CN110587298A - Automatic equipment for assembling parts with magnetic rings - Google Patents

Automatic equipment for assembling parts with magnetic rings Download PDF

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Publication number
CN110587298A
CN110587298A CN201910966153.4A CN201910966153A CN110587298A CN 110587298 A CN110587298 A CN 110587298A CN 201910966153 A CN201910966153 A CN 201910966153A CN 110587298 A CN110587298 A CN 110587298A
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CN
China
Prior art keywords
seat
driving
assembling
magnetic ring
driving device
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CN201910966153.4A
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Chinese (zh)
Inventor
黄栋斐
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Dongguan Mingkong Automation Co Ltd
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Dongguan Mingkong Automation Co Ltd
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Application filed by Dongguan Mingkong Automation Co Ltd filed Critical Dongguan Mingkong Automation Co Ltd
Priority to CN201910966153.4A priority Critical patent/CN110587298A/en
Publication of CN110587298A publication Critical patent/CN110587298A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to the technical field of automation equipment, in particular to automation equipment for assembling parts with magnetic rings, which comprises a conveying line, and a plastic seat feeding mechanism, a magnetic ring assembling mechanism, an end plug assembling mechanism, a hot melting mechanism and a lock catch assembling mechanism which are sequentially arranged on the conveying line according to an assembling process. The automatic assembling and processing device realizes the automatic assembling and processing of parts with the magnetic rings, has high assembling efficiency, and simultaneously realizes the one-by-one feeding of the magnetic rings by the design of the magnetic ring feeding mechanism.

Description

Automatic equipment for assembling parts with magnetic rings
Technical Field
The invention relates to the technical field of automation equipment, in particular to automation equipment for assembling parts with magnetic rings.
Background
Because the magnetic rings are magnetic, the existing commonly used feeding equipment is a vibration feeding device, but a vibration disc of the vibration feeding device is generally made of metal and can generate suction with the magnetic rings, the feeding of the magnetic rings cannot be realized through the vibration feeding device, and when a large number of magnets swell, two adjacent magnetic rings can be mutually attracted, the existing feeding device cannot separate the two adjacent magnetic rings and cannot realize the one-by-one feeding of the magnetic rings.
Disclosure of Invention
The invention aims to solve the technical problem of providing automatic equipment for assembling parts with magnetic rings, which can realize one-by-one feeding of the magnetic rings and automatic assembly of the parts with the magnetic rings.
In order to solve the technical problems, the invention adopts the following technical scheme: the automatic equipment for assembling parts with the magnetic rings comprises a conveying line, and further comprises a plastic seat feeding mechanism, a magnetic ring assembling mechanism, an end plug assembling mechanism, a hot melting mechanism and a lock catch assembling mechanism which are sequentially arranged on the conveying line according to an assembling process, wherein the magnetic ring feeding mechanism comprises a lower disc, an upper disc arranged on the lower disc, a first driving device used for driving the upper disc to rotate, a plurality of magnetic ring material pipes arranged on the upper disc and made of plastics, a discharge hole arranged on the lower disc and communicated with the magnetic ring material pipes, a first feeding seat arranged at the bottom of the lower disc, a first feeding channel arranged on the first feeding seat and communicated with the discharge hole, a first push rod arranged on the first feeding channel, and a second driving device used for driving the first push rod to push the magnetic rings out of the first feeding channel.
Preferably, the conveying line comprises a first rack, a second rack, a first rotating disc and a second rotating disc which are stacked on the first rack, a third driving device for driving the first rotating disc to rotate, a plurality of first processing seats arranged on the first rotating disc, and a shifting mechanism which is arranged on the second rack and used for transferring workpieces; the plastic seat feeding mechanism, the magnetic ring assembling mechanism and the end plug assembling mechanism are sequentially arranged on the first rotary table according to an assembling procedure; the hot melting mechanism and the lock catch assembly mechanism are sequentially arranged on the shifting mechanism according to the assembly process.
Preferably, the plastic seat feeding mechanism comprises a third feeding seat arranged on the first rack, a plastic seat vibration feeding device used for conveying the plastic seat to the third feeding seat, a third material taking seat arranged on the upper disk and used for shifting a workpiece of the third feeding seat to the first processing seat, a seventeenth driving device arranged on the upper disk and used for driving the third material taking seat to horizontally move, and an eighteenth driving device used for driving the third material taking seat to move up and down.
Preferably, the magnetic ring feeding mechanism further comprises a magnet arranged at the bottom of the first feeding seat, and the magnet and the discharge hole are located on the same straight line.
Preferably, the magnetic ring assembling mechanism comprises a first pressing seat arranged on the second rotary table, a first pressing rod arranged on the first pressing seat, a fourth driving device used for driving the first pressing seat to move up and down, an assembling seat arranged at the discharge end of the first feeding seat, a fifth driving device used for jacking the workpiece of the first processing seat to the assembling seat, and an assembling groove arranged on the assembling seat and corresponding to the first pressing rod.
Preferably, first processing seat is including installing in the base of first carousel, locating the sliding seat of base and with sliding seat fixed connection's jacking rod, the one end of this jacking rod is worn to locate the sliding seat and is formed the installation end that is used for installing the work piece, the other end and the base swing joint of jacking rod just pass the base and form the jacking end that is used for supplying the jacking of fifth drive arrangement.
Preferably, the fifth driving device includes a lifting plate disposed between the lifting rod and the first frame, a lifting guide pillar having one end penetrating through the first frame and fixedly connected to the lifting plate, a lifting sleeve disposed on the first frame and movably connected to the lifting guide pillar, and a lifting cylinder for driving the lifting plate to move up and down.
Preferably, the other end of the jacking guide pillar is provided with a first limiting plate for limiting the lifting stroke of the jacking guide pillar.
