CN110473939A - A kind of back contacts large scale battery component transparent flexible conduction core plate and preparation method thereof - Google Patents

A kind of back contacts large scale battery component transparent flexible conduction core plate and preparation method thereof Download PDF

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Publication number
CN110473939A
CN110473939A CN201910753801.8A CN201910753801A CN110473939A CN 110473939 A CN110473939 A CN 110473939A CN 201910753801 A CN201910753801 A CN 201910753801A CN 110473939 A CN110473939 A CN 110473939A
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Prior art keywords
core plate
film
transparent flexible
large scale
coating
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CN201910753801.8A
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Inventor
张金银
张彩霞
吴仕梁
路忠林
张凤鸣
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Jiangsu Sunport Power Corp Ltd
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Jiangsu Sunport Power Corp Ltd
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Priority to CN201910753801.8A priority Critical patent/CN110473939A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/022441Electrode arrangements specially adapted for back-contact solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022466Electrodes made of transparent conductive layers, e.g. TCO, ITO layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic System
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The present invention relates to a kind of back contacts large scale battery component transparent flexible conduction core plates and preparation method thereof, belong to photovoltaic apparatus technical field.Transparent flexible conduction core plate of the invention includes the transparent conductive oxide being attached in flexible polymer film substrate.Its advantages: raw material are richer, and component cost can be greatly reduced.For general components, flexible unit and double-side assembly, breaches metallic conduction route core plate and the application of back contact battery is limited, have wide range of applications.It avoids the problem that metallic conduction route core plate is oxidized, reduces the maintenance and warehouse cost of raw material and product in storage and use process, and improve the reliability of component.To the of reduced contamination of environment, and the production energy consumption of transparent flexible conduction core plate is low, and size is bigger, can satisfy the use demand of bigger photovoltaic module.

