CN110774011A - Charger assembling machine - Google Patents
Charger assembling machine Download PDFInfo
- Publication number
- CN110774011A CN110774011A CN201911278951.4A CN201911278951A CN110774011A CN 110774011 A CN110774011 A CN 110774011A CN 201911278951 A CN201911278951 A CN 201911278951A CN 110774011 A CN110774011 A CN 110774011A
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- clamp
- test
- cover plate
- charger
- feeding station
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- 238000012360 testing method Methods 0.000 claims abstract description 105
- 230000007246 mechanism Effects 0.000 claims abstract description 97
- 238000003466 welding Methods 0.000 claims abstract description 44
- 238000003825 pressing Methods 0.000 claims abstract description 38
- 238000010330 laser marking Methods 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 239000000523 sample Substances 0.000 claims description 44
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000002372 labelling Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000007648 laser printing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The charger assembling machine comprises a rotary table, a main body feeding station, a circuit board feeding station, a cover plate pressing mechanism, a testing mechanism, an ultrasonic welding mechanism, a laser marking machine, a discharging station, a clamp opening mechanism, a divider, a dividing motor and the like. The invention has the advantages of high assembly efficiency, high assembly precision and good assembly effect, and effectively solves the problems of low assembly efficiency, low assembly precision, poor assembly effect, high labor intensity of workers and high labor cost of enterprises caused by the fact that the charger is assembled by adopting a manual operation mode in the prior art.
Description
Technical Field
The invention relates to a charger assembling machine.
Background
The charger is assembled manually in the prior art, and the operation mode of manually assembling the charger causes the defects of low assembling efficiency, low assembling precision and poor assembling effect; after the charger is manually assembled, the charger needs to be tested by hands, so that the charger also has the problems of high labor intensity of workers and high labor cost of enterprises, and finally cannot meet the requirements of large-scale and batch production of the enterprises.
Disclosure of Invention
The invention aims to solve the technical problem of providing a charger assembling machine, which not only can automatically carry out a series of operations of assembling a circuit board and a charger cover plate, compressing and assembling, testing, ultrasonic welding, laser labeling or laser lettering, blanking of unqualified products or blanking and recycling of qualified products and the like on a charger through the integral structural design, but also does not need manual operation in the assembling process, thereby greatly reducing the labor intensity of workers and the labor cost of enterprises, greatly improving the assembling efficiency, and having the advantages of high assembling precision and good assembling effect. The invention is realized by the following technical scheme:
the charger assembling machine comprises a rotary table, wherein a divider is arranged below the middle part of the rotary table, a dividing motor is arranged below the divider, the divider and the dividing motor are connected with a belt synchronous assembly, a main body feeding station, a circuit board feeding station, a cover plate pressing mechanism, a testing mechanism, an ultrasonic welding mechanism, a laser marking machine and a blanking station are respectively arranged above the circumferential edge of the rotary table, jigs are arranged in the main body feeding station, the circuit board feeding station, the cover plate pressing mechanism, the testing mechanism, the ultrasonic welding mechanism, the laser marking machine and the blanking station, and the jigs are arranged above the rotary table; the fixture comprises a fixed fixture and a movable fixture arranged on one side of the fixed fixture, a fixture connecting block in the opening and clamping mechanism and the movable fixture positioned on the fixture connecting block are connected with a barb capable of pulling the fixture to move, and when the fixture connecting block moves, the fixture connecting block moves and can be pulled to the movable fixture through the barb to move along with the movable fixture.
Preferably, the testing mechanism comprises a front sliding assembly and a rear sliding assembly for charging testing, a charging testing support is arranged on the front sliding assembly and the rear sliding assembly for charging testing in a sliding mode, a front and rear charging testing air cylinder is arranged on one side of the charging testing support, a USB testing air cylinder is arranged on the other side of the charging testing support, a USB testing probe is arranged on the USB testing air cylinder, a probe mounting plate is arranged above the USB testing probe, a probe testing plate frame is arranged on the probe mounting plate, testing probes are arranged on the probe testing plate frame, testing guide rods are respectively arranged on the left side and the right side of each testing probe, and a probe testing air cylinder is arranged behind each.
