CN110449868B - Automatic feeding screwing equipment for automatic feeding and oiling cigarette holder of atomization core - Google Patents
Automatic feeding screwing equipment for automatic feeding and oiling cigarette holder of atomization core Download PDFInfo
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- CN110449868B CN110449868B CN201910673531.XA CN201910673531A CN110449868B CN 110449868 B CN110449868 B CN 110449868B CN 201910673531 A CN201910673531 A CN 201910673531A CN 110449868 B CN110449868 B CN 110449868B
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- Prior art keywords
- cigarette holder
- jig
- core
- feeding
- oiling
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 188
- 238000000889 atomisation Methods 0.000 title claims abstract description 105
- 230000007246 mechanism Effects 0.000 claims abstract description 128
- 238000007599 discharging Methods 0.000 claims abstract description 28
- 238000012545 processing Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000002347 injection Methods 0.000 claims description 34
- 239000007924 injection Substances 0.000 claims description 34
- 241000208125 Nicotiana Species 0.000 claims description 13
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000003571 electronic cigarette Substances 0.000 abstract description 4
- 239000011162 core material Substances 0.000 description 221
- 238000010586 diagram Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The invention relates to the technical field of electronic cigarettes and discloses automatic feeding screwing equipment for an automatic feeding oiling cigarette holder of an atomization core, which comprises a processing table, wherein an index plate for installing a jig, an atomization core feeding mechanism for feeding the atomization cores to be processed onto the jig on the index plate one by one, an atomization core oiling mechanism for oiling the atomization cores on the jig on the index plate, a cigarette holder feeding preassembling mechanism for preassembling the cigarette holder on the atomization cores on the jig on the index plate, an assembling mechanism for assembling the cigarette holder and the atomization cores on the jig on the index plate, and a discharging mechanism for discharging finished products after all operation procedures are completed are arranged on the processing table; the automatic feeding screwing equipment for the automatic feeding oiling cigarette holder for the atomization core provided by the invention has the advantages that the production efficiency is greatly improved, the labor degree of workers is greatly reduced, and the automation degree is remarkably improved.
Description
Technical Field
The invention relates to the technical field of electronic cigarettes, in particular to automatic feeding screwing equipment for an automatic feeding oiling cigarette holder of an atomization core.
Background
When the electronic cigarette is assembled, a certain amount of tobacco tar is required to be injected into the atomization core, the cigarette holder is rotatably mounted on the atomization core, at present, a series of operations such as feeding of the atomization core, oiling into an oil storage cavity of the atomization core, feeding of the cigarette holder, assembling of the atomized core and the cigarette holder after oiling are finished are mostly completed in a manual mode, feeding operation is complex one by one, product consistency is poor, labor intensity of workers is high, production efficiency is low, and production cost is high.
Disclosure of Invention
The invention aims to provide automatic feeding screwing equipment for an automatic feeding oiling cigarette holder of an atomization core, and aims to solve the problem of low production and assembly efficiency of electronic cigarettes in the prior art.
The invention discloses automatic feeding screwing equipment for an atomized core automatic feeding oiling cigarette holder, which comprises a processing table, wherein an index plate for installing a jig, an atomized core feeding mechanism for feeding atomized cores to be processed one by one onto the jig on the index plate, an atomized core oiling mechanism for oiling the atomized cores on the jig on the index plate, a cigarette holder feeding preassembling mechanism for preassembling a cigarette holder on the atomized cores on the jig on the index plate, an assembling mechanism for assembling the cigarette holder and the atomized cores on the jig on the index plate, and a discharging mechanism for discharging finished products with all operation procedures.
Further, a plurality of jigs are arranged on the index plate, and the jigs are provided with atomizing core placing holes for placing atomizing cores to be processed; the jigs are annularly arranged on the upper surface of the dividing plate.
Further, the atomization core feeding mechanism comprises an atomization core feeding jig, an atomization core movement positioning mechanism, an atomization core pushing mechanism and an atomization core guiding mechanism; the atomizing core feeding jig is characterized in that an atomizing core to be processed is placed on the atomizing core feeding jig, the atomizing core movement positioning mechanism is used for driving the atomizing core placed on the atomizing core feeding jig to move to the position right above the atomizing core guiding mechanism, the atomizing core pushing mechanism is used for pushing the atomizing core placed on the atomizing core feeding jig downwards, and the pushed atomizing core falls into an atomizing core placing hole of the jig along the atomizing core guiding mechanism.
Further, the atomization core oiling mechanism comprises an oiling needle ejection valve for oiling the atomization core on the jig, a Z-axis lifting linear module for driving the oiling needle ejection valve to move up and down, an atomization core oiling positioning mechanism for driving the oiling needle ejection valve to precisely move to the position right above the atomization core on the jig on the index plate, and an injection needle heating assembly for heating the injection needle of the oiling needle ejection valve.
