CN110817212A

CN110817212A - Automatic zipper dyeing production line

Info

Publication number: CN110817212A
Application number: CN201911300911.5A
Authority: CN
Inventors: 胡明华; 冉浩; 蒋进; 杨静; 包成云; 张海涛; 刘敏; 马金龙
Original assignee: Chengdu Ruikexi Industrial Automation Technology Co Ltd
Current assignee: Chengdu Ruikexi Industrial Automation Technology Co Ltd
Priority date: 2019-12-17
Filing date: 2019-12-17
Publication date: 2020-02-21

Abstract

The invention discloses an automatic zipper dyeing production line which comprises a yarn drum storage system, a yarn drum transport vehicle, a tape winding machine, an automatic zipper dyeing system, a tape releasing machine, a drying machine and a packaging machine, wherein the yarn drum storage system comprises a yarn drum storage rack, a stacking machine and an in-out storage transmission line, and the automatic zipper dyeing system comprises a dyeing machine, a truss grabbing device and an automatic yarn drum loading and unloading device. The automatic winding, transferring and loading and unloading device realizes automatic taking, transferring and loading and unloading of the yarn barrel, automatically finishes the whole dyeing processes of winding, dyeing, releasing, drying, packaging and the like, does not need manual carrying and manual loading and unloading, improves the working efficiency and saves the labor cost.

Description

Automatic zipper dyeing production line

Technical Field

The invention belongs to the technical field of zipper production and processing equipment, and particularly relates to an automatic zipper dyeing production line.

Background

In a zipper dyeing workshop, a zipper cloth belt needs to be subjected to multiple processes of tape winding, dyeing, tape releasing, drying, packaging and the like. For these processes, there are several single machines in the prior art, such as dyeing machines, tape winding machines, tape laying machines, drying machines, packaging machines, etc.

However, the storage of the yarn packages, the transfer and loading/unloading of the yarn packages between these single machines, and the like still depend on manual labor, resulting in low work efficiency and high labor cost of the entire zipper dyeing plant.

Disclosure of Invention

In view of this, the present invention provides an automatic zipper dyeing production line, which is capable of automatically picking, placing, transferring, and loading and unloading a yarn bobbin, and automatically completing the whole dyeing processes such as tape winding, dyeing, tape releasing, drying, and packaging, without manual transportation and manual loading and unloading, thereby improving the work efficiency and saving the labor cost.

In order to achieve the purpose, the invention provides the following technical scheme:

a zipper dyeing automatic production line comprises a bobbin storage system, a bobbin transport vehicle, a tape winding machine, a zipper automatic dyeing system, a tape releasing machine, a drying machine and a packaging machine; the yarn tube storage system comprises a yarn tube storage rack, a stacker and an in-out storage transmission line, wherein the yarn tube storage rack is used for storing yarn tubes and trays, the stacker is used for taking and placing the yarn tubes and the trays on the yarn tube storage rack and the in-out storage transmission line, the in-out storage transmission line is used for transmitting the yarn tubes and the trays, and the in-out storage transmission line is connected with a yarn tube transport vehicle; a bobbin conveying and lifting device I is arranged below a bobbin clamp of the tape winding machine and used for being connected with a bobbin transport vehicle and lifting bobbins and a tray; the zipper automatic dyeing system comprises a dyeing machine, a truss grabbing device and a yarn drum automatic loading and unloading device, wherein a dyeing cylinder body of the dyeing machine is horizontal, the truss grabbing device is used for grabbing and unloading a yarn drum on the yarn drum automatic loading and unloading device, the yarn drum automatic loading and unloading device is right opposite to the dyeing machine, and the yarn drum automatic loading and unloading device is used for conveying the yarn drum to enter and exit the dyeing cylinder body; and a bobbin conveying and lifting device II is arranged below the bobbin clamp of the tape placing machine and used for being connected with a bobbin transport vehicle and lifting bobbins and a tray, and the tape placing machine, the drying machine and the packaging machine are sequentially connected.

Further, the stacker comprises a stacking rack, a traveling system, a cargo carrying table lifting mechanism and a fork, wherein the traveling system is used for driving the stacking rack to horizontally travel along the edge of the yarn tube storage rack, the cargo carrying table is arranged on the stacking rack, the cargo carrying table lifting mechanism is used for driving the cargo carrying table to vertically lift relative to the stacking rack, the fork is arranged on the cargo carrying table, and the fork is inserted into the yarn tube storage rack in a telescopic manner; the warehouse-in and warehouse-out transmission line comprises a transverse moving transmission line, a lifting transmission line and a warehouse butt-joint transmission line, the transverse moving transmission line is arranged beside a yarn drum shelf, a fork-taking position for a fork to stretch into is arranged on the transverse moving transmission line, the lifting transmission line is linked with the transverse moving transmission line, a transmission surface of the lifting transmission line can be lowered to the lower portion of the transmission surface of the warehouse butt-joint transmission line, the transmission direction of the warehouse butt-joint transmission line is perpendicular to that of the lifting transmission line, and the warehouse butt-joint transmission line is used for being linked with a yarn drum transport vehicle.

Further, the lifting transmission line comprises a roller conveyor II and a conveyor lifting mechanism, and the conveyor lifting mechanism is used for driving the roller conveyor II to lift up and down; the storage butt joint transmission line comprises two parallel roller conveyors III, and the lifting transmission line is located between the two parallel roller conveyors III.

