CN110396927A - For bridge tower transverse direction bonded prestress rod iron anchoring assembly and construction method - Google Patents

For bridge tower transverse direction bonded prestress rod iron anchoring assembly and construction method Download PDF

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Publication number
CN110396927A
CN110396927A CN201910611094.9A CN201910611094A CN110396927A CN 110396927 A CN110396927 A CN 110396927A CN 201910611094 A CN201910611094 A CN 201910611094A CN 110396927 A CN110396927 A CN 110396927A
Authority
CN
China
Prior art keywords
rod iron
anchoring assembly
bar
steel
anchor plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910611094.9A
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Chinese (zh)
Inventor
徐灿超
王良波
张祯
刘炬
张子维
李选
周圆
黄�俊
冯艳玲
陈敏
胡阳
张冉俊雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Second Construction Engineering Co Ltd of China Construction Third Engineering Division
Original Assignee
Second Construction Engineering Co Ltd of China Construction Third Engineering Division
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Second Construction Engineering Co Ltd of China Construction Third Engineering Division filed Critical Second Construction Engineering Co Ltd of China Construction Third Engineering Division
Priority to CN201910611094.9A priority Critical patent/CN110396927A/en
Publication of CN110396927A publication Critical patent/CN110396927A/en
Priority to PCT/CN2020/100314 priority patent/WO2021004417A1/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/14Towers; Anchors ; Connection of cables to bridge parts; Saddle supports
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2101/00Material constitution of bridges
    • E01D2101/20Concrete, stone or stone-like material
    • E01D2101/24Concrete
    • E01D2101/26Concrete reinforced
    • E01D2101/28Concrete reinforced prestressed

Abstract

The present invention relates to one kind to be used for bridge tower transverse direction bonded prestress rod iron anchoring assembly and construction method, anchoring assembly structure: the injected hole on anchor plate is communicated with the hole on steel plate, two positioning steel tubes are welded on anchor plate, a spiral bar is through in every positioning steel tube, every spiral bar is fixed on anchor plate by a screw, anchor plate bottom is bonded welding with steel plate, and steel plate and capping, which are welded at the top of square steel tube, forms anchor box.In bridge tower construction, which is installed in advance, precise positioning prestressed steel bar screws locking anchoring using Standard fine thread, substantially increases the anchoring property of bonded prestress rod iron;Front end is extended bar tensioning, and high-strength rubber hose is connected a mud jacking, is simplified prestressed construction technology, has been effectively compressed the construction process period.Anchoring assembly in the present invention has the advantages such as easy to operate, construction precision is high, and tension stress and elongation consistency are strong, is processed using high strength nut regularization, and disposable accurate tensioning, bilayer ensures.