Further, the oiling thimble valve comprises an oil cavity, an oil outlet and an oil inlet are arranged on the oil cavity, the oil outlet is connected with the injection needle, and the injection needle is used for injecting tobacco tar in the oil cavity into the oil storage cavity of the atomization core.
Further, the cigarette holder feeding and preassembling mechanism comprises a cigarette holder feeding jig, a cigarette holder pushing mechanism, a cigarette holder movement positioning mechanism, a cigarette holder guide tube and a cigarette holder preassembling mechanism; the cigarette holder feeding jig is provided with a cigarette holder to be preassembled, the cigarette holder movement positioning mechanism is used for driving the cigarette holder arranged on the cigarette holder feeding jig to move to the upper part of the mouth of the cigarette holder guide pipe, the cigarette holder pushing mechanism is used for pushing out the cigarette holder arranged on the cigarette holder feeding jig downwards, the pushed-out cigarette holder falls along the cigarette holder guide pipe, and the cigarette holder preassembling mechanism preassembles the cigarette holder falling from the cigarette holder guide pipe on an atomization core on the jig.
Further, the cigarette holder preassembling mechanism comprises a support frame arranged on the processing table, a guide plate horizontally arranged on the support frame, a sliding block capable of horizontally moving along the guide plate, a cigarette holder preassembling front-back cylinder driving the sliding block to horizontally move along the guide plate, and a cigarette holder preassembling up-down cylinder for prepressing the cigarette holder on an atomization core on the jig; the cigarette holder is characterized in that a first through hole which is communicated with the cigarette holder guide tube and used for allowing the cigarette holder to pass through is formed in the sliding block, a second through hole is formed in the guide plate, the second through hole is opposite to the atomizing core on the jig, the sliding block is horizontally moved along the guide plate by driving the front and rear cylinders of the cigarette holder, so that the first through hole and the second through hole are aligned, the cigarette holder falling from the cigarette holder guide tube sequentially passes through the cigarette holder guide tube, the first through hole and the second through hole and finally falls onto the atomizing core on the jig, and the cigarette holder is preloaded and falls onto the atomizing core on the jig by pre-pressing the upper and lower cylinders of the cigarette holder, so that the preassembling of the cigarette holder is completed.
Further, the assembly mechanism comprises an atomization core fixing cylinder for propping against the side wall of the atomization core on the jig and a cigarette holder twisting mechanism for clamping a cigarette holder and rotating the atomization core on the jig.
Further, the cigarette holder twisting mechanism comprises a cigarette holder twisting jig for clamping a cigarette holder to be assembled, a three-jaw cylinder for clamping the cigarette holder to be assembled is driven, a gas circuit rotary joint of the three-jaw cylinder is connected, a motor for driving the cigarette holder twisting jig to rotate is driven, the cigarette holder twisting jig, the three-jaw cylinder, the gas circuit rotary joint and the servo motor longitudinally move are driven to move up and down, and the limiting up and down cylinder for limiting the high longitudinal movement of the cigarette holder clamping is used for limiting the cigarette holder clamping.
Further, the unloading mechanism includes the clamp jig that is used for pressing from both sides tight the finished product, drives clamp jig presss from both sides tight clamping jaw cylinder of finished product, drive the unloading up-and-down cylinder of clamping jaw cylinder longitudinal movement and drive unloading up-and-down cylinder lateral movement's unloading front-and-back cylinder, the unloading conveyer belt of horizontal arrangement, with the unloading track of the one end swivelling connection of unloading conveyer belt and be used for receiving from the receiving box of the finished product of unloading track output.
Compared with the prior art, the automatic feeding screwing equipment for the automatic feeding oiling cigarette holder for the atomization core has the advantages that the automatic feeding of the atomization core to be processed is completed through the feeding mechanism for the atomization core, the atomization core on the jig on the index plate rotates to an oiling station to be oiled through the oiling mechanism, then rotates to the feeding preassembling station for the cigarette holder to be preloaded through the feeding preassembling mechanism for the cigarette holder, the cigarette holder is preloaded to the atomized core after oiling, then rotates to the assembling station to be assembled through the assembling mechanism, the assembly of the atomization core and the cigarette holder is completed, and finally rotates to the discharging station to be subjected to the discharging operation of a finished product through the discharging mechanism, so that the production efficiency is greatly improved, the labor degree of workers is greatly reduced, and the automation degree is remarkably improved.