Description

A kind of back contacts large scale battery component transparent flexible conduction core plate and preparation method thereof
Technical field
The present invention relates to a kind of back contacts large scale battery component transparent flexible conduction core plates and preparation method thereof, belong to light Lie prostrate equipment technical field.
Background technique
Back contact solar cell and component can obtain higher power and reliability because of its unique structure design.In In current component technology application, the size of the back contact solar cell piece of mainstream is 156.75*156.75mm and 158.75* 158.75mm, using P-type silicon single crystal combination PERC and black silicon making herbs into wool technology, the energy conversion efficiency of cell piece be can achieve 23%, and can guarantee 30 years power generation service life, this can enable it to have lower degree electricity relative to conventional grid line type component Cost.But for its power cost, still there are the potentiality further decreased.Using the electricity of larger size such as 200*200mm Pond piece can reduce the power cost of component.In current back contact battery component, the conducting wire core material of mainstream is Copper foil and copper aluminium foil, they cause back contact battery to rely on excellent electric conductivity but simultaneously also with high cost Two-sided back contact battery component can not be developed in metallic conduction route core plate, has limited to application range.Currently based on metal oxygen The main production method of the transparent conductive film of compound is chemical vapor deposition, and magnetron sputtering plating, vapor deposition etc., they have skill The disadvantages of art complexity, highly energy-consuming and low yield.Also, it due to being limited by technology and cost etc., can not prepare larger-size Flexible transparent conductive film, it is difficult to be applied to back contacts large scale solar cell module.
Summary of the invention
The purpose of the present invention is being adapted to core material defect for no large scale of the existing technology, propose that a kind of back connects Large scale battery component transparent flexible conduction core plate and preparation method thereof is touched, cost is reduced, expands back contacts large scale battery Application range.
The present invention solves technical problem by the following technical programs: a kind of back contacts large scale battery component transparent flexible is led Battery core plate, including the transparent conductive oxide being attached in flexible polymer film substrate, the flexible polymer film substrate It is polyethylene terephtalate or polyethylene naphthalate PEN, the transparent conductive oxide is the oxidation of indium tin Object ITO and Fluorin doped stannic oxide FTO.Transparent conductive oxide such as indium tin oxide (ITO) and Fluorin doped stannic oxide (FTO) With excellent electric conductivity and translucency, UV absorption coefficient height and abundant raw materials are being applied to back contacts photovoltaic module When as conducting wire core material, component cost can be greatly reduced, and play the technical advantage of back contacts large scale battery.
The present invention further provides a kind of preparation method of back contacts large scale battery component transparent flexible conduction core plate, packets It includes and prepares conductive core plate with nanocrystalline colloidal sol, prepare the presoma of conductive core plate film first, the presoma of the film is indium Tin-oxide colloidal sol or Fluorin doped stannic oxide colloidal sol, then colloidal sol is applied in transparent flexible polymeric substrates, at overheat Reason, which obtains, adheres to good transparent conductive film, carries out laser ablation to the transparent conductive film, blows after etching by nitrogen Mask plate is swept and removed, flexible and transparent conductive route core plate is made.When wherein, using indium tin oxide colloidal sol, solvent is isopropyl Pure and mild ethyl alcohol, when using Fluorin doped stannic oxide colloidal sol, solvent is ethyl alcohol.
Coating method can be method of spin coating, be also possible to lift rubbing method.When film coated mode is rotary coating When, include the following steps,
1) a piece of polymer film base is chosen to clean coated face using ethyl alcohol, be placed on spin coater Carry out colloidal sol coating, successively using low or first gear and top gear coating carry out colloidal sol sprawl and uniformity, adjust coating duration control The thickness of made membrane coating;
2) it to film obtained by step 1) in 50 DEG C of drying, 6 minutes removal solvents, is toasted 20 minutes at 120 DEG C later;
3) predetermined pattern etching conductive route on conductive film is pressed on the basis of step 2), is blown later by nitrogen It sweeps, transparent flexible conducting wire core plate is made.
Low or first gear is 300-1000 revs/min in the above method, and top gear is 2500-8000 revs/min, high, low speed shelves Coating duration is 5s-60s.
When film coated mode is lifting coating, include the following steps,
1) polymer film base is chosen, coated face is cleaned using ethyl alcohol, and paste simultaneously permanent mask plate in uncoated face, Mask plate can be thin polymer film, be also possible to glass or metal material, it should be noted that mask plate cannot cause dirt to colloidal sol Dye;
2) polymer film base is immersed into coating sol on the basis of step 1), controls time of immersion and pull rate To control film coated thickness;
3) film obtained by step 2) toasts 20 minutes at 120 DEG C later in 50 DEG C of drying, 6 minutes removal solvents;
4) predetermined pattern etching conductive route on conductive film is pressed on the basis of step 3), simultaneously by nitrogen purging later Mask plate is removed, transparent flexible conducting wire core plate is made.
In the above method, time of immersion is 3-15min, and immersing speed is 50-150mm/s, and pull rate is 10-60mm/ s.It is synchronous in multiple film substrates to carry out when coating.