Preferably, each opening-clamping mechanism comprises an opening-clamping ejector rod, an opening-clamping connecting rod is arranged on the opening-clamping ejector rod, a roller bearing is arranged at the lower end of the opening-clamping connecting rod, a groove for mounting the roller bearing is formed in the upper end of the opening-clamping ejector rod in an inwards recessed mode, a rotating shaft assembly is arranged in the middle of the opening-clamping connecting rod, a clamp connecting block is arranged on one side of the upper portion of the opening-clamping connecting rod, an opening-clamping sliding assembly is arranged below the clamp connecting block, a closing-clamping fixing base plate is arranged at one end of the clamp connecting block, a closing-clamping spring is connected with the closing-clamping fixing base plate and the clamp.
Preferably, the cover plate pressing mechanism comprises a cover plate pressing support, a cover plate pressing air cylinder is installed on one side of the upper end of the cover plate pressing support, a cover plate pressing mold is arranged below the cover plate pressing air cylinder, and the fixed clamp and the movable clamp can rotate to the position below the cover plate pressing mold along with the rotation of the rotary table.
Preferably, the ultrasonic welding mechanism comprises a welding lifting cylinder, a top block is arranged on the welding lifting cylinder, and an ultrasonic welding machine is arranged above the top block.
Preferably, the belt synchronizing assembly comprises a driving wheel arranged on one side of the dividing motor and a driven wheel arranged on one side of the dividing device, and the driving wheel and the driven wheel are connected and provided with a belt. The pivot subassembly includes the spacing frame of pivot, has seted up the mounting hole that supplies to open the clamp connecting rod and run through in the spacing frame of pivot, and the spacing frame of pivot is connected with the pivot with opening the clamp connecting rod. Sliding assembly and division clamp sliding assembly all include the slide rail around the test charges, installs the slider above the slide rail.
Preferably, the controller is respectively connected with the cover plate pressing mechanism, the testing mechanism, the ultrasonic welding mechanism, the laser marking machine, the opening and clamping mechanism, the divider, the dividing motor and other components in a control mode, the controller is a Programmable Logic Controller (PLC), and the PLC can adopt but is not limited to a PLC with a brand of VIGOR/Fengwu and a product number of 4586 sold on the Alisba. The operator can set various parameters for controlling the operation of each mechanism through the controller according to the production requirement. And when the testing mechanism detects that the product is unqualified, the controller sends an alarm signal to the alarm to remind an operator of the unqualified product.
The charger assembling machine comprises a rotary table, a main body feeding station, a circuit board feeding station, a cover plate pressing mechanism, a testing mechanism, an ultrasonic welding mechanism, a laser marking machine, a discharging station, a clamp opening mechanism, a divider, a dividing motor and the like. The invention scientifically and reasonably arranges a plurality of jigs on the circumferential edge of the turntable, and arranges the clamp opening mechanisms below the jigs in the main body feeding station, the circuit board feeding station, the cover plate feeding station and the blanking station, and each jig can rotate along with the turntable and driven by the cutting motor; the charger to be assembled is firstly placed on the jig in the main body feeding station, when the jig in the main body feeding station rotates to the upper side of the clamp connecting block in the clamp opening mechanism along with the turntable, the clamp opening connecting rod can rotate clockwise through the roller bearing, the clamp opening connecting rod rotating clockwise can drive the clamp connecting block to move rightwards on the clamp opening sliding assembly along with the clamp opening connecting block, because the jig comprises the fixed clamp and the movable clamp, when the clamp connecting block moves rightwards, the movable clamp connected with the clamp connecting block can be pulled to move rightwards along with the clamp connecting block, so that the movable clamp and the fixed clamp can be separated by a certain distance, the charger to be assembled can be conveniently placed between the movable clamp and the fixed clamp in an open state, and the charger can be conveniently positioned and limited by the aid of the movable clamp, the fixed clamp and the clamp opening mechanism in a matched mode, so that the subsequent assembly precision of the charger is high; the operation principles of the fixed clamp, the movable clamp and the clamp opening mechanism in the circuit board feeding station, the cover plate feeding station and the blanking station are the same as those of the fixed clamp, the movable clamp and the clamp opening mechanism in the main body feeding station; after a charger is arranged between a fixed clamp and a movable clamp in a main body feeding station, the fixed clamp and the movable