Preferably, end plug equipment mechanism is including installing in the second material loading seat of first frame, being used for carrying the end plug loading attachment to the second material loading seat with the end plug, locating the slip subassembly of second carousel, being used for driving the sixth drive arrangement of slip subassembly horizontal migration, locating the first seat of getting of slip subassembly, locating the first material pole of getting the material seat and being used for driving the seventh drive arrangement of the first material seat lift and move of getting.
Preferably, the sliding assembly includes a mounting base installed on the second turntable, a second sliding seat installed on the mounting base, a second guide rail movably connected to the second sliding seat, and a movable plate installed on the second guide rail, and the sixth driving device drives the movable plate to move the first material taking seat back and forth in the horizontal direction.
Preferably, the movable plate is provided with a second limiting plate, and the mounting base is provided with a detection assembly matched with the second limiting plate.
Preferably, the shifting mechanism comprises a shifting seat arranged on the second rack, a clamping assembly arranged on the shifting seat, an eighth driving device used for driving the shifting seat to move up and down, and a ninth driving device used for driving the shifting seat to move horizontally, and each clamping assembly comprises a clamping part arranged on the shifting seat and a tenth driving device used for driving the clamping part to clamp or unclamp.
Preferably, the hot melting mechanism comprises a hot melting seat arranged on the second rack, a hot melting head arranged on the hot melting seat, an eleventh driving device used for driving the hot melting seat to move up and down, a second processing seat arranged below the hot melting seat, a second material taking seat arranged on the second rack and used for clamping a second processing seat workpiece, and a twelfth driving device used for driving the second material taking seat to move up and down.
Preferably, the lock catch assembly mechanism comprises a first guide rail arranged on the second rack, a first sliding seat movably connected with the first guide rail, a thirteenth driving device for driving the first sliding seat to move horizontally, a second feeding channel arranged on the first sliding seat, a second push rod arranged on the second feeding channel, a fourteenth driving device for driving the second push rod to push the lock catch out of the second feeding channel, a lock catch feeding device for conveying the lock catch to the second feeding channel, a third processing seat arranged at the discharge end of the first guide rail, a second pressing seat arranged above the third processing seat, a second pressing rod arranged on the second pressing seat and a fifteenth driving device for driving the second pressing seat to press and fix the workpiece.
Preferably, a fourth processing seat is arranged between the hot melting mechanism and the lock catch assembling mechanism.
Preferably, the lock catch assembling mechanism further comprises a finished product detecting mechanism which is sequentially arranged on the lock catch assembling mechanism according to the assembling process, and the finished product detecting mechanism comprises a fourth processing seat arranged on the second rack, a rotating seat arranged on the fourth processing seat, a sixteenth driving device used for driving the rotating seat to rotate, and a light source and a camera which are arranged at one end of the fourth processing seat.
Preferably, finished product detection mechanism is still including first regulating block and the second regulating block of locating the second frame, set up in the vertical adjustment tank and the first horizontal adjustment groove of regulating block, set up in the second horizontal adjustment groove of second regulating block, wear to locate vertical adjustment tank and install in the vertical regulation pole of second frame, a first retaining member for locking or loosening vertical adjustment tank, wear to locate the horizontal adjustment pole of first horizontal adjustment tank and second horizontal adjustment groove, a second retaining member for locking or loosening first horizontal adjustment tank and a third retaining member for locking or loosening second horizontal adjustment tank, the light source is installed in the tip of horizontal adjustment pole, the camera is installed in the second regulating block.
Preferably, still include the laser marking mechanism who locates the hasp equipment mechanism in proper order according to the equipment process, this laser marking mechanism is including locating the laser emitter who installs in the second frame and locate the fourth processing seat other end, and this laser emitter's transmitting terminal is located same straight line with the roating seat.
Preferably, the device further comprises a finished product recovery port which is sequentially arranged on the finished product detection mechanism according to the assembling process.
Preferably, the device further comprises a defective product recovery port which is sequentially arranged between the end plug assembling mechanism and the hot melting mechanism according to the assembling process.
The invention has the beneficial effects that: the invention provides automatic equipment for assembling parts with magnetic rings, which realizes automatic assembly of the parts with the magnetic rings by matching the plastic seat feeding mechanism, the magnetic ring assembling mechanism, the end plug assembling mechanism, the hot melting mechanism and the lock catch assembling mechanism, has high assembly efficiency, only needs a plurality of workers to monitor the equipment and supplement materials in time in the assembly process, reduces the number of the workers and saves the labor cost; the magnetic ring material pipe is made of plastics so as to prevent the magnetic rings from being adsorbed on the magnetic ring material pipe, in practical application, the magnetic rings enter the first feeding channel from the discharge port, the push rod is driven by the second driving device to push the magnetic rings out of the first feeding channel, feeding of one magnetic ring is completed, and the magnetic rings can be fed one by continuously repeating the operation.
Drawings
Fig. 1 is a schematic perspective view of a first view angle of an automated apparatus for assembling parts with magnetic rings according to the present invention.
Fig. 2 is a schematic perspective view of a second view angle of the automated apparatus for assembling parts with magnetic rings according to the present invention.
Fig. 3 is a schematic structural diagram of a third view angle of the automated equipment for assembling parts with magnetic rings according to the present invention.
Fig. 4 is a schematic perspective view of a magnetic ring feeding mechanism and a magnetic ring assembling mechanism in the automated equipment for assembling parts with magnetic rings according to the present invention.
Fig. 5 is an exploded schematic view of a three-dimensional structure of a magnetic ring feeding mechanism in an automatic device for assembling parts with magnetic rings according to the present invention.
