CN110373697A - A kind of full-automatic Horizontal oxide production line - Google Patents
A kind of full-automatic Horizontal oxide production line Download PDFInfo
- Publication number
- CN110373697A CN110373697A CN201910676108.5A CN201910676108A CN110373697A CN 110373697 A CN110373697 A CN 110373697A CN 201910676108 A CN201910676108 A CN 201910676108A CN 110373697 A CN110373697 A CN 110373697A
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- hanging rod
- oxide production
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 30
- 230000003647 oxidation Effects 0.000 claims abstract description 19
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 19
- 238000005238 degreasing Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 13
- 238000004140 cleaning Methods 0.000 abstract description 9
- 238000005516 engineering process Methods 0.000 abstract description 8
- 238000000926 separation method Methods 0.000 abstract description 4
- 230000002000 scavenging effect Effects 0.000 abstract description 2
- 230000032258 transport Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000003814 drug Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 240000005373 Panax quinquefolius Species 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000002048 anodisation reaction Methods 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/005—Apparatus specially adapted for electrolytic conversion coating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/16—Pretreatment, e.g. desmutting
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention discloses a kind of full-automatic Horizontal oxide production lines, including several treatment troughs being continuously arranged, the conveying device that treatment trough top is set and the material placing device for being connected to conveying device bottom, the hanging block for connecting material placing device is provided in conveying device, distance is adapted between distance and two treatment troughs between two hanging blocks, material placing device includes fixed frame, elevator chamber is connected at the top of fixed frame, hanging rod is provided at the top of elevator chamber, hanging rod is hung on hanging block, each treatment trough side is additionally provided with hanging rod mobile device, hanging rod mobile device realize hanging rod and the separation of hanging block be connected；The full-automatic Horizontal oxide production line of the present invention realizes the oxidation for starting later batch aluminium alloy when preceding a collection of aluminium alloy is aoxidizing；Realize that the full-automation to all material placing devices is mobile and transports；Shorten the scavenging period in oxidation technology, improves cleaning efficiency and cleaning ability.
Description
Technical field
The invention belongs to anodization, more specifically to a kind of full-automatic Horizontal oxide production line.
Background technique
The electrochemical oxidation of anodized metallization or alloy.Aluminium and its alloy are in corresponding electrolyte and specific technique item
Under part, under the action of impressed current, the process of layer oxide film is formed on aluminum products.In order to overcome aluminum alloy surface hard
The defect of degree, wear resistance etc. expands application range, prolongs the service life, and process for treating surface is used as aluminium alloy
In an indispensable ring, and anodic oxidation is using most common one kind.
In the prior art, anodic oxidation line oxidation technology is slow, in oxidation, often needs to wait previous aoxidizing
Aluminium alloy complete the oxidation operation that just can be carried out next group aluminium alloy after whole oxidation operations, it is existing such issues that solve
Have have in technology using loop wheel machine realize after preceding a collection of oxidation operation is also not finished just by later batch aluminium alloy to be oxidized fall as
In oxidation technology, but this generic operation is cumbersome to crane hook position control, can not achieve automatic control, to operator
Operative skill is more demanding.
Summary of the invention
The purpose of the present invention is to provide a kind of full-automatic Horizontal oxide production line, realize that full-automatic continuous oxidation is raw
It produces, realizes the oxidation that can start later batch aluminium alloy when preceding a collection of oxidized aluminum alloy is carrying out, and operating process is realized
Full-automation is realized a key operation, is required operator low.
A kind of full-automatic Horizontal oxide production line of technical solution of the present invention, including several treatment troughs being continuously arranged, setting
Treatment trough top conveying device and be connected to the material placing device of conveying device bottom, be provided with use in the conveying device
Distance is adapted between distance and two treatment troughs between the hanging block of connection material placing device, two hanging blocks, the charge
Device includes fixed frame, and elevator chamber is connected at the top of the fixed frame, and hanging rod is provided at the top of the elevator chamber, and the hanging rod is hung
In on hanging block, each treatment trough side is additionally provided with hanging rod mobile device, and the hanging rod mobile device is realized hanging rod and hung
The separation of block be connected.