Further, yarn section of thick bamboo transmission lifting devices I and yarn section of thick bamboo transmission lifting devices II all include around putting butt joint transmission line and lifting assembly, put the butt joint transmission line around being used for linking up with yarn section of thick bamboo transport vechicle, lifting assembly's lifting surface can go up and down below putting the transmission surface of butt joint transmission line around.

Furthermore, the winding and unwinding butt joint transmission line comprises two parallel roller conveyors IV, and the lifting assembly is positioned between the two parallel roller conveyors IV; the lifting assembly comprises a lifting support, a lifting cylinder and a lifting support plate, the lifting cylinder is arranged on the lifting support, and the lifting cylinder is used for driving the lifting support plate to lift up and down.

Further, the zipper automatic dyeing system also comprises a conveying device, the bobbin automatic loading and unloading device is arranged on the conveying device, the conveying device is an RGV trolley, one end of a track of the RGV trolley is positioned below the truss grabbing device, and the other end of the track of the RGV trolley is opposite to the dyeing machine.

Further, the automatic bobbin handling device comprises a base assembly, a platform assembly, a trolley assembly and a trolley push-pull assembly, wherein the platform assembly is arranged on the base assembly and can linearly and horizontally move relative to the base assembly, the trolley push-pull assembly is arranged on the platform assembly and can linearly and horizontally move relative to the platform assembly, the trolley push-pull assembly is used for pushing the trolley assembly to linearly and horizontally move relative to the platform assembly, the linear horizontal moving directions of the platform assembly, the trolley assembly and the trolley push-pull assembly are the same linear direction, and the trolley assembly is used for loading bobbins.

Further, the trolley push-pull assembly comprises a pushing mechanism for pushing the trolley assembly and a pulling mechanism for pulling the trolley assembly; the pushing mechanism comprises a pushing rod for pushing the trolley component; the pulling mechanism comprises a drag hook and a hooking and releasing cylinder, a hook column is arranged on the trolley assembly, the middle part of the drag hook is hinged, the tail part of the drag hook is connected with a piston rod of the hooking and releasing cylinder, and the hooking and releasing cylinder is used for pushing the drag hook to hook and release the hook column; and a yarn drum limit stop block is arranged on the trolley component.

Furthermore, the truss grabbing device comprises a truss and a beam butt-clamping assembly, the beam butt-clamping assembly comprises a beam and two yarn drum clamping jaws, the beam can linearly and horizontally move relative to the truss, the yarn drum clamping jaws can linearly and horizontally move relative to the beam, the moving directions of the two yarn drum clamping jaws are opposite, the linear horizontal moving direction of the yarn drum clamping jaws is perpendicular to the linear horizontal moving direction of the beam, and the yarn drum clamping jaws can stretch up and down.

Further, the zipper automatic dyeing system further comprises a truss butt joint transmission line, the truss butt joint transmission line is used for being connected with the bobbin transport vehicle, and the truss butt joint transmission line is located below the truss grabbing device.

Further, zip fastener dyeing automation line still includes that the tray deposits the transmission line and examines the transmission line to the look, the tray is deposited the transmission line and is used for linking up with a yarn section of thick bamboo transport vechicle, examine the transmission line to the look and be used for linking up with a yarn section of thick bamboo transport vechicle.

Further, a yarn section of thick bamboo transport vechicle is the AGV dolly, be equipped with the transmission cylinder that is used for transmitting a yarn section of thick bamboo and tray on the AGV dolly.

The invention has the beneficial effects that:

the automatic zipper dyeing machine is provided with the yarn drum storage system, the yarn drum can be automatically taken and placed, the yarn drum conveying and lifting device I and the yarn drum conveying and lifting device II can automatically load and unload yarn drums for winding or unwinding, the automatic zipper dyeing system can automatically transfer the yarn drums for loading, unloading and dyeing, the yarn drums can be automatically taken, placed, transported and unloaded, the whole dyeing processes such as winding, dyeing, unwinding, drying and packaging can be automatically completed, manual carrying and manual loading and unloading are not needed, the working efficiency is improved, and the labor cost is saved.

Drawings

In order to make the object, technical scheme and beneficial effect of the invention more clear, the invention provides the following drawings for explanation:

FIG. 1 is a schematic view showing the structure of an automatic production line for dyeing zippers;

FIG. 2 is a schematic top view of the structure of FIG. 1;

FIG. 3 is a schematic view of a bobbin storage system;

FIG. 4 is a schematic top view of the structure of FIG. 3;

FIG. 5 is a schematic structural diagram of a stacker;

FIG. 6 is a schematic diagram of the structure of an in-out transmission line;

FIG. 7 is a schematic structural diagram of a lifting transmission line;

FIG. 8 is a schematic view showing the structure of an automatic zipper dyeing system;

FIG. 9 is a schematic top view of the structure of FIG. 8;

FIG. 10 is a schematic structural view of a truss butt-joint transmission line;

FIG. 11 is a schematic structural view of the automatic bobbin handling device;

FIG. 12 is a schematic view (another perspective) of the automatic bobbin handling device;

FIG. 13 is a schematic view of the construction of the automatic bobbin handling device (with the trolley assembly removed);

FIG. 14 is a schematic view of the structure of the carriage assembly;

fig. 15 is a schematic view of the structure of the dying machine;

FIG. 16 is a schematic view of the bobbin assembly and disassembly;

fig. 17 is a schematic structural view of a truss gripping device;

FIG. 18 is a schematic top view of the structure of FIG. 17;

FIG. 19 is a schematic structural view of the beam clamp assembly;

FIG. 20 is a schematic structural view of a bobbin conveying and lifting device;

FIG. 21 is a schematic view of the bobbin transfer lifting device in use with a tape winder/unreeler;

FIG. 22 is a schematic view of an AGV configuration;

FIG. 23 is a schematic view of the structure of the belt feeding machine, the drying machine and the packaging machine connected in sequence;

FIG. 24 is a process flow chart of the zipper dyeing automation line.

