CN110533337A - The production monitoring methods, devices and systems of paper making felt - Google Patents
The production monitoring methods, devices and systems of paper making felt Download PDFInfo
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- CN110533337A CN110533337A CN201910827415.9A CN201910827415A CN110533337A CN 110533337 A CN110533337 A CN 110533337A CN 201910827415 A CN201910827415 A CN 201910827415A CN 110533337 A CN110533337 A CN 110533337A
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Abstract
The present invention relates to a kind of production monitoring methods, devices and systems of paper making felt, receive the production order information for carrying customer specification and production technology；The operation card to match is obtained from process formatted file library；Further according to the process details in operation card, list is arranged to production board and direct labor, obtains corresponding target and arranges single information, so that production board and direct labor arrange list information according to target and work according to process details；The job information for the production board that will acquire is compared with production order information, according to comparative information and job information, generate and export the inspection evaluation request of current process, to examine reviewer to examine evaluation to obtain examining review result current process, and according to inspection review result, the product that process for producing board generates.In this way, can be directly viewable the production accurate job information of board when carrying out remote test evaluation to each process, without artificial description, operability is higher, reduces the difficulty remotely evaluated.
Description
Technical field
The present invention relates to pulp technology for making paper, and in particular to a kind of production monitoring methods, devices and systems of paper making felt.
Background technique
Wire-cloth is the braided fabric being made into using copper wire or stainless steel wire, monofilament polyester, nylon yarn etc..Wire-cloth is
Accessory on paper machine is the mostly important medium of sheet forming and dehydration on a papermaking machine, plays pass to quality of finished paper
Key effect is the easy consumption equipment that paper industry is used for papermaking dehydration.
Paper making felt is required important equipment in paper production, and China's paper making felt industry is combined closely the hair of paper-making industry
Exhibition, constantly develops, produces all kinds of paper making felts, meet the major demands of domestic paper-making industry.
Nowadays, the inspection and evaluation of each process are generally linked up by phone or wechat in the production process of paper making felt,
Can not accurate description process of producing product and index, it is long-range to evaluate that difficulty is big, and operability is low.
Summary of the invention
In view of this, the purpose of the present invention is to provide a kind of production monitoring methods, devices and systems of paper making felt, with
The long-range evaluation difficulty for solving each process in production process in the prior art is big, the low problem of operability.
In order to achieve the above object, the present invention adopts the following technical scheme:
A kind of production monitoring method of paper making felt, comprising:
Receive the predetermined production order information for carrying customer specification and production technology；
Acquisition matches with the customer specification and the production technology from pre-stored process formatted file library
Operation card；
According to the process details in the operation card, to production board corresponding with the operation card and production work
People carries out row's list, obtains target corresponding with the operation card and arranges single information, so that the production board and the production
Worker arranges single information according to the target and works according to the process details；
Job information when the production board that will acquire is worked according to the process details is ordered with the production
Single information compares, and obtains comparative information；
According to the job information and the comparative information, the inspection evaluation request of current process is generated and exports, so as to
Reviewer is examined to obtain examining evaluation to current process evaluation of testing according to the job information and the comparative information
As a result；
Obtain the inspection review result；
According to the inspection review result, the product generated to the production board is handled.
Further, in method described above, the production board that will acquire according to the process details into
Job information when row work is compared with the production order information, before obtaining comparative information, further includes:
According to the process details in the operation card, raw material letter corresponding with the operation card is determined
Breath, so that the production board is produced according to the corresponding raw material of the raw material information.
Further, described according to the inspection review result in method described above, the production board is generated
Product handled, comprising:
Judge that the inspection review result indicates whether qualification；
If the inspection review result indicates unqualified, to the product that the production board generates carry out reworked processing or
Discard processing；
If the inspection review result indicates qualified, process sequence according to the pre-stored data judges the current process
It whether is the last one process；
If the current process is the last one process, storage processing and root are carried out using the product as net blanket finished product
Delivery processing is carried out according to pre-stored logistics information；
If the current process is not the last one process, according to the process sequence, the product is sent into next
The corresponding next production board of process, so that the product carries out the production of next process.
Further, in method described above, the process details according in the operation card, to the work
The corresponding production board of sequence card and direct labor carry out row's list, obtain the single letter of target row corresponding with the operation card
Before breath, further includes:
Obtain the present inventory information of the production board and the work at present amount information of the direct labor；
Accordingly, the process details according in the operation card, to corresponding with the operation card described
Production board and direct labor carry out row's list, obtain target corresponding with the operation card and arrange single information, comprising:
According to the process details, the present inventory information and the work at present amount information, to the production board
Row's list is carried out with the direct labor, the target corresponding with the operation card is obtained and arranges single information.
Further, method described above, further includes:
Obtain the equipment running status of the production board；
Judge whether the equipment running status exceeds preset standard operating status；
If the equipment running status exceeds the standard operating status, warning message is exported；
Judge whether the equipment running status and the difference of the standard operating status are located in default error range；
If the difference is not in the default error range, halt instruction is sent to the production board, with
The production board is set to stop working；
If the difference is located in the default error range, correction instruction is sent to the production board, so that institute
Production board is stated to automatically correct.
Further, method described above, further includes:
Obtain the historical operational information of the production board；
The historical operational information and preset standard operation information are compared, the shutdown of the production board is generated
Emm message.
Further, described to handle the product as net blanket warehousing finished products and according to pre- in method described above
After the logistics information delivery processing first stored, further includes:
Obtain the corresponding blanket number of the net blanket finished product；
According to the blanket number, the operation card, the inspection evaluation knot of all process steps of the net blanket finished product are searched
Fruit and the corresponding inspection reviewer of the inspection review result, generate the corresponding history production information of the blanket number.