clamp in the main body feeding station enter a circuit board feeding station along with the rotation of a turntable, and the movable clamp entering the circuit board feeding station is driven by a clamp opening mechanism positioned below the movable clamp to open so as to conveniently place a circuit board between the movable clamp and the fixed clamp, namely, the circuit board is placed on the charger; after the circuit board is placed between the movable clamp and the fixed clamp in the circuit board feeding station, the movable clamp and the fixed clamp in the circuit board feeding station automatically enter the cover plate feeding station along with the rotation of the turntable, and the movable clamp in the cover plate feeding station is driven by the clamp opening mechanism positioned below the movable clamp to perform opening movement, so that a charger cover plate is conveniently placed between the movable clamp and the fixed clamp, namely the charger cover plate is placed on the circuit board; after the charger cover plate is placed between the movable clamp and the fixed clamp in the cover plate feeding station, the movable clamp and the fixed clamp in the circuit board feeding station automatically enter the cover plate pressing mechanism along with the rotation of the rotary table, and a cover plate pressing cylinder in the cover plate pressing mechanism drives a cover plate pressing mold to press the charger cover plate on the charger so that the charger cover plate and the charger are assembled together; after the charger and the charger cover plate are assembled, the movable clamp and the fixed clamp in the cover plate pressing mechanism enter the testing mechanism along with the rotation of the turntable, the charging test bracket moves forwards along the charging test front-back sliding component under the driving of the charging test front-back moving cylinder, so that the USB test probe moves to the position right below the charger along with the movement of the charging test bracket, then, the USB test cylinder drives the USB test probe to be inserted from the bottom surface of the charger, the probe test board frame moves downwards under the drive of the probe test cylinder, so that the test probe can downwards contact with two electrified copper sheets on the charger along with the movement of the probe test board frame, thereby realizing the electrification test of the charger, the test guide rod can play a role of buffering the downward movement of the probe mounting plate, so as to avoid the phenomenon that the test probe collides with the electrified copper sheet to be damaged in the descending process; when the testing mechanism detects that the charger is an unqualified product, the turntable can directly rotate the unqualified product to a blanking station for blanking; when the testing mechanism detects that the charger is a qualified product, the charger in the jig enters the ultrasonic welding mechanism along with the rotation of the turntable, and the top block can support the fixed clamp and the movable clamp under the driving of the welding lifting cylinder so as to prevent the ultrasonic welding machine from crushing the turntable during welding and perform ultrasonic welding on the charger when the ultrasonic welding machine moves downwards; when the ultrasonic welding machine completes ultrasonic welding on the charger, the jig enters the laser marking machine along with the rotation of the turntable, and the laser marking machine is used for performing laser printing on labels or lettering on the surface of the charger; when the laser marking machine finishes printing labels or lettering on the charger, the charger in the jig enters the blanking station along with the rotation of the turntable, at the moment, the movable clamp and the fixed clamp in the jig rotate to the upper surface of the clamp opening mechanism in the blanking station along with the rotation of the turntable, and the movable clamp entering the blanking station is driven by the clamp opening mechanism below the movable clamp to perform opening movement, so that the clamp on the charger is released, and a worker can conveniently take the charger away; the whole structure design not only realizes a series of operations of automatically assembling a circuit board, assembling a charger cover plate, compressing and assembling, testing, ultrasonic welding, laser labeling or laser lettering, blanking of unqualified products or blanking and recycling of qualified products, but also realizes the operation without manual participation in the assembling process, thereby greatly reducing the labor intensity of workers and the labor cost of enterprises, greatly improving the assembling efficiency, having the advantages of high assembling precision and good assembling effect, and being more convenient and rapid to use.
Drawings
For ease of illustration, the present invention is described in detail by the following preferred embodiments and the accompanying drawings.
Fig. 1 is a plan view of the charger assembling machine of the present invention.
Fig. 2 is a perspective view of the charger assembling machine of the present invention as seen from below.
Fig. 3 is a perspective view of a test mechanism in the charger assembling machine of the present invention.