Description

For bridge tower transverse direction bonded prestress rod iron anchoring assembly and construction method
Technical field:
The invention belongs to science of bridge building fields, relate generally to a kind of for bridge tower transverse direction bonded prestress rod iron anchoring group Part and construction method are suitable for science of bridge building Sarasota transverse prestress and construct.
Background technique:
Tradition prestressing force product is commonly used in bridge construction, and there are two main classes: steel strand wires intermediate plate anchor (long term distance) and finish rolling Screw-thread steel anchor (in, short distance).Steel strand wires intermediate plate anchor material retraction amount is big, and construction stress loss is larger, while steel are cold worked The lower antidetonation energy absorption capacity of elongation percentage is poor;And the Material Relaxation rate of fining twisted steel anchor is higher, easily leads to biggish prestressing force damage It loses.Its intensity is low, steel can only be caused to waste by increasing bar diameter to meet requirement for bearing capacity.Traditional finish rolling screw thread Two kinds of anchorages of steel anchor and steel strand wires intermediate plate anchor have biggish construction stress to lose, the rigidity and stability influence of transverse splicing The durability and reliability of bridge.
Summary of the invention:
For the present invention in order to overcome the above-mentioned problems of the prior art and disadvantage, providing one kind for bridge tower laterally has bonding Prestressed steel bar anchoring assembly and construction method install the anchoring assembly, precise positioning prestress steel in bridge tower construction in advance Stick, the anchoring assembly in the present invention have the advantages such as easy to operate, construction precision is high, and tension stress and elongation consistency are strong, Processed using high strength nut regularization, disposable accurate tensioning, bilayer ensures, efficiently solve traditional intermediate plate anchor amount of recovery compared with Greatly, the problems such as stress loss is big, and stretching construction is cumbersome.Standard fine thread screws locking anchoring, and it is pre- to have substantially increased bonding The anchoring property of stress rod iron;Front end is extended bar tensioning, and high-strength rubber hose is connected a mud jacking, simplifies pre-stress construction work Skill has been effectively compressed the construction process period.
The technical solution that the present invention realizes is:
For bridge tower transverse direction bonded prestress rod iron anchoring assembly, including two positioning steel tubes, two spiral bars, anchor pad Plate, square steel tube, steel plate, it is characterised in that: set on anchor plate there are two location hole and an injected hole, steel plate is equipped with Kong Bingyu Injected hole communicates, and two positioning steel tube correspondences are welded on two location holes of anchor plate, and a spiral shell is through in every positioning steel tube Muscle is revolved, every spiral bar is fixed on anchor plate by a screw, and every spiral bar is connected by positioning steel tube with anchor plate, Anchor plate bottom is bonded welding with steel plate, and steel plate and capping, which are welded at the top of square steel tube, forms anchor box.
The positioning steel tube is diameter 60mm, with a thickness of 5mm round steel pipe.
It is fully welded at the top of the positioning steel tube and anchor plate.
The spiral bar is diameter 8mm round steel.
The anchor plate is the mating anchor plate of bonded prestress rod iron.
The square steel tube cross section parameter is 250 × 150 × 12mm, long 150mm.
The steel plate is 250 × 150mm, with a thickness of 12mm.
The steel plate edge connect to use with square steel tube and be fully welded.
Construction method for bridge tower transverse direction bonded prestress rod iron anchoring assembly, it is characterised in that according to the following steps into Row: the square steel tube of each rod iron anchoring assembly is welded and fixed in king-post reinforcing bar process of binding with positioning bar, then installs metal wave Line pipe and prestressed steel bar;After molding casting concrete, passed through after king-post concrete reaches requirement using centre-hole jack Bar tensioning of extending is completed;Using all rod iron anchoring assemblies of high-strength rubber tube series connection, vaccum pulp absorbing carries out mud jacking, and last sealing off and covering anchorage is complete It constructs at transverse prestress;Below specific steps and method:
(1) rod iron anchoring assembly and prestressing force location and installation: the square steel tube of each rod iron anchoring assembly is tied up in king-post reinforcing bar It is welded and fixed during bundle with positioning bar, the positioning steel tube of metal bellows both ends and two sides connects closing, then is having bonding pre- Bonded prestress rod iron and gasket are installed on the mating anchor plate of stress rod iron, tighten bolt-nut;
(2) prestressed steel bar tensioning: start tensioning after concrete strength reaches design requirement, stretching end passes through bar of extending It is connect with prestressed steel bar end silk mouth, centre-hole jack is installed, bolt-nut is locked;Using single branch single hop stretching mode It pulls into;
(3) prestress pipe connects: after the completion of tensioning, using the longitudinal single-row anchor plate of high-strength rubber tube series connection, guaranteeing note Starch hole airtightness;
