4.5-5.5 parts of ethyl methacrylate, (0.9-1.1 parts of (2 '-hydroxy 5' -tert-octylphenyl) benzotriazole, 0.45-0.55 part of N, N-dimethyl-p-toluidine and 0.45-0.55 part of N, N-dimethylaniline;
the component B comprises: 29-31 parts of methyl methacrylate, 29-31 parts of polymethyl methacrylate, 4.5-5.5 parts of epoxy resin, 5-10 parts of epoxy acrylic resin, 2.5-3.5 parts of fumed silica and 4.5-5.5 parts of benzoyl peroxide;
2) manufacturing a supporting frame component:
the supporting frame assembly comprises an L-shaped reinforcing piece and a straight reinforcing strip; processing the artificial stone into an L-shaped reinforcing piece, beveling the end part of the L-shaped reinforcing piece, and forming a slotted hole surrounded by unclosed arc at the inner bevel of the L-shaped reinforcing piece; processing the artificial stone into a straight reinforcing strip, and beveling the end part; a plurality of lock-up holes are formed on the L-shaped reinforcing piece and the straight reinforcing strip;
3) mounting a supporting frame:
splicing the four L-shaped reinforcing members and the two straight reinforcing strips into a rectangular supporting frame by using bi-component acrylic acid system glue, and coating the bi-component acrylic acid system glue on a contact department of the supporting frame and the lower surface of the stone table top to ensure that the supporting frame is fixed on the lower surface of the stone table top and surrounds the periphery of the mounting hole;
when the bi-component acrylic acid system glue is used, the component A and the component B are mixed according to the mass ratio of 1:1, and the curing time is 15-40 minutes;
4) mounting of the basin under the platform:
the periphery of the under-table basin is provided with a plurality of fasteners, the under-table basin is placed in the mounting hole of the stone table-board, and the under-table basin is fixed by the fasteners and the support frame.
In a preferred embodiment of the present invention, the fastener includes a pressing plate locked to the bottom of the supporting frame, and the pressing plate is provided with an adjusting hole.
In a preferred embodiment of the invention, the fastener further comprises a connecting plate, the connecting plate is used for connecting the pressing plate and the skirt edge of the under-table basin, and the length of the connecting plate is matched with the sum of the vertical distances from the upper surface of the stone table top to the lower surface of the supporting frame.
In a preferred embodiment of the present invention, the supporting frame further comprises a supplement bar for filling a gap between the L-shaped reinforcing members or between the L-shaped reinforcing member and the in-line reinforcing bar.
In a preferred embodiment of the present invention, the fastener is locked to the L-shaped reinforcing member and the in-line reinforcing bar.
Compared with the background technology, the technical scheme has the following advantages:
1. the stone table top is reinforced by adding the bi-component acrylic acid system glue layer and the supporting frame on the stone table top, so that the toughness, the adhesive force and the ageing resistance of the table top are improved, and meanwhile, the problem of fixing a basin under the table is solved;
2. the supporting frame adopts an oblique splicing type, so that the operation cost and the operation time are saved while the supporting frame is reinforced, and meanwhile, the L-shaped reinforcing piece is provided with the slotted hole to avoid stress concentration, so that the installation of the under-counter basin is facilitated;
3. the basin under the platform is stably connected with the supporting frame through the fastener, the breakage rate of the periphery of the opening is greatly reduced, and high rework cost is saved.
Drawings
FIG. 1 is a schematic view of a table top structure of a rock plate after reinforcement according to example 2;
FIG. 2 is a schematic view showing the structure of a linear reinforcing strip according to example 2;
FIG. 3 is a schematic view of a patch structure of embodiment 2;
FIG. 4 is a schematic view showing the structure of an L-shaped reinforcing member according to example 2;
FIG. 5 is a schematic view of the structure of a support frame according to embodiment 2;
FIG. 6 is a schematic view showing a structure of a lower basin in accordance with embodiment 2;
the stone slab comprises a stone slab surface 1, mounting hole positions 11, reinforcing pieces 21L, reinforcing strips 22I, reinforcing strips 23, locking holes 24, slotted holes 25, fasteners 4 and locking pieces 5.
