CN111137520A - Device and method for unloading container lining bag - Google Patents
Device and method for unloading container lining bag Download PDFInfo
- Publication number
- CN111137520A CN111137520A CN202010096731.6A CN202010096731A CN111137520A CN 111137520 A CN111137520 A CN 111137520A CN 202010096731 A CN202010096731 A CN 202010096731A CN 111137520 A CN111137520 A CN 111137520A
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- clamping sleeve
- lining bag
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 191
- 238000007789 sealing Methods 0.000 claims abstract description 37
- 230000007306 turnover Effects 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 9
- 230000009471 action Effects 0.000 claims abstract description 5
- 238000007664 blowing Methods 0.000 claims description 25
- 238000007599 discharging Methods 0.000 claims description 20
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000005243 fluidization Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 4
- 239000000428 dust Substances 0.000 abstract description 3
- 230000003014 reinforcing effect Effects 0.000 description 5
- 229920002261 Corn starch Polymers 0.000 description 4
- 239000008120 corn starch Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0033—Unpacking of articles or materials, not otherwise provided for by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/005—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/23—Devices for tilting and emptying of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
Abstract
The invention provides a device and a method for unloading a lining bag in a container. The invention comprises the following steps: the container comprises a lining bag cutting mechanism and a discharge cone hopper mechanism, wherein the lining bag cutting mechanism is used for cutting the upper part of a lining bag in the container; the unloading cone hopper mechanism is connected with the container and finishes the unloading work of the lining bag of the container under the action of the turnover mechanism; the inner lining bag cutting mechanism and the unloading cone bucket mechanism are respectively hoisted on the guide rail through a first walking hanging frame and a second walking hanging frame, the inner lining bag cutting mechanism and the unloading cone bucket mechanism are driven by power sources, and the power sources are connected to the first walking hanging frame and the second walking hanging frame, so that the inner lining bag cutting mechanism and the unloading cone bucket mechanism can horizontally and vertically move on the guide rail. The liner bag unloading device has the advantages of high automation degree, capability of quickly unloading materials, simplicity in operation, quickness in unloading, no leakage and no dust overflow in the unloading process due to the sealing of the liner bag by the sealing mechanism.
Description
Technical Field
The invention relates to the technical field of containers, in particular to a container conveying method based on a patent classification number B65; packaging; storing; handling thin or filamentary material; in particular to a device and a method for unloading a lining bag in a container.
Background
The unloading of the corn starch is a difficult point in the unloading technology, and particularly the unloading of the corn starch by using a container is more difficult.
Therefore, the unloading and butt-joint method for the lining bag of the container, which is published under the publication number CN 109250239 a, discloses an unloading and butt-joint method for the lining bag of the container, which uses a mode of combining the lining bag and the container to package and unload corn starch, and has the advantages of high unloading efficiency of the corn starch and no dust overflow, but also has low automation degree and does not completely realize no human intervention; each part is difficult to butt joint with the container; the residual quantity can not be controlled, etc.
Specifically, the inventor finds several serious problems affecting the working efficiency in the process of implementing the patent, and the main problems are: the electric hoist is adopted for hoisting, so that the intellectualization is not enough, the positioning is not accurate, the next action can be carried out only according to the condition of the hoisted object by an operator, and the manpower and the time are wasted; the bolt connected with the container needs to be manually inserted, so that the safety and the efficiency are low; the cone is adopted to the awl fill of unloading, and its four corners has residual material, and this material clearance is difficult, and the back is accomplished in the unloading, needs the manual intervention.
Disclosure of Invention
In view of the above-mentioned problems, an apparatus and a method for unloading a liner bag of a container are provided. The invention adopts the hydraulic cylinder for hoisting, the positioning column for positioning, the positioning is accurate, the automation is completely realized, and the manual intervention is not needed. The technical means adopted by the invention are as follows:
a discharging device for a container lining bag comprises a lining bag cutting mechanism and a discharging cone hopper mechanism, wherein the lining bag cutting mechanism is used for cutting the upper part of the lining bag in the container; the unloading cone hopper mechanism is connected with the container and finishes the unloading work of the lining bag of the container under the action of the turnover mechanism; the inner lining bag cutting mechanism and the unloading cone bucket mechanism are respectively hoisted on the guide rail through a first walking hanging frame and a second walking hanging frame, the inner lining bag cutting mechanism and the unloading cone bucket mechanism are driven by power sources, and the power sources are connected to the first walking hanging frame and the second walking hanging frame, so that the inner lining bag cutting mechanism and the unloading cone bucket mechanism can horizontally and vertically move on the guide rail.