Description of reference numerals:

1-bobbin storage rack;

2-a stacker, 201-a stacking rack, 202-a walking system, 203-a cargo carrying table, 204-a cargo carrying table lifting mechanism, 205-a fork, 206-a driving motor, 207-a sliding contact line, 208-a sky rail, 209-a ground rail, 210-a lifting motor, 211-a lifting guide rail and 212-a steel wire rope reel;

3-warehouse in and out transmission line, 301-transverse movement transmission line, 302-lifting transmission line, 303-warehouse butt joint transmission line, 304-fork position, 305-roller conveyor I3, 306-roller conveyor II, 307-lifting bracket, 308-lifting cylinder, 309-blocking mechanism, 310-roller conveyor III and 311-guide limiting mechanism;

4-a bobbin;

5-a tray;

6-bobbin transport vehicle;

7-bobbin automatic handling device, 701-base assembly, 702-platform assembly, 703-trolley assembly, 704-trolley push-pull assembly, 705-guide rail I, 706-platform reciprocating mechanism, 707-guide rail II, 708-trolley reciprocating mechanism, 709-guide rail III, 710-push rod, 711-drag hook, 712-hooking and releasing cylinder, 713-hook column and 714-bobbin limit stop;

8-dyeing machine, 801-dyeing cylinder and 802-guide rail IV;

9-truss gripping device, 901-truss, 902-crossbeam, 903-bobbin clamping jaw, 903 a-claw body, 903 b-claw head, 904-guide rail V, 905-crossbeam reciprocating mechanism, 906-guide rail VI, 907-bobbin clamping jaw reciprocating mechanism, 908-guide rail VII and 909-claw head reciprocating mechanism;

10-transport means, 101-track;

11-truss butt joint transmission line;

12-winding and unwinding butt joint transmission lines and 121-roller transmission machines IV;

13-lifting component, 131-lifting bracket, 132-lifting cylinder, 133-lifting pallet, 134-linear guide mechanism, 135-limit stop, 136-universal ball;

14-winding the belt machine;

15-unwinding the belt machine;

16-a dryer;

17-a packaging machine;

18-pallet storage line;

19-color test transmission line.

Detailed Description

The present invention is further described with reference to the following drawings and specific examples so that those skilled in the art can better understand the present invention and can practice the present invention, but the examples are not intended to limit the present invention.

In the invention, the connection between the transmission lines and the bobbin transport vehicle means that the two devices are in contact or close to each other, so that bobbins and trays on one device can be smoothly conveyed to the other device. The connection among the tape placing machine, the drying machine and the packaging machine means that the zipper cloth tapes are sequentially connected into the drying machine and the packaging machine after being discharged from the tape placing machine.

As shown in fig. 1 and 2, an automatic zipper dyeing production line includes a bobbin storage system, a bobbin carriage 6, a tape winding machine 14, an automatic zipper dyeing system, a tape releasing machine 15, a drying machine 16 and a packaging machine 17.

As shown in fig. 3 to 7, the yarn bobbin storage system includes a yarn bobbin shelf 1, a stacker 2 and an in-out storage transmission line 3, the yarn bobbin shelf 1 is used for storing yarn bobbins 4 and trays 5, the stacker 2 is used for picking and placing the yarn bobbins 4 and the trays 5 on the yarn bobbin shelf 1 and the in-out storage transmission line 3, the in-out storage transmission line 3 is used for transmitting the yarn bobbins 4 and the trays 5, and the in-out storage transmission line 3 is connected with a yarn bobbin transport vehicle 6.

The stacker 2 comprises a stacking rack 201, a walking system 202, a goods carrying table 203, a goods carrying table lifting mechanism 204 and a fork 205, wherein the walking system 202 is used for driving the stacking rack 201 to horizontally walk along the edge of a yarn tube shelf, the goods carrying table 203 is arranged on the stacking rack 201, the goods carrying table lifting mechanism 204 is used for driving the goods carrying table 203 to lift up and down relative to the stacking rack 201, the fork 205 is arranged on the goods carrying table 203, and the fork 205 is inserted into the yarn tube shelf in a telescopic mode.

The walking system 202 drives the stacking rack 201 to walk in various conventional manners, wherein one specific embodiment is as follows: stack frame 201 includes the door type frame that entablature, bottom end rail and two stands are constituteed, traveling system 202 includes driving motor 206, wiping line 207, sky rail 208 and ground rail 209, sky rail and ground rail set up along yarn section of thick bamboo goods shelves edge, the entablature passes through horizontal leading wheel and sky rail 208 roll cooperation, the bottom end rail passes through walking wheel and ground rail 209 roll cooperation, wiping line 207 is on a parallel with ground rail 209 and sets up, be equipped with the current collector on the bottom end rail, driving motor 206 is used for the road wheel that drives to roll.