Detailed Description
In a preferred embodiment of the present invention, the curing temperature of the two-component acrylic glue is 10 to 30 ℃ and the curing time is 18 to 20 minutes.
In a preferred embodiment of the present invention, the assembly of the support frame further comprises a supplement bar for filling a gap between the L-shaped reinforcements or between the L-shaped reinforcement and the in-line reinforcement.
In a preferred embodiment of the invention, the artificial stone comprises an artificial stone solid face material, an artificial stone quartz stone, an artificial stone granite and the like, and the components comprise resin, aluminum powder, pigment and curing agent. The stone of the stone table top comprises a rock plate and other natural or artificial stones.
Example 1
The method of reinforcing a rock deck of embodiment 1, comprising the steps of:
1) preparing double-component acrylic acid system glue according to the mass parts:
the component A comprises: 30 parts of methyl methacrylate, 30 parts of polymethyl methacrylate, 20 parts of acrylonitrile-butadiene-styrene plastic, 5 parts of ethyl methacrylate, (1 part of 2 '-hydroxy 5' -tert-octylphenyl) benzotriazole, 0.5 part of N, N-dimethyl-p-toluidine and 0.5 part of N, N-dimethylaniline;
the component B comprises: 30 parts of methyl methacrylate, 30 parts of polymethyl methacrylate, 5 parts of epoxy resin, 5-10 parts of epoxy acrylic resin, 3 parts of fumed silica and 5 parts of benzoyl peroxide.
2) Manufacturing a supporting frame component:
the components of the supporting frame comprise an L-shaped reinforcing piece 21 and a straight reinforcing strip 22; processing the artificial stone into an L-shaped reinforcing member 21, beveling the end part, and forming a slotted hole 25 surrounded by unclosed arc at the inner folding angle of the L-shaped reinforcing member 21; processing the artificial stone into a straight reinforcing strip 22, and beveling the end part; the widths of the L-shaped reinforcing piece 21 and the straight reinforcing strip 22 are both 40 mm;
3) construction:
splicing the four L-shaped reinforcing members 21 and the plurality of straight reinforcing strips 22 into a rectangular supporting frame by using bi-component acrylic acid system glue, and fixing the supporting frame on the lower surface of the stone table top 1 by using the bi-component acrylic acid system glue so that the supporting frame is positioned around the mounting hole positions 11 of the stone table top 1;
when the bi-component acrylic acid system glue is used, the component A and the component B are mixed according to the weight ratio of 1:1, after mixing, waiting for glue to solidify to finish fixed connection, wherein the waiting time is as follows:
TABLE 1 time for complete curing of the two-component acrylic system glue of this example at different temperatures
Item
|
Example 1
|
Example 1
|
Example 1
|
Temperature (. degree.C.)
|
<10
|
10~30
|
>30
|
Duration (min)
|
40
|
20
|
15 |
This embodiment adds inherent braced frame in the periphery of rock plate mesa lower surface mounting hole site 11, and braced frame is covered with glue with the contact surface of rock plate mesa, adopts the different materials of the same structure to consolidate the effect of construction as follows:
TABLE 2 comparison of physical Properties of rock plate countertops before and after consolidation
As can be seen from the above table, the toughness of the rock plate table top reinforced by the present embodiment is better than that of an unreinforced rock plate, and meanwhile, the rock plate table top reinforced by the present embodiment achieves good performance in both bending strength and elastic modulus compared with other materials.
Example 2
Embodiment 2 a method for constructing a basin under a stone table top 1, comprising the steps of:
1) arranging a mounting hole position 11 of a lower basin, a cooking bench hole and the like on the stone table top 1 according to a drawing;
2) preparing double-component acrylic acid system glue according to the mass parts:
the component A comprises: 30 parts of methyl methacrylate, 30 parts of polymethyl methacrylate, 20 parts of acrylonitrile-butadiene-styrene plastic, 5 parts of ethyl methacrylate, (1 part of 2 '-hydroxy 5' -tert-octylphenyl) benzotriazole, 0.5 part of N, N-dimethyl-p-toluidine and 0.5 part of N, N-dimethylaniline;
the component B comprises: 30 parts of methyl methacrylate, 30 parts of polymethyl methacrylate, 5 parts of epoxy resin, 5-10 parts of epoxy acrylic resin, 3 parts of fumed silica and 5 parts of benzoyl peroxide.