Fig. 6 is a schematic perspective view of the first processing seat in a jacking state in the automated equipment for assembling parts with magnetic rings according to the present invention.
Fig. 7 is a schematic perspective view of an end plug feeding mechanism in an automated apparatus for assembling parts with magnetic rings according to the present invention.
Fig. 8 is a schematic perspective view of a shifting mechanism in an automated device for assembling parts with magnetic rings according to the present invention.
FIG. 9 is a schematic perspective view of a hot-melt mechanism in an automated apparatus for assembling parts with magnetic rings according to the present invention.
Fig. 10 is a schematic perspective view of a latch feeding mechanism in an automated device for assembling parts with magnetic rings according to the present invention.
Fig. 11 is a schematic perspective view of a first view angle of a product inspection mechanism in an automated apparatus for assembling parts with magnetic rings according to the present invention.
Fig. 12 is a schematic perspective view of a second view angle of a finished product inspection mechanism in an automated apparatus for assembling parts with magnetic rings according to the present invention.
Fig. 13 is a schematic perspective view of an assembly process of magnetic ring-equipped parts of an automated apparatus for assembling magnetic ring-equipped parts according to the present invention.
Detailed Description
The present invention will be further described with reference to the following examples for facilitating understanding of those skilled in the art, and the description of the embodiments is not intended to limit the present invention.
As shown in fig. 1 to 12, the automatic device for assembling parts with magnetic rings comprises a conveying line, a plastic seat feeding mechanism 1, a magnetic ring feeding mechanism 2, a magnetic ring assembling mechanism 3, an end plug assembling mechanism 4, a hot melting mechanism 5 and a lock assembling mechanism 6 which are sequentially arranged on the conveying line according to an assembling process, the magnetic ring feeding mechanism 2 comprises a lower disc 20, an upper disc 21 arranged on the lower disc 20, a first driving device 22 for driving the upper disc 20 to rotate, a plurality of magnetic ring material pipes 23 arranged on the upper disc 21 and made of plastics, a material outlet 24 arranged on the lower disc 20 and communicated with the magnetic ring material pipes 23, a first feeding seat 25 arranged at the bottom of the lower disc 20, a first feeding channel 26 arranged on the first feeding seat 25 and communicated with the material outlet 24, a first push rod 27 arranged on the first feeding channel 26, and a second driving device 28 for driving the first push rod 27 to push the magnetic rings out from the first feeding channel 26.
Preferably, the upper disc 21 and the lower disc 20 are both made of plastic, so as to prevent the magnetic ring from being adsorbed on the upper disc 21 and/or the lower disc 20; preferably, the number of the magnetic ring material pipes 23 is twelve, the twelve magnetic ring material pipes 23 are arranged on the upper disc 21 in an array manner, because the magnetic ring material pipes 23 are long, in practical application, fixed discs 29 can be arranged, each magnetic ring material pipe 23 penetrates through the fixed discs 29, and the fixed discs 29 are positioned in the middle of each magnetic ring material pipe 23, so that the magnetic ring material pipes 23 can be prevented from being shifted in position in the using process.
During processing, the plastic seat is conveyed from the plastic seat feeding mechanism 1 to the conveying line and then conveyed to the magnetic ring assembling mechanism 3 through the conveying line, meanwhile, the magnetic ring is conveyed to a magnetic ring assembling mechanism 3 through a magnetic ring feeding mechanism 2, then the magnetic ring assembling mechanism 3 installs the magnetic ring on a plastic seat, after the assembly is finished, a conveying line conveys the plastic seat to an end plug assembling mechanism 4, at the moment, the end plug assembling mechanism 4 installs an end plug on the plastic seat, after the assembly is finished, the conveying line conveys the plastic seat to a hot melting mechanism 5, the hot melting mechanism 5 carries out hot melting on the end head of the plastic seat to form a limiting head, the magnetic ring and the end plug are prevented from being loosened out of the plastic seat, the plastic seat is moved to the lock catch assembling mechanism 6 by the conveying line after processing is completed, the lock catch is installed on the plastic seat by the lock catch assembling mechanism 6 to form a finished product, and then the finished product is moved out of the conveying line by the conveying line, so that installation of parts with the magnetic ring is completed.
Specifically, when the magnetic ring feeding mechanism 2 works, the upper disc 21 is driven by the first driving device 22 (preferably a driving motor) to rotate to select one of the magnetic ring material pipes 23, and the discharge end of the magnetic ring material pipe 23 corresponds to the discharge port 24 of the lower disc 20, at this time, under the action of gravity, a plurality of magnetic rings located in the magnetic ring material pipe 23 move downwards and move out from the discharge port 24 to the first feeding channel 26, at this time, the first push rod 27 is driven by the second driving device 28 (preferably a driving cylinder) to move to push out the magnetic rings from the first feeding channel 26, so that feeding of one magnetic ring is completed, in this process, the push rod blocks the discharge port 24 to prevent the next magnetic ring from entering the first feeding channel 26, so that the magnetic ring feeding can be realized one by repeating the above operations, and in practical application, the material pipe 23 can be made of a transparent plastic material, so that a worker can know the number of the magnetic rings in the material pipe 23 in time, the practicability is strong.
The automatic assembly of the parts with the magnetic rings is realized by matching the plastic seat feeding mechanism 1, the magnetic ring feeding mechanism 2, the magnetic ring assembling mechanism 3, the end plug assembling mechanism 4, the hot melting mechanism 5 and the lock catch assembling mechanism 6, the assembly efficiency is high, only a plurality of workers are needed to monitor equipment and supplement materials in time in the assembly process, the number of the workers is reduced, and the labor cost is saved; the magnetic ring material pipe 23 is made of plastic to prevent the magnetic rings from being adsorbed on the magnetic ring material pipe 23, and in practical application, the magnetic rings enter the first feeding channel 26 from the discharge port 24, and the second driving device 28 drives the push rod to push the magnetic rings out from the first feeding channel 26, so that feeding of one magnetic ring is completed, and the operations are continuously repeated to realize one-by-one feeding of the magnetic rings.