The cargo bed lifting mechanism 204 drives the cargo bed 203 to lift up and down in a plurality of conventional implementation manners, wherein one specific implementation manner is as follows: the cargo carrying platform lifting mechanism 204 comprises a lifting motor 210, a lifting guide rail 211, a steel wire rope reel 212 and a steel wire rope, wherein the lifting guide rail 211 is arranged in parallel with the upright column, the cargo carrying platform 203 is matched with the lifting guide rail 211 in a rolling manner through a lifting guide wheel, the lifting motor 210 is used for driving the steel wire rope reel 212 to rotate, one end of the steel wire rope is wound on the steel wire rope reel 212, and the other end of the steel wire rope passes through a pulley assembly to be connected with the cargo carrying platform 203 (not shown in the figure).

The warehouse-in and warehouse-out transmission line 3 comprises a transverse transmission line 301, a lifting transmission line 302 and a warehouse butt-joint transmission line 303, the transverse transmission line 301 is arranged beside a yarn drum shelf, a fork taking position 304 for a fork to extend into is arranged on the transverse transmission line 301, the lifting transmission line 302 is connected with the transverse transmission line 301, the transmission surface of the lifting transmission line 302 can be lowered to the lower part of the transmission surface of the warehouse butt-joint transmission line 303, the transmission direction of the warehouse butt-joint transmission line 303 is perpendicular to that of the lifting transmission line 302, and the warehouse butt-joint transmission line 303 is used for being connected with a yarn drum transport vehicle 6.

The traverse conveying line 301 comprises a roller conveyor i 305, and the forking position 304 is a vacant position between conveying rollers arranged at one end of the roller conveyor i.

The lifting transmission line 302 comprises a roller conveyor II 306 and a conveyor lifting mechanism, wherein the conveyor lifting mechanism is used for driving the roller conveyor II 306 to lift up and down.

The up-and-down lifting of the conveyor lifting mechanism driving roller conveyor II 306 can be realized in various conventional manners, wherein one specific embodiment is as follows: the conveyor lifting mechanism comprises a lifting support 307 and a lifting air cylinder 308, the lifting air cylinder 308 is arranged on the lifting support 307, the roller conveyor II 306 is in sliding fit with the lifting support 307 in the vertical direction through a guide rail slider mechanism, and the lifting air cylinder 308 is used for driving the roller conveyor II 306 to lift up and down.

The roller conveyor II 306 is provided with a blocking mechanism 309, the blocking mechanism 309 comprises a blocking block and a blocking cylinder, and the blocking cylinder is used for driving the blocking block to extend out of a conveying surface from a conveying roller of the roller conveyor II 306. When the bobbin and the tray are lifted up and down along with the drum conveyor II 306, the blocking mechanism 309 extends out of the conveying surface to position and block the tray, so that the tray is prevented from sliding.

The warehousing butt-joint transmission line 303 comprises two parallel roller conveyors III 310, and the lifting transmission line 302 is located between the two parallel roller conveyors III 310.

The side edges of the roller conveyor I305, the roller conveyor II 306 and the roller conveyor III 310 are respectively provided with a guide limiting mechanism 311, and the guide limiting mechanism 311 comprises a mounting frame extending along the transmission direction and rollers on the mounting frame. The guide limiting mechanism 311 plays a role in limiting and guiding when the yarn bobbin and the tray are conveyed, and the guide limiting mechanism 311 can adopt a conventional fluent strip.

In this embodiment, the warehouse entry and exit transmission line 3 is a single line, and the transmission directions of the warehouse entry and exit transmission line 3 are alternated in the positive and negative directions, and are respectively used for warehouse entry and warehouse exit. Of course, the number of the in-out warehouse transmission lines can be two, one in-out warehouse transmission line is used for out-warehouse, and the other in-out warehouse transmission line is used for warehouse.

The warehouse-in and warehouse-out process of the yarn bobbin warehouse system comprises the following steps:

1. and (3) discharging the yarn bobbin out of the warehouse:

(1) yarn drums 4 and trays 5 are stored on the yarn drum shelf 1, wherein the yarn drums 4 are placed on the trays 5, the stacking rack 201 travels to the side of a goods position of a yarn drum to be delivered from a warehouse along the edge of the yarn drum shelf 1, the goods loading platform 203 is lifted to the horizontal position of the goods position, the goods fork 205 extends into the yarn drum shelf 1 to fork the yarn drums 4 and the trays 5, and then the goods fork 205 is retracted to the goods loading platform 203;

(2) the fork 205 is horizontally and vertically displaced to a forking position 304 close to the transverse moving transmission line 301, the fork 205 extends out to place the bobbin 4 and the tray 5 on the forking position 304, and then the fork 205 is retracted;

(3) the bobbin 4 and the tray 5 are transmitted from a roller conveyor I305 of the transverse moving transmission line 301 to a roller conveyor II 306 of the lifting transmission line 302, the roller conveyor II 306 is driven by a conveyor lifting mechanism to descend below a transmission surface of the storage butt-joint transmission line 303, and the bobbin 4 and the tray 5 are transferred onto the storage butt-joint transmission line 303;

(4) and starting a roller conveyor III 310 of the storage butt joint transmission line 303, and transmitting the bobbin 4 and the tray 5 to the bobbin transport vehicle 6, namely finishing the bobbin delivery.

2. Warehousing a bobbin:

the conveying direction of the yarn cylinder warehousing and the yarn cylinder ex-warehousing is opposite.