Drawings
Fig. 1 is a schematic structural diagram of an automatic feeding screwing device for an automatic feeding oiling cigarette holder of an atomization core, which is provided by the embodiment of the invention;
Fig. 2 is a schematic structural diagram of an index plate of an automatic feeding screwing device for an automatic feeding oiling cigarette holder of an atomization core, which is provided by the embodiment of the invention;
Fig. 3 is a schematic structural diagram of an atomization core feeding jig of an automatic feeding screwing device for an atomization core feeding oiling cigarette holder, which is provided by the embodiment of the invention;
fig. 4 is a schematic flow chart of an atomization core of a sponge package for incoming materials to be placed on an atomization core feeding jig according to an embodiment of the invention;
Fig. 5 is a schematic structural diagram of an atomization core feeding mechanism of an automatic feeding screwing device for an atomization core feeding oiling cigarette holder, which is provided by the embodiment of the invention;
fig. 6 is a schematic structural diagram of an atomization core guiding mechanism of an automatic feeding screwing device for an automatic feeding oiling cigarette holder for an atomization core according to an embodiment of the present invention;
Fig. 7 is a schematic structural diagram of an atomization core oiling mechanism of an automatic feeding screwing device for an atomization core feeding oiling cigarette holder, which is provided by the embodiment of the invention;
Fig. 8 is a schematic structural diagram of a cigarette holder feeding pre-loading mechanism of an automatic feeding screwing device for an automatic feeding oiling cigarette holder for an atomization core, which is provided by the embodiment of the invention;
Fig. 9 is a schematic structural diagram of a cigarette holder preassembling mechanism of an automatic feeding screwing device for an automatic feeding oiling cigarette holder for an atomization core, which is provided by the embodiment of the invention;
Fig. 10 is a schematic structural diagram of an assembly mechanism of an automatic feeding screwing device for an automatic feeding oiling cigarette holder for an atomization core, which is provided by the embodiment of the invention;
fig. 11 is a schematic structural diagram of a discharging mechanism of an automatic feeding screwing device for an automatic feeding and oiling cigarette holder for an atomization core.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the present invention, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "left", "right", etc., based on the azimuth or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not indicated or implied that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus terms describing the positional relationship in the drawings are merely illustrative and should not be construed as limitations of the present patent, and specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.
The implementation of the present invention will be described in detail below with reference to specific embodiments.
The automatic feeding screwing equipment for the automatic feeding and oiling cigarette holder for the atomized cores is shown in fig. 1, and meanwhile, referring to fig. 2-11, the automatic feeding screwing equipment for the automatic feeding and oiling cigarette holder for the atomized cores comprises a processing table 1, wherein an index plate 20 for installing a jig 22, an atomized core feeding mechanism 3 for feeding the atomized cores to be processed to the jig 22 on the index plate 20 one by one, an atomized core oiling mechanism 4 for oiling the atomized cores 23 on the jig 22 on the index plate 20, a cigarette holder feeding preassembling mechanism 6 for preassembling the cigarette holder on the atomized cores 23 on the jig 22 on the index plate 20, an assembling mechanism 7 for assembling the cigarette holder and the atomized cores 23 on the jig 22 on the index plate 20, and a discharging mechanism 8 for discharging finished products with all operation procedures are arranged on the processing table 1.
The automatic feeding screwing equipment for the automatic feeding oiling cigarette holder for the atomization core, provided by the above, is characterized in that the automatic feeding of the atomization core to be processed is completed by the atomizing core feeding mechanism 3, so that the atomization core is fed onto the jig 22 on the dividing plate 20, the atomizing core 23 on the jig 22 on the dividing plate 20 rotates to an oiling station to be oiled by the oiling mechanism, then rotates to the cigarette holder feeding preassembling station to be preassembled by the cigarette holder feeding preassembling mechanism 6, so that the cigarette holder is preassembled to the atomized core after oiling is completed, then rotates to the assembling station to be assembled by the assembling mechanism 7, the assembly of the atomization core 23 and the cigarette holder 24 is completed, and finally rotates to the blanking station to be finished by the blanking mechanism 8, so that the production efficiency is greatly improved, the labor degree of workers is greatly reduced, and the automation degree is remarkably improved.
As shown in fig. 2, a plurality of jigs 22 are mounted on the index plate 20, and the jigs 22 are provided with atomizing core placement holes for placing atomizing cores 23 to be processed; the plurality of jigs 22 are annularly arranged on the upper surface of the index plate 20; the jig 22 can be quickly pulled out, plugged in and replaced; this arrangement maximizes the subdivision of stations, improves throughput, and allows simple replacement of the jig 22 to accommodate machining of atomizing cores of different lengths and diameters.
As shown in fig. 1, 5 and 6, the atomizing core feeding mechanism 3 includes an atomizing core feeding jig 30, an atomizing core movement positioning mechanism 32, an atomizing core pushing mechanism 33 and an atomizing core guiding mechanism 31; the atomizing core feeding jig 30 is provided with an atomizing core to be processed, the atomizing core movement positioning mechanism 32 is used for driving the atomizing core arranged on the atomizing core feeding jig 30 to move to the position right above the atomizing core guiding mechanism 31, the atomizing core pushing mechanism 33 is used for pushing the atomizing core arranged on the atomizing core feeding jig 30 downwards, and the pushed atomizing core falls into an atomizing core placing hole of the jig 22 along the atomizing core guiding mechanism 31; in this way, automatic feeding of the atomized cores one by one onto the jig 22 of the index plate 20 is achieved.