In this embodiment, the conveyor line includes a first frame 7, a second frame 8, a first turntable 70 and a second turntable 71 stacked on the first frame 7, a third driving device 72 for driving the first turntable 70 to rotate, a plurality of first processing seats 73 provided on the first turntable 70, and a shift mechanism 9 provided on the second frame 8 and configured to transfer the workpiece; the plastic seat feeding mechanism 1, the magnetic ring feeding mechanism 2, the magnetic ring assembling mechanism 3 and the end plug assembling mechanism 4 are sequentially arranged on the first rotary disc 70 according to an assembling procedure; the heat-melting mechanism 5 and the latch assembly mechanism 6 are sequentially provided in the shift mechanism 9 according to an assembly process. Preferably, the third driving device 72 is a driving motor, and the first rotating disc 70 is driven to rotate by the driving motor, so that the transmission is stable and the use stability is strong; the first turntable 70 and the second turntable 71 are arranged in a stacked manner, so that more installation space can be provided for each part, the phenomenon that the production line is long due to excessive processing mechanisms is avoided, and the space utilization rate is improved; in actual processing, a workpiece is conveyed to the plastic seat feeding mechanism 1, the magnetic ring feeding mechanism 2, the magnetic ring assembling mechanism 3 and the end plug assembling mechanism 4 through the first rotary table 70 for processing, and then the workpiece after the processing is sequentially transferred to the hot melting mechanism 5 and the lock catch assembling mechanism 6 through the shifting mechanism 9 for processing.
In this embodiment, the plastic seat feeding mechanism 1 includes a third feeding seat 10 installed on the first frame 7, a plastic seat vibration feeding device 11 for conveying plastic seats to the third feeding seat 10, and a transfer assembly 12 for transferring plastic seats of the third feeding seat 10 to the first processing seat 73. Preferably, the transfer assembly 12 includes a transfer base, a horizontal driving cylinder for driving the transfer base to move horizontally, and a lifting driving cylinder for driving the transfer base to move up and down; in practical application, the plastic seat vibration feeding device 11 can be matched with a linear vibrator for use, the plastic seat vibration feeding device 11 feeds the plastic seats one by one, then the plastic seats enter the third material taking seat 12 through the linear vibrator and then are driven by the horizontal driving cylinder and the lifting driving cylinder to be matched for driving the driving and transferring seat to move, and the plastic seats on the third material feeding seat 10 are transferred to the first processing seat 73, so that the feeding of the plastic seats is completed.
In this embodiment, the magnetic ring feeding mechanism 2 further includes a magnet 2A installed at the bottom of the first feeding seat 25, and the magnet 2A and the discharge hole 24 are located on the same straight line. When the magnetic rings enter the first feeding channel 26 from the discharge hole 24, the magnetic rings are immediately adsorbed by the magnet 2A at the bottom of the first feeding seat 25, so that the positions of the magnetic rings are fixed, the phenomenon that the next magnetic ring enters the first feeding channel 26 due to the translocation of the magnetic rings in the machining process is avoided, and the accuracy of one-by-one feeding of the magnetic rings is further ensured.
In this embodiment, the magnetic ring assembling mechanism 3 includes a first pressing base 30 disposed on the second turntable 71, a first pressing rod 31 disposed on the first pressing base 30, a fourth driving device 32 for driving the first pressing base 30 to move up and down, an assembling base 33 disposed on the discharging end of the first feeding base 25, a fifth driving device 34 for lifting the workpiece of the first processing base 73 to the assembling base 33, and an assembling groove 35 disposed on the assembling base 33 and corresponding to the first pressing rod 31. Preferably, the fourth driving device 32 includes a screw rod and a screw seat which are used in cooperation with each other, and a driving motor for driving the screw rod to rotate, the first pressing seat 30 is fixedly connected with the screw seat, and the screw rod is used as a driving structure to ensure the accuracy of the lifting position of the first pressing seat 30; during operation, the magnetic ring feeding mechanism 2 conveys the magnetic ring to the assembling seat 33, at this time, the first push rod 27 tightly pushes the magnetic ring to prevent the magnetic ring from moving, then the fifth driving device 34 drives the plastic seat on the first processing seat 73 to be lifted, so that the plastic seat moves upwards until the magnetic ring is sleeved on the plastic seat, then the fourth driving device 32 drives the first pressing seat 30 to move downwards, so that the first pressing rod 31 on the first pressing seat 30 presses the magnetic ring through the assembling groove 35, so that the mounting structure between the plastic seat and the magnetic ring is more stable, after the processing is completed, the fourth driving device 32 and the fifth driving device 34 reset, and the second turntable 71 conveys the processed plastic seat to the next station.
In this embodiment, the first processing seat 73 includes a base 74 installed on the first turntable 70, a movable seat 75 installed on the base 74, and a lifting rod 76 fixedly connected to the movable seat 75, one end of the lifting rod 76 penetrates through the movable seat 75 to form an installation end 77 for installing a workpiece, and the other end of the lifting rod 76 is movably connected to the base 74 and penetrates through the base 74 to form a lifting end 78 for lifting the fifth driving device 34. Due to the structural design, when the fifth driving device 34 drives the lifting rod 76 to move upwards, the movable seat 75 and the lifting rod 76 move upwards together, so that the plastic seat moves upwards, in practical application, the movable shaft sleeve 79 can be mounted on the base 74, and the movable guide post 7A which moves on the movable shaft sleeve 79 is mounted on the movable seat 75, so that the accuracy of the lifting position of the movable seat 75 is ensured, and the practicability is high.