(4) it vacuum grouting: is connect, is made with anchor plate injected hole at the top of king-post top prestressed steel bar using vacuum-pumping tube It is starched with vacuum pumping;It is connect using madjack pipe with king-post bottom prestressed steel bar bottom anchor plate injected hole, using mudjack Mud jacking is carried out in bottom;Slip casting can be completed when pulp is smooth, stable and consistency is consistent.
Anchoring assembly in the present invention has easy to operate, construction precision is high, and tension stress and elongation consistency are strong etc. Advantage is processed using high strength nut regularization, efficiently solves that traditional intermediate plate anchor amount of recovery is larger, stress loss is big, tensioning It constructs the problems such as cumbersome.
Detailed description of the invention:
Fig. 1 is present apparatus front view;
Fig. 2 is present apparatus top view;
Fig. 3 is the connection schematic diagram of the present apparatus and prestressed steel bar;
Fig. 4 is present apparatus stretching construction schematic diagram;
Fig. 5 is present apparatus mud jacking construction schematic diagram.
Specific embodiment:
The present invention will be described in detail with reference to the accompanying drawing:
As shown in Figure 1 and Figure 2, the inventive system comprises two positioning steel tubes 1, two spiral bar 3, anchor plates 4, square steel Pipe 5, steel plate 6, it is characterised in that: set on anchor plate 4 there are two location hole and an injected hole 7, steel plate 6 is infused equipped with Kong Bingyu Slurry hole 7 communicates, and two correspondences of positioning steel tube 1 are welded on two location holes of anchor plate 4, is through at one in every positioning steel tube 1 Spiral bar 3, every spiral bar 3 are fixed on anchor plate 4 by a M6 screw 2, and every spiral bar 3 passes through positioning steel tube 1 and anchor Backing plate 4 is connected, and 4 bottom of anchor plate is bonded welding with steel plate 6, and steel plate 6 and capping are welded on formation anchor box at the top of square steel tube 5; The positioning steel tube 1 is diameter 60mm, the round steel pipe with a thickness of 5mm.It is fully welded at the top of the positioning steel tube 1 and anchor plate 4, And interior wear a spiral bar 3.The spiral bar 3 is diameter 8mm round steel, uses M6 screw 2 and anchor plate 4 fixed.Described Anchor plate 4 is the mating anchor plate of bonded prestress rod iron.5 cross section parameter of square steel tube is 250 × 150 × 12mm, long 150mm.The steel plate 6 is 250 × 150mm, with a thickness of 12mm.6 edge of steel plate is connect using full with square steel tube 5 Weldering.
As shown in figure 3, figure 4 and figure 5, a kind of construction party of the lateral bonded prestress rod iron anchoring assembly for bridge tower Method, it is characterised in that it is in king-post reinforcing bar process of binding and fixed to sequentially include the following steps: the square steel tube 5 of each rod iron anchoring assembly Position muscle is welded and fixed, then installs metal bellows and prestressed steel bar;After molding casting concrete, reaches to king-post concrete and set Meter is completed using centre-hole jack by bar tensioning of extending after requiring;Use all rod iron anchoring groups of high-strength rubber tube series connection Part, vaccum pulp absorbing carry out mud jacking, and last sealing off and covering anchorage completes transverse prestress construction;Below specific steps and method:
(1) rod iron anchoring assembly and prestressing force location and installation: as shown in figure 3, the square steel tube 5 of rod iron anchoring assembly is in king-post It being welded and fixed in reinforcing bar process of binding with positioning bar, the positioning steel tube 1 of 8 both ends of metal bellows and two sides, which connects, to be closed, then Bonded prestress rod iron 9 and gasket 10 are installed on the mating anchor plate of bonded prestress rod iron, tighten bolt-nut 11;
(2) prestressed steel bar tensioning: as shown in figure 4, starting tensioning, stretching end after concrete strength reaches design requirement It is connect by extending bar 12 with 9 end of prestressed steel bar silk mouth, centre-hole jack 13 is installed, bolt-nut 11 is locked;Using Single branch single hop stretching mode tensioning is completed;
(3) prestress pipe connects: as shown in figure 5, after the completion of tensioning, being connected longitudinal single-row anchor using high-strength rubber tube 14 Backing plate 4 guarantees injected hole airtightness;
(4) vacuum grouting: as shown in figure 5, using vacuum-pumping tube 20 and 19 top prestressed steel bar of king-post, 9 top anchor pad Plate injected hole 7 connects, and is taken out and is starched using vacuum pump 18;Use madjack pipe 15 and 19 bottom prestressed steel bar of king-post, 9 bottom anchor pad Plate injected hole 7 connects, and carries out mud jacking in bottom using mudjack 15;It can be completed when pulp is smooth, stable and consistency is consistent Slip casting.
The present invention exists to overcome the problems, such as above-mentioned existing traditional prestressing technique and disadvantage, fixed using high strength nut Typeization processing, disposable accurate tensioning, while connecting plate welding and the artificial locking mode of prestressed steel bar bolt-nut are taken, it is double Layer ensures, increases safety coefficient.With easy to operate, construction precision is high, the advantages such as tension stress and elongation consistency are strong have Effect solves the problems such as traditional intermediate plate anchor amount of recovery is larger, stress loss is big, and stretching construction is cumbersome, greatly improves bridge structure Service life.