The present invention also provides a kind of production monitoring devices of paper making felt, comprising: receiving module obtains module, row's single mode
Block, job information contrast module, generation module and processing module；
The receiving module, for receiving the predetermined production order information for carrying customer specification and production technology；
The acquisition module, for being obtained and the customer specification and described from pre-stored process formatted file library
The operation card that production technology matches；
Row's single module, for according to the process details in the operation card, to corresponding with the operation card
The production board and direct labor to carry out row single, obtain target corresponding with the operation card and arrange single information so that
The production board and the direct labor arrange single information according to the target and work according to the process details；
The job information contrast module, the production board for will acquire work according to the process details
When job information compared with the production order information, obtain comparative information；
The generation module, for generating and exporting current process according to the job information and the comparative information
Evaluation request is examined, to examine reviewer to test according to the job information and the comparative information to current process
Evaluation obtains examining review result；
The acquisition module is also used to obtain the inspection review result；
The processing module, for being produced at the product that board generates to described according to the inspection review result
Reason.
The present invention also provides a kind of manufacturing monitoring systems of paper making felt, comprising: paper making felt production platform, process format
Library, row's Subsystem, production process number sub-systems and inspection evaluation subsystem；
Process formatted file library, row's Subsystem, the production process number sub-systems and the inspection
Evaluation subsystem is connected with the paper making felt production platform respectively；
The production process number sub-systems are connected with the production board of the paper making felt；
The paper making felt production platform is ordered for receiving the predetermined production for carrying customer specification and production technology
Single information；
Process formatted file library, for storing operation card；
The paper making felt production platform is also used to obtain and the order from pre-stored process formatted file library
The operation card that specification and the production technology match；
Row's Subsystem, for according to the process details in the operation card, to opposite with the operation card
The production board answered and direct labor carry out row's list, obtain target corresponding with the operation card and arrange single information, with
Make the production board and the direct labor arrange single information according to the target to work according to the process details；
The production process number sub-systems work for obtaining the production board according to the process details
When job information；
The paper making felt production platform, the job information for being also used to will acquire and the production order information carry out
Comparison, obtains comparative information；
Subsystem is evaluated in the inspection, current for according to the job information and the comparative information, generating and exporting
Request is evaluated in the inspection of process, so as to examine reviewer according to the job information and the comparative information to current process into
Performing check, which is evaluated to obtain, examines review result；
The paper making felt production platform is also used to obtain the inspection review result；According to the inspection review result,
The product generated to the production board is handled.
Further, system described above further includes production equipment management subsystem；
The paper making felt production platform and the production board are connected with the production equipment management subsystem respectively；
The paper making felt production platform is also used to obtain the historical operational information of the production board；
The historical operational information and preset standard operation information are compared, the shutdown of the production board is generated
Emm message.
The production monitoring methods, devices and systems of paper making felt of the invention carry customer specification and production firstly, receiving
The production order information of technique；The operation sheet to match with customer specification and production technology is obtained from process formatted file library
Piece；Further according to the process details in operation card, row's list is carried out to production board and direct labor, is obtained opposite with operation card
The target answered arranges single information, so that production board and direct labor arrange single information according to target and work according to process details；Then
Job information when the production board that will acquire is worked according to process details is compared with production order information, according to
The comparative information and job information arrived generates and exports the inspection evaluation request of current process, to examine reviewer to working as
Preceding process test evaluation obtain examine review result；Finally, being generated according to the inspection review result of acquisition to production board
Product handled.In this way, the production accurate work of board can be directly viewable when carrying out remote test evaluation to each process
Make information, without artificial description, operability is higher, reduces the difficulty remotely evaluated.
It should be understood that above general description and following detailed description be only it is exemplary and explanatory, not
It can the limitation present invention.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the flow chart of the production monitoring embodiment of the method one of paper making felt of the invention；
Fig. 2 is the flow chart of the production monitoring embodiment of the method two of paper making felt of the invention；
Fig. 3 is the structural schematic diagram of the production monitoring devices embodiment one of paper making felt of the invention；
Fig. 4 is the structural schematic diagram of the production monitoring devices embodiment two of paper making felt of the invention；
Fig. 5 is the structural schematic diagram of the manufacturing monitoring system embodiment one of paper making felt of the invention；
Fig. 6 is the structural schematic diagram of the manufacturing monitoring system embodiment two of paper making felt of the invention.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below
Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work
Other embodiment belongs to the range that the present invention is protected.
Fig. 1 is the flow chart of the production monitoring embodiment of the method one of paper making felt of the invention, as shown in Figure 1, this implementation
The production monitoring method of the paper making felt of example specifically comprises the following steps:
S101, the predetermined production order information for carrying customer specification and production technology is received；
Production order information, the life are generated firstly the need of according to the order Demand Design of client before producing paper making felt
It produces order information and carries the customer specification decided through consultation with client and production technology.It is ordered current embodiment require that receiving predetermined carrying
The production order information of goods specification and production technology.
S102, the process to match with customer specification and production technology is obtained from pre-stored process formatted file library
Card；
Through the above steps, after the production order information for obtaining carrying customer specification and production technology, from pre-stored
The operation card to match with customer specification and production technology is obtained in process formatted file library.Wherein, operation card is technique
A kind of form of regulation, it is by a kind of technical papers of each procedure establishment of part processing, its content includes: each
Detailed operation, operating method and requirement of process etc..Including each process and respectively in pre-stored process formatted file library
The corresponding operation standard of a process, test stone mainly include warping, weaving, spacer screen sizing, fleece combing, pre-setting, needle
It the corresponding operation under multiple processes and process such as pierces, be formed, singing, washing, being chemically treated and wanting summed result standard.Such as
Predetermined process, including required under presetting technology about operations such as the temperature of pre-setting, tension, circle numbers and through it is close,
The test stones such as filling density, grammes per square metre.