In this embodiment, the fifth driving device 34 includes a lifting plate 36 disposed between the lifting rod 76 and the first frame 7, a lifting guide pillar 37 having one end penetrating through the first frame 7 and fixedly connected to the lifting plate 36, a lifting sleeve 38 mounted on the first frame 7 and movably connected to the lifting guide pillar 37, and a lifting cylinder 39 for driving the lifting plate 36 to move up and down. In practical application, the jacking cylinder 39 drives the jacking plate 36 to move upwards, and the jacking plate 36 drives the jacking rod 76 to move upwards, so that the movable seat 75 can move up and down, and the jacking guide pillar 37 and the jacking shaft sleeve 38 are designed to ensure the accuracy of the lifting position of the jacking plate 36, so that the practicability is high; in addition, a first position detection sensor 3A for detecting the position at which the lift plate 36 is lifted may be provided on the first frame 7, to further ensure the accuracy of the position at which the lift plate 36 is moved upward and the position at which the lift plate is returned.
In this embodiment, the other end of the jacking guide pillar 37 is provided with a first limiting plate 3B for limiting the lifting stroke of the jacking guide pillar 37. The first limit plate 3B limits the lifting stroke of the lifting plate 36, so as to avoid the occurrence of structural failure caused by excessive lifting stroke of the lifting plate 36.
In this embodiment, the end plug assembling mechanism 4 includes a second feeding seat 40 installed on the first frame 7, an end plug feeding device 41 for conveying an end plug to the second feeding seat 40, a sliding assembly disposed on the second turntable 71, a sixth driving device 42 for driving the sliding assembly to move horizontally, a first material taking seat 43 disposed on the sliding assembly, a material taking rod 44 disposed on the first material taking seat 43, and a seventh driving device 45 for driving the first material taking seat 43 to move up and down. Preferably, the end plug feeding device 41 is an end plug vibration feeding device, and the end plug vibration feeding device can be used in combination with a linear vibrator; preferably, the sixth driving device 42 is a driving cylinder; preferably, the sixth driving device 42 is a driving cylinder; during operation, the end plug feeding device 41 conveys the end plugs to the second feeding seat 40, then the sixth driving device 42 drives the first material taking seat 43 to horizontally move out to the upper side of the second feeding seat 40, at this time, the seventh driving device 45 drives the first material taking seat 43 to move downwards to a set position, so that the material taking rod 44 on the first material taking seat 43 takes materials, then the seventh driving device 45 drives the first material taking seat 43 to move upwards, the sixth driving device 42 drives the first material taking seat 43 to move upwards to the upper side of the first processing seat 73, then the seventh driving device 45 drives the first material taking seat 43 to move downwards to the set position, the material taking rod 44 mounts the end plugs on the plastic seats, so that the mounting of the end plugs can be completed, and then the seventh driving device 45 and the sixth driving device 42 sequentially drive the first material taking seat 43 to reset.
In this embodiment, the sliding assembly includes a mounting base 46 installed on the second rotary table 71, a second sliding seat 47 installed on the mounting base 46, a second guiding rail 48 movably connected to the second sliding seat 47, and a movable plate 49 installed on the second guiding rail 48, and the sixth driving device 42 drives the movable plate 49 to move the first material taking seat 43 back and forth in the horizontal direction. Preferably, the seventh driving device 45 is installed on the movable plate 49, and the first material taking seat 43 is installed on the seventh driving device 45; in operation, the movable plate 49 is driven by the sixth driving device 42 and moved back and forth in the horizontal direction by the second sliding seat 47 and the second guide rail 48, so that the first material taking seat 43 is moved back and forth in the horizontal direction.
In this embodiment, the movable plate 49 is provided with a second limiting plate 4A, and the mounting base 46 is provided with a detection component used in cooperation with the second limiting plate 4A. The detection assembly comprises a second position detection sensor 4B and a third position detection sensor 4C which are respectively arranged at two ends of the mounting base 46, and the horizontal moving position of the movable plate 49 is detected by matching the second position detection sensor 4B and the third position detection sensor 4C, so that the accuracy of the horizontal moving position of the movable plate 49 is ensured.
In this embodiment, the shifting mechanism 9 includes a shifting base 90 disposed on the second frame 8, a gripping assembly disposed on the shifting base 90, an eighth driving device 91 for driving the shifting base 90 to move up and down, and a ninth driving device 92 for driving the shifting base 90 to move horizontally, and each gripping assembly includes a gripping part 93 disposed on the shifting base 90 and a tenth driving device 94 for driving the gripping part 93 to grip or release. Preferably, the ninth driving device 92 includes a screw rod and a threaded seat which are used in cooperation with each other, a driving motor for driving the screw rod to rotate, and a vertical seat fixedly connected with the threaded seat, and in addition, a sliding block and a sliding rail may be additionally provided to further ensure the accuracy of the horizontal moving position of the vertical seat; preferably, the eighth driving device 91 is a driving cylinder, the vertical seat is provided with a slide rail, and the shifting seat 90 is provided with a slide block movable on the slide rail, so as to ensure the accuracy of the lifting movement of the shifting seat 90; preferably, the tenth driving device 94 is a driving cylinder; preferably, the number of the gripping assemblies is five; during operation, each tenth driving device 94 drives the corresponding clamping part 93 to clamp the workpiece on the corresponding station, then the eighth driving device 91 drives the shifting seat 90 to move upwards, the ninth driving device 92 drives the shifting seat 90 to move leftwards, the eighth driving device 91 drives the shifting seat 90 to move downwards, then each tenth driving device 94 drives the corresponding clamping part 93 to release the workpiece on the corresponding station, so that the workpiece is shifted, during resetting, the eighth driving device 91 drives the shifting seat 90 to move upwards, then the ninth driving device 92 drives the shifting seat 90 to move rightwards, then the eighth driving device 91 drives the shifting seat 90 to move downwards, so that the resetting of the shifting mechanism 9 is completed; therefore, the shifting mechanism 9 can shift a plurality of workpieces at the same time, and the processing efficiency is greatly improved.