Preferably, the treatment trough includes the degreasing bath set gradually, the first rinse bath, the second rinse bath, oxidation trough,
Three rinse baths and the 4th rinse bath, the degreasing bath front are provided with feeding platform, and the 4th rinse bath rear portion is provided with drying
Case, the drying box rear portion are provided with discharging platform, and described conveying device one end is placed on feeding platform, another to be placed on discharging platform.
Preferably, fixed cover is provided with outside the treatment trough, the conveying device is passed through by fixing in cover.
Preferably, the conveying device includes carrier chain, and the carrier chain both ends are respectively arranged with conveying roller, the conveying
Roller is driven by servo motor one, and the hanging block is fixed on the conveyor surface of carrier chain, and hanging block is a side for being provided with lateral post holes
Block, the post holes and hanging rod are adapted.
Preferably, servo motor two is provided in the elevator chamber, be fixed on the conveying axis of the servo motor two around
Rope sheave is wound with lanyard on the rope-winding wheel, and described lanyard one end is stretched out by elevator chamber bottom and is fixedly connected with fixed frame.
Preferably, the hanging rod includes the vertical bar being fixedly connected with elevator chamber and the cross that is fixedly connected at the top of vertical bar
Bar, the vertical bar are arranged in cross bar middle position.
Preferably, the hanging rod mobile device includes that fixation hanging block of the cross bar far from hanging block end and setting is arranged in solid
Determine the cylinder of hanging block bottom, the cylinder push-rod of the cylinder is arranged towards vertical bar, and cylinder push-rod end is provided with movable hook, institute
It states movable hook side to be hinged at by hinge and cylinder push-rod, movable hook is arranged close to the end of cylinder push-rod in cylinder push-rod
The front of end and extend cylinder push-rod end position, the movable hook is between the end and cylinder push-rod of cylinder push-rod
It is connected with reset spring, is additionally provided with stay hook on the cylinder push-rod side at the movable hook rear portion.
The technology of the present invention the utility model has the advantages that
A kind of full-automatic Horizontal oxide production line of technical solution of the present invention is realized when preceding a collection of aluminium alloy is aoxidizing
Start the oxidation of later batch aluminium alloy；Realize that the full-automation to all material placing devices is mobile and transports；Shorten oxidation technology
In scavenging period, improve cleaning efficiency and cleaning ability.
Detailed description of the invention
Fig. 1 is a kind of full-automatic Horizontal oxide production line structural schematic diagram of the present invention,
Fig. 2 is schematic diagram in A-A direction in Fig. 1,
Fig. 3 is hanging rod mobile device close to hanging rod schematic diagram,
Schematic diagram when Fig. 4 is hanging rod mobile device movement hanging rod.
Specific embodiment
For convenient for those skilled in the art understand that technical solution of the present invention, now in conjunction with Figure of description to the technology of the present invention side
Case is described further.
As shown in Figures 1 to 4, a kind of full-automatic Horizontal oxide production line including several treatment troughs 01 being continuously arranged, is set
Set 01 top for the treatment of trough conveying device 12 and be connected to the material placing device 11 of 12 bottom of conveying device, the conveying device 12
On be provided with hanging block 16 for connecting material placing device 11, between two hanging blocks 16 between distance and two treatment troughs 01
Distance is adapted, and the material placing device 11 includes fixed frame, is connected with elevator chamber 15, the elevator chamber 25 at the top of the fixed frame
Top is provided with hanging rod, and the hanging rod hangs 17 on hanging block 16, and each 01 side for the treatment of trough is additionally provided with the mobile dress of hanging rod
Set, the hanging rod mobile device realize hanging rod 17 and the separation of hanging block 16 be connected.
Based on the above-mentioned technical proposal, conveying device 12 realizes the fixation and conveying to material placing device 11, by material placing device 11
Be delivered to each 01 top for the treatment of trough, and the lifting to material placing device 11 realized by elevator chamber 15 so that material placing device 11 to
The lower treatment trough 01 that enters reacts or pulls up out treatment trough 01, and continues to convey to next process.