S103, according to the process details in operation card, to production board corresponding with operation card and direct labor
The row of progress is single, obtains target corresponding with operation card and arranges single information；
Through the above steps, after obtaining the operation card to match with customer specification and production technology, according to operation card
In process details, it is single that row carried out to production board corresponding with operation card and direct labor, is obtained and operation card phase
Corresponding target arranges single information, so that production board and direct labor arrange single information according to target and carry out work according to process details
Make, guarantees that production order can wanted to complete in seeking time.Wherein, production paper making felt needs all multi-process, each process tool
There are operation card corresponding thereto, corresponding production board and the direct labor for carrying out the process of each operation card.Each work
It is single that the corresponding production board for carrying out the process of sequence card and direct labor are required to the row of progress.
Job information when S104, the production board that will acquire are worked according to process details and production order information into
Row comparison, obtains comparative information；
Through the above steps, it after production board is worked according to the single information of target row according to process details, needs to obtain
Job information when being worked to the production board according to process details, and the job information and production order information are carried out
Comparison, to obtain comparative information.Wherein, it produces in order information comprising the requirement to each process in production process.
S105, according to job information and comparative information, generate and export current process inspection evaluation request, to examine
Reviewer obtains examining review result according to job information and comparative information to current process evaluation of testing；
Through the above steps, after obtaining the job information of production board and the comparative information of production order information, according to work
Make information and comparative information, generate and export current process inspection evaluation request, so as to corresponding inspection reviewer according to
Job information and comparative information test evaluation to current process, to obtain examining review result.Wherein, evaluation people is examined
Member carries out according to pre-stored test stone and Review Workflow when testing and evaluating, and examines reviewer to pass through long-range
Terminal checks the job information and comparative information of production board, after examining evaluation, review result will be examined to pass by remote terminal
It is defeated.In this way, being just able to achieve the long-range evaluation to each process.
S106, it obtains and examines review result；
Through the above steps, it examines reviewer to test evaluation current process, after obtaining inspection review result, obtains
Take the inspection review result, wherein examine in review result comprising examining evaluation details and examining reviewer, examine
That evaluation details include whether is qualified, where is qualified, where is unqualified, underproof reason etc..
S107, according to examine review result, to production board production product handle.
Through the above steps, it gets after examining review result, it is corresponding to current process according to the inspection review result
The product of production board production is handled, until completing the work of all process steps in all production orders.
The production monitoring method of the paper making felt of the present embodiment, firstly, receiving the life for carrying customer specification and production technology
Produce order information；The operation card to match with customer specification and production technology is obtained from process formatted file library；Further according to
Process details in operation card carry out row's list to production board and direct labor, obtain target corresponding with operation card
Single information is arranged, so that production board and direct labor arrange single information according to target and work according to process details；Then it will acquire
Job information when production board is worked according to process details is compared with production order information, according to obtained comparison
Information and job information, generate and export current process inspection evaluation request, so as to examine reviewer to current process into
Performing check, which is evaluated to obtain, examines review result；Finally, according to the inspection review result of acquisition, product that production board is generated into
Row processing.In this way, it can be directly viewable the production accurate job information of board when carrying out remote test evaluation to each process,
Without manually describing, operability is higher, reduces the difficulty remotely evaluated.
Fig. 2 is the flow chart of the production monitoring embodiment of the method two of paper making felt of the invention, as shown in Fig. 2, this implementation
On the basis of the production monitoring method of the paper making felt of example is the embodiment described in Fig. 1, further in further detail to the present invention
Technical solution be described.
As shown in Fig. 2, the production monitoring method of the paper making felt of the present embodiment can specifically include following steps:
S201, the predetermined production order information for carrying customer specification and production technology is received；
The implementation procedure of the step is identical as the implementation procedure of S101 shown in FIG. 1, and details are not described herein again.
S202, the process to match with customer specification and production technology is obtained from pre-stored process formatted file library
Card；
The implementation procedure of the step is identical as the implementation procedure of S102 shown in FIG. 1, and details are not described herein again.
The work at present amount information of S203, the present inventory information for obtaining production board and direct labor；
The present embodiment, it is also necessary to obtain the present inventory information of each production board and the work at present of each direct labor
Measure information.
S204, the process details according in operation card, present inventory information and work at present amount information, to production board
Row's list is carried out with direct labor, target corresponding with operation card is obtained and arranges single information；
Through the above steps, the present inventory information of each production board and the work at present amount of each direct labor are obtained
After information, according to the present inventory information of the corresponding each production board of the process details in operation card, the operation card with
And the work at present amount information of the corresponding each direct labor of the operation card, each production board corresponding to the operation card
Row's list is carried out with each direct labor, target corresponding with operation card is obtained and arranges single information, so that the operation card is corresponding
Each production board and each direct labor single information is arranged according to target and is worked according to process details.It is single in the row of progress
When, row's list is carried out according to the work at present amount information of the present inventory information of production board and direct labor, is to increase and work as
The row of the less production board of preceding storage and the less direct labor of work at present amount singly measure, and reduce the more life of present inventory
The row for producing board and the more direct labor of work at present amount singly measures, production board or direct labor to avoid row Dan Houyou
Storage is more, some production boards or direct labor's storage are less, causes production unreasonable distribution, extends the production time.
If the corresponding production board of current process is one, directly all orders are arranged and produce board to this, and will
The present inventory information update of the production board；If the corresponding direct labor of current process is a people, directly ordered all
It is single to give this direct labor, and by the work at present amount information update of the direct labor.Production board and direct labor directly press
Production work is carried out according to process details.
If the corresponding production board of current process be it is two or more, need according to process details and every life
It produces the corresponding present inventory information of board production board corresponding to current process and carries out row's list, if the corresponding life of current process
Producing worker is two people or two people or more, then needs according to process details and the corresponding work at present amount information pair of each direct labor
The corresponding direct labor of current process carries out row's list, ultimately produces target and arranges single information, and produces currently depositing for board to every
Amount information and the work at present amount information of each direct labor are updated.It produces board and direct labor and arranges single letter according to target
Breath and process details carry out production work.