In this embodiment, the hot melting mechanism 5 includes a hot melting seat 50 disposed on the second frame 8, a hot melting head 51 mounted on the hot melting seat 50, an eleventh driving device 52 configured to drive the hot melting seat 50 to move up and down, a second processing seat 53 disposed below the hot melting seat 50, a second material taking seat 54 disposed on the second frame 8 and configured to clamp a workpiece of the second processing seat 53, and a twelfth driving device 55 configured to drive the second material taking seat 54 to move up and down. Preferably, the eleventh driving device 52 includes a screw rod and a screw seat which are used in cooperation with each other, and a driving motor for driving the screw rod to rotate, and the hot melt seat 50 is installed on the screw seat; preferably, the twelfth driving device 55 includes a sliding block and a sliding rail which are disposed on the second frame 8 and used in cooperation with each other, and a driving cylinder for driving the sliding block to move, and the second material taking seat 54 is mounted on the sliding block. When the shifting mechanism 9 transfers the workpiece to the hot melting mechanism 5, the twelfth driving device 55 drives the second material taking seat 54 to move and clamp the workpiece on the second heating seat, then the twelfth driving device drives the second material taking seat 54 to move up to the set position, when the second material taking seat 54 reaches the set position, the eleventh driving device 52 drives the hot melting seat 50 to move down, so that the hot melting head 51 performs hot melting on the end of the workpiece to fix the magnetic ring and the end plug on the plastic seat, thereby completing the hot melting processing of the workpiece, and after the processing is completed, the eleventh driving device 52 and the twelfth driving device 55 reset.
In this embodiment, the latch assembling mechanism 6 includes a first guide rail 60 disposed on the second frame 8, a first sliding base 61 movably connected to the first guide rail 60, a thirteenth driving device 62 for driving the first sliding base 61 to move horizontally, a second feeding channel 63 disposed on the first sliding base 61, a second pushing rod 64 disposed on the second feeding channel 63, a fourteenth driving device 65 for driving the second pushing rod 64 to push the latch out of the second feeding channel 63, a latch feeding device 66 for conveying the latch to the second feeding channel 63, a third processing base 67 disposed at the discharging end of the first guide rail 60, a second pressing base 68 disposed above the third processing base 67, a second pressing rod 69 disposed on the second pressing base 68, and a fifteenth driving device 6A for driving the second pressing base 68 to press and fix the workpiece. Preferably, the latch feeding device 66 is a latch vibration feeding device and can be used together with a linear vibrator; preferably, the thirteenth driving device 62 is a driving cylinder, and the driving cylinder drives the first sliding base 61 to horizontally move back and forth on the first guide rail 60; preferably, the fourteenth driving device 65 includes a sliding rail and a sliding block disposed on the first sliding seat 61, a connecting seat mounted on the sliding block, and a driving cylinder for driving the push rod to move horizontally, and two ends of the connecting seat are respectively fixedly connected with the sliding block and the push rod; preferably, the fifteenth driving device 6A is a driving cylinder. When the shifting mechanism 9 transfers the workpiece to the third processing seat 67, the fifteenth driving device 6A drives the second pressing seat 68 to move downwards, so that the second pressing rod 69 on the second pressing seat 68 presses the position of the fixed workpiece, and the latch feeding device 66 simultaneously conveys the latch to the second feeding channel 63, at this time, the first latch conveyed from the latch feeding device 66 abuts against the inner wall of the second feeding channel 63, and then the thirteenth driving device 62 drives the first sliding seat 61 to slide on the first guide rail 60 to approach the pressing part, when the first sliding seat 61 reaches the set position, the fourteenth driving device 65 drives the second push rod 64 to push the latch out from the second feeding channel 63 and assemble the latch onto the workpiece, so that the assembly of the latch is completed, and during the process that the second push rod 64 pushes the latch out, the side wall of the latch approaches the fitting state with the discharging end of the vibration feeding device, namely, the lock catch on the vibration feeding device is prevented from moving out, then the fourteenth driving device 65, the thirteenth driving device 62 and the fifteenth driving device 6A are reset in sequence, and then the displacement mechanism 9 moves the processed workpiece to the next station.
In this embodiment, a fifth bench C0 is disposed between the heat-melting mechanism 5 and the locking assembly mechanism 6. When the plastic seat is just processed from the hot melting mechanism 5, the end heat of the plastic seat is high and weak, so the fifth processing seat C0 is used for stopping the plastic seat processed from the hot melting mechanism 5 and dissipating the end heat of the plastic seat to ensure the quality of a finished product.
In this embodiment, the product inspection apparatus further includes a finished product inspection apparatus a0 sequentially disposed on the latch assembly apparatus 6 according to the assembly process, and the finished product inspection apparatus a0 includes a fourth processing seat a1 disposed on the second frame 8, a rotating seat a2 disposed on the fourth processing seat a1, a sixteenth driving device A3 for driving the rotating seat a2 to rotate, and a light source a4 and a camera a5 disposed at one end of the fourth processing seat a 1. Preferably, the sixteenth driving device a3 is a driving motor; in practical application, the light source a4 irradiates on a workpiece, and the sixteenth driving device A3 drives the rotating seat a2 to rotate, at this time, the camera a5 captures images of the workpiece in all directions, so as to perform all-around detection on the workpiece, and ensure the quality of a finished product.