Fig. 4 is a front view of the clip opening mechanism in the charger assembling machine of the present invention.
Fig. 5 is a perspective view of the clip opening mechanism in the charger assembling machine of the present invention.
Fig. 6 is a perspective view of the cover pressing mechanism in the charger assembling machine of the present invention.
Fig. 7 is a perspective view of an ultrasonic welding mechanism in the charger assembling machine of the present invention.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
In this embodiment, referring to fig. 1 to 7, the charger assembling machine of the present invention includes a turntable 1, a divider 2 is disposed below a middle portion of the turntable 1, a dividing motor 3 is disposed below the divider 2, the divider 2 and the dividing motor 3 are connected to a belt synchronization assembly 4, a main body loading station 5, a circuit board loading station 6, a cover loading station 7, a cover pressing mechanism 8, a testing mechanism 9, an ultrasonic welding mechanism 10, a laser marking machine 11, and a blanking station 12 are disposed above a circumferential edge of the turntable 1, and jigs are disposed in the main body loading station 5, the circuit board loading station 6, the cover loading station 7, the cover pressing mechanism 8, the testing mechanism 9, the ultrasonic welding mechanism 10, the laser marking machine 11, and the blanking station 12, and are mounted on the turntable 1, wherein the jigs are disposed in the main body loading station 5, the circuit board loading station 6, and the blanking station 12, An opening and clamping mechanism 13 is arranged below each jig in the cover plate feeding station 7 and the blanking station 12; the jig comprises a fixed clamp 14 and a movable clamp 15 arranged on one side of the fixed clamp 14.
In one embodiment, the testing mechanism 9 includes a charging test front-rear sliding assembly 90, a charging test bracket 91 is slidably disposed on the charging test front-rear sliding assembly 90, a charging test front-rear moving cylinder 92 is disposed on one side of the charging test bracket 91, a USB test cylinder 93 is disposed on the other side of the charging test bracket 91, a USB test probe 94 is disposed on the USB test cylinder 93, a movable clamp 15 and a fixed clamp 14 can pass over the USB test probe 94 along with the rotation of the turntable 1, a charger 16 is disposed on the movable clamp 15 and the fixed clamp 14, a probe mounting plate 95 is disposed above the USB test probe 94, a probe test plate frame 96 is disposed on the probe mounting plate 95, a test probe 97 is disposed on the probe test plate frame 96, and test guide rods 98 are disposed on the left side and the right side of the test probe 97, a probe test cylinder 99 is provided behind the test probe 97.
In one embodiment, each of the opening-clamping mechanisms 13 includes an opening-clamping push rod 131, an opening-clamping connecting rod 132 is disposed on the opening-clamping push rod 131, a roller bearing 133 is disposed at a lower end of the opening-clamping connecting rod 132, a rotating shaft assembly 134 is disposed in the middle of the opening-clamping connecting rod 132, a clamp connecting block 135 is disposed on one side of the upper portion of the opening-clamping connecting rod 132, an opening-clamping sliding assembly 136 is disposed below the clamp connecting block 135, a clamping-fixing base plate 137 is disposed at one end of the clamp connecting block 135, a clamping spring 138 is connected between the clamping-fixing base plate 137 and the clamp connecting block 135, and a cam roller bearing 139 is connected between the clamp connecting block 135 and the upper. The fixed clamp 14 and the movable clamp 15 can be rotated to the upper side of the clamp connection block 135 by the rotation of the turntable 1.
In one embodiment, the cover plate pressing mechanism 8 includes a cover plate support 81, a cover plate cylinder 82 is installed on one side of the upper end of the cover plate support 81, a cover plate mold 83 is installed below the cover plate cylinder 82, and the fixed clamp 14 and the movable clamp 15 can rotate to the lower side of the cover plate mold 83 together with the rotation of the turntable 1. And the charger 16 and the charger cover 17 are stacked from below to above on the upper surfaces of the stationary jig 14 and the movable jig 15 at this time.
In one embodiment, the ultrasonic welding mechanism 10 includes a welding lifting cylinder 101, a top block 102 is disposed on the welding lifting cylinder 101, the fixed clamp 14 and the movable clamp 15 can rotate to the top of the top block 102 along with the rotation of the turntable 1, and an ultrasonic welding machine 103 is disposed above the top block 102.