In addition, when single for production board row, it can also be according to the passing production efficiency and product compliance rate of each production board
The row of progress is single, when arranging single for direct labor, carries out row's list according to the passing production efficiency of each direct labor and product compliance rate,
For high production efficiency and/or the high production board or the multiple rows of list of direct labor of product compliance rate, so that production efficiency is improved, with
Guarantee that production order is being wanted to complete in seeking time.
S205, according to the process details in operation card, determine raw material information corresponding with operation card；
The present embodiment, it is also necessary to according to the process details in operation card, determine raw material corresponding with operation card
Information.Wherein, each operation card corresponds to its corresponding raw material information.Raw material information includes that the process needs to consume
Variety of raw material, quantity, quality requirements and for quotient's target the suppliers of raw material (provide), the storage information of raw material,
Outbound information and inventory information.According to the corresponding raw material information of each operation card, for the corresponding manufacturing machine of the operation card
Platform provides raw material, wherein raw material manually can be provided for production board according to raw material information, may also set up feeding device
Raw material are provided for production board according to raw material information, the corresponding production board of the operation card and direct labor are according to the work
The corresponding target of sequence card arranges single information and works.
Job information when S206, the production board that will acquire are worked according to process details and production order information into
Row comparison, obtains comparative information；
The implementation procedure of the step is identical as the implementation procedure of S104 shown in FIG. 1, and details are not described herein again.
S207, according to job information and comparative information, generate and export current process inspection evaluation request, to examine
Reviewer obtains examining review result according to job information and comparative information to current process evaluation of testing；
The implementation procedure of the step is identical as the implementation procedure of S105 shown in FIG. 1, and details are not described herein again.
S208, it obtains and examines review result；
The implementation procedure of the step is identical as the implementation procedure of S106 shown in FIG. 1, and details are not described herein again.
S209, judgement examine review result to indicate whether qualification；If so, executing step S211；If it is not, executing step
S210；
Through the above steps, it gets after examining review result, judges that the inspection review result indicates whether qualification, if should
It examines review result to indicate qualified, thens follow the steps S211；If the inspection review result indicates unqualified, step S210 is executed.
S210, the product generated to production board carry out reworked processing or discard processing；
If the inspection review result indicates unqualified, illustrate that the product of production board production can not be applied, according to
The inspection evaluation details in review result are examined to determine whether the product can also do over again, to the product if it can do over again
Carry out reworked processing, if it is determined that the product can not do over again, then carry out discard processing to the product.Wherein, reworked processing can be with
Label of doing over again including generating the product reworked processing, does over again so that staff or device of doing over again control the product
(product is put into the corresponding production board of the process that need to be returned and carries out production of doing over again)；Reworked processing can also include direct
Setting device of doing over again controls the product and does over again.Discard processing may include the discarding label for generating the product discard processing,
So that staff or drop device abandon the product；Discard processing can also include directly control production board or its
The product is transported to reject product storage region by his device.
S211, process sequence according to the pre-stored data judge whether current process is the last one process；If so, executing
Step S213；If it is not, executing step S212；
If the inspection review result indicates qualified, whether process sequence according to the pre-stored data judges current process
It is the last one process, if current process is the last one process, executes step S213；If current process is not the last one
Process executes step S212.
S212, according to process sequence, product is sent into the corresponding next production board of subsequent processing, so that product carries out
The production of next process；
If current process is not the last one process, according to process sequence, the product that above-mentioned steps are generated is sent into
The corresponding next production board of next process, so that product enters next process and produced.It can be in the present embodiment
Product is sent directly into the corresponding next production board of next process from this production board, can also manually be transported.
After product is sent to the corresponding next production board of next process, believed according to the corresponding raw material of next operation card
Breath and target are arranged single information and are produced.
S213, using product as net blanket finished product carry out storage processing and logistics information according to the pre-stored data carry out at delivery
Reason；
If current process is the last one process, illustrate that the product has carried out all process steps, the product is
It is net blanket finished product, therefore, using the product as the processing of net blanket warehousing finished products, and at logistics information delivery according to the pre-stored data
Reason.Wherein, before carrying out storage processing to the net blanket finished product, can also product inspection be carried out to it, check for flaw, be
It is no to be consistent with production order information.Wherein, storage processing may include the in store marking for generating net blanket warehousing finished products processing
And/or storage information, so that artificial or loading device controls the net blanket finished product and is carried out according in store marking and/or storage information
Storage；Storage processing can also include directly controlling loading device to be put in storage the net blanket finished product.Delivery is handled
Shipping mark and/or Shipping Information that the net blanket finished product carries out delivery processing are generated, so that the control of artificial or delivery device should
Net blanket finished product is delivered according to shipping mark and/or Shipping Information；Delivery processing can also include directly controlling delivery device
It delivers to the net blanket finished product.
S214, the corresponding blanket number of net blanket finished product is obtained；
In the present embodiment, after the processing of net blanket warehousing finished products or delivery processing, the available corresponding blanket of net blanket finished product
Number.
S215, according to blanket number, search the operation card of all process steps of net blanket finished product, examine review result and examine evaluation
As a result corresponding inspection reviewer generates the corresponding history production information of blanket number.
Through the above steps, according to the blanket number of acquisition, the work of the corresponding net blanket finished product all process steps of the blanket number can be searched
Sequence card examines review result inspection reviewer corresponding with review result is examined, thus according to the corresponding net blanket of the blanket number
The operation card of finished product all process steps examines review result inspection reviewer generation blanket number corresponding with review result is examined right
The history production information answered, can trace the production process of each paper making felt in this way.In addition, each wire-cloth also can be traced
Data, photo (video) in blanket checkout procedure and evaluation course, person liable.
In the present embodiment, do not limit step S203~S204 and step S205 executes sequence, can both first carry out step
S205, then execute step S203~S204；Step S203~S204 can also be first carried out, then executes step S205.