In this embodiment, the finished product detecting mechanism a0 further includes a first adjusting block A6 and a second adjusting block a7 disposed on the second frame 8, a vertical adjusting groove A8 and a first horizontal adjusting groove a9 disposed on the first adjusting block A6, a second horizontal adjusting groove a10 disposed on the second adjusting block a7, a vertical adjusting rod a11 disposed in the vertical adjusting groove A8 and mounted on the second frame 8, a first locking member a12 for locking or releasing the vertical adjusting groove A8, a horizontal adjusting rod a13 disposed in the first horizontal adjusting groove a9 and the second horizontal adjusting groove a10, a second locking member a14 for locking or releasing the first horizontal adjusting groove a9, and a third locking member a15 for locking or releasing the second horizontal adjusting groove a10, the light source a4 is mounted at an end of the horizontal adjusting rod a13, and the camera A5 is mounted on the second adjusting block a 7. Preferably, the first locking member A12, the second locking member A14 and the third locking member A15 are all screws; the position that can adjust light source A4 according to the production demand, adjust the vertical direction position of light source A4 through the first regulating block A6 of vertical removal during the regulation, the position through horizontal movement horizon bar A13 is adjusted the horizontal direction position of light source A4, it can to lock through the screw when adjusting the completion, and when adjusting camera A5 position, adjust camera A5's vertical direction position through the first regulating block A6 of vertical removal, adjust camera A5's horizontal direction position through horizontal movement second regulating block A7, adjust when accomplishing locking through the screw can, light source A4 and camera A5's position all can adjust according to the production demand like this, the commonality is strong, in addition still can set up the angle adjusting part who is used for adjusting light source A4 and camera A5 angle, the commonality is stronger.
In this embodiment, the laser marking device further includes a laser marking device B0 sequentially disposed on the latch assembly device 6 according to the assembly process, the laser marking device B0 includes a laser emitter B1 disposed on the second frame 8 and on the other end of the fourth processing seat a1, and the emitting end of the laser emitter B1 and the rotating seat a2 are located on the same straight line. Under initial state, shifting mechanism 9 is located between roating seat A2 and laser emitter B1, and sheltered roating seat A2, laser emitter B1 can't mark the work piece, and in practical application, when shifting mechanism can move to rising left or right, laser emitter B1 can mark the work piece that is located roating seat A2, also can rotate the work piece through roating seat A2 according to the production demand, in order to satisfy different marking effects, in addition also can not shelter from roating seat A2 under initial state shifting mechanism 9, like this in practical application, need not to wait that shifting mechanism 9 rises and just can mark, machining efficiency is higher.
In this embodiment, the present invention further includes a finished product recovery port D0 provided in the finished product inspection mechanism a0 in this order in accordance with the assembly process. After the processing is finished, the finished product after the processing is finished is recovered through the finished product recovery port D0, a finished product recovery box can be arranged in the second rack 8, the finished product flowing out of the finished product recovery port D0 is recovered, and the finished product is convenient for the workers to recover.
In this embodiment, the end plug assembly device further includes a defective product recovery port E0 provided between the end plug assembly mechanism 4 and the heat fusion mechanism 5 in this order in accordance with the assembly process. Preferably, the first processing seats 73 are provided with corresponding serial numbers, and preferably, a detection station is arranged between two adjacent stations, for example, a detection station for detecting whether a plastic seat is arranged on the first processing seat 73 is arranged between the plastic seat feeding mechanism 1 and the magnetic ring feeding mechanism 2, and a detection station for detecting whether a magnetic ring is arranged on the plastic seat is arranged between the magnetic ring assembling mechanism 3 and the end plug assembling mechanism 4; when the detection station detects that the current workpiece lacks parts, the first processing seat 73 of the current workpiece is marked, and when the first processing seat 73 moves to the defective product recovery port E0, the workpiece is moved out, so that the defective product is recovered.
Fig. 13 is a schematic view showing an assembly process of the component with the magnetic ring of the present invention, wherein F0 is a plastic seat, G0 is a magnetic ring, H0 is an end plug, and I0 is a lock catch.
In the description of the present invention, it should be noted that, for the terms of orientation, such as "central", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate that the orientation and positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred mechanism or element must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific scope of the present invention.
Furthermore, if the terms "first" and "second" are used for descriptive purposes only, they are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. Thus, a definition of "a first" or "a second" feature may explicitly or implicitly include one or more of the features, and in the description of the invention, "a number" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "assembled", "connected", and "connected" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; or may be a mechanical connection; the two elements can be directly connected or connected through an intermediate medium, and the two elements can be communicated with each other. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art according to specific situations.
The above-mentioned embodiments only express a plurality of embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. A automation equipment for assembling take magnetic ring part, including the transfer chain, its characterized in that: the magnetic ring feeding mechanism (2) comprises a lower disc (20), an upper disc (21) arranged on the lower disc (20), a first driving device (22) used for driving the upper disc (20) to rotate, a plurality of magnetic ring material pipes (23) arranged on the upper disc (21) and made of plastics, a discharge hole (24) arranged on the lower disc (20) and communicated with the magnetic ring material pipes (23), a first feeding seat (25) arranged at the bottom of the lower disc (20), a first feeding channel (26) arranged on the first feeding seat (25) and communicated with the discharge hole (24), a first push rod (27) arranged on the first feeding channel (26) and a second driving device (27) used for driving the first push rod (27) to push the magnetic ring out of the first feeding channel (26) 28).