For the film substrate of two kinds of coating methods with a thickness of 20-65 μm, prepared transparent conductive oxide film is thick Degree is 300-800nm.
The present invention is directed to prepare transparent flexible conduction core plate using the large-sized technology path of low power consuming, to meet back contacts The use demand of large scale solar cell module.Its advantages: using inorganic, metal oxide film as conducting wire Core material is used for back contacts large scale battery component relative to copper foil and copper aluminium foil, and raw material are richer, and group can be greatly reduced Part cost.The flexibility and transparence that conducting wire core plate can be achieved, can be used for general components, flexible unit and double-side assembly, It breaches metallic conduction route core plate to limit the application of back contact battery, have wide range of applications.Electrically conducting transparent used in the present invention Oxide material stability with higher and UV absorption coefficient can ask to avoid what metal conductive wire road core plate was oxidized Topic reduces the maintenance and warehouse cost of raw material and product in storage and use process, and improves the reliable of component Property.The production of transparent conductive oxide used in the present invention to the of reduced contamination of environment, solve copper and copper aluminium smelting and Electrorefining bring high pollution problem, and the production energy consumption of transparent flexible conduction core plate is low, size is bigger, can satisfy bigger The use demand of photovoltaic module.
Detailed description of the invention
Fig. 1 is compliant conductive route core plate schematic cross-section.
Fig. 2 is rotary coating schematic diagram.
Fig. 3 is conducting wire core plate schematic diagram.
Fig. 4 is lifting coating schematic diagram.
Specific embodiment
Compliant conductive route core plate section in following embodiment is as shown in Figure 1, the core plate includes being attached to transparent flexible Transparent conductive oxide film 1 on polymer film base 2, flexible polymer film substrate 2 are poly terephthalic acid second two Alcohol ester PET or polyethylene naphthalate PEN, transparent conductive oxide film 1 are indium tin oxide ITO and Fluorin doped dioxy Change tin FTO.
Embodiment 1
When the present embodiment is realized by rotary coating, first polymer film base 2 is cleaned up, is placed on rotation later On coating machine pallet, film substrate is slid when pallet is vacuumized to prevent rotary coating.Then by certain volume It drips in film substrate 2 with the colloidal sol of solid content (see Fig. 2), 3 dosage of colloidal sol can be 90-160ml/m2, 3 solid content of colloidal sol can To be 0.5%-3.5%.Rotary coating is carried out using the parameter of setting, coating is divided into 300-1000 revs/min of low or first gear and height 2500-5500 revs/min of fast shelves, high low or first gear coating duration may each be 5s-60s, and low or first gear is sprawled for colloidal sol, high speed Shelves, by controlling the coating duration when gear, can control the thickness of film coated for controlling the uniformity of film coated Within the scope of 300-800nm.After rotary coating, successively film is dried 6 minutes and toasted 20 minutes at 50 DEG C and 120 DEG C.It Laser ablation is carried out to conductive film by certain pattern (see Fig. 3) afterwards, obtained flexible and transparent is purged by nitrogen after etching and leads Electric line core plate.
Embodiment 2
When the present embodiment is realized by lifting coating, first polymer film base is cleaned up, is overleaf pasted and solid Determine mask plate.Then several polymer film bases 2 are immersed in coating sol 3 (see Fig. 4) simultaneously.It should not be mutual between substrate Contact avoids influencing film coated quality.Control time of immersion and pull rate control the thickness of smearing, and time of immersion can be with It is 3-15min, immersing speed can be 50-150mm/s, and pull rate can be 10-60mm/s.After lifting film coated, Successively film is dried 6 minutes and toasted 20 minutes at 50 DEG C and 120 DEG C.Later by certain pattern (see Fig. 3) to conductive thin Film carries out laser ablation, and mask plate is purged and removed by nitrogen after etching, and flexible and transparent conductive route core plate is made.It please supplement Yl moiety parameter.
Embodiment 3
When preparing transparent flexible conductive film using spin coating Fluorin doped stannic oxide colloidal sol, colloidal dispersion exists the present embodiment In alcohol solvent, the solid content of colloidal sol can be 0.5%-3%, it is contemplated that colloidal solid can settle, before rotary coating, Colloidal sol needs carry out ultrasonic disperse in ice water, while improving sol particle dispersibility, avoid ultrasound overheat so that solvent Colloidal sol solid content is caused to change for a large amount of volatilizations and thus bring conductive film performance is uneven.Ultrasound temperature control 10 DEG C with Under, ultrasonic time controls within 20min.
Embodiment 4
The present embodiment prepares transparent flexible conducting wire core plate by laser ablation, by the laser vertical irradiation of some strength In metallic conduction oxide surface, metal oxide is gasified to achieve the purpose that etching using the high-energy of laser.Swashing After photoengraving, the transparent conductive oxide of gasification can have a possibility that redepositing on film surface, and therefore, laser ablation needs It to be carried out in air or nitrogen stream.After laser ablation, need to purge transparent flexible conducting wire core plate again, with Guarantee conducting wire core plate surface quality, avoids that short circuit occurs when for component between positive and negative electrode circuit.
In addition to above-mentioned implementation, the present invention can also have other embodiments.It is all to be formed using equivalent substitution or equivalent transformation Technical solution, fall within the scope of protection required by the present invention.

