CN110288073A - Using the technique of roll-in mode continuous production RFID label antenna - Google Patents

Using the technique of roll-in mode continuous production RFID label antenna Download PDF

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Publication number
CN110288073A
CN110288073A CN201910621799.9A CN201910621799A CN110288073A CN 110288073 A CN110288073 A CN 110288073A CN 201910621799 A CN201910621799 A CN 201910621799A CN 110288073 A CN110288073 A CN 110288073A
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China
Prior art keywords
roller
glue
carrier film
roll
gluing
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CN201910621799.9A
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Chinese (zh)
Inventor
郑致远
郑元明
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Individual
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Individual
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Priority to CN201910621799.9A priority Critical patent/CN110288073A/en
Publication of CN110288073A publication Critical patent/CN110288073A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0004Cutting, tearing or severing, e.g. bursting; Cutter details
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07718Constructional details, e.g. mounting of circuits in the carrier the record carrier being manufactured in a continuous process, e.g. using endless rolls
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/0772Physical layout of the record carrier
    • G06K19/07724Physical layout of the record carrier the record carrier being at least partially made by a molding process

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Fluid Mechanics (AREA)
  • Making Paper Articles (AREA)

Abstract

The present invention relates to the techniques using roll-in mode continuous production RFID label antenna in contactless automatic identification technology field, the technique is the following steps are included: the first step, make print roller, second step, print roller gluing, third step, carrier film gluing, 4th step, membrane material pressing, 5th step, cross cutting separation, 6th step, finished product winding, it is whole to be produced by the way of continuous rolling, uninterrupted production can be achieved, gluing station is passed sequentially through in production process, bonding station and die cutting working position, cooperate again and send volume and automatic winding automatically, gluing station, bonding station and die cutting working position are directly produced by way of roll-in, after die cut roller rolling cut, the day wire rod being adjacent in carrier film has as completed the RFID label antenna produced, it is whole that uninterrupted production can be achieved, high production efficiency, each station Width can be adjusted according to production scale, and compared with the production method of conventional etch method, automated machine production does not generate any pollution.