Further, the first walking gallows and the second walking gallows are the same in specific structure, and both include: main body frame, motion portion and the power supply, main body frame links to each other with motion portion, motion portion and guide rail phase-match, it can move in the guide rail, the frame construction that the main body frame main part becomes for the section bar rigid coupling, the power supply is at least one, when a plurality of, symmetry rigid coupling in main body frame guide rail side.
Further, the lining bag cutting mechanism comprises a first hanging frame, a sealing mechanism used for sealing the lining bag, a blowing mechanism used for inflating the inside of the sealing bag and a cutting mechanism used for cutting the lining bag, and the first hanging frame is connected with a power source of the first travelling hanging frame.
Furthermore, the first hanging bracket comprises a frame type main body, wherein a hinge lug matched with the power source is arranged on the frame type main body, the hinge lug is detachably connected to the bottom end of the power source, the lower portion of the hinge lug is fixedly connected with the cutting mechanism through a hanging rod, four corners of the frame type main body are provided with locking mechanisms which specifically comprise a pneumatic driver, a connecting rod and a lock pin, the bottom end of the pneumatic driver is connected with the top end of the lock pin through the connecting rod, a first air cylinder is further fixed on the frame type main body, and the end portion of the first air cylinder is.
Further, cutting mechanism includes cutter, cutting mechanism guide rail, and the cutter can move around the cutting mechanism guide rail, accomplishes the cutting to the lining bag in the container, and wherein, the cutting mechanism guide rail is ring type guide rail, and the cutter passes through the cutter moving mechanism and rolls on the guide rail, cutter moving mechanism is including setting up the gyro wheel on the upper and lower side of cutting mechanism guide rail, the gyro wheel frame that is used for fixed gyro wheel and the blade fixing device of connection on the gyro wheel frame, and blade detachable fixes on blade fixing device, and the cutter passes through cutter moving mechanism's power unit and removes, specifically, power unit includes pneumatic motor, the synchronous pulley who links to each other rather than and encircles the hold-in range in the synchronous pulley outside, and the gyro wheel frame is connected on the hold-in range, the cutter is one set at.
Furthermore, the air blowing mechanism comprises a second air cylinder, an air needle and an air blowing pipeline, the air blowing mechanism is at least one set, the output end of the second air cylinder is connected with the air needle, and the input end of the second air cylinder is connected with the air blowing pipeline.
Furthermore, the sealing mechanism is fixed on the first clamping sleeve, the sealing mechanism comprises a sealing air bag, a pneumatic pipeline and an air bag fixing part, the air bag fixing part is a circle of slotted hole formed in a first clamping sleeve inner frame, the outer side of the sealing air bag penetrates through the slotted hole in a non-inflation state, the sealing air bag can be clamped on the first clamping sleeve inner frame in an inflation state, an air nozzle is arranged on the inner side of the sealing air bag and connected with the pneumatic pipeline, an ear plate is arranged on the first clamping sleeve body, a guide post is arranged on the ear plate, an opening is formed in the guide post and matched with a bolt of the first hanger, the lining bag cutting mechanism further comprises a second clamping sleeve, a through hole matched with the guide post of the first clamping sleeve is formed in the second clamping sleeve, a lock hole matched with a lock pin of the first hanger is formed in the second clamping sleeve, the shape of the top end of the lock pin is matched with the, the lockpin can be arranged in the lockhole completely, and gallows and second cutting ferrule keep fixed, and under the second state, the lockpin can break away from the lockhole, and the gallows separates with the second cutting ferrule.