Based on the above-mentioned technical proposal, hanging rod mobile device realize hanging rod 17 and the separation of hanging block 16 be connected, i.e., when a Sheng
When aluminium alloy on material device 11 enters reaction in treatment trough 01, hanging rod mobile device just separates hanging rod 17 with hanging block 16, with
The lower part material placing device 11 that hanging rod 17 connects is separated with the conveying device 12 on top, at this point, the conveying device on top can be after
The dynamic another material placing device of conveying of reforwarding, is delivered to another treatment trough for another material placing device and reacts, avoid the need for waiting
The material placing device of front reaction just can be carried out the problem of next group aluminium alloy reacts after completing total overall reaction process, improve this oxygen
The oxidation technology speed and efficiency of metaplasia producing line.
Based on the above-mentioned technical proposal, this hanging rod mobile device realizes full automatic working, is to realize hanging rod 17 and hanging block 16
It separates and realizes a key operation when being connected, do not need to be aligned, it is easy to operate quick, operator is required lower.
Such as Fig. 1, the treatment trough 01 includes the degreasing bath 2 set gradually, the first rinse bath 3, the second rinse bath 4, oxidation
Slot 5, third rinse bath 6 and the 4th rinse bath 7,2 front of degreasing bath are provided with feeding platform 1,7 rear portion of the 4th rinse bath
It is provided with drying box 8,8 rear portion of drying box is provided with discharging platform 9, and described 12 one end of conveying device is placed on feeding platform 1, separately
One is placed on discharging platform 9.
Based on upper section technical solution, it is uniformly arranged high-pressure nozzle on 6 inner sidewall of the first rinse bath 3 and third rinse bath,
Plate to the material placing device 11 entered in the first rinse bath 3 and third rinse bath 6 and thereon carries out high-pressure spray wash, quickly removes
On the one hand most of chemical residue medicament on plate improves cleaning efficiency and cleaning speed, on the other hand realizes to residual
The cleaning and collection for learning medicament, are also convenient for the subsequent centralized processing to waste water.
Based on upper section technical solution, the second rinse bath 4 and the 4th rinse bath 7 are set as ultrasonic cleaner, utilize ultrasound
Wave generates vibration to cleaning solution, and panel surface to be cleaned is cleaned in realization, thoroughly removes the chemistry of panel surface remnants
Medicament, improves cleaning efficiency and chemical agent removes degree.
Based on upper section technical solution, degreasing bath 2, the first rinse bath 3, the second rinse bath 4, oxidation trough 5, third rinse bath 6
In the same size with the groove body of the 4th rinse bath 7, distance is consistent between two groove body middle lines, distance and two between two groove body middle lines
It is equidistant between adjacent hanging block 16, the distance of the every task of conveying device 12 conveying is distance between two groove body middle lines.
Such as Fig. 1, fixed cover 10 is provided with outside the treatment trough 01, the conveying device 12 in fixed cover 12 by passing through；
Fixed cover 10 realizes dust-proof, waterproof, liquid splashing prevention effect, protects to environment and operator.
Such as Fig. 2, the conveying device 12 includes carrier chain, and the carrier chain both ends are respectively arranged with conveying roller, described defeated
Roller is sent to be driven by servo motor one, the hanging block 16 is fixed on the conveyor surface of carrier chain, and hanging block 16 is provided with transverse post for one
The square in hole, the post holes and hanging rod 17 are adapted.
Based on upper section technical solution, servo motor controls the rotation of servo motor one action by controller connected to it
Circle number, i.e., control conveying device 12 carrier chain one action conveying distance, this distance adjacent treatment trough 01 with two
Distance between groove body middle line, 17 height of hanging rod are adapted with the horizontally disposed post holes on hanging block 16, and hanging rod 17 is moved by hanging rod
Dynamic device realization moves horizontally, i.e. horizontally disposed post holes on the realization into and out hanging block 16 of hanging rod 17.
Such as Fig. 2, be provided with servo motor two in the elevator chamber 15, be fixed on the conveying axis of the servo motor two around
Rope sheave is wound with lanyard on the rope-winding wheel, and described lanyard one end is stretched out by 15 bottom of elevator chamber and is fixedly connected with material placing device 11
Fixed frame；Servo motor two in elevator chamber 15 realizes main story and reversion under the control of the controller, that is, realizes to lanyard
Loosen and roll, is i.e. the lifting of the fixed frame of realization material placing device 11, and realizes and the fixed frame of material placing device 11 is entered or drawn
Treatment trough 01 out.