2) Manufacturing a supporting frame component:
the supporting frame comprises an L-shaped reinforcing piece 21, a straight reinforcing strip 22 and a supplement strip 23; processing the artificial stone into an L-shaped reinforcing member 21, beveling the end part, and forming a slotted hole 25 surrounded by unclosed arc at the inner folding angle of the L-shaped reinforcing member 21; processing the artificial stone into a straight reinforcing strip 22, and beveling the end part; a plurality of locking holes 24 are formed in the L-shaped reinforcing piece 21 and the straight reinforcing strip 22, in the embodiment, the size of the bottom of each locking hole 24 is larger than that of the hole opening, and a step is arranged at the bottom of each locking hole; the reinforcing strips 23 are used for filling gaps between the L-shaped reinforcing pieces 21 or gaps between the L-shaped reinforcing pieces 21 and the straight reinforcing strips 22;
3) mounting a supporting frame:
splicing the four L-shaped reinforcing members 21 and the two straight reinforcing strips 22 into a rectangular supporting frame by using bi-component acrylic acid system glue, and coating the bi-component acrylic acid system glue on a contact part of the supporting frame and the lower surface of the stone table top 1 to ensure that the supporting frame is fixed on the lower surface of the stone table top 1 and surrounds the periphery of the mounting hole 11;
when the bi-component acrylic acid system glue is used, the component A and the component B are mixed according to the weight ratio of 1:1, and the curing time is 15-40 minutes;
4) mounting of the basin under the platform:
a plurality of fasteners 4 are arranged on the bottom surface of the skirt edge of the under-table basin, the under-table basin is placed in the mounting hole 11 of the stone table-board 1, and the under-table basin is fixed by the fasteners 4, the L-shaped reinforcing pieces 21 and the linear reinforcing strips 22 in a locking mode.
In this embodiment, the fastener 4 includes a pressing plate and a connecting plate, one end of the connecting plate is connected with the skirt edge, the other end of the connecting plate extends downwards and is connected with the pressing plate, the pressing plate extends in a direction away from the basin under the platform in parallel, the pressing plate is locked at the bottom of the supporting frame, and the pressing plate is provided with an adjusting hole. In this embodiment, the locking member 5 is an expansion screw, the screw passes through the adjusting hole of the fastener 4, the top end of the expansion member is provided with a flange, and the flange is clamped with the step after the expansion member goes deep into the locking hole 24, so that the connection stability is ensured. The adjusting hole of this embodiment adopts rectangular hole, and the individual trend of rectangular hole is the same with the clamp plate trend, has guaranteed that the position of the hole 24 matches on lock union piece 5 and the braced frame. The length of the connecting plate is matched with the sum of the vertical distances from the upper surface of the stone table top 1 to the lower surface of the supporting frame, so that the upper end surface of the under-table basin can be flush with the surface of the stone table top 1, and the under-table basin is attractive and convenient to clean.
In this embodiment, L type reinforcement 21's slotted hole 25 is semi-circular, and the concatenation back opening is located the diagonal of rectangle towards rectangle center and centre of a circle, and the circular arc has reduced the influence of stress to 11 four easy broken corners of under-deck basin installation hole site, and the corner of under-deck basin plays the effect of stepping down when also being the installation simultaneously, avoids colliding with and damaging of under-deck basin.
Table 3 simulates the influence of cold-hot circulation conditions on the tension performance of the basin under the table in the embodiment
Example 2
|
Pulling force (N)
|
Curing at normal temperature
|
2061
|
Cold-hot circulation 48H (temperature-20 deg.C-60 deg.C, humidity 0-90%)
|
2064
|
Cold and hot circulation 144H (temperature-20 deg.C-60 deg.C, humidity 0-90%)
|
2062 |
It can be seen from the table that after the normal temperature solidification construction, cold and hot circulation has almost no influence on the tensile force performance of this embodiment, shows along with continuous use, the bearing of basin under the platform is difficult for receiving the influence with fixed, can realize long-term stability, sturdy and durable.
The above description is only a preferred embodiment of the present invention, and therefore should not be taken as limiting the scope of the invention, which is defined by the appended claims and their equivalents.