Furthermore, the second hanging bracket is of a frame structure, a hinge lug matched with the power source is arranged on the upper layer of the second hanging bracket, the hinge lug is detachably connected to the bottom end of the power source, conical bucket lifting lock pins are arranged at four corners of the lower layer of the second hanging bracket, a container to be lifted and taken containing a lining bag comprises corner pieces arranged at the four corners, and the unloading conical bucket mechanism comprises a bucket body frame, a connecting column, a conical bucket body, a discharging port, a gate valve and the second hanging bracket; the improved container is characterized in that a conical hopper body of a conical hopper type is arranged at the center of the hopper body frame, connecting columns used for connecting containers are arranged at four corner positions respectively, lock cylinders matched with the conical hopper for hanging lock pins are arranged above the connecting columns, the conical hopper is driven by pneumatic drivers, and the lock pins below the conical hopper are driven to be connected with/separated from corner pieces of the container to be butted, a discharging opening used for discharging is formed in the center of the conical hopper body, and an on-off mechanism used for controlling discharging on-off is arranged on the discharging opening and specifically comprises a gate valve.
Furthermore, a fluidization mechanism is arranged on the conical hopper body and comprises a plurality of flow-assisting air bowls which are arranged in an array mode, the conical hopper part adopts a mode of an upper circle and a lower circle, the height of the conical hopper part is determined according to the material characteristics, the size of the upper circle is determined according to the unloading speed, and the size of the lower circle is determined according to the size of the container.
The invention also discloses a discharging method of the discharging device for the lining bag in the container, which specifically comprises the following steps:
step 1, opening the upper part of a container to be taken, exposing a lining bag in the container, placing the container under a container lining bag unloading device, transversely moving a first travelling hanger, and lowering a lining bag cutting mechanism to the upper part of the container lining bag;
step 4, the pneumatic motor of the cutting mechanism acts, and the synchronous belt drives the blade to pass through the lining bag for one circle to complete cutting work;
step 5, resetting mechanisms such as a bag grabbing mechanism, a blowing mechanism and a cutting mechanism, and separating the first hanger lock pin from the second cutting sleeve;
step 6, the lining bag cutting mechanism is lifted and transversely moved, meanwhile, the unloading cone hopper mechanism is moved to the position above the second clamping sleeve, and the unloading cone hopper mechanism is lowered;
step 8, the sealed air bag pipeline on the first clamping sleeve is used for inflating and sealing the sealed air bag;
9, separating the second hanging bracket from the unloading cone bucket mechanism, and moving the second hanging bracket transversely;
The automatic unloading device has the advantages of high automation degree, accurate positioning, high efficiency, no need of manual intervention, capability of unloading the container which adopts the lining bag to package materials, capability of quickly unloading the materials, centralized function modules by the bag cutting device, simple operation, quick unloading, no leakage and no dust overflow in the unloading process due to the sealing of the lining bag by the sealing mechanism.
Based on the reasons, the invention can be widely popularized in the technical field of containers.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view showing the general structure of a container lining bag unloading device in the embodiment of the invention.
Fig. 2 is a schematic view of the overall structure of the liner bag cutting mechanism according to the embodiment of the present invention.
FIG. 3 is a schematic diagram of a part of the cutting mechanism of the liner bag according to the embodiment of the present invention.
Fig. 4 is a schematic diagram of a second ferrule structure of the liner bag cutting mechanism in the embodiment of the invention.
Fig. 5 is a schematic view of a first cutting sleeve of the liner bag cutting mechanism according to the embodiment of the invention.
FIG. 6 is a schematic view of a hanger structure of a discharge cone mechanism in an embodiment of the present invention.
FIG. 7 is a schematic structural view of a discharge cone mechanism in an embodiment of the present invention.
Fig. 8 is a schematic view of a walking hanger structure in an embodiment of the invention.
FIG. 9 is a schematic view of a cutting mechanism according to an embodiment of the present invention.
Fig. 10 is a discharge state diagram of the tipper after the container is fixed in the embodiment of the invention.