In one embodiment, the operation flow of the charger assembling machine is as follows: a plurality of jigs are scientifically and reasonably arranged on the circumferential edge of the turntable 1, and an open clamping mechanism 13 is arranged below the jigs in the main body feeding station 5, the circuit board feeding station 6, the cover plate feeding station 7 and the blanking station 12, and each jig can rotate along with the turntable 1 under the drive of the dividing motor 3; the charger 16 to be assembled is firstly placed on the jig in the main body feeding station 5, when the jig in the main body feeding station 5 rotates to the upper surface of the clamp connecting block 135 in the opening mechanism 13 along with the turntable 1, the opening connecting rod 132 can rotate clockwise through the roller bearing 133, the clockwise rotating opening connecting rod 132 can drive the clamp connecting block 135 to move rightwards on the opening sliding assembly, because the jig comprises the fixed clamp 14 and the movable clamp 15, when the clamp connecting block 135 moves rightwards, the movable clamp 15 connected with the clamp connecting block 135 can be pulled to move rightwards along with the clamp connecting block, so that the movable clamp 15 and the fixed clamp 14 can be separated by a certain distance, namely the movable clamp 15 and the fixed clamp 14 are in an open state, the charger 16 to be assembled can be conveniently placed between the movable clamp 15 and the fixed clamp 14 in the open state, the matching use of the movable clamp 15, the fixed clamp 14 and the opening mechanism 13 can conveniently position and limit the charger 16, to ensure high accuracy in subsequent assembly of the charger 16; the operation principles of the fixed clamp 14, the movable clamp 15 and the clamp opening mechanism 13 in the circuit board feeding station 6, the cover plate feeding station 7 and the blanking station 12 are the same as the operation principles of the fixed clamp 14, the movable clamp 15 and the clamp opening mechanism 13 in the main body feeding station 5; after a charger 16 is arranged between a fixed clamp 14 and a movable clamp 15 in a main body feeding station 5, the fixed clamp 14 and the movable clamp 15 in the main body feeding station 5 can enter a circuit board feeding station 6 along with the rotation of the turntable 1, and the movable clamp 15 entering the circuit board feeding station 6 is driven by an opening mechanism 13 positioned below the movable clamp 15 to perform opening movement, so that a circuit board can be conveniently placed between the movable clamp 15 and the fixed clamp 14, namely the circuit board is placed on the charger 16; after a circuit board is placed between the movable clamp 15 and the fixed clamp 14 in the circuit board feeding station 6, the movable clamp 15 and the fixed clamp 14 in the circuit board feeding station 6 automatically enter the cover plate feeding station 7 along with the rotation of the turntable 1, and the movable clamp 15 in the cover plate feeding station 7 is driven by the clamp opening mechanism 13 positioned below the movable clamp 15 to perform opening movement, so that a charger cover plate 17 is conveniently placed between the movable clamp 15 and the fixed clamp 14, namely the charger cover plate 17 is placed on the circuit board; after the charger cover plate 17 is placed between the movable clamp 15 and the fixed clamp 14 in the cover plate feeding station 7, the movable clamp 15 and the fixed clamp 14 in the circuit board feeding station 6 automatically enter the cover plate pressing mechanism 8 along with the rotation of the turntable 1, and the cover plate pressing cylinder 82 in the cover plate pressing mechanism 8 drives the cover plate pressing mold 83 to press the charger cover plate 17 on the charger 16, so that the charger cover plate 17 and the charger 16 are assembled together; after the charger 16 and the charger cover 17 are assembled, the movable clamp 15 and the fixed clamp 14 in the cover pressing mechanism 8 enter the testing mechanism 9 along with the rotation of the turntable 1, the charging testing bracket 91 moves forward along the charging testing front-back sliding assembly 90 under the driving of the charging testing front-back moving cylinder 92, so that the USB testing probe 94 moves to the position right below the charger 16 along with the movement of the charging testing bracket 91, then the USB testing cylinder 93 drives the USB testing probe 94 to be inserted from the bottom surface of the charger 16, the probe testing plate frame 96 moves downward under the driving of the probe testing cylinder 99, so that the testing probe 97 can contact with two powered copper sheets on the charger 16 downward along with the movement of the probe testing plate frame 96, thereby realizing the power-on test of the charger 16, and the testing guide rod 98 can play a role of buffering for the downward movement of the probe mounting plate 95, so as to avoid the phenomenon that the test probe 97 collides with the electrified copper sheet to be damaged in the descending process; when the testing mechanism 9 detects that the charger 16 is an unqualified