As shown in fig. 8 to 19, the automatic zipper dyeing system includes a dyeing machine 8, a truss grasping device 9 and a bobbin automatic handling device 7, wherein a dyeing cylinder 801 of the dyeing machine 8 is horizontal, the truss grasping device 9 is used for grasping and releasing a bobbin 4 on the bobbin automatic handling device 7, the bobbin automatic handling device 7 faces the dyeing machine 8, and the bobbin automatic handling device 7 is used for transporting the bobbin 4 in and out of the dyeing cylinder 801.

One way that the automatic bobbin handling device faces the dyeing machine is as follows: the yarn drum automatic loading and unloading device is fixed and right faces the dyeing machine, the truss grabbing device grabs and releases the yarn drum on the yarn drum automatic loading and unloading device, and the yarn drum is conveyed back and forth by the truss grabbing device.

Another mode of the automatic bobbin loading and unloading device facing the dyeing machine is shown as follows: the zipper automatic dyeing system further comprises a conveying device 10, the automatic bobbin loading and unloading device 7 is arranged on the conveying device 10, one end of the running track of the conveying device 10 is located below the truss grabbing device 9, and the other end of the running track of the conveying device 10 is opposite to the dyeing machine 8; the transporting device 10 carries the yarn cylinder automatic loading and unloading device 7 to reciprocate, when the transporting device moves to the lower part of the truss grabbing device 9, the truss grabbing device 9 grabs and releases the yarn cylinder 4, and when the transporting device moves to the position opposite to the dyeing machine 8, the yarn cylinder automatic loading and unloading device 7 transports the yarn cylinder 4 to enter and exit the dyeing cylinder 801.

The transportation device 10 can adopt an RGV trolley, so that the operation is more stable and the positioning is more accurate; one end of the rail 101 of the RGV trolley is located below the truss grabbing device 9, and the other end of the rail 101 of the RGV trolley is opposite to the dyeing machine 8.

The zipper automatic dyeing system further comprises a truss butt joint transmission line 11, the truss butt joint transmission line 11 is used for being connected with the bobbin transport vehicle, and the truss butt joint transmission line 11 is located below the truss grabbing device 9.

The automatic bobbin handling device 7 comprises a base assembly 701, a platform assembly 702, a trolley assembly 703 and a trolley push-pull assembly 704, wherein the platform assembly 702 is arranged on the base assembly 701, the platform assembly 702 can linearly and horizontally move relative to the base assembly 701, the trolley push-pull assembly 704 is arranged on the platform assembly 702, the trolley push-pull assembly 704 can linearly and horizontally move relative to the platform assembly 702, the trolley push-pull assembly 704 is used for pushing the trolley assembly 703 to linearly and horizontally move relative to the platform assembly 702, the linear horizontal moving directions of the platform assembly 702, the trolley assembly 703 and the trolley push-pull assembly 704 are the same linear direction, and the trolley assembly 703 is used for loading a bobbin 4.

The linear horizontal movement of the platform assembly 702 relative to the base assembly 701 may be achieved in a variety of conventional ways, one specific example of which is: the platform assembly 702 is movably matched with the base assembly 701 through a guide rail I705, and the platform assembly 702 is driven by a platform reciprocating mechanism 706 to linearly and horizontally move relative to the base assembly 701. The platform reciprocating mechanism 706 may be a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack-and-pinion transmission mechanism, a linear motor, or other conventional reciprocating mechanisms, and the rack-and-pinion transmission mechanism is adopted in the figure.

The linear horizontal movement of the cart push-pull assembly 704 relative to the platform assembly 702 may be achieved in a number of conventional ways, one specific example of which is: the trolley push-pull assembly 704 is movably matched with the platform assembly 702 through a guide rail II 707, and the trolley push-pull assembly 704 is driven by a trolley reciprocating mechanism 708 to linearly and horizontally move relative to the platform assembly 702. The cart reciprocating mechanism 708 can be a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack-and-pinion transmission mechanism, a linear motor, or other conventional reciprocating mechanisms, and a rack-and-pinion transmission mechanism is used in the figure.

The trolley assembly 703 is movably matched with the platform assembly 702 through a guide rail III 709, and the guide rail III 709 is used for being connected with a guide rail IV 802 in the dyeing cylinder 801; the connection means that the ends of the guide rail III 709 and the guide rail IV 802 are close to each other and butted, so that the trolley assembly 703 can smoothly move from the guide rail III 709 to the guide rail IV 802.

The cart push-pull assembly 704 push-pull cart assembly 703 may have a variety of conventional implementations, one specific implementation of which is: the trolley push-pull assembly 704 comprises a push mechanism for pushing the trolley assembly 703 and a pull mechanism for pulling the trolley assembly 703; the pushing mechanism comprises a pushing rod 710 for pushing the trolley assembly 703; the pulling mechanism comprises a draw hook 711 and a hook release cylinder 712, a hook column 713 is arranged on the trolley assembly 703, the middle of the draw hook 711 is hinged, the tail of the draw hook 711 is connected with a piston rod of the hook release cylinder 712, and the hook release cylinder 712 is used for pushing the draw hook 711 to hook and release the hook column 713.

A bobbin limit stop 714 is provided on the carriage assembly 703 to prevent the bobbin 4 from shifting on the carriage assembly 703.