In the figure: 1. a first travel hanger; 2. a discharge cone bucket mechanism; 3. a guide rail; 4. a second walking hanger; 5. a liner bag cutting mechanism; 6. a first hanger; 7. a second ferrule; 8. a first ferrule; 9. a bolt; 10. a bag grasping mechanism; 11. a cutting mechanism; 111. a cutting mechanism guide rail; 112. an upper roller; 113. a lower roller; 114. a blade fixing device; 115. a blade; 116. a cutting mechanism pneumatic motor; 117. a synchronous belt; 118. a roller frame; 12. a lock pin; 13. a blowing mechanism; 14. a lock hole; 15. a through hole; 16. a guide post; 17. an airbag fixing portion; 18. sealing the air bag; 19. hinging a lug; 20. hanging the lock pin by the cone bucket; 21. a conical hopper body; 22. a lock cylinder; 23. a pneumatic gate valve; 24. connecting columns; 25. a slider; 26. a fluidization mechanism; 27. a power source; 28. a main body frame; 29. a moving part.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the embodiment discloses a container liner bag unloading device, which comprises a liner bag cutting mechanism 5 and an unloading cone hopper mechanism 2, wherein the liner bag cutting mechanism 5 is used for cutting the upper part of a liner bag in the container; the unloading cone hopper mechanism 2 is used for being connected with a container and completing unloading work of a lining bag in the container under the action of the turnover mechanism; the automatic unloading device is characterized by further comprising a guide rail 3, the lining bag cutting mechanism 5 and the unloading cone hopper mechanism 2 are respectively hoisted on the guide rail through a first walking hanging bracket 1 and a second walking hanging bracket 4, the lining bag cutting mechanism 5 and the unloading cone hopper mechanism 2 are driven by a power source 27, and the power source 27 is connected to the first walking hanging bracket 1 and the second walking hanging bracket 4, so that the lining bag cutting mechanism 5 and the unloading cone hopper mechanism 2 can horizontally and vertically move on the guide rail.
As shown in fig. 8, the first walking hanger 1 and the second walking hanger 4 have the same specific structure, and both include: main body frame 28, motion part 29 and power supply 27, main body frame 28 links to each other with motion part 29, motion part 29 and guide rail phase-match, it can (go up) the motion in the guide rail, the frame construction that main body frame 28 main part was the section bar rigid coupling, power supply 27 is at least one, and when being a plurality of, the symmetry rigid coupling is in main body frame 28 guide rail side. As a preferred embodiment, the guide rail can be a linear guide rail or a roller guide rail according to actual working conditions. At the same time, the moving part 29 is matched with the guide rail, i.e. a slide or a roller is selected. The power source 27 can be an oil cylinder or a motor, in this embodiment, the oil cylinder is used for driving, a roller guide rail is used, and the moving part 29 selects a roller. The oil cylinder comprises a transverse oil cylinder for transverse movement and a longitudinal oil cylinder for longitudinal lifting, and the advancing direction and the lifting direction are changed through the difference of oil inlet and outlet directions of two sides of the oil cylinder.
In this embodiment, the upper and lower bottoms of the main frame 28 are rectangular, the width of the upper bottom is larger than that of the lower bottom, the two are connected by a vertical fastener above the corner of the lower frame, the extended part of the wide side of the upper bottom is connected with each guide wheel, one end of the oil cylinder is fixed at the midpoint of the length direction of the lower bottom, and is fastened by a reinforcing rib, in the drawing, the reinforcing rib is placed in an inclined posture, specifically, two ends of the reinforcing rib are respectively connected to the fixed point of the oil cylinder and the vertical side of the main frame 28, and the number of the reinforcing rib is four in.
As shown in fig. 2, the liner bag cutting mechanism 5 is used for cutting the upper portion of the liner bag inside the container, compressing the seal bag, grabbing the mouth of the liner bag, sealing the compressed portion of the liner bag, and blowing air into the liner bag, and specifically, it includes a first clamp sleeve 8, a second clamp sleeve 7, a sealing mechanism, a bag grabbing mechanism 10, a cutting mechanism, a blowing mechanism 13, and a first hanger 6.