As shown in Figure 2, Figure 3 and Figure 4, the hanging rod 17 includes the vertical bar 19 being fixedly connected with elevator chamber 15 and fixed company
The cross bar 24 at 19 top of vertical bar is connect, the vertical bar 19 is arranged in 24 middle position of cross bar, the hanging rod mobile device packet
Include the cylinder 13 that fixation hanging block 18 of the cross bar 24 far from 16 end of hanging block is set and fixed 18 bottom of hanging block is set, the gas
The cylinder push-rod 14 of cylinder 13 is arranged towards vertical bar 19, and 14 end of cylinder push-rod is provided with movable hook 21,21 side of movable hook
Face is hinged at by hinge 23 with cylinder push-rod 14, and movable hook 21 is arranged close to the end of cylinder push-rod 14 in cylinder push-rod 14
The front of end and extend 14 end position of cylinder push-rod, the movable hook 21 is pushed away close to the end of cylinder push-rod 14 with cylinder
It is connected with reset spring 22 between bar 14, is additionally provided with stay hook 20 on 14 side of cylinder push-rod at 21 rear portion of movable hook,
Distance is greater than 19 diameter of vertical bar and movable hook 21 by hinged place to far from cylinder push-rod 14 between movable hook 21 and stay hook 20
The sum of the distance of end.
Based on upper section technical solution, when hanging rod mobile device works, when hanging rod 17 is separated with extension fast 16:
Cylinder 13 works, and cylinder push-rod 14 is released forward, and movable hook 21 is close to vertical bar 19 at this time, and movable hook 21 is vertical
It is rotated under the action of bar 19, until vertical bar 19 enters between movable hook 21 and stay hook 20,13 break-off of cylinder, this
When, movable hook 21 resets under the effect of reset spring 22, is again started up cylinder 13, and cylinder push-rod 14 bounces back, at this time movable hook 21
Since it is limited close to the end of cylinder push-rod by cylinder push-rod 14, reverse rotation not can be carried out, so, the realization pair of movable hook 21
The limit of vertical bar 19 pulls vertical bar 19 to fixed 18 direction of hanging block, so that cross bar 24 enters close to fixed 18 end of hanging block
It in fixed hanging block 18 and is fixed, fixes hanging block 18 in hanging rod 17 at this time and fix, by the bottom material placing device 11 connected and conveying
Device 12 separates, at this point, conveying device 12 can continue to be fed forward next material placing device, this time conveying is not interfered with just
It is detached from and whole by the fixed material placing device of fixed hanging block 18, will not interfere with conveying device 12；
When by hanging rod 17 with fast 16 connection is hung: when above-mentioned hanging rod mobile device realizes that hanging rod 17 is separated with extension fast 16, vertically
Bar 19 also rests between movable hook 21 and stay hook 20, when hanging rod 17 being wanted to connect with extension fast 16 at this time, it is thus only necessary to start gas
Cylinder, pusher cylinder push rod 14 push forward, and stay hook 20 is realized close to vertical bar 19, stay hook 20 by vertical bar 19 at this time
It pushes forward, so that hanging rod 17 enters in extension fast 16 close to fast 16 end is hung, then starts conveying device 12, so that conveying dress
It sets the material placing device 11 that 12 connect the hanging rod 17 just combined with hanging block 16 to convey to next process forward, be filled to this charge
Set 11 leave after, start cylinder 13, cylinder push-rod 14 retraction reset.
Technical solution of the present invention is exemplarily described invention above in conjunction with attached drawing, it is clear that present invention specific implementation
It is not subject to the restrictions described above, changes as long as using the various unsubstantialities that the inventive concept and technical scheme of the present invention carry out
Into, or it is not improved the conception and technical scheme of invention are directly applied into other occasions, in protection scope of the present invention
Within.