The truss grabbing device 9 comprises a truss 901 and a cross beam butt clamp assembly, the cross beam butt clamp assembly comprises a cross beam 902 and two yarn drum clamping jaws 903, the cross beam 902 can linearly and horizontally move relative to the truss 901, the yarn drum clamping jaws 903 can linearly and horizontally move relative to the cross beam 902, the moving directions of the two yarn drum clamping jaws 903 are opposite, the linear horizontal moving direction of the yarn drum clamping jaws 903 is perpendicular to the linear horizontal moving direction of the cross beam 902, and the yarn drum clamping jaws 903 can stretch up and down.

The linear horizontal movement of the beam 902 relative to the truss 901 can be realized in various conventional manners, wherein one specific embodiment is as follows: the beam 902 is movably matched with the truss 901 through a guide rail V904, and the beam 902 is driven by a beam reciprocating mechanism 905 to linearly and horizontally move relative to the truss 901; the beam reciprocating mechanism 905 can be various conventional reciprocating mechanisms such as an air cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a gear rack transmission mechanism, a linear motor and the like, and the gear rack transmission mechanism is adopted in the drawing.

The linear horizontal movement of the bobbin gripper 903 relative to the cross member 902 can be achieved in a number of conventional ways, one embodiment of which is: the bobbin clamping jaw 903 is movably matched with the cross beam 902 through a guide rail VI 906, and the bobbin clamping jaw 903 is driven by a bobbin clamping jaw reciprocating mechanism 907 to linearly and horizontally move relative to the cross beam 902; the bobbin clamping jaw reciprocating mechanism 907 can be various conventional reciprocating mechanisms such as an air cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a gear rack transmission mechanism, a linear motor and the like, and the air cylinder is adopted in the drawing.

The bobbin gripper 903 can be extended and retracted up and down in a plurality of conventional implementation manners, one of which is as follows: the bobbin clamping jaw 903 comprises a jaw body 903a and a jaw head 903b, the jaw head 903b is movably matched with the jaw body 903a through a guide rail VII 908, and the jaw head 903b is driven by a jaw head reciprocating mechanism 909 to move up and down relative to the jaw body 903 a; the jaw reciprocating mechanism 909 may be a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, a linear motor, or other conventional reciprocating mechanisms, and in the figure, a ball screw transmission mechanism is used.

The zipper automatic dyeing process comprises the following steps:

1. conveying a bobbin for dyeing:

(1) the bobbin transport vehicle 6 transports the bobbin 4 to the truss butt joint transmission line 11;

(2) the truss grabbing device 9 is started, the cross beam 902 moves to the position above the truss butt joint transmission line 11, the two bobbin clamping jaws 903 extend downwards to be aligned with the two ends of the bobbin 4, the bobbin clamping jaws 903 move oppositely to clamp the bobbin 4, and then the bobbin clamping jaws 903 retract upwards;

(3) the transporting device 10 bears the yarn cylinder automatic loading and unloading device 7 and moves to the position below the truss grabbing device 9, the cross beam 902 moves to the position above the yarn cylinder automatic loading and unloading device 7, then the two yarn cylinder clamping jaws 903 extend downwards, and the yarn cylinder is placed on the trolley component 703 of the yarn cylinder automatic loading and unloading device 7;

(4) the transporting device 10 carries the automatic yarn barrel loading and unloading device 7 to move to be opposite to the dyeing machine 8;

(5) starting the platform assembly 702 to move, so that the platform assembly 702 moves from the base assembly 701 to be in butt joint with the dyeing machine 8, and the guide rail III 709 is connected with a guide rail IV 802 in the dyeing cylinder 801;

(6) starting the trolley push-pull assembly 704 to push the trolley assembly 703 to move, so that the trolley assembly 703 and the bobbin 4 enter the dyeing cylinder 801 from the platform assembly 702;

(7) the trolley push-pull assembly 704 and the platform assembly 702 move in sequence and retract to the base assembly 701;

(8) the dyeing cylinder 801 is closed and the dyeing program is started.

2. And (3) after dyeing, returning the yarn drum:

(1) after dyeing is finished, opening a door of a dyeing cylinder 801;

(2) the transporting device 10 carries the automatic yarn barrel loading and unloading device 7 to move to be opposite to the dyeing machine 8;

(3) starting the platform assembly 702 to move, so that the platform assembly 702 moves from the base assembly 701 to be in butt joint with the dyeing machine 8, and the guide rail III 709 is connected with a guide rail IV 802 in the dyeing cylinder 801;

(4) the trolley push-pull component 704 is started to move to the door side of the dyeing cylinder body 801, and the trolley push-pull component 704 pulls out the trolley component 703 and the bobbin 4 from the dyeing cylinder body 801;

(5) the trolley push-pull assembly 704 and the platform assembly 702 move in sequence and retract to the base assembly 701;

(6) the transporting device 10 carries the yarn barrel automatic loading and unloading device 7 to move to the lower part of the truss grabbing device 9;

(7) the beam 902 moves over the package auto-handler 7 and then the two package jaws 903 extend downward to grab the package 4 and place it on the truss butt-joint line 11.

And a bobbin conveying and lifting device I is arranged below the bobbin clamp of the tape winding machine 14 and used for being connected with the bobbin transport vehicle 6 and lifting the bobbin 4 and the tray 5.

A bobbin conveying and lifting device II is arranged below the bobbin clamp of the tape placing machine 15 and used for being connected with the bobbin transport vehicle 6 and lifting the bobbins 4 and the trays 6, and the tape placing machine, the drying machine and the packaging machine are sequentially connected (as shown in fig. 23).