product, the turntable 1 can directly rotate the unqualified product to the blanking station 12 for blanking; when the testing mechanism 9 detects that the charger 16 is a qualified product, the charger 16 in the jig enters the ultrasonic welding mechanism 10 along with the rotation of the turntable 1, and the top block 102 can support the fixed clamp 14 and the movable clamp 15 under the driving of the welding lifting cylinder 101, so that the turntable 1 is prevented from being crushed by the ultrasonic welding machine 103 during welding, and the charger 16 can be subjected to ultrasonic welding when the ultrasonic welding machine 103 moves downwards; after the ultrasonic welding machine 103 completes ultrasonic welding on the charger 16, the jig enters the laser marking machine 11 along with the rotation of the turntable 1, and the laser marking machine 11 is used for performing laser label printing or lettering on the surface of the charger 16; after the laser marking machine 11 finishes printing labels or lettering on the charger 16, the charger 16 in the jig enters the blanking station 12 along with the rotation of the turntable 1, at the moment, the movable clamp 15 and the fixed clamp 14 in the jig rotate to the upper surface of the clamp opening mechanism 13 in the blanking station 12 along with the rotation of the turntable 1, the movable clamp 15 entering the blanking station 12 is driven by the clamp opening mechanism 13 positioned below the movable clamp 15 to perform opening movement, so that the clamp on the charger 16 is released, and the charger 16 is convenient for a worker to take away; the whole structural design of the device not only realizes a series of operations of automatically assembling a circuit board, assembling a charger cover plate, compressing and assembling, testing, ultrasonic welding, laser labeling or laser lettering, blanking of unqualified products or blanking and recycling of qualified products, but also realizes the operation without manual participation in the assembling process, thereby greatly reducing the labor intensity of workers and the labor cost of enterprises, greatly improving the assembling efficiency, having the advantages of high assembling precision and good assembling effect, and being more convenient and rapid to use.
The charger assembling machine comprises a rotary table, a main body feeding station, a circuit board feeding station, a cover plate pressing mechanism, a testing mechanism, an ultrasonic welding mechanism, a laser marking machine, a discharging station, a clamp opening mechanism, a divider, a dividing motor and the like. The clamping opening mechanisms are respectively arranged below the fixed clamps and the movable clamps in the main body feeding station, the circuit board feeding station, the cover plate feeding station and the blanking station, so that the movable clamps in all the stations can be opened under the driving of the clamping opening mechanisms, and accordingly the main body feeding station can be conveniently charged with a charger, the circuit board can be fed to the circuit board feeding station, the cover plate of the charger can be fed to the cover plate feeding station, and qualified products or unqualified products can be conveniently blanked; the cover plate pressing mechanism, the testing mechanism, the ultrasonic welding mechanism and the laser marking machine are arranged on the circumferential edge of the turntable respectively, and the cover plate pressing mechanism, the testing mechanism, the ultrasonic welding mechanism and the laser marking machine are arranged between the material loading station and the material unloading station on the cover plate, so that the charger can be automatically assembled, tested, welded, labeled or engraved on one device.
The above-mentioned embodiments are only examples of the present invention, and are not intended to limit the scope of the invention, which is defined by the claims and the equivalents of the principles and basic structures of the invention.
Claims (5)
1. Charger kludge, its characterized in that: the automatic feeding device comprises a turntable, wherein a divider is arranged below the middle part of the turntable, a dividing motor is arranged below the divider, the divider and the dividing motor are connected with a belt synchronous assembly, a main body feeding station, a circuit board feeding station, a cover plate pressing mechanism, a testing mechanism, an ultrasonic welding mechanism, a laser marking machine and a discharging station are respectively arranged above the circumferential edge of the turntable, jigs are arranged in the main body feeding station, the circuit board feeding station, the cover plate pressing mechanism, the testing mechanism, the ultrasonic welding mechanism, the laser marking machine and the discharging station, and the jigs are arranged above the turntable, wherein an opening and clamping mechanism is also arranged below each jig in the main body feeding station, the circuit board feeding station, the cover plate feeding station and the discharging station; the jig comprises a fixed clamp and a movable clamp arranged on one side of the fixed clamp.