Specifically, as shown in fig. 3, the atomized core feeding fixture 30 includes a top plate 302, a middle plate 301 and a bottom plate 300, which are placed in a sink groove on the bottom surface of the top plate 302 in a clearance fit manner, and are connected by screws from top to bottom, wherein the material of the top plate 302 is preferably acrylic, the material of the middle plate 301 is preferably silica gel, and the material of the bottom plate 300 is preferably aluminum. The top layer plate 302, the middle layer plate 301 and the bottom layer plate 300 are respectively provided with round through holes which are the same as the arrangement mode of the atomizing cores packaged by the supplied sponge, wherein the round through holes on the top layer plate 302 and the bottom layer plate 300 have the same diameter and the diameter is larger than the maximum diameter of the atomizing cores; the bottom surfaces of the through holes of the top plate 302 and the bottom plate 300 are respectively provided with a guide angle, and the guide angles play a guide role in the process of transferring the atomizing cores 303 packaged by the incoming sponge to the atomizing core feeding jig 30 at one time (the tolerance of the hole pitch of the atomizing cores placed on the incoming sponge package is not too large, otherwise, the guide difficulty is increased, and the atomizing cores are not easy to transfer); the diameter of the circular through holes on the middle layer plate 301 is smaller than the maximum diameter of the atomizing core, and 8 through grooves with the width of 1mm are penetrated around the circular through holes and are uniformly distributed in a ring shape. The through holes on the middle plate 301 expand to fix the atomizing core in the atomizing core feeding jig 30, and the through holes on the top plate 302 and the bottom plate 300 play a limiting role. The atomization core 303 packed with the incoming sponge is transferred to the atomization core feeding jig 30 so as to prevent sponge scraps on the sponge package from falling into the atomization core to pollute tobacco tar and improve automatic feeding positioning accuracy in equipment operation.
Specifically, referring to fig. 1 to 9, the process of placing the atomizing core by the atomizing core feeding jig 30 is as follows: the atomization core packaged by the sponge is transferred to an atomization core feeding jig 30 at one time; the specific process is as follows: placing the atomizing core feeding jig 30 above the atomizing cores 303 packaged by the incoming sponge, sleeving all the atomizing cores into through holes of a bottom plate 300 in the atomizing core feeding jig 30, pressing the atomizing cores on the sponge package into the atomizing core feeding jig 30, taking out the sponge, and finally flattening the bottom surface of the atomizing cores in the atomizing core feeding jig 30 on the bottom surface of the atomizing core feeding jig 30 to obtain an atomizing core feeding jig 304 filled with the atomizing cores; the atomizing core feeding jig 304 filled with the atomizing cores is placed on the positioning tray 324 in the atomizing core feeding mechanism 3.
As shown in fig. 1, 5 and 6, the atomizing core guide mechanism 31 includes a guide support bracket 310; the guide support frame 310 is provided with a support plate 311 for mounting an atomization core feeding guide pipe 312; the supporting plate 311 is provided with a fixed block 313 and a movable clamping block 314 for clamping and fixing the atomizing core guide pipe, and a placing through hole of the atomizing core guide shaft sleeve 315 capable of being quickly inserted and removed; the atomizing core feeding guide pipe 312, the atomizing core guide shaft sleeve 315 and the atomizing core placing holes on the jig 22 on the index plate 20 are placed along the same axis from top to bottom, and the axis position is the atomizing core feeding position; the simple replacement of the atomizing core guide sleeve 315 can accommodate the machining of atomizing cores of different diameters.
Furthermore, the atomizing core guiding mechanism 31 further comprises an atomizing core material blocking buffer cylinder 316, and the atomizing core material blocking buffer cylinder 316 can buffer the impact force caused to the atomizing core due to higher drop, so that the situation that the oil storage cavity made of glass materials of the atomizing core and the oil storage cavity made of stainless steel jig are broken due to friction is avoided in the falling process of the atomizing core.
The silica gel sleeve 317 has been cup jointed on the screw thread output shaft of atomizing core fender material buffer cylinder 316, and silica gel sleeve 317 is used for absorbing the kinetic energy when the striking falls in atomizing core to improve the stability of atomizing core material loading, guarantee the integrality of product.
Preferably, the atomizing core feed guide tube 312 has a guide hole for passing the atomizing core therethrough, the diameter of the guide hole being larger than the maximum diameter of the outer periphery of the atomizing core by 1 mm; thus, the atomizing core can conveniently and smoothly pass through the guide hole, and simultaneously, the atomizing core can fall in a designated form.