Yarn section of thick bamboo transmission lifting device I and yarn section of thick bamboo transmission lifting device II all include around putting butt joint transmission line and lifting assembly, put the butt joint transmission line around being used for linking up with yarn section of thick bamboo transport vechicle, lifting assembly's lifting surface can go up and down around putting the transmission surface of butt joint transmission line.

As shown in fig. 20 and 21, the winding and unwinding butt joint transmission line 12 is used for being engaged with a bobbin carriage, and the lifting surface of the lifting assembly 13 can be lifted up and down on the transmission surface of the winding and unwinding butt joint transmission line 12.

The winding and unwinding butt joint transmission line 12 comprises two parallel roller conveyors IV 121, and the lifting assembly 13 is located between the two parallel roller conveyors IV 121.

And a guide limiting mechanism is arranged on the side edge of the roller conveyor IV 121 and comprises an installation frame extending along the conveying direction and rollers on the installation frame. The guide limiting mechanism plays a role in limiting and guiding when the yarn drum and the tray are conveyed, and the guide limiting mechanism can adopt a conventional fluency strip.

The lifting assembly 13 comprises a lifting support 131, a lifting cylinder 132 and a lifting support plate 133, wherein the lifting cylinder 132 is disposed on the lifting support 131, and the lifting cylinder 132 is used for driving the lifting support plate 133 to lift up and down.

The lifting support plate 133 is vertically slidably engaged with the lifting bracket 131 through a linear guide mechanism 134.

A limit stop 135 is arranged on the lifting supporting plate 133; the limit stopper 135 is used for limiting the bobbin.

The surface of the lifting supporting plate 133 is provided with universal balls 136; when the bobbin is clamped by the left and right jacking devices of the tape winding and unwinding machine, the bobbin can be transversely displaced, and the universal ball 136 is arranged to be beneficial to reducing transverse displacement friction.

The process of conveying and lifting the bobbin comprises the following steps: the lifting support plate 133 is driven by the lifting cylinder 132 to descend below the transmission surface of the winding and unwinding butt-joint transmission line 12, the bobbin 4 and the tray 5 are transmitted from the bobbin transport vehicle to the winding and unwinding butt-joint transmission line 12, then the lifting support plate 133 is driven by the lifting cylinder 132 to ascend, and the bobbin 4 and the tray 5 are transferred to the lifting support plate 133; the bobbin 4 is driven by the lifting support plate 133 to move up and down to an accurate position, the left and right jacking devices of the tape winding/unwinding machine are accurately aligned and clamped, and then the tape winding or unwinding can be started. After the winding or unwinding is finished, the transmission direction of the yarn cylinder is opposite.

The zipper dyeing automatic production line further comprises a tray storage transmission line 18 and a color matching inspection transmission line 19, wherein the tray storage transmission line 18 is used for being connected with the bobbin carrier vehicle 6, and the color matching inspection transmission line 19 is used for being connected with the bobbin carrier vehicle 6.

As shown in fig. 22, the bobbin carriage 6 is an AGV carriage, and the AGV carriage is provided with a transport drum for transporting the bobbin 4 and the tray 5.

In the invention, the dyeing machine is a horizontal dyeing machine with a conventional structure, and the structure of the existing horizontal dyeing machine can be referred; the tape winder can refer to a tape winder disclosed by the publication number CN106032218B, but the present invention is not limited to this structure; the tape feeder disclosed by the publication number CN104401772B can be referred to as a tape feeder, but the invention is not limited to this structure; the dryer may refer to the dryer disclosed in publication No. CN204535315U, but the present invention is not limited to this structure; the packaging machine may refer to the automatic packaging machine disclosed in publication No. CN104554847B, but the present invention is not limited to this structure; the present invention is not described in detail.

The process flow of the automatic production line for zipper dyeing is shown in fig. 24, the yarn barrel is automatically taken, placed, transported and loaded and unloaded, the whole dyeing processes such as tape winding, dyeing, tape releasing, drying and packaging are automatically completed, manual carrying and manual loading and unloading are not needed, the working efficiency is improved, and the labor cost is saved.

The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.

Claims

1. The utility model provides a zip fastener dyeing automation line which characterized in that: the zipper dyeing automatic production line comprises a bobbin storage system, a bobbin transport vehicle, a tape winding machine, a zipper automatic dyeing system, a tape releasing machine, a drying machine and a packaging machine;

the yarn tube storage system comprises a yarn tube storage rack, a stacker and an in-out storage transmission line, wherein the yarn tube storage rack is used for storing yarn tubes and trays, the stacker is used for taking and placing the yarn tubes and the trays on the yarn tube storage rack and the in-out storage transmission line, the in-out storage transmission line is used for transmitting the yarn tubes and the trays, and the in-out storage transmission line is connected with a yarn tube transport vehicle;

a bobbin conveying and lifting device I is arranged below a bobbin clamp of the tape winding machine and used for being connected with a bobbin transport vehicle and lifting bobbins and a tray;

the zipper automatic dyeing system comprises a dyeing machine, a truss grabbing device and a yarn drum automatic loading and unloading device, wherein a dyeing cylinder body of the dyeing machine is horizontal, the truss grabbing device is used for grabbing and unloading a yarn drum on the yarn drum automatic loading and unloading device, the yarn drum automatic loading and unloading device is right opposite to the dyeing machine, and the yarn drum automatic loading and unloading device is used for conveying the yarn drum to enter and exit the dyeing cylinder body;

and a bobbin conveying and lifting device II is arranged below the bobbin clamp of the tape placing machine and used for being connected with a bobbin transport vehicle and lifting bobbins and a tray, and the tape placing machine, the drying machine and the packaging machine are sequentially connected.