Further, the production monitoring method of the paper making felt of the present embodiment, further includes: obtain the equipment fortune of production board
Row state；Judge whether equipment running status exceeds preset standard operating status；If equipment running status is run beyond standard
State then exports warning message；Judge whether equipment running status and the difference of standard operating status are located at default error range
It is interior；If difference is not in default error range, halt instruction is sent to production board, so that production board stops work
Make；If difference is located in default error range, correction instruction is sent to production board, so that production board automatically corrects.If
Equipment running status produces board and then maintains the original state work without departing from standard operating status.Wherein, warning message is exported
The system that can be the production monitoring method of the paper making felt using the present embodiment is also possible to equipment running status beyond standard
Production board of operating status etc..In this way, just can be realized the monitoring of the equipment running status to production board, equipment is avoided to transport
Row state error damages when larger.
Further, the production monitoring method of the paper making felt of the present embodiment, further includes: obtain the history fortune of production board
Row information；Historical operational information and preset standard operation information are compared, the maintenance downtime information of production board is generated.
Wherein, historical operational information includes that the spare and accessory parts of equipment operation time, intensity and equipment use time etc..It is just able to achieve in this way
The monitoring of the spare and accessory parts service condition of equipment function situation and equipment to production board, avoids the occurrence of equipment or spare and accessory parts
Excess load, aging situations such as.
The production monitoring method of the paper making felt of the present embodiment, according to the process details of operation card, determining and operation sheet
The corresponding raw material information of piece, to provide raw material as the corresponding production board of operation card according to raw material information；Root
According to process details, the present inventory information of production board and the work at present amount information of direct labor in operation card, to life
It produces board and direct labor carries out row's list, obtain target corresponding with operation card and arrange single information, so that production board and life
Worker is produced to be worked according to the single information of target row.In this way, the statistics and information butt joint to information such as Raw Material Demands are not necessarily to people
Work carries out, even if data volume is big, also can guarantee the accuracy of data information, carries out row's list, drop to production board and direct labor
The randomness of low distribution.It gets after examining review result, judges that review result is examined to indicate whether qualification, if indicating not conforming to
Lattice, the then product generated to production board carry out reworked processing or discard processing；If indicating qualified, according to process sequence, sentence
Whether disconnected current process is the last one process；If the last one process, then simultaneously using product as the processing of net blanket warehousing finished products
It is handled according to logistics information delivery；If not it is corresponding to be sent into subsequent processing then according to process sequence by the last one process for product
Next production board so that product carries out the production of next process.In this way, the product that each process is produced into
After performing check evaluation, according to examining review result to handle product, the record of process of producing product can be realized.In addition,
When carrying out remote test evaluation to each process, it can be directly viewable the production accurate job information of board, described without artificial,
Operability is higher, reduces the difficulty remotely evaluated.
In order to which more comprehensively, corresponding to the production monitoring method of paper making felt provided in an embodiment of the present invention, the application is also mentioned
The production monitoring devices of paper making felt are supplied.
Fig. 3 is the structural schematic diagram of the production monitoring devices embodiment one of paper making felt of the invention, as shown in figure 3, this
The production monitoring devices of the paper making felt of embodiment include receiving module 101, obtain module 102, row's single module 103, work letter
Cease contrast module 104, production module 105 and processing module 106.
Receiving module 101, for receiving the predetermined production order information for carrying customer specification and production technology；
Module 102 is obtained, for obtaining and customer specification and production technology from pre-stored process formatted file library
The operation card to match；
Single module 103 is arranged, for according to the process details in operation card, to production board corresponding with operation card
Row's list is carried out with direct labor, target corresponding with operation card is obtained and arranges single information, so that production board and direct labor
Single information is arranged according to target to work according to process details；
Job information contrast module 104, the work when production board for will acquire is worked according to process details
Information is compared with production order information, obtains comparative information；
Generation module 105, the inspection evaluation for according to job information and comparative information, generating and exporting current process are asked
It asks, to examine reviewer to obtain examining evaluation knot to current process evaluation of testing according to job information and comparative information
Fruit；
Module 102 is obtained, is also used to obtain inspection review result；
Processing module 106, for according to review result is examined, the product generated to production board to be handled.
The production monitoring devices of the paper making felt of the present embodiment, receiving module 101, which receives, carries customer specification and production work
The production order information of skill；It obtains module 102 and is obtained from process formatted file library and matched with customer specification and production technology
Operation card；Worksheet processing module 103 carries out row's list according to the process details in operation card, to production board and direct labor,
Obtain corresponding with operation card target and arrange single information so that production board and direct labor according to target arrange single information according to
The work of process details；Work when the production board that job information contrast module 104 will acquire is worked according to process details
Information is compared with production order information, and according to obtained comparative information and job information, generation module 105 is generated and exported
Request is evaluated in the inspection of current process, to examine reviewer to obtain examining evaluation knot to current process evaluation of testing
Fruit；The inspection review result obtained according to module 102 is obtained, the product that 106 pairs of processing module production boards generate are handled.
In this way, when carrying out remote test evaluation to each process the production accurate job information of board can be directly viewable, without artificial
Description, operability is higher, reduces the difficulty remotely evaluated.
About the device in above-described embodiment, wherein modules execute the concrete mode of operation in related this method
Embodiment in be described in detail, no detailed explanation will be given here.
Fig. 4 is the structural schematic diagram of the production monitoring devices embodiment two of paper making felt of the invention, as shown in figure 4, this
On the basis of the production monitoring devices of the paper making felt of embodiment embodiment described in Fig. 3, further includes determining module 107, be used for
According to the process details in operation card, raw material information corresponding with operation card is determined, so that production board is according to original
The corresponding raw material of material information are produced.