2. An automated apparatus for assembling parts with a magnetic ring as claimed in claim 1, wherein: the conveying line comprises a first rack (7), a second rack (8), a first rotary table (70) and a second rotary table (71) which are stacked on the first rack (7), a third driving device (72) for driving the first rotary table (70) to rotate, a plurality of first processing seats (73) arranged on the first rotary table (70), and a shifting mechanism (9) which is arranged on the second rack (8) and used for transferring workpieces; the plastic seat feeding mechanism (1), the magnetic ring feeding mechanism (2), the magnetic ring assembling mechanism (3) and the end plug assembling mechanism (4) are sequentially arranged on the first rotary table (70) according to an assembling procedure; the hot melting mechanism (5) and the lock catch assembly mechanism (6) are sequentially arranged on the displacement mechanism (9) according to an assembly process.
3. An automated apparatus for assembling parts with a magnetic ring as claimed in claim 2, wherein: the magnetic ring assembling mechanism (3) comprises a first pressing seat (30) arranged on the second rotary table (71), a first pressing rod (31) arranged on the first pressing seat (30), a fourth driving device (32) used for driving the first pressing seat (30) to move up and down, an assembling seat (33) arranged at the discharge end of the first feeding seat (25), a fifth driving device (34) used for jacking a workpiece of the first processing seat (73) to the assembling seat (33), and an assembling groove (35) arranged on the assembling seat (33) and corresponding to the first pressing rod (31).
4. An automated apparatus for assembling parts with a magnetic ring according to claim 3, characterized in that: first processing seat (73) including install in base (74) of first carousel (70), locate movable seat (75) of base (74) and with movable seat (75) fixed connection's jacking pole (76), the one end of this jacking pole (76) is worn to locate movable seat (75) and is formed installation end (77) that are used for installing the work piece, the other end and base (74) swing joint of jacking pole (76) just pass base (74) and form jacking end (78) that are used for supplying the jacking of fifth drive arrangement (34).
5. An automated apparatus for assembling parts with a magnetic ring as claimed in claim 2, wherein: the end plug assembling mechanism (4) comprises a second feeding seat (40) arranged on the first rack (7), an end plug feeding device (41) used for conveying an end plug to the second feeding seat (40), a sliding assembly arranged on the second rotary table (71), a sixth driving device (42) used for driving the sliding assembly to horizontally move, a first material taking seat (43) arranged on the sliding assembly, a material taking rod (44) arranged on the first material taking seat (43) and a seventh driving device (45) used for driving the first material taking seat (43) to lift and move.
6. An automated apparatus for assembling parts with a magnetic ring as claimed in claim 2, wherein: the shifting mechanism (9) comprises a shifting seat (90) arranged on the second rack (8), clamping components arranged on the shifting seat (90), an eighth driving device (91) used for driving the shifting seat (90) to move up and down and a ninth driving device (92) used for driving the shifting seat (90) to move horizontally, and each clamping component comprises a clamping part (93) arranged on the shifting seat (90) and a tenth driving device (94) used for driving the clamping part (93) to clamp or loosen.
7. An automated apparatus for assembling parts with a magnetic ring as claimed in claim 2, wherein: the hot melting mechanism (5) comprises a hot melting seat (50) arranged on the second rack (8), a hot melting head (51) arranged on the hot melting seat (50), an eleventh driving device (52) used for driving the hot melting seat (50) to move up and down, a second processing seat (53) arranged below the hot melting seat (50), a second material taking seat (54) arranged on the second rack (8) and used for clamping a workpiece of the second processing seat (53), and a twelfth driving device (55) used for driving the second material taking seat (54) to move up and down.
8. An automated apparatus for assembling parts with a magnetic ring as claimed in claim 2, wherein: the lock catch assembling mechanism (6) comprises a first guide rail (60) arranged on the second frame (8), a first sliding seat (61) movably connected with the first guide rail (60), a thirteenth driving device (62) used for driving the first sliding seat (61) to horizontally move, a second feeding channel (63) arranged on the first sliding seat (61), and a second push rod (64) arranged on the second feeding channel (63), the fourth driving device (65) is used for driving the second push rod (64) to push the lock catch out of the second feeding channel (63), the lock catch feeding device (66) is used for conveying the lock catch to the second feeding channel (63), the third machining seat (67) is arranged at the discharging end of the first guide rail (60), the second pressing seat (68) is arranged above the third machining seat (67), the second pressing rod (69) is arranged on the second pressing seat (68), and the fifteenth driving device (6A) is used for driving the second pressing seat (68) to press and fix the workpiece.
9. An automated apparatus for assembling parts with a magnetic ring as claimed in claim 2, wherein: the product detection mechanism (A0) is sequentially arranged on the lock catch assembly mechanism (6) according to the assembly process, and the product detection mechanism (A0) comprises a fourth machining seat (A1) arranged on the second rack (8), a rotating seat (A2) arranged on the fourth machining seat (A1), a sixteenth driving device (A3) used for driving the rotating seat (A2) to rotate, and a light source (A4) and a camera (A5) arranged at one end of the fourth machining seat (A1).
10. An automated apparatus for assembling a part with a magnetic ring as claimed in claim 9, wherein: still include according to the equipment process locate the laser marking mechanism (B0) of hasp assembly mechanism (6) in proper order, this laser marking mechanism (B0) is including locating laser emitter (B1) of installing in second frame (8) and locating the fourth processing seat (A1) other end, and the transmitting terminal of this laser emitter (B1) is located same straight line with roating seat (A2).
CN201910966153.4A 2019-10-12 2019-10-12 Automatic equipment for assembling parts with magnetic rings Pending CN110587298A (en)

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CN201910966153.4A CN110587298A (en) 2019-10-12 2019-10-12 Automatic equipment for assembling parts with magnetic rings

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Application Number Priority Date Filing Date Title
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Application publication date: 20191220