Claims (9)

1. being used for bridge tower transverse direction bonded prestress rod iron anchoring assembly, including two positioning steel tubes, two spiral bars, anchor pad Plate, square steel tube, steel plate, it is characterised in that: set on anchor plate there are two location hole and an injected hole, steel plate is equipped with Kong Bingyu Injected hole communicates, and two positioning steel tube correspondences are welded on two location holes of anchor plate, and a spiral shell is through in every positioning steel tube Muscle is revolved, every spiral bar is fixed on anchor plate by a screw, and every spiral bar is connected by positioning steel tube with anchor plate, Anchor plate bottom is bonded welding with steel plate, and steel plate and capping, which are welded at the top of square steel tube, forms anchor box.
2. according to claim 1 be used for bridge tower transverse direction bonded prestress rod iron anchoring assembly, it is characterised in that: described Positioning steel tube be diameter 60mm, with a thickness of 5mm round steel pipe.
3. according to claim 1 be used for bridge tower transverse direction bonded prestress rod iron anchoring assembly, it is characterised in that: described Positioning steel tube and anchor plate at the top of be fully welded.
4. according to claim 1 be used for bridge tower transverse direction bonded prestress rod iron anchoring assembly, it is characterised in that: described Spiral bar be diameter 8mm round steel.
5. according to claim 1 be used for bridge tower transverse direction bonded prestress rod iron anchoring assembly, it is characterised in that: described Anchor plate be the mating anchor plate of bonded prestress rod iron.
6. according to claim 1 be used for bridge tower transverse direction bonded prestress rod iron anchoring assembly, it is characterised in that: described Square steel tube cross section parameter be 250 × 150 × 12mm, long 150mm.
7. according to claim 1 be used for bridge tower transverse direction bonded prestress rod iron anchoring assembly, it is characterised in that: described Steel plate be 250 × 150mm, with a thickness of 12mm.
8. according to claim 1 be used for bridge tower transverse direction bonded prestress rod iron anchoring assembly, it is characterised in that: described Steel plate edge connect with square steel tube using being fully welded.
9. a kind of applying for bridge tower transverse direction bonded prestress rod iron anchoring assembly described in one of -8 according to claim 1 Work method, it is characterised in that sequentially include the following steps: the square steel tube of each rod iron anchoring assembly in king-post reinforcing bar process of binding It is welded and fixed with positioning bar, then metal bellows and prestressed steel bar is installed;After molding casting concrete, reached to king-post concrete It is completed using centre-hole jack by bar tensioning of extending after to design requirement;It is anchored using all rod irons of high-strength rubber tube series connection Component, vaccum pulp absorbing carry out mud jacking, and last sealing off and covering anchorage completes transverse prestress construction;Below specific steps and method:
(1) rod iron anchoring assembly and prestressing force location and installation: the square steel tube of each rod iron anchoring assembly was bound in king-post reinforcing bar Cheng Zhongyu positioning bar is welded and fixed, and the positioning steel tube of metal bellows both ends and two sides connects closing, then in bonded prestress Bonded prestress rod iron and gasket are installed on the mating anchor plate of rod iron, tighten bolt-nut;
(2) prestressed steel bar tensioning: reaching design requirement in concrete strength and start tensioning, stretching end by extend bar with answer in advance The silk mouth connection of power rod iron end, installs centre-hole jack, locks bolt-nut;It is complete using single branch single hop stretching mode tensioning At;
(3) prestress pipe connects: after the completion of tensioning, using the longitudinal single-row anchor plate of high-strength rubber tube series connection, guaranteeing injected hole Airtightness;
(4) it vacuum grouting: is connect using vacuum-pumping tube with anchor plate injected hole at the top of king-post top prestressed steel bar, using true Empty pumping slurry;It is connect using madjack pipe with king-post bottom prestressed steel bar bottom anchor plate injected hole, using mudjack the bottom of at Portion carries out mud jacking;Slip casting can be completed when pulp is smooth, stable and consistency is consistent.
CN201910611094.9A 2019-07-08 2019-07-08 For bridge tower transverse direction bonded prestress rod iron anchoring assembly and construction method Pending CN110396927A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201910611094.9A CN110396927A (en) 2019-07-08 2019-07-08 For bridge tower transverse direction bonded prestress rod iron anchoring assembly and construction method
PCT/CN2020/100314 WO2021004417A1 (en) 2019-07-08 2020-07-05 Anchoring assembly for transversely bonded prestressed steel rod for bridge tower and construction method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910611094.9A CN110396927A (en) 2019-07-08 2019-07-08 For bridge tower transverse direction bonded prestress rod iron anchoring assembly and construction method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021004417A1 (en) * 2019-07-08 2021-01-14 中建三局第二建设工程有限责任公司 Anchoring assembly for transversely bonded prestressed steel rod for bridge tower and construction method

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CN206052566U (en) * 2016-08-31 2017-03-29 浙江兴土桥梁临时钢结构工程有限公司 A kind of new anchor box
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CN106906751A (en) * 2017-04-25 2017-06-30 中铁四局集团有限公司 Especially big Cable stayed Bridge Main Tower segmental arc vertical prestressing construction method
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CN106906751A (en) * 2017-04-25 2017-06-30 中铁四局集团有限公司 Especially big Cable stayed Bridge Main Tower segmental arc vertical prestressing construction method
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CN210712560U (en) * 2019-07-08 2020-06-09 中建三局第二建设工程有限责任公司 Anchoring component for transversely bonding prestressed steel bars of bridge tower

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Publication number Priority date Publication date Assignee Title
WO2021004417A1 (en) * 2019-07-08 2021-01-14 中建三局第二建设工程有限责任公司 Anchoring assembly for transversely bonded prestressed steel rod for bridge tower and construction method

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