2. The zipper dyeing automatic production line according to claim 1, characterized in that: the stacker comprises a stacking rack, a traveling system, a cargo carrying table lifting mechanism and a fork, wherein the traveling system is used for driving the stacking rack to horizontally travel along the edge of a yarn drum goods shelf; the warehouse-in and warehouse-out transmission line comprises a transverse moving transmission line, a lifting transmission line and a warehouse butt-joint transmission line, the transverse moving transmission line is arranged beside a yarn drum shelf, a fork-taking position for a fork to stretch into is arranged on the transverse moving transmission line, the lifting transmission line is linked with the transverse moving transmission line, a transmission surface of the lifting transmission line can be lowered to the lower portion of the transmission surface of the warehouse butt-joint transmission line, the transmission direction of the warehouse butt-joint transmission line is perpendicular to that of the lifting transmission line, and the warehouse butt-joint transmission line is used for being linked with a yarn drum transport vehicle.

3. The zipper dyeing automation line of claim 2, characterized in that: the lifting transmission line comprises a roller conveyor II and a conveyor lifting mechanism, and the conveyor lifting mechanism is used for driving the roller conveyor II to lift up and down; the storage butt joint transmission line comprises two parallel roller conveyors III, and the lifting transmission line is located between the two parallel roller conveyors III.

4. The zipper dyeing automatic production line according to claim 1, characterized in that: yarn section of thick bamboo transmission lifting device I and yarn section of thick bamboo transmission lifting device II all include around putting butt joint transmission line and lifting assembly, put the butt joint transmission line around being used for linking up with yarn section of thick bamboo transport vechicle, lifting assembly's lifting surface can go up and down around putting the transmission surface of butt joint transmission line.

5. The zipper dyeing automatic production line according to claim 4, characterized in that: the winding and unwinding butt joint transmission line comprises two parallel roller conveyors IV, and the lifting assembly is positioned between the two parallel roller conveyors IV; the lifting assembly comprises a lifting support, a lifting cylinder and a lifting support plate, the lifting cylinder is arranged on the lifting support, and the lifting cylinder is used for driving the lifting support plate to lift up and down.

6. The zipper dyeing automatic production line according to claim 1, characterized in that: the zipper automatic dyeing system further comprises a conveying device, the bobbin automatic loading and unloading device is arranged on the conveying device, the conveying device is an RGV trolley, one end of a track of the RGV trolley is located below the truss grabbing device, and the other end of the track of the RGV trolley is opposite to the dyeing machine.

7. The zipper dyeing automatic production line according to claim 1, characterized in that: the automatic bobbin handling device comprises a base assembly, a platform assembly, a trolley assembly and a trolley push-pull assembly, wherein the platform assembly is arranged on the base assembly, the platform assembly can linearly and horizontally move relative to the base assembly, the trolley push-pull assembly is arranged on the platform assembly, the trolley push-pull assembly can linearly and horizontally move relative to the platform assembly, the trolley push-pull assembly is used for pushing the trolley assembly to linearly and horizontally move relative to the platform assembly, the linear horizontal moving directions of the platform assembly, the trolley assembly and the trolley push-pull assembly are the same linear direction, and the trolley assembly is used for loading bobbins.

8. The zipper dyeing automation line of claim 7, characterized in that: the trolley push-pull assembly comprises a push mechanism for pushing the trolley assembly and a pull mechanism for pulling the trolley assembly; the pushing mechanism comprises a pushing rod for pushing the trolley component; the pulling mechanism comprises a drag hook and a hooking and releasing cylinder, a hook column is arranged on the trolley assembly, the middle part of the drag hook is hinged, the tail part of the drag hook is connected with a piston rod of the hooking and releasing cylinder, and the hooking and releasing cylinder is used for pushing the drag hook to hook and release the hook column; and a yarn drum limit stop block is arranged on the trolley component.

9. The zipper dyeing automatic production line according to claim 1, characterized in that: the truss grabbing device comprises a truss and a cross beam butt clamp assembly, the cross beam butt clamp assembly comprises a cross beam and two yarn barrel clamping jaws, the cross beam can linearly and horizontally move relative to the truss, the yarn barrel clamping jaws can linearly and horizontally move relative to the cross beam, the moving directions of the two yarn barrel clamping jaws are opposite, the linear horizontal moving direction of the yarn barrel clamping jaws is perpendicular to the linear horizontal moving direction of the cross beam, and the yarn barrel clamping jaws can stretch up and down.

10. The zipper dyeing automatic production line according to claim 1, characterized in that: the automatic zipper dyeing system further comprises a truss butt joint transmission line, the truss butt joint transmission line is used for being connected with the bobbin transport vehicle, and the truss butt joint transmission line is located below the truss grabbing device.

11. The zipper dyeing automatic production line according to claim 1, characterized in that: the zipper dyeing automatic production line further comprises a tray storage transmission line and a color matching inspection transmission line, wherein the tray storage transmission line is used for being linked with the yarn barrel transport vehicle, and the color matching inspection transmission line is used for being linked with the yarn barrel transport vehicle.

12. The zipper dyeing automation line according to any one of claims 1 to 11, characterized in that: the yarn section of thick bamboo transport vechicle is the AGV dolly, be equipped with the transmission cylinder that is used for transmitting a yarn section of thick bamboo and tray on the AGV dolly.