Further, in the production monitoring devices of the paper making felt of the present embodiment, processing module 106 further includes evaluation judgement
Unit 1061, first processing units 1062, process judging unit 1063, the second processing unit 1064 and third processing unit
1065。
Judging unit 1061 is evaluated, examines review result to indicate whether qualification for judging；
First processing units 1062, if for examining review result to indicate unqualified, to the product of production board generation
Carry out reworked processing or discard processing；
Process judging unit 1063, if for examining review result to indicate qualified, process sequence according to the pre-stored data,
Judge whether current process is the last one process；
The second processing unit 1064, if being the last one process for current process, using product as net blanket finished product into
Row storage handles and logistics information according to the pre-stored data carries out delivery processing；
Third processing unit 1065, if for current process not being the last one process, according to process sequence, by product
It is sent into the corresponding next production board of subsequent processing, so that product carries out the production of next process.
Further, it in the production monitoring devices of the paper making felt of the present embodiment, obtains module 102 and is also used to obtain production
The present inventory information of board and the work at present amount information of direct labor；Arrange single module 103, be also used to according to process details,
Present inventory information and work at present amount information carry out row's list to production board and direct labor, obtain opposite with operation card
The target answered arranges single information.
Further, the production monitoring devices of the paper making felt of the present embodiment, further include operating status judgment module 109,
Output module 110, error range judgment module 111 and instruction sending module 112.
Module 102 is obtained, is also used to obtain the equipment running status of production board；
Operating status judgment module 109, for judging whether equipment running status exceeds preset standard operating status；
Output module 110 exports warning message if exceeding standard operating status for equipment running status；
Error range judgment module 111, for judging whether equipment running status and the difference of standard operating status are located at
Default error range；
Instruction sending module 112 sends shutdown to production board and refers to if being not at default error range for difference
It enables, so that production board stops working；If difference is located at default error range, correction instruction is sent to production board, so that
Production board automatically corrects.
Further, the production monitoring devices of the paper making felt of the present embodiment further include operation information contrast module 108.
Module 102 is obtained, for obtaining the historical operational information of production board；
Operation information contrast module 108, it is raw for comparing historical operational information and preset standard operation information
At the maintenance downtime information of production board.
The production monitoring devices of the paper making felt of the present embodiment, determining module 107 according to the process details in operation card,
Raw material information corresponding with operation card is determined, so that production board is given birth to according to the corresponding raw material of raw material information
It produces；Arrange single module 103 according in operation card process details, produce board present inventory information and direct labor it is current
Workload information carries out row's list to production board and direct labor, obtains target corresponding with operation card and arranges single information, with
Make production board and direct labor arrange single information according to target to work.In this way, to the statistics of the information such as Raw Material Demand and
Information butt joint is carried out without artificial, even if data volume is big, also can guarantee the accuracy of data information, to production board and production work
People carries out row's list, reduces the randomness of distribution.After acquisition module 102 gets inspection review result, judging unit is evaluated
1061 judgements examine review result to indicate whether qualification, if expression is unqualified, first processing units 1062 are raw to production board
At product carry out reworked processing or discard processing；If indicating qualified, process judging unit 1063 is according to process sequence, judgement
Whether current process is the last one process；If the last one process, the second processing unit 1064 is then using product as net blanket
Warehousing finished products processing is simultaneously handled according to logistics information delivery；If not the last one process, the then basis of third processing unit 1065
Product is sent into the corresponding next production board of subsequent processing, so that product carries out the production of next process by process sequence.
In this way, being handled according to inspection review result product, energy after the product produced to each process tests evaluation
Enough realize the record of process of producing product.In addition, manufacturing machine can be directly viewable when carrying out remote test evaluation to each process
The accurate job information of platform, without artificial description, operability is higher, reduces the difficulty remotely evaluated.
About the device in above-described embodiment, wherein modules execute the concrete mode of operation in related this method
Embodiment in be described in detail, no detailed explanation will be given here.
Fig. 5 is the structural schematic diagram of the manufacturing monitoring system embodiment one of paper making felt of the invention, as shown in figure 5, this
The manufacturing monitoring system 20 of the paper making felt of embodiment includes paper making felt production platform 201, process formatted file library 202, row
Subsystem 203, production process number sub-systems 204 and inspection evaluation subsystem 205.Wherein, process formatted file library
202, Subsystem 203, production process number sub-systems 204 are arranged and examine evaluation subsystem 205 raw with paper making felt respectively
Platform 201 is produced to be connected；Production process number sub-systems 204 are connected with the production board 31 of paper making felt.Specifically, it produced
Number of passes word sub-systems 204 are connected with the PLC sensor of the production board 31 of paper making felt.
Paper making felt production platform 201 is ordered for receiving the predetermined production for carrying customer specification and production technology
Single information；
Process formatted file library 202, for storing operation card；
Paper making felt production platform 201 is also used to obtain from pre-stored process formatted file library 202 and rule of ordering goods
The operation card that lattice and production technology match；
Subsystem 203 is arranged, for according to the process details in operation card, to manufacturing machine corresponding with operation card
Platform 31 and direct labor carry out arranging list, obtain target corresponding with operation card and arrange single information, so that production board 31 and life
It produces worker and is worked according to the single information of target row according to process details；
Specifically, row Subsystem 203 to safeguard the achievable process of each production board 31, passing production efficiency,
Product compliance rate；To safeguard the operable process of Manufacturing Worker, passing production efficiency, product compliance rate；It is each to record
The operation card completion of process is not completed and it is expected that situations such as completion date.
Production process number sub-systems 204, for obtaining work when production board 31 is worked according to process details
Make information；
Specifically, production process number sub-systems 204 are to record, control each production board 31 in process of production
Equipment running status, such as the walking speed of needing machine, tension, depth of needling ultimately form the production technology library of single machine platform.