As shown in fig. 1, 5 and 6, the atomizing core movement positioning mechanism 32 includes a positioning support 320; the positioning support frame 320 is provided with an X-axis linear module 321 which moves along the X-axis direction; the X-axis linear module 321 moving in the X-axis direction is provided with a Y-axis linear module 323 moving in the Y-axis direction; a positioning tray 324 for placing the atomizing core feeding jig 30 is arranged on the Y-axis linear module 323 moving along the Y-axis direction; two sinking grooves are arranged on the positioning tray 324 and used for placing 2 sets of atomizing core feeding jigs 30, and through grooves used for avoiding the hollow atomizing cores are arranged in the sinking grooves; the linear module moving along the X axis and the linear module moving along the Y axis are linked, so that the atomizing core placing holes on the atomizing core feeding jig 30 move to the atomizing core feeding position one by one.
As shown in fig. 1, 5 and 6, the atomizing core pushing mechanism 33 includes a pushing support 330; the pushing support frame 330 is provided with a cylinder fixing plate 331; the cylinder fixing plate 331 is provided with an atomizing core pushing up-down cylinder 332 which moves longitudinally; the output shaft of the atomizing core pushing up-down cylinder 332 is connected with a pushing shaft 333, and the diameter of the pushing shaft 333 is smaller than the diameter of a through hole on the top plate 302 in the atomizing core feeding jig 30; when the atomizing core placement hole on the atomizing core feeding jig 30 moves to the atomizing core feeding position, the atomizing core pushing up-down cylinder 332 moves downwards to push the atomizing core away from the atomizing core feeding jig 30 to fall, and the atomizing core is guided by the atomizing core guiding mechanism 31 to fall into the atomizing core placement hole of the jig 22 on the index plate 20, so that the automatic feeding of the atomizing core is completed.
As shown in fig. 1 and 7, the atomizing core injection mechanism 4 includes an injection needle valve 41 for injecting the atomizing core on the jig 22, a Z-axis lift linear module 401 for driving the injection needle valve 41 to move up and down, an atomizing core injection positioning mechanism 42 for driving the injection needle valve 41 to move precisely to just above the atomizing core on the jig 22 on the index plate 20, and an injection needle heating assembly 43 for heating the injection needle 413 of the injection needle valve 41.
As shown in fig. 1 and 7, the oil injection top needle valve 41 comprises an oil cavity 410, an oil outlet 411 and an oil inlet 412 are arranged on the oil cavity 410, the oil outlet 411 is connected with an injection needle 413, and the injection needle 413 is used for injecting tobacco tar in the oil cavity 410 into a storage cavity of an atomization core; an oil pipe (not marked in the figure) is arranged on the oil inlet 412, and the other end of the oil pipe is connected with the oil outlet 411 of the precision ceramic plunger pump 5; an oil inlet 412 of the precision ceramic plunger pump 5 is connected with the oil storage pressure tank 10; the oil injection top needle valve 41, the oil pipe, the precise ceramic plunger pump 5 and the oil storage pressure tank 10 are all provided with heating temperature control components, so that the fluidity of an oil body can be improved, and the oil injection is facilitated; the oil quantity and the temperature can be digitally regulated on a human-computer interface, and the operability is high.
As shown in fig. 1 and 7, the Z-axis lifting linear module 401 drives the oil injection top needle valve 41 to move up and down to inject oil into the atomization core: when the injection needle 413 descends to the lowest point of the oil storage cavity of the atomization core, the injection needle 413 is lifted at a proper speed after a short time delay, and the injection is just completed when the injection needle 413 is separated from the oil storage cavity of the atomization core, so that the degree of automation is high, the injection precision is high, the injection effect is good, the tobacco tar loss is extremely small, and the problem that the tobacco tar cannot flow to the bottom of the oil storage cavity of the atomization core and the outer wall of the injection needle 413 when the tobacco tar mobility is poor is solved.
As shown in fig. 1 and 6, the atomizing core oil injection positioning mechanism 42 includes a positioning fixing block 420; the positioning fixed block 420 is provided with an arch-shaped bending optimal force adhesive tape 421; when the index plate 20 rotates to the oiling station, the arch-shaped and bent optimal force adhesive tape 421 is in contact with the side wall of the atomizing core, the side wall of the atomizing core is pressed and positioned tightly by the aid of the elasticity of the optimal force adhesive, so that the injection needle 413 smoothly enters the atomizing core oil cavity 410 for oiling, and the problem that the impact machine is lifted along with the injection needle 413 due to the fact that the size of the atomizing core oil cavity 410 is smaller is solved.
As shown in fig. 1 and 7, the needle heating assembly 43 includes a support bracket 430; the supporting frame 430 is provided with a heating fan 431; the heating fan 431 is provided with a wind gathering pipe 432; heating the injection needle 413 facilitates the flow of the less flowable tobacco tar out of the injection needle 413.