Description

Using the technique of roll-in mode continuous production RFID label antenna
Technical field
The present invention relates to contactless automatic identification technology fields, and in particular to the technique for producing RFID label antenna.
Background technique
RFID tag RFID is a kind of article using electromagnetic field automatic identification and the subsidiary this label of tracking, radio frequency Integrated circuit in identification label stores information relevant with article.Passive discerning label does not carry the energy, when it is close to (non- Contact) card reader when, obtained from the electromagnetic field of card reader and energy and transfer information to card reader.Initiative recognition label is included The energy, usually minicell.Therefore initiative recognition label can be different from bar code in hundreds of meters of outer and card reader transmitting information And two dimensional code, they are needed closely so that scanner irradiates reading one by one.Therefore, RFID tag can be set and article deeply Or without the reading of influence data in packaging.
In current daily life, we can almost touch daily or using just as immanent radio frequency Identify label, only many times we do not recognize.They make our the allegro modern lives more convenient, more Efficiently, cheaper.Such as our employee job cards for using daily, it is not only that we open the door, and helps corporate records we are every It commuter time.The application of RFID tag is related to modern logistics, medical treatment, finance, social security, sport, education, The maximum simultaneously sustainable growth of middle usage amount is in modern logistics field.It is estimated that arriving the year two thousand twenty, the usage amount of RFID tag It is up to 20,000,000,000.
There are two types of the common production methods for the RFID label antenna being widely adopted at present, and one is etching method, production Process flow are as follows: circuit substrate (PET+ aluminium foil) is compound → and curing → circuit printing and UV solidification → etches → goes black cleaning → electricity Processing → coiled material cutting → circuit characteristic detection → test package is connected in road.This method uses expensive photoresist or ultraviolet Ink, and etching process is related to strong corrosive and high toxicity chemicals, and speed of production is heavily constrained by corrosion rate and chemistry The operation and use of product, the cost of integrated artistic are very high.Another is winding method, it uses a kind of low melting-point coper of valuableness For alloy come antenna processed, the temperature that it is used temperature for carrier film (usually PET film) is too high, and process speed is also very Slowly, integrated artistic cost is more taller than etching method.Other methods include Yin Yinfa and wire mark method, because of high cost of material and low work Skill speed by industry without being widely used.
Existing the present inventor develop it is a kind of quantity-produced technique is carried out using roll-in mode, above two work can be solved Technical problem present in skill.
Summary of the invention
Present invention aim to address disadvantages described above, the work using roll-in mode continuous production RFID label antenna is provided Skill, work efficiency is high, realizes full-automatic production.
The purpose of the present invention is what is be accomplished by the following way:
Using the technique of roll-in mode continuous production RFID label antenna, the technique the following steps are included:
The first step makes print roller, uniformly makes the antenna modules for having proper alignment more than two, antenna mould in printing roller surface The shape of group is identical as the RFID label antenna shape that needs produce;
Second step, print roller gluing, print roller is rotated by the drive of motor drive component, using gumming mechanism in rotation Print roller carry out gluing, so that antenna modules surface is uniformly coated with solidification glue;
Gluing station, conveying roller structure of the gluing station by print roller and by print roller is arranged in third step, carrier film gluing At coiled carrier film being unreeled, and draw to the gluing station between print roller and conveying roller and forward, carrier film During forwarding, the print roller coated with solidification glue makes carrier during scrolling by glue application to carrier film surface Film surface even spread has solidification glue identical with antenna modules shape;
4th step, membrane material pressing, is arranged bonding station, and bonding station is made of press bonding roller and the help roll by press bonding roller, It is coated with bonding station of the carrier film of solidification glue between press bonding roller and help roll to forward, while by coiled day wire rod It is unreeled, and draws and forwarded to the bonding station between press bonding roller and help roll, press bonding roller and help roll are scrolling through Day wire rod is bonded in the surface of carrier film, under the action of solidification glue, day corresponding with solidification glue position wire rod will in journey It is adjacent to the surface of carrier film;
5th step, cross cutting separation, is arranged die cutting working position, and die cutting working position is made of die cutting roller and the roll shaft by die cutting roller, mould The surface for cutting roller is uniformly provided with the die cutter group all the same with antenna modules shape and arrangement, carrier film and antenna after pressing Die cutting working position of the material between die cutting roller and roll shaft forwards, and day wire rod and die cutting roller are respectively positioned on the same side, die cutting roller and roller Day wire rod is die cut along die cutter group by axis during scrolling, and the position of die cutter group and the position of solidification glue are corresponding, Make to be cured between the tight day wire rod of sticker and the tight day wire rod of uncured sticker by severing;
6th step, finished product winding are arranged waste collection machine structure at die cutting working position rear and rolling-up mechanism, rolling-up mechanism are driven by a motor It is wound, carrier film is forwarded to rolling-up mechanism and is wound, while the day that waste collection machine structure is tight by uncured sticker Wire rod is removed along carrier film surface, and is wound, and the day wire waste after withdrawal is not contaminated, and is easily added again The day wire rod of work Cheng Xin, it is not only environmentally friendly, but also more production costs can be saved, the sticker that is cured is tightly in the day of carrier film surface Wire rod is RFID label antenna, and RFID label antenna is wound together along carrier film, to form coiled RFID label tag Antenna.
In above description, as a preferred option, the gumming mechanism includes storing container, glue scraping plate and upper glue roller, stores up glue For bucket for glue to be delivered to glue scraping plate, glue scraping plate is close to upper glue roller, and the glue for will be come by storing container conveying is uniform Coated on gluing roller surface, gluing precision can be controlled by micro-positioning regulators glue scraping plate, upper glue roller is located at by print roller, upper glue roller With the glue transfer coated of roller surface will be glued in print roller rotation process to the antenna modules surface of print roller.
In above description, as a preferred option, the 4th step, in membrane material pressing, pressing roller surface is equipped with and antenna modules The shape pressing slot all the same with arrangement.
In above description, as a preferred option, the carrier film is PET film.
In above description, as a preferred option, the day wire rod is aluminium film or copper film.
It further include glue curing process before the 4th step after third step as a preferred option in above description, The solidification glue for being coated in carrier film surface is solidified using radiation curing mode.Electron ray can be used in radiation curing mode One or more of solidification, ultraviolet curing and infrared heating solidification.
The invention has the advantages that: it is whole to be produced by the way of continuous rolling, it can be achieved that uninterrupted Production, can realize automated production using automation equipment, gluing station, bonding station and cross cutting are passed sequentially through in production process Station, then cooperate and give volume and automatic winding automatically, gluing station, bonding station and die cutting working position are directly by way of roll-in It is produced, gluing can be completed in print roller rolling, and pressing can be completed in press bonding roller rolling, and mould can be completed in die cutting roller rolling Cut, production process is less, and each process complete independently, in manufacturing process designed antenna modules and die cutter group with need The RFID label antenna shape to be produced is identical, and after die cut roller rolling cut, the day wire rod being adjacent in carrier film has as been completed The RFID label antenna of production, whole that uninterrupted production can be achieved, the width of high production efficiency, each station can be according to production scale And adjust, the adjustable control of speed of production is per minute at several meters to upper km, up to hundreds of thousands of per minute when efficiency highest Piece, in addition, automated machine production does not generate any pollution compared with the production method of conventional etch method, waste collection machine structure is received The day wire rod returned is not contaminated, and is easily reprocessed into new day wire rod after withdrawal, not only environmentally friendly, but also can be saved more Production cost.
Detailed description of the invention
Fig. 1 is the process block schematic illustration of the embodiment of the present invention;
Fig. 2 is the structural schematic diagram for implementing the technique in the embodiment of the present invention;
In figure, 1 is gluing station, and 2 be bonding station, and 3 be die cutting working position, and 4 be print roller, and 5 be upper glue roller, and 6 be conveying roller, 7 For carrier film unreeling structure, 8 be PET film, and 9 be day wire rod unreeling structure, and 10 be aluminium film, and 11 be press bonding roller, and 12 be help roll, 13 It is roll shaft for die cutting roller, 14,15 be RFID label antenna, and 16 be rolling-up mechanism.
Specific embodiment
Present invention is further described in detail with specific embodiment with reference to the accompanying drