CN110877823A - Manipulator carton stacking system and method - Google Patents
Manipulator carton stacking system and method Download PDFInfo
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- CN110877823A CN110877823A CN201911205826.0A CN201911205826A CN110877823A CN 110877823 A CN110877823 A CN 110877823A CN 201911205826 A CN201911205826 A CN 201911205826A CN 110877823 A CN110877823 A CN 110877823A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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Abstract
The invention discloses a manipulator carton stacking system and a method thereof, the system comprises a control system, an execution system and an upper computer, the control system comprises a Programmable Logic Controller (PLC), a touch screen and an industrial personal computer, the execution system comprises an upstream packing machine, an automatic card board library, a carrying robot, a servo clamp and an automatic aligning system, the touch screen is respectively connected with the industrial personal computer, the PLC and the upper computer, the PLC is used for controlling the upstream packing machine and further controlling material conveying through a variable-frequency material conveying and positioning mechanism, the automatic card board library automatically sends out a card board, the carrying robot is matched with the servo clamp to position and place cartons at high precision, and an optimal placing scheme is automatically calculated by adopting computer software in the industrial personal computer, and the automatic aligning system is used for aligning cartons. The invention can be in seamless butt joint with an upstream packer, thereby realizing manpower removal and reducing operation cost.
Description
Technical Field
The invention relates to the field of automatic control, in particular to a manipulator carton stacking system and a manipulator carton stacking method.
Background
Along with the development of electric business in recent years, the use amount of packaging cartons is increasing. In the production of the carton, the packaging, storage and transportation of the carton after the carton is processed are also critical steps. It is common to palletize and pack the cartons and to transfer the packed cartons to a warehouse for storage or transfer.
At present, most of carton manufacturers use a manual carrying mode to sort and place cartons, and the carton sorting and placing device is low in efficiency, high in labor cost and disordered in production management.
Some carton hacking machines have appeared in addition now, and the carton hacking machine is the carton that will pack, and the pile is put on tray, pallet, carries out automatic pile, but the pile multilayer, then releases, and the fork truck of being convenient for is transported to the warehouse and is stored, but it all exists independently, can't carry out the cooperation work with the baling press in upper reaches, and the function is comparatively single, and degree of automation is not high.
Disclosure of Invention
The invention aims to provide a manipulator carton stacking system and a method thereof, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a manipulator carton pile up neatly system, includes control system, actuating system and host computer, control system includes programmable logic controller PLC, touch-sensitive screen and industrial computer, actuating system includes upper reaches baling press, automatic cardboard storehouse, transport robot, servo anchor clamps and automatic neat system of clapping, industrial computer, programmable logic controller PLC and host computer are connected respectively to the touch-sensitive screen, programmable logic controller PLC is used for controlling the upper reaches baling press, and then carries the material through frequency conversion material transport positioning mechanism control material and carry, automatic cardboard storehouse is automatic to be seen off the cardboard, and transport robot cooperation servo anchor clamps carries out the high precision location to the carton and puts to adopt the interior computer software of industrial computer, the optimal scheme of putting of automatic calculation, automatic neat system of clapping is used for clapping the carton neat.
As a further technical scheme of the invention: the touch screen is used for man-machine interaction.
As a further technical scheme of the invention: and the PLC, the touch screen and the industrial personal computer are in bus communication.
As a further technical scheme of the invention: the programmable logic controller PLC, the touch screen and the industrial personal computer can communicate with an upper computer.
As a further technical scheme of the invention: the programmable logic controller PLC, the touch screen and the industrial personal computer can be in wireless communication with the upper computer.
Further, based on the manipulator carton stacking system, the invention also provides a manipulator carton stacking method, which specifically comprises the following steps: (1) the programmable logic controller PLC is used for controlling an upstream packing machine so as to control material conveying; (2) the automatic cardboard warehouse automatically sends out cardboard, the carrying robot is matched with a servo clamp to position and place the cartons at high precision, and the optimal placement scheme is automatically calculated by adopting computer software in an industrial personal computer; (3) and the automatic patting system is used for patting the carton box orderly at last.
Compared with the prior art, the invention has the beneficial effects that: the automatic carton aligning system can be in seamless butt joint with an upstream packing machine, material conveying is controlled, high efficiency and energy conservation are achieved, the automatic carton warehouse automatically sends out the cartons, the carrying robot is matched with the servo clamp to position and place the cartons at high precision, the optimal placing scheme is automatically calculated by adopting the internal calculation software of the industrial personal computer, the placing efficiency is fully improved, the automatic aligning system finally aligns the cartons, finished products are neat and attractive, manpower removal is achieved, and the operation cost is reduced.
Drawings
FIG. 1 is a schematic block diagram of the system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, in an embodiment of the present invention, a manipulator carton stacking system includes a control system, an execution system, and an upper computer, where the control system includes a programmable logic controller PLC, a touch screen, and an industrial personal computer, the execution system includes an upstream packing machine, an automatic card library, a handling robot, a servo fixture, and an automatic aligning system, the touch screen is respectively connected to the industrial personal computer, the programmable logic controller PLC and the upper computer, the programmable logic controller PLC is configured to control the upstream packing machine, and further control material transportation through a variable-frequency material transportation positioning mechanism, the automatic card library automatically sends out a card, the handling robot cooperates with the servo fixture to perform high-precision positioning and placement on cartons, and an optimal placement scheme is automatically calculated by using computing software in the industrial personal computer, and the automatic aligning system is configured to align the cartons.
As a further technical scheme of the invention, the touch screen is used for man-machine interaction, a user operates the control system through the touch screen, the upstream packing machine is controlled through the Programmable Logic Controller (PLC), and then the material conveying is controlled through the variable-frequency material conveying and positioning mechanism.
As a further technical scheme of the invention, bus communication is adopted among the programmable logic controller PLC, the touch screen and the industrial personal computer.
As a further technical scheme of the invention, the programmable logic controller PLC, the touch screen and the industrial personal computer can be communicated with an upper computer.
As a further technical scheme of the invention, the programmable logic controller PLC, the touch screen and the industrial personal computer can be in wireless communication with an upper computer.
Further, based on the manipulator carton stacking system, the invention also provides a manipulator carton stacking method, which specifically comprises the following steps: (1) the programmable logic controller PLC is used for controlling an upstream packing machine so as to control material conveying; (2) the automatic cardboard warehouse automatically sends out cardboard, the carrying robot is matched with a servo clamp to position and place the cartons at high precision, and the optimal placement scheme is automatically calculated by adopting computer software in an industrial personal computer; (3) and the automatic patting system is used for patting the carton box orderly at last.
In conclusion, the automatic carton aligning system can be in seamless butt joint with an upstream packing machine, material conveying is controlled, high efficiency and energy conservation are achieved, the automatic carton warehouse can automatically send out the cartons, the carrying robot is matched with the servo clamp to position and place the cartons at high precision, the optimal placing scheme is automatically calculated by adopting the internal calculation software of the industrial personal computer, the placing efficiency is fully improved, the automatic aligning system can finally align the cartons, finished products are neat and attractive, manpower removal is achieved, and the operation cost is reduced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The utility model provides a manipulator carton pile up neatly system, its characterized in that, includes control system, actuating system and host computer, control system includes programmable logic controller PLC, touch-sensitive screen and industrial computer, actuating system includes upper reaches baling press, automatic cardboard storehouse, transfer robot, servo anchor clamps and automatic neat system of clapping, industrial computer, programmable logic controller PLC and host computer are connected respectively to the touch-sensitive screen, programmable logic controller PLC is used for controlling the upper reaches baling press, and then carries the material through frequency conversion material transport positioning mechanism control material, automatic cardboard storehouse is automatic to be seen off the cardboard, and transfer robot cooperation servo anchor clamps carries out the high accuracy location to the carton and puts to adopt the interior calculation software of industrial computer, the optimal scheme of putting of automatic calculation, automatic neat system of clapping is used for clapping the carton neat.
2. The robotic carton palletizing system according to claim 1, wherein the touch screen is configured for human-computer interaction.
3. The manipulator carton stacking system according to claim 2, wherein the Programmable Logic Controller (PLC), the touch screen and the industrial personal computer are in bus communication.
4. The manipulator carton stacking system according to claim 3, wherein the PLC, the touch screen and the industrial personal computer are capable of communicating with an upper computer.
5. The manipulator carton stacking system according to claim 4, wherein the PLC, the touch screen and the industrial personal computer are capable of wirelessly communicating with an upper computer.
6. A mechanical arm carton stacking method is characterized by comprising the following steps: (1) the programmable logic controller PLC is used for controlling an upstream packing machine so as to control material conveying; (2) the automatic cardboard warehouse automatically sends out cardboard, the carrying robot is matched with a servo clamp to position and place the cartons at high precision, and the optimal placement scheme is automatically calculated by adopting computer software in an industrial personal computer; (3) and the automatic patting system is used for patting the carton box orderly at last.
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CN201911205826.0A CN110877823A (en) | 2019-11-29 | 2019-11-29 | Manipulator carton stacking system and method |
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CN201911205826.0A CN110877823A (en) | 2019-11-29 | 2019-11-29 | Manipulator carton stacking system and method |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2610290A1 (en) * | 1987-02-02 | 1988-08-05 | Stambera Adolf | DEVICE FOR THE PLACEMENT OF INTERMEDIATE LAYERS FOR PALLET MACHINES |
CN102275648A (en) * | 2011-05-19 | 2011-12-14 | 广东新劲刚超硬材料有限公司 | Automatic packing production line of ceramic tiles |
CN203199770U (en) * | 2013-04-01 | 2013-09-18 | 盐城宏景包装机械有限公司 | Automatic paper pasting stacking machine |
CN104444404A (en) * | 2014-11-25 | 2015-03-25 | 佛山市南海富承工业制带有限公司 | Adjustable full-automatic stacking machine for march-past corrugated paper and control method |
CN106276287A (en) * | 2016-09-06 | 2017-01-04 | 深圳市动力飞扬自动化设备有限公司 | A kind of carton stacking machine and method of work thereof |
-
2019
- 2019-11-29 CN CN201911205826.0A patent/CN110877823A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2610290A1 (en) * | 1987-02-02 | 1988-08-05 | Stambera Adolf | DEVICE FOR THE PLACEMENT OF INTERMEDIATE LAYERS FOR PALLET MACHINES |
CN102275648A (en) * | 2011-05-19 | 2011-12-14 | 广东新劲刚超硬材料有限公司 | Automatic packing production line of ceramic tiles |
CN203199770U (en) * | 2013-04-01 | 2013-09-18 | 盐城宏景包装机械有限公司 | Automatic paper pasting stacking machine |
CN104444404A (en) * | 2014-11-25 | 2015-03-25 | 佛山市南海富承工业制带有限公司 | Adjustable full-automatic stacking machine for march-past corrugated paper and control method |
CN106276287A (en) * | 2016-09-06 | 2017-01-04 | 深圳市动力飞扬自动化设备有限公司 | A kind of carton stacking machine and method of work thereof |
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Application publication date: 20200313 |
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