As shown in fig. 1,8 and 9, the mouthpiece loading pre-assembly mechanism 6 comprises a mouthpiece loading jig 60, a mouthpiece pushing mechanism 61, a mouthpiece movement positioning mechanism 62, a mouthpiece guiding tube 63 and a mouthpiece pre-assembly mechanism 64; the cigarette holder feeding jig 60 is provided with a cigarette holder to be preloaded, the cigarette holder movement positioning mechanism 62 is used for driving the cigarette holder arranged on the cigarette holder feeding jig 60 to move to the position above the mouth of the cigarette holder guide tube 63, the cigarette holder pushing mechanism 61 is used for pushing the cigarette holder arranged on the cigarette holder feeding jig 60 downwards, the pushed cigarette holder falls down along the cigarette holder guide tube 63, and the cigarette holder preloaded mechanism 64 preloads the cigarette holder falling out of the cigarette holder guide tube 63 on an atomization core on the jig 22; because the feeding mode of the cigarette holder is substantially the same as that of the atomization core, the feeding jig 60, the cigarette holder pushing mechanism 61, the cigarette holder moving positioning mechanism 62 and the cigarette holder guiding pipe 63 are respectively substantially identical to the structures of the atomization core feeding jig 30, the atomization core pushing mechanism 33, the atomization core moving positioning mechanism 32 and the atomization core guiding mechanism 31 in the atomization core feeding mechanism 3, and therefore, the feeding mode of the cigarette holder and the related mechanisms are not repeated here.
Since the atomized core feeding mechanism 3 has no structure similar to the cigarette holder preassembling mechanism 64, the cigarette holder preassembling mechanism 64 will be described in detail herein, and referring to fig. 1, 2, 8 and 9, the cigarette holder preassembling mechanism 64 includes a support frame 6400 provided on the processing table 1, a guide plate 6405 horizontally provided on the support frame 6400, a slide block 6406 horizontally movable along the guide plate 6405, a cigarette holder preassembling front-rear cylinder 6403 driving the slide block 6406 to horizontally move along the guide plate 6405, and a cigarette holder preassembling up-down cylinder 6404 for preloading the cigarette holder on the atomized core on the jig 22; be provided with the first through-hole that supplies the cigarette holder to pass through with cigarette holder guide tube 63 link up on the sliding block 6406, be provided with the second through-hole on the deflector 6405, the second through-hole is just to the atomizing core on the tool 22, cylinder 6403 drive sliding block 6406 is horizontal movement along deflector 6405 around the cigarette holder pre-installation, make first through-hole and second through-hole just right, the cigarette holder that falls from cigarette holder guide tube 63 passes through cigarette holder guide tube 63 in proper order, first through-hole, the second through-hole, finally fall to the atomizing core on the tool 22 on, the cigarette holder is pre-loaded up and down cylinder 6404 preheats the cigarette holder that falls to the atomizing core on the tool 22, accomplish the pre-installation of cigarette holder.
Furthermore, be provided with first axle sleeve 6401 in the first through-hole, be provided with second axle sleeve 6402 in the second through-hole, like this, only need change first axle sleeve 6401, second axle sleeve 6402, just can satisfy the material loading demand that is applicable to not unidimensional cigarette holder.
Furthermore, the cigarette holder preassembling mechanism 64 further comprises a positioning guide mechanism 641 for precisely positioning the position of the atomization core and guiding the cigarette holder to accurately fall onto the atomization core, wherein the positioning guide mechanism 641 comprises a positioning guide jig 6411, a clamping jaw cylinder 6412 for driving the positioning guide jig 6411 to open and close, a positioning guide left and right cylinder 6413 for driving the positioning guide jig 6411 to transversely move, and a supporting frame 6410 for installing the positioning guide left and right cylinders 6413; thus, the positioning guide jig 6411 accurately fixes the atomizing core at an accurate position, prevents the atomizing core from moving and deviating, and facilitates accurate preassembly of the cigarette holder 24 and the atomizing core 23.
Further, the cigarette holder preassembling mechanism 64 further comprises a cold air port 6420 for outputting cold air, the cold air port 6420 is opposite to an atomization core precisely positioned by the positioning guide mechanism 641, after the atomization core is subjected to oiling by the atomization core oiling mechanism 4, the cold air port 6420 for quick cooling is arranged for tobacco tar with better fluidity after heating, so that the tobacco tar is quickly cooled, the fluidity of the tobacco tar is reduced, the tobacco tar is prevented from penetrating into the atomization core, and the oil quantity in an oil cavity cannot be kept consistent.
As shown in fig. 1,2 and 10, the assembly mechanism 7 includes an atomization core fixing cylinder 71 for abutting against the side wall of the atomization core on the jig 22, and a mouthpiece twisting mechanism 72 for sandwiching the mouthpiece and rotatably mounting the atomization core on the jig 22.