As shown in fig. 3, the first hanger 6 is a frame structure, on which a hinge lug 19 matching with the power source 27 is arranged, the hinge lug 19 is detachably connected to the bottom end of the power source 27, and a cutting mechanism is fixedly connected below the hinge lug by a hanger rod, as shown in fig. 9, in this embodiment, the cutting mechanism 11 includes a cutter, a cutting mechanism guide rail 111, the cutter can move around the cutting mechanism guide rail 111 to complete the cutting of the lining bag in the container, specifically, the cutting mechanism guide rail 111 is a circular rail, the cutter rolls on the guide rail by a cutter moving mechanism, the cutter moving mechanism includes rollers 112, 113 arranged on the upper and lower sides of the cutting mechanism guide rail 111, a roller frame 118 for fixing the roller, and a blade fixing device 114 connected to the roller frame, a blade 115 is detachably fixed on the blade fixing device, and the cutter moves by a power mechanism of the cutter moving mechanism, specifically, the power mechanism comprises a cutting mechanism pneumatic motor 116, a synchronous belt wheel connected with the cutting mechanism pneumatic motor, and a synchronous belt 117 surrounding the outer side of the synchronous belt wheel, the roller frame is connected to the synchronous belt 117, one power mechanism is provided, at least one set of cutters is provided, multiple sets of cutters can be selected according to actual conditions, and when multiple sets of cutters are provided, each cutter travels a shorter distance along the cutting mechanism guide rail 111 to complete the cutting of the lining bag more quickly.
Whether to use bag mechanism 10 according to actual conditions selection, it is used for snatching the circular film that the cutting was separated to grab bag mechanism 10, if use and grab bag mechanism 10, then set up directly over ring type guide rail center grab bag mechanism 10, the central line of first gallows 6 main frame sets up the dead lever promptly, grab bag mechanism 10 and fix on this dead lever, in this embodiment, grab bag mechanism 10 including grab bag mechanism power supply and grab bag anchor clamps, grab bag mechanism power supply and can be motor, hydro-cylinder or cylinder, grab bag anchor clamps and include the anchor clamps of electro-magnet and iron, under the drive of grabbing bag mechanism power supply, through the artifical sack play of this anchor clamps centre gripping below the ring to grab it. Or a pneumatic motor and a pneumatic gripper connected thereto are provided as the bag gripping mechanism 10. In other embodiments, besides the present embodiment, the bag-grabbing mechanism 10 can be eliminated and the bag opening can be lifted manually, considering that the continuous operation of the bag-grabbing mechanism 10 must be maintained before the container is transferred to the discharge cone-hopper mechanism 2, which results in waste of energy. Four corners of first gallows 6 are equipped with locking mechanism, and it specifically includes pneumatic actuator, connecting rod and lockpin 12, and the bottom of pneumatic actuator links to each other with the top of lockpin 12 through the connecting rod. In this embodiment, a reinforcing rib structure is further disposed between the housing outside the connecting rod and the main frame of the first hanger 6. The first hanger 6 is further fixed with a first cylinder, the end portion of the first cylinder is connected with a bolt 9, the first cylinder is provided with 2 air holes and is respectively connected with an air blowing pipeline, air sources are input into the air holes in different directions, the air flow directions of air inlet/air outlet openings in two sides of the cylinder are changed, the bolt 9 is controlled to enter and exit from a guide column 16 of the first clamping sleeve 8, and the first hanger 6 and the first clamping sleeve 8 are fixed.
The air blowing mechanism 13 comprises a second air cylinder, an air needle and an air blowing pipeline, the number of the air blowing mechanisms 13 is at least 1, in the embodiment, the number of the air blowing mechanisms 13 is 2, the air blowing mechanisms are fixed on a fixing rod of the first hanging bracket 6, the second air cylinder and the first air cylinder are identical in structure, air sources are input into different air holes, the air needle is controlled to enter and exit, in the whole process, after a bag opening is grabbed, the pressing belt plate presses a non-bag opening part above the lining bag, the air needle extends into the bag opening under the driving of the air cylinder, and air is injected into the lining bag.
As shown in fig. 5, the first sleeve 8 has a predetermined shape, including a regular shape such as circular, oval, square, and an irregular shape designed according to actual conditions, the inner ring of the first sleeve 8 is provided with the sealing mechanism, the sealing mechanism includes a sealing airbag 18, a pneumatic pipeline, and an airbag fixing portion 17, the airbag fixing portion 17 is specifically a circle of slot hole formed in the inner frame of the first sleeve 8, the outer side of the sealing airbag 18 passes through the slot hole in a non-inflated state, and can be clamped in the inner frame of the first sleeve 8 in an inflated state, the inner side of the sealing airbag 18 is provided with an air nozzle connected to the pneumatic pipeline, and the space in the inner side of the sealing airbag 18 can be further provided with an airbag stopper to prevent the sealing airbag 18 from being inflated too much to block cutting of the lining bag. According to the different shapes of the first cutting ferrule 8, the shape of the main body of the sealing airbag 18 is changed accordingly and at least matched with the shape of the main body, in this embodiment, a rectangular frame is taken as an example, specifically, the first cutting ferrule 8 is a hollow rectangular frame, the inner corners and/or the outer corners of the first cutting ferrule are subjected to chamfering or fillet processing, an ear plate is arranged on the first cutting ferrule 8, a guide post 16 is arranged on the ear plate, and an opening is formed in the guide post 16 and is matched with the plug pin 9 of the first hanging bracket 6.
As shown in fig. 4, the shape of the second sleeve 7 is a shape matching the shape of the first sleeve 8, in this embodiment, the shape of the second sleeve 7 is rectangular, and a notch is formed around the second sleeve, so that the second sleeve can be transferred to the unloading cone mechanism 2 and then does not collide with the connecting post 24 of the unloading cone, the second sleeve 7 is provided with a through hole 15 matching the guide post 16 of the first sleeve 8, and is further provided with a locking hole 14 matching the locking pin 12 of the first hanger 6, and the shape of the top end of the locking pin 12 matches the shape of the locking hole 14, so that in the first state, the locking pin 12 can be completely placed in the locking hole 14, the hanger and the second sleeve 7 are kept fixed, and in the second state, the locking pin 12 can be separated from the locking hole 14, and the hanger and the second sleeve 7 are separated. In this embodiment, the top end of the lock pin 12 is rectangular, the lock hole 14 is rectangular, and the pneumatic driver drives the connecting rod to rotate the lock pin 12 by 90 degrees, so as to complete the combination/separation of the hanger and the ferrule. The belt pressing mechanism is a circle of vertical plates which are arranged at the bottom of the second clamping sleeve 7 body and are matched with the sealing air bag 18, and the vertical plates compress the rubber rings to fix the bag opening.
As shown in fig. 6, the second hanger is a frame structure, the upper layer of the second hanger is provided with a hinge lug 19 matched with the power source 27, the hinge lug 19 is detachably connected to the bottom end of the power source 27, and the four corners of the lower layer of the second hanger are provided with cone bucket hanging locking pins 20. The container comprises corner pieces arranged at four corners, and the unloading conical hopper mechanism 2 comprises a hopper body frame, a connecting column 24, a conical hopper body 21, a feed opening, a gate valve and a second hanging bracket; the middle of the bucket body frame is provided with a conical bucket body, four corner positions are respectively provided with a connecting column 24 for connecting a container, a lock core 22 matched with the conical bucket hoisting lock pin 20 is arranged above the connecting column 24, and the conical bucket hoisting lock pin 20 is driven by a pneumatic driver so as to drive a lower sliding block 25 to be clamped/separated on a corner piece of the container to be butted. The toper bucket body center is provided with the feed opening that is used for the ejection of compact, be provided with the on-off mechanism who is used for controlling the break-make of unloading on the feed opening, specifically include pneumatic push-pull valve 23. In this embodiment, the fluidization mechanism 26 is selected to be a flow aid gas bowl.
In the present embodiment, as shown in fig. 7, the cone hopper portion is in the form of an upper circle and a lower circle, and the height is determined according to the material characteristics. The size of the upper circle is determined according to the unloading speed, and the size of the lower circle is determined according to the size of the container.