Paper making felt production platform 201, the job information for being also used to will acquire are compared with production order information, are obtained
Comparative information；
Evaluation subsystem 205 is examined, for generating and exporting the inspection of current process according to job information and comparative information
Evaluation request, to examine reviewer to be examined according to job information and comparative information to current process evaluation of testing
Review result；
Specifically, evaluation subsystem 205 is examined in each process flowchart process, to be examined to raw material or semi-finished product
The data test, evaluated, while to safeguard the different test stone of each product, Review Workflow and examine reviewer.
Paper making felt production platform 201 is also used to obtain inspection review result；According to review result is examined, to manufacturing machine
The product that platform 31 generates is handled.
The manufacturing monitoring system 20 of the paper making felt of the present embodiment can when carrying out remote test evaluation to each process
It is directly viewable the production accurate job information of board 31, without artificial description, operability is higher, reduces the difficulty remotely evaluated
Degree.
About the system in above-described embodiment, wherein subsystems execute the concrete mode of operation in the related party
It is described in detail in the embodiment of method, no detailed explanation will be given here.
Fig. 6 is the structural schematic diagram of the manufacturing monitoring system embodiment two of paper making felt of the invention, as shown in fig. 6, this
On the basis of the embodiment described in Fig. 5 of manufacturing monitoring system 20 of the paper making felt of embodiment, further includes: storehouse management sub-system
207 and production equipment management subsystem 206.Wherein, storehouse management sub-system 207 and production equipment management subsystem 206 are distinguished
It is connected with paper making felt production platform 201；Production equipment management subsystem 206 is connected with the production board 31 of paper making felt.Tool
Body, production equipment management subsystem 206 is connected with the PLC sensor of the production board 31 of paper making felt.
Storehouse management sub-system 207, for according to the process details in operation card, determination to be corresponding with operation card
Raw material information, so that production board is produced according to the corresponding raw material of raw material information；
Paper making felt production platform 201 is also used to obtain the historical operational information of production board；
Production equipment management subsystem 206, for historical operational information and preset standard operation information to be compared,
Generate the maintenance downtime information of production board 31.
Specifically, production equipment management subsystem 206 is to the duration of runs of to maintain equipment itself, intensity and equipment
Maintenance requirement, while safeguarding the replacement requirement of spare and accessory parts, replacing construction.
The manufacturing monitoring system 20 of the paper making felt of the present embodiment, to the statistics and information butt joint of the information such as Raw Material Demand
Without manually carrying out, even if data volume is big, the accuracy of data information also can guarantee, production board and direct labor are arranged
It is single, reduce the randomness of distribution.After the product produced to each process tests evaluation, according to inspection review result
Product is handled, can be realized the record of process of producing product.In addition, when carrying out remote test evaluation to each process,
It can be directly viewable the production accurate job information of board, without artificial description, operability is higher, reduces and remotely evaluates
Difficulty.
About the system in above-described embodiment, wherein subsystems execute the concrete mode of operation in the related party
It is described in detail in the embodiment of method, no detailed explanation will be given here.
It is understood that same or similar part can mutually refer in the various embodiments described above, in some embodiments
Unspecified content may refer to the same or similar content in other embodiments.
It should be noted that in the description of the present invention, term " first ", " second " etc. are used for description purposes only, without
It can be interpreted as indication or suggestion relative importance.In addition, in the description of the present invention, unless otherwise indicated, the meaning of " multiple "
Refer at least two.
Any process described otherwise above or method description are construed as in flow chart or herein, and expression includes
It is one or more for realizing specific logical function or process the step of executable instruction code module, segment or portion
Point, and the range of the preferred embodiment of the present invention includes other realization, wherein can not press shown or discussed suitable
Sequence, including according to related function by it is basic simultaneously in the way of or in the opposite order, Lai Zhihang function, this should be of the invention
Embodiment person of ordinary skill in the field understood.
It should be appreciated that each section of the invention can be realized with hardware, software, firmware or their combination.Above-mentioned
In embodiment, software that multiple steps or method can be executed in memory and by suitable instruction execution system with storage
Or firmware is realized.It, and in another embodiment, can be under well known in the art for example, if realized with hardware
Any one of column technology or their combination are realized: having a logic gates for realizing logic function to data-signal
Discrete logic, with suitable combinational logic gate circuit specific integrated circuit, programmable gate array (PGA), scene
Programmable gate array (FPGA) etc..
Those skilled in the art are understood that realize all or part of step that above-described embodiment method carries
It suddenly is that relevant hardware can be instructed to complete by program, described program can store in a kind of computer readable storage medium
In, which when being executed, includes the steps that one or a combination set of embodiment of the method.
It, can also be in addition, each functional unit in each embodiment of the present invention can integrate in a processing module
It is that each unit physically exists alone, can also be integrated in two or more units in a module.Above-mentioned integrated mould
Block both can take the form of hardware realization, can also be realized in the form of software function module.The integrated module is such as
Fruit is realized and when sold or used as an independent product in the form of software function module, also can store in a computer
In read/write memory medium.
Storage medium mentioned above can be read-only memory, disk or CD etc..
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not
Centainly refer to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any
One or more embodiment or examples in can be combined in any suitable manner.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example
Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned
Embodiment is changed, modifies, replacement and variant.
Claims (10)
1. a kind of production monitoring method of paper making felt characterized by comprising
Receive the predetermined production order information for carrying customer specification and production technology；
The process to match with the customer specification and the production technology is obtained from pre-stored process formatted file library
Card；
According to the process details in the operation card, to production board corresponding with the operation card and direct labor into
Row row is single, obtains target corresponding with the operation card and arranges single information, so that the production board and the direct labor
Single information is arranged according to the target to work according to the process details；
Job information and the production order when production board that will acquire is worked according to the process details are believed
Breath compares, and obtains comparative information；
According to the job information and the comparative information, the inspection evaluation request of current process is generated and exports, to examine
Reviewer obtains examining review result according to the job information and the comparative information to current process evaluation of testing；
Obtain the inspection review result；
According to the inspection review result, the product generated to the production board is handled.