As shown in fig. 1,2 and 10, the holder twisting mechanism 72 includes a holder twisting jig 720 for clamping a holder to be assembled, a three-jaw cylinder 721 for driving the holder twisting jig 720 to clamp the holder to be assembled, a gas path rotary joint 722 connected with the three-jaw cylinder 721, a motor for driving the holder twisting jig 720 to rotate, a holder twisting up-down cylinder 724 for driving the holder twisting jig 720, the three-jaw cylinder 721, the gas path rotary joint 722 and the servo motor 723 to longitudinally move, and a limit up-down cylinder 725 for limiting the holder clamping height to longitudinally move; through turning round cigarette holder up-down cylinder 724 control cigarette holder and turning into the stroke, spacing upper-down cylinder 725 control centre gripping cigarette holder height makes the cigarette holder be flat with the three-jaw cylinder 721 bottom surface in top or have the position in less clearance by turning round cigarette holder tool 720 centre gripping in order to correct a better clamping state and not influence processing, and simple change turns round cigarette holder tool 720 can adapt to multiple cigarette holder processing, and the equipment precision is high, and commonality and operability are strong.
As shown in fig. 1,2 and 10, the assembly mechanism 7 further comprises an assembly support frame 70, the assembly support frame 70 is used for installing an atomization core fixing cylinder 71 and a cigarette holder twisting mechanism 72, a longitudinal guide rail 701 is arranged on the assembly support frame 70, a movable plate 702 is arranged on the longitudinal guide rail 701, and a motor installation seat 703 for installing a servo motor 723 is fixedly connected to the movable plate 702; the assembly support frame 70 is provided with a fixed plate 704 for installing a torsion holder up-down cylinder 724 and a fixed plate 705 for installing a limit up-down cylinder 725; the movable end of the upper and lower cylinders 724 of the torsion holder is fixedly connected with the movable plate 702; the structure is reasonable and compact, the maintenance is easy, and the operation stability is good.
As shown in fig. 1 and 11, the discharging mechanism 8 includes a clamping jig 81 for clamping a finished product, a clamping jaw cylinder 82 for driving the clamping jig 81 to clamp the finished product, a discharging up-and-down cylinder 83 for driving the clamping jaw cylinder 82 to move longitudinally, a discharging front-and-back cylinder 84 for driving the discharging up-and-down cylinder 83 to move laterally, a horizontally arranged discharging conveyor belt 85, a discharging rail 86 rotatably connected with one end of the discharging conveyor belt 85, and a receiving box 87 for receiving the finished product output from the discharging rail 86; the clamping jaw cylinder 82 drives the clamping jig 81 to clamp the finished product, the upper and lower cylinder 83 of unloading and the combined action of the front and rear cylinder 84 of unloading make the finished product clamped by the clamping jig 81 carry to the unloading conveyer belt 85, the finished product is carried to the unloading track 86 through the transport of unloading conveyer belt 85, and then in the unloading track 86 exports the receiver 87, the unloading is effectual, fast, the unloading track 86 rotates with the one end of unloading conveyer belt 85 to be connected and is convenient for take out of receiver 87.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (7)
1. The automatic feeding screwing equipment for the automatic feeding and oiling cigarette holder of the atomized core is characterized by comprising a processing table, wherein an index plate for installing a jig, an atomized core feeding mechanism for feeding atomized cores to be processed one by one onto the jig on the index plate, an atomized core oiling mechanism for oiling the atomized cores on the jig on the index plate, a cigarette holder feeding preassembling mechanism for preassembling the cigarette holder on the atomized cores on the jig on the index plate, an assembling mechanism for assembling the cigarette holder with the atomized cores on the jig on the index plate and a discharging mechanism for discharging finished products with all operation procedures are arranged on the processing table;
The cigarette holder feeding and preassembling mechanism comprises a cigarette holder feeding jig, a cigarette holder pushing mechanism, a cigarette holder movement positioning mechanism, a cigarette holder guide tube and a cigarette holder preassembling mechanism; the cigarette holder feeding jig is provided with a cigarette holder to be preassembled, the cigarette holder movement positioning mechanism is used for driving the cigarette holder arranged on the cigarette holder feeding jig to move to the position above the mouth of the cigarette holder guide pipe, the cigarette holder pushing mechanism is used for pushing the cigarette holder arranged on the cigarette holder feeding jig downwards, the pushed cigarette holder falls down along the cigarette holder guide pipe, and the cigarette holder preassembling mechanism preassembles the cigarette holder falling out of the cigarette holder guide pipe on an atomization core on the jig;
The cigarette holder preassembling mechanism comprises a support frame arranged on the processing table, a guide plate horizontally arranged on the support frame, a sliding block capable of horizontally moving along the guide plate, a cigarette holder preassembling front-back cylinder driving the sliding block to horizontally move along the guide plate, and a cigarette holder preassembling upper-lower cylinder for prepressing the cigarette holder on an atomization core on the jig; the cigarette holder guiding tube is provided with a first through hole communicated with the cigarette holder guiding tube and used for allowing a cigarette holder to pass through, the guiding plate is provided with a second through hole, the second through hole is opposite to an atomization core on the jig, when the cigarette holder is preloaded, a front cylinder and a rear cylinder drive the sliding block to horizontally move along the guiding plate, so that when the first through hole is aligned with the second through hole, a cigarette holder falling from the cigarette holder guiding tube sequentially passes through the cigarette holder guiding tube, the first through hole and the second through hole and finally falls onto the atomization core on the jig, and the cigarette holder is preloaded and the upper cylinder and the lower cylinder are preloaded and fall onto the atomization core on the jig, so that the cigarette holder is preloaded;
the assembly mechanism comprises an atomization core fixing cylinder for propping against the side wall of the atomization core on the jig and a cigarette holder twisting mechanism for clamping a cigarette holder and rotationally installing the atomization core on the jig.