Specifically, the method comprises the following steps:
step 1, opening the upper part of a container to be taken by a manual or automatic mode to expose a lining bag therein, placing the container under the container lining bag unloading device of the invention by a transport vehicle or other feasible transport mechanisms, controlling a first walking hanger 1 to move transversely by a power source, and then lowering a lining bag cutting mechanism 5 to the upper part of the container lining bag;
step 4, the pneumatic motor of the cutting mechanism acts, the synchronous belt 117 drives the blade to pass through the lining bag for one circle, and the cutting work is finished;
step 5, resetting mechanisms such as a bag grabbing mechanism, a blowing mechanism and a cutting mechanism, and rotating the lock pin 12 of the first hanging bracket 6 by 90 degrees to separate from the second clamping sleeve 7;
step 6, the lining bag cutting mechanism 5 is lifted and transversely moved, meanwhile, the power source drives the unloading cone hopper mechanism 2 to move to the position above the second clamping sleeve 7, and the unloading cone hopper mechanism 2 descends;
step 8, inflating and sealing the sealing air bag 18 by a sealing air bag 18 pipeline on the first clamping sleeve 8;
9, separating the second hanging bracket from the unloading cone hopper mechanism 2, and moving the second hanging bracket transversely;
In this embodiment, the turnover mechanism is a container turnover machine, such as an FZJ35-DD single lane single turnover container turnover machine.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. An apparatus for unloading a liner bag in a container, comprising: the container comprises a lining bag cutting mechanism and a discharge cone hopper mechanism, wherein the lining bag cutting mechanism is used for cutting the upper part of a lining bag in the container; the unloading cone hopper mechanism is connected with the container and finishes the unloading work of the lining bag of the container under the action of the turnover mechanism; the inner lining bag cutting mechanism and the unloading cone bucket mechanism are respectively hoisted on the guide rail through a first walking hanging frame and a second walking hanging frame, the inner lining bag cutting mechanism and the unloading cone bucket mechanism are driven by power sources, and the power sources are connected to the first walking hanging frame and the second walking hanging frame, so that the inner lining bag cutting mechanism and the unloading cone bucket mechanism can horizontally and vertically move on the guide rail.
2. The device for unloading container lining bags according to claim 1, wherein the first and second travelling hangers are identical in structure and each comprise: main body frame, motion portion and the power supply, main body frame links to each other with motion portion, motion portion and guide rail phase-match, it can move in the guide rail, the frame construction that the main body frame main part becomes for the section bar rigid coupling, the power supply is at least one, when a plurality of, symmetry rigid coupling in main body frame guide rail side.
3. The device for unloading container liner bags according to claim 1, wherein the liner bag cutting mechanism comprises a first hanger, a sealing mechanism for sealing the liner bag, a blowing mechanism for blowing air into the liner bag, and a cutting mechanism for cutting the liner bag, and the first hanger is connected to a power source of the first traveling hanger.
4. A device for unloading lining bags from containers as claimed in claim 3, wherein the first hanger comprises a frame body, a hinge lug matched with the power source of the first travelling hanger is arranged on the frame body, the hinge lug is detachably connected to the bottom end of the power source, the cutting mechanism is fixedly connected below the hinge lug through a hanging rod, four corners of the frame body are provided with locking mechanisms, the locking mechanisms comprise a pneumatic driver, a connecting rod and a lock pin, the bottom end of the pneumatic driver is connected with the top end of the lock pin through the connecting rod, a first air cylinder is further fixed on the frame body, and the end of the first air cylinder is connected with a bolt.
5. The device for unloading container lining bags according to claim 4, wherein the cutting mechanism comprises a cutter, a cutting mechanism guide rail, the cutter can move around the cutting mechanism guide rail to complete the cutting of the container lining bags, wherein the cutting mechanism guide rail is a circular ring type guide rail, the cutter rolls on the guide rail through the cutter moving mechanism, the cutter moving mechanism comprises rollers arranged on the upper side and the lower side of the cutting mechanism guide rail, the cutter moving mechanism comprises a pneumatic motor, a synchronous belt wheel connected with the pneumatic motor and a synchronous belt surrounding the outer side of the synchronous belt wheel, the roller frame is connected to the synchronous belt, and at least one set of cutter is arranged.
6. The unloading device for the lining bags in the container as claimed in claim 3, wherein the blowing mechanism comprises at least one set of second cylinder, air needles and blowing pipelines, the output end of the second cylinder is connected with the air needles, and the input end of the second cylinder is connected with the blowing pipelines.
7. The unloading device for liner bags in containers as claimed in claim 4, wherein the sealing mechanism is fixed on the first clamping sleeve, the sealing mechanism comprises a sealing air bag, a pneumatic pipeline and an air bag fixing part, the air bag fixing part is a circle of slotted hole formed in the inner frame of the first clamping sleeve, the outer side of the sealing air bag passes through the slotted hole in a non-inflated state and can be clamped on the inner frame of the first clamping sleeve in an inflated state, an air nozzle is arranged on the inner side of the sealing air bag and is connected with the pneumatic pipeline, the first clamping sleeve body is provided with an ear plate, the ear plate is provided with a guide post, an opening is formed in the guide post and is matched with the bolt of the first hanger, the liner bag cutting mechanism further comprises a second clamping sleeve, the second clamping sleeve is provided with a through hole matched with the guide post of the first clamping sleeve and is provided with a lock hole matched with the lock pin of the first hanger, and the shape of the top end of, the lockhole can be completely arranged in the lockhole in the first state, the hanging bracket and the second clamping sleeve are fixed, the lockhole can be separated from the lockhole in the second state, and the hanging bracket is separated from the second clamping sleeve.