Claims (10)

1. a kind of back contacts large scale battery component transparent flexible conduction core plate, including be attached in flexible polymer film substrate Transparent conductive oxide, the flexible polymer film substrate is polyethylene terephtalate or poly- naphthalenedicarboxylic acid Glycol ester PEN, the transparent conductive oxide are indium tin oxide ITO and Fluorin doped stannic oxide FTO.
2. a kind of preparation method of back contacts large scale battery component transparent flexible conduction core plate, including prepared with nanocrystalline colloidal sol Conductive core plate, prepares the presoma of conductive core plate film first, and the presoma of the film is that indium tin oxide colloidal sol or fluorine are mixed Miscellaneous stannic oxide colloidal sol, then colloidal sol is applied in transparent flexible polymeric substrates, it is good to obtain attachment through Overheating Treatment Bright conductive film carries out laser ablation to the transparent conductive film, mask plate is purged and removed by nitrogen after etching, is made Flexible and transparent conductive route core plate.
3. the preparation method of back contacts large scale battery component transparent flexible conduction core plate according to claim 2, feature Be: when using indium tin oxide colloidal sol, solvent is isopropanol and ethyl alcohol, and when using Fluorin doped stannic oxide colloidal sol, solvent is Ethyl alcohol.
4. the preparation method of back contacts large scale battery component transparent flexible conduction core plate according to claim 2, feature Be: coating method can be method of spin coating, be also possible to lift rubbing method.
5. the preparation method of back contacts large scale battery component transparent flexible conduction core plate according to claim 4, feature It is: when film coated mode is rotary coating, includes the following steps,
1) a piece of polymer film base is chosen to clean coated face using ethyl alcohol, be placed on spin coater and carry out Colloidal sol coating, successively using low or first gear and top gear coating carry out colloidal sol sprawl and uniformity, adjust coating duration control it is thin The thickness of film coating;
2) it to film obtained by step 1) in 50 DEG C of drying, 6 minutes removal solvents, is toasted 20 minutes at 120 DEG C later;
3) predetermined pattern etching conductive route on conductive film is pressed on the basis of step 2), is purged later by nitrogen, system Obtain transparent flexible conducting wire core plate.
6. the preparation method of back contacts large scale battery component transparent flexible conduction core plate according to claim 5, feature Be: low or first gear is 300-1000 revs/min, and top gear is 2500-8000 revs/min, and high, low speed shelves coating duration is 5s-60s。
7. the preparation method of back contacts large scale battery component transparent flexible conduction core plate according to claim 2, feature It is: when film coated mode is coated with for lifting, includes the following steps,
1) polymer film base is chosen, coated face is cleaned using ethyl alcohol, and paste simultaneously permanent mask plate, mask in uncoated face Plate is thin polymer film or glass or metal material;
2) polymer film base is immersed into coating sol on the basis of step 1), controls time of immersion and pull rate to control Made membrane coating thickness,
3) film obtained by step 2) toasts 20 minutes at 120 DEG C later in 50 DEG C of drying, 6 minutes removal solvents;
4) predetermined pattern etching conductive route on conductive film is pressed on the basis of step 3), is purged and is removed by nitrogen later Transparent flexible conducting wire core plate is made in mask plate.
8. the preparation method of back contacts large scale battery component transparent flexible conduction core plate according to claim 7, feature Be: time of immersion is 3-15min, and immersing speed is 50-150mm/s, and pull rate is 10-60mm/s.
9. the preparation method of back contacts large scale battery component transparent flexible conduction core plate according to claim 7, feature It is: synchronous in multiple film substrates to carry out when coating.
10. according to the preparation method of the back contacts large scale battery component transparent flexible conduction core plate of claim 5 or 7, Be characterized in that: the film substrate is with a thickness of 20-65 μm, and prepared transparent conductive oxide film is with a thickness of 300-800nm.
CN201910753801.8A 2019-08-15 2019-08-15 A kind of back contacts large scale battery component transparent flexible conduction core plate and preparation method thereof Pending CN110473939A (en)

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CN111223620A (en) * 2020-01-10 2020-06-02 广东风华高新科技股份有限公司 Sheet type precision film exclusion and manufacturing method thereof
CN111446482A (en) * 2020-05-14 2020-07-24 湖北亿纬动力有限公司 Assembling method of battery cell module and battery cell module
CN115148852A (en) * 2022-06-30 2022-10-04 英利能源发展有限公司 Preparation method of double-sided topcon battery

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Publication number Priority date Publication date Assignee Title
CN111223620A (en) * 2020-01-10 2020-06-02 广东风华高新科技股份有限公司 Sheet type precision film exclusion and manufacturing method thereof
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CN111446482A (en) * 2020-05-14 2020-07-24 湖北亿纬动力有限公司 Assembling method of battery cell module and battery cell module
CN115148852A (en) * 2022-06-30 2022-10-04 英利能源发展有限公司 Preparation method of double-sided topcon battery
CN115148852B (en) * 2022-06-30 2024-01-26 英利能源发展有限公司 Preparation method of double-sided topcon battery

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Application publication date: 20191119