2. The automatic feeding screwing equipment for the automatic feeding and oiling cigarette holder of the atomized cores according to claim 1, wherein a plurality of jigs are arranged on the dividing plate, and the jigs are provided with atomized core placing holes for placing the atomized cores to be processed; the jigs are annularly arranged on the upper surface of the dividing plate.
3. The automatic feeding screwing equipment for the automatic feeding and oiling cigarette holder of the atomization core according to claim 1, wherein the atomization core feeding mechanism comprises an atomization core feeding jig, an atomization core movement positioning mechanism, an atomization core pushing mechanism and an atomization core guiding mechanism; the atomizing core feeding jig is characterized in that an atomizing core to be processed is placed on the atomizing core feeding jig, the atomizing core movement positioning mechanism is used for driving the atomizing core placed on the atomizing core feeding jig to move to the position right above the atomizing core guiding mechanism, the atomizing core pushing mechanism is used for pushing the atomizing core placed on the atomizing core feeding jig downwards, and the pushed atomizing core falls into an atomizing core placing hole of the jig along the atomizing core guiding mechanism.
4. The automatic feeding screwing equipment for an atomization core feeding oiling cigarette holder according to claim 1, wherein the atomization core oiling mechanism comprises an oiling top needle valve for oiling an atomization core on the jig, a Z-axis lifting linear module for driving the oiling top needle valve to move up and down, an atomization core oiling positioning mechanism for driving the oiling top needle valve to precisely move to a position right above the atomization core on the jig on the index plate, and an injection needle heating assembly for heating an injection needle of the oiling top needle valve.
5. The automatic feeding screwing equipment for an automatic feeding and oiling cigarette holder of an atomization core according to claim 4, wherein the oiling top needle valve comprises an oil cavity, an oil outlet and an oil inlet are arranged on the oil cavity, the oil outlet is connected with the injection needle, and the injection needle is used for injecting tobacco tar in the oil cavity into an oil storage cavity of the atomization core.
6. The automatic feeding screwing equipment for the atomized core automatic feeding oiling cigarette holder according to claim 1, wherein the cigarette holder twisting mechanism comprises a cigarette holder twisting jig used for clamping a cigarette holder to be assembled, a three-jaw cylinder driving the cigarette holder twisting jig to clamp the cigarette holder to be assembled, a gas circuit rotary joint connected with the three-jaw cylinder, a motor driving the cigarette holder twisting jig to rotate, a cigarette holder twisting up-down cylinder driving the cigarette holder twisting jig, the three-jaw cylinder, the gas circuit rotary joint and a servo motor to longitudinally move, and a limiting up-down cylinder used for limiting the cigarette holder clamping height to longitudinally move.
7. An automatic feeding and screwing device for an automatic feeding and oiling cigarette holder for an atomized core according to any one of claims 1 to 5, wherein the discharging mechanism comprises a clamping jig for clamping the finished product, a clamping jaw cylinder for driving the clamping jig to clamp the finished product, a discharging up-and-down cylinder for driving the clamping jaw cylinder to longitudinally move, a discharging front-and-back cylinder for driving the discharging up-and-down cylinder to transversely move, a horizontally arranged discharging conveyor belt, a discharging track rotationally connected with one end of the discharging conveyor belt, and a receiving box for receiving the finished product output from the discharging track.
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| CN201910673531.XA CN110449868B (en) | 2019-07-24 | 2019-07-24 | Automatic feeding screwing equipment for automatic feeding and oiling cigarette holder of atomization core |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112056621A (en) * | 2020-09-04 | 2020-12-11 | 深圳市普创智控科技有限公司 | Automatic equipment of electron cigarette and oiling equipment |
| WO2022110648A1 (en) * | 2020-11-26 | 2022-06-02 | 深圳博上科技有限公司 | Atomizer oil injection system and oil injection method |
| CN112773002A (en) * | 2021-01-22 | 2021-05-11 | 深圳市康蔚科技有限公司 | Automatic atomization core detection system and method of atomization device |
| CN113531373B (en) * | 2021-08-27 | 2022-08-16 | 深圳天丰泰科技股份有限公司 | Full-automatic rotating disc type oiling machine |
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