8. An unloading device for liner bags in a container as claimed in claim 7, wherein the second hanging bracket is of a frame type structure, the upper layer of the second hanging bracket is provided with a hinge lug matched with a power source of the second walking hanging bracket, the hinge lug is detachably connected to the bottom end of the power source, four corners of the lower layer of the second hanging bracket are provided with cone bucket lifting lock pins, the container to be lifted and containing the liner bags comprises corner fittings arranged at four corners, and the unloading cone bucket mechanism comprises a bucket body frame, a connecting column, a cone bucket body, a discharging port, a gate valve and the second hanging bracket; the improved container is characterized in that a conical hopper body of a conical hopper type is arranged at the center of the hopper body frame, connecting columns used for connecting containers are arranged at four corner positions respectively, lock cylinders matched with the conical hopper for hanging lock pins are arranged above the connecting columns, the conical hopper is driven by pneumatic drivers, and the lock pins below the conical hopper are driven to be connected with/separated from corner pieces of the container to be butted, a discharging opening used for discharging is formed in the center of the conical hopper body, and an on-off mechanism used for controlling discharging on-off is arranged on the discharging opening and specifically comprises a gate valve.
9. The device for unloading container lining bags according to claim 8, wherein the cone-shaped bucket body is provided with a fluidization mechanism which comprises a plurality of flow-assisting air bowls arranged in an array manner, the cone-shaped bucket part adopts a form of an upper circle and a lower circle, the height of the cone-shaped bucket part is determined according to the material characteristics, the size of the upper circle is determined according to the unloading speed, and the size of the lower circle is determined according to the size of the container.
10. A method of unloading a container liner bag unloading device according to any one of claims 1 to 9, comprising the steps of:
step 1, opening the upper part of a container to be taken, exposing a lining bag in the container, placing the container under a container lining bag unloading device, transversely moving a first travelling hanger, and lowering a lining bag cutting mechanism to the upper part of the container lining bag;
step 2, grabbing the upper part of the lining bag, separating the first clamping sleeve from the first hanging bracket, controlling the air blowing mechanism to move forward after the first hanging bracket and the second clamping sleeve rise to a certain height, and enabling the air needle to penetrate into the lining bag and blow air to the lining bag;
step 3, after the lining bag is blown to a preset standard, the first hanger and the second clamping sleeve slowly descend, and the first clamping sleeve and the second clamping sleeve press the lining bag;
step 4, the pneumatic motor of the cutting mechanism acts, and the synchronous belt drives the blade to pass through the lining bag for one circle to complete cutting work;
step 5, resetting mechanisms such as a bag grabbing mechanism, a blowing mechanism and a cutting mechanism, and separating the first hanger lock pin from the second cutting sleeve;
step 6, the lining bag cutting mechanism is lifted and transversely moved, meanwhile, the unloading cone hopper mechanism is moved to the position above the second clamping sleeve, and the unloading cone hopper mechanism is lowered;
step 7, connecting a connecting column of the unloading cone hopper mechanism with the container and fixing the connecting column through corner fittings of the container;
step 8, the sealed air bag pipeline on the first clamping sleeve is used for inflating and sealing the sealed air bag;
9, separating the second hanging bracket from the unloading cone bucket mechanism, and moving the second hanging bracket transversely;
step 10, after the container is fixed by the turnover machine, the container is turned over integrally, and the discharging speed and the discharging amount are controlled by controlling the opening degree of a gate valve;
step 11, after unloading, the tipper falls to the ground, and the second hanging bracket is combined with the unloading cone hopper mechanism and moves transversely; the first hanger is combined with the second clamping sleeve, the first clamping sleeve is locked, and next unloading is waited.
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