2. The charger assembling machine according to claim 1, characterized in that: the utility model discloses a test mechanism, including the test of charging front and back slip subassembly, the test mechanism is including the slip subassembly around the test of charging, it is provided with the test support of charging to slide the higher authority of subassembly around the test of charging, the one side of the test support of charging is provided with the test back-and-forth movement cylinder of charging, the opposite side of the test support of charging is provided with USB test cylinder, the higher authority of USB test cylinder is provided with USB test probe, USB test probe's top is provided with the probe mounting panel, the higher authority of probe mounting panel is provided with probe test grillage, the higher authority of probe test grillage is provided with test probe, test probe.
3. The charger assembling machine according to claim 1, characterized in that: every the mechanism that opens presss from both sides is provided with the opening and presss from both sides the connecting rod including opening the clamp ejector pin, opening the higher authority that presss from both sides the ejector pin, and the lower extreme that opens the clamp connecting rod is provided with gyro wheel bearing, and the middle part that opens the clamp connecting rod is provided with the pivot subassembly, and one side that opens the clamp connecting rod upper portion is provided with the anchor clamps connecting block, is provided with below the anchor clamps connecting block and opens and press from both sides slip subassembly, and the one end of anchor clamps connecting block is provided with to close presss from both sides fixed baseplate, closes to press from both sides fixed.
4. The charger assembling machine according to claim 1, characterized in that: the cover plate pressing mechanism comprises a cover plate pressing support, a cover plate pressing air cylinder is installed on one side of the upper end of the cover plate pressing support, a cover plate pressing mold is arranged below the cover plate pressing air cylinder, and the fixed clamp and the movable clamp can rotate to the position below the cover plate pressing mold along with the rotation of the rotary table.
5. The charger assembling machine according to claim 1, characterized in that: the ultrasonic welding mechanism comprises a welding lifting cylinder, an ejector block is arranged on the welding lifting cylinder, and an ultrasonic welding machine is arranged above the ejector block.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911278951.4A CN110774011A (en) | 2019-12-13 | 2019-12-13 | Charger assembling machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911278951.4A CN110774011A (en) | 2019-12-13 | 2019-12-13 | Charger assembling machine |
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CN110774011A true CN110774011A (en) | 2020-02-11 |
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CN201911278951.4A Withdrawn CN110774011A (en) | 2019-12-13 | 2019-12-13 | Charger assembling machine |
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CN110893544A (en) * | 2019-10-31 | 2020-03-20 | 中国矿业大学 | Automatic assembling and detecting system for small charger |
CN111976150A (en) * | 2020-03-04 | 2020-11-24 | 昆山明益信智能设备有限公司 | Ultrasonic welding equipment |
CN112058702A (en) * | 2020-08-28 | 2020-12-11 | 浙江台技智能机器人有限公司 | Cover plate testing machine |
CN112719926A (en) * | 2021-02-04 | 2021-04-30 | 深圳市天歌信息技术有限公司 | Mobile phone connector shell assembling equipment |
CN113681907A (en) * | 2021-08-25 | 2021-11-23 | 嘉兴光弘科技电子有限公司 | Automatic ultrasonic wave crimping equipment of electron price tag |
CN113843622A (en) * | 2021-08-25 | 2021-12-28 | 黄相 | Welding-free forward and reverse rotation type wireless charging base forming machine |
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2019
- 2019-12-13 CN CN201911278951.4A patent/CN110774011A/en not_active Withdrawn
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CN112058702A (en) * | 2020-08-28 | 2020-12-11 | 浙江台技智能机器人有限公司 | Cover plate testing machine |
CN114378464A (en) * | 2020-10-19 | 2022-04-22 | 浙江希尔机器人有限公司 | Automatic assembling and welding equipment for motor terminals |
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