Claims (7)
1. a kind of full-automatic Horizontal oxide production line, which is characterized in that handled including several treatment troughs being continuously arranged, setting
The conveying device on slot top and the material placing device for being connected to conveying device bottom are provided with for connecting in the conveying device
The hanging block of material placing device, distance is adapted between distance and two treatment troughs between two hanging blocks, the material placing device packet
Fixed frame is included, elevator chamber is connected at the top of the fixed frame, is provided with hanging rod at the top of the elevator chamber, the hanging rod is hung on hanging block
On, each treatment trough side is additionally provided with hanging rod mobile device, and the hanging rod mobile device realizes point of hanging rod and hanging block
From be connected.
2. a kind of full-automatic Horizontal oxide production line according to claim 1, which is characterized in that the treatment trough include according to
The degreasing bath of secondary setting, the first rinse bath, the second rinse bath, oxidation trough, third rinse bath and the 4th rinse bath, the degreasing bath
Front is provided with feeding platform, and the 4th rinse bath rear portion is provided with drying box, and the drying box rear portion is provided with discharging platform, institute
Conveying device one end is stated to be placed on feeding platform, it is another to be placed on discharging platform.
3. a kind of full-automatic Horizontal oxide production line according to claim 1, which is characterized in that set outside the treatment trough
It is equipped with fixed cover, the conveying device is passed through by fixing in cover.
4. a kind of full-automatic Horizontal oxide production line according to claim 1, which is characterized in that the conveying device includes
Carrier chain, the carrier chain both ends are respectively arranged with conveying roller, and the conveying roller is driven by servo motor one, and the hanging block is fixed
On the conveyor surface of carrier chain, hanging block is a square for being provided with lateral post holes, and the post holes and hanging rod are adapted.
5. a kind of full-automatic Horizontal oxide production line according to claim 1, which is characterized in that setting in the elevator chamber
There is servo motor two, rope-winding wheel is fixed on the conveying axis of the servo motor two, lanyard, the extension are wound on the rope-winding wheel
Rope one end is stretched out by elevator chamber bottom and is fixedly connected with fixed frame.
6. a kind of full-automatic Horizontal oxide production line according to claim 1, which is characterized in that the hanging rod includes and liter
The drop case vertical bar being fixedly connected and the cross bar being fixedly connected at the top of vertical bar, the vertical bar are arranged in cross bar interposition
It sets.
7. a kind of full-automatic Horizontal oxide production line according to claim 6, which is characterized in that the hanging rod mobile device
Including fixation hanging block of the cross bar far from hanging block end is arranged in and the cylinder of fixed hanging block bottom, the cylinder of the cylinder is arranged in
Push rod is arranged towards vertical bar, and cylinder push-rod end is provided with movable hook, and the movable hook side passes through hinge and cylinder push-rod
It is hinged at, movable hook is arranged in the front of cylinder push-rod end close to the end of cylinder push-rod and extends cylinder push-rod end
Position, the movable hook are connected with reset spring, the movable hook rear portion between the end and cylinder push-rod of cylinder push-rod
Cylinder push-rod side on be additionally provided with stay hook.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910676108.5A CN110373697B (en) | 2019-07-25 | 2019-07-25 | Full-automatic horizontal oxidation production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910676108.5A CN110373697B (en) | 2019-07-25 | 2019-07-25 | Full-automatic horizontal oxidation production line |
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| Publication Number | Publication Date |
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| CN110373697A true CN110373697A (en) | 2019-10-25 |
| CN110373697B CN110373697B (en) | 2020-06-05 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111197177A (en) * | 2020-02-18 | 2020-05-26 | 浙江科腾紧固件股份有限公司 | Aluminum alloy surface anodic oxidation coloring treatment production line and treatment process |
| CN112405285A (en) * | 2020-11-19 | 2021-02-26 | 刘斌 | Device for removing oxide film on surface of aluminum alloy |
| CN113118119A (en) * | 2021-05-19 | 2021-07-16 | 湖北蓝华铝业有限公司 | Aluminum profile surface mirror surface pretreatment device |
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| CN113118119A (en) * | 2021-05-19 | 2021-07-16 | 湖北蓝华铝业有限公司 | Aluminum profile surface mirror surface pretreatment device |
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