2. the method according to claim 1, wherein the production board that will acquire is according to the process
Job information when details are worked is compared with the production order information, before obtaining comparative information, further includes:
According to the process details in the operation card, raw material information corresponding with the operation card is determined, with
Produce the production board according to the corresponding raw material of the raw material information.
3. the method according to claim 1, wherein described according to the inspection review result, to the production
The product that board generates is handled, comprising:
Judge that the inspection review result indicates whether qualification；
If the inspection review result indicates unqualified, the product generated to the production board carries out reworked processing or discarding
Processing；
If the inspection review result indicates qualified, whether process sequence according to the pre-stored data judges the current process
It is the last one process；
If the current process is the last one process, storage processing is carried out using the product as net blanket finished product and according to pre-
The logistics information first stored carries out delivery processing；
If the current process is not the last one process, according to the process sequence, the product is sent into subsequent processing
Corresponding next production board, so that the product carries out the production of next process.
4. the method according to claim 1, wherein the process details according in the operation card, right
Production board corresponding with the operation card and direct labor carry out row's list, obtain mesh corresponding with the operation card
Mark is arranged before single information, further includes:
Obtain the present inventory information of the production board and the work at present amount information of the direct labor；
Accordingly, the process details according in the operation card, to the production corresponding with the operation card
Board and direct labor carry out row's list, obtain target corresponding with the operation card and arrange single information, comprising:
According to the process details, the present inventory information and the work at present amount information, to the production board and institute
It states direct labor and carries out row's list, obtain the target corresponding with the operation card and arrange single information.
5. the method according to claim 1, wherein further include:
Obtain the equipment running status of the production board；
Judge whether the equipment running status exceeds preset standard operating status；
If the equipment running status exceeds the standard operating status, warning message is exported；
Judge whether the equipment running status and the difference of the standard operating status are located in default error range；
If the difference is not in the default error range, halt instruction is sent to the production board, so that institute
Production board is stated to stop working；
If the difference is located in the default error range, correction instruction is sent to the production board, so that the life
Board is produced to automatically correct.
6. the method according to claim 1, wherein further include:
Obtain the historical operational information of the production board；
The historical operational information and preset standard operation information are compared, the maintenance downtime of the production board is generated
Information.
7. according to the method described in claim 3, it is characterized in that, described handled the product as net blanket warehousing finished products simultaneously
After logistics information delivery processing according to the pre-stored data, further includes:
Obtain the corresponding blanket number of the net blanket finished product；
According to the blanket number, search the operation cards of all process steps of the net blanket finished product, the inspection review result and
The corresponding inspection reviewer of the inspection review result, generates the corresponding history production information of the blanket number.
8. a kind of production monitoring devices of paper making felt characterized by comprising receiving module, obtain module, row single module,
Job information contrast module, generation module and processing module；
The receiving module, for receiving the predetermined production order information for carrying customer specification and production technology；
The acquisition module, for being obtained and the customer specification and the production from pre-stored process formatted file library
The operation card that technique matches；
Row's single module, for according to the process details in the operation card, to institute corresponding with the operation card
It states production board and direct labor carries out row's list, obtain target corresponding with the operation card and arrange single information, so that described
Production board and the direct labor arrange single information according to the target and work according to the process details；
The job information contrast module, when the production board for will acquire is worked according to the process details
Job information is compared with the production order information, obtains comparative information；
The generation module, for generating and exporting the inspection of current process according to the job information and the comparative information
Evaluation request, to examine reviewer to be tested evaluation according to the job information and the comparative information to current process
It obtains examining review result；
The acquisition module is also used to obtain the inspection review result；
The processing module, for according to the inspection review result, the product generated to the production board to be handled.
9. a kind of manufacturing monitoring system of paper making felt characterized by comprising paper making felt production platform, process format text
Part library, row's Subsystem, production process number sub-systems and inspection evaluation subsystem；
Process formatted file library, row's Subsystem, the production process number sub-systems and inspection evaluation
Subsystem is connected with the paper making felt production platform respectively；
The production process number sub-systems are connected with the production board of the paper making felt；
The paper making felt production platform, for receiving the production order letter of predetermined carrying customer specification and production technology
Breath；
Process formatted file library, for storing operation card；
The paper making felt production platform is also used to obtain and the customer specification from pre-stored process formatted file library
The operation card to match with the production technology；
Row's Subsystem, for according to the process details in the operation card, to corresponding with the operation card
The production board and direct labor carry out row's list, obtain target corresponding with the operation card and arrange single information, so that institute
It states production board and the direct labor and is worked according to the single information of target row according to the process details；
The production process number sub-systems, for obtaining when the production board is worked according to the process details
Job information；
The paper making felt production platform, the job information for being also used to will acquire and the production order information carry out pair
Than obtaining comparative information；
Subsystem is evaluated in the inspection, for generating and exporting current process according to the job information and the comparative information
Inspection evaluate request, to examine reviewer to be examined according to the job information and the comparative information to current process
Evaluation is tested to obtain examining review result；
The paper making felt production platform is also used to obtain the inspection review result；According to the inspection review result, to institute
The product that production board generates is stated to be handled.
10. system according to claim 9, which is characterized in that further include production equipment management subsystem；
The paper making felt production platform and the production board are connected with the production equipment management subsystem respectively；
The paper making felt production platform is also used to obtain the historical operational information of the production board；
The historical operational information and preset standard operation information are compared, the maintenance downtime of the production board is generated
Information.
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| CN109754216A (en) * | 2018-12-17 | 2019-05-14 | 杭州优工品科技有限公司 | Data processing method and device for industrial part production management |
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| CN112308241A (en) * | 2020-09-28 | 2021-02-02 | 深圳优地科技有限公司 | Robot production management system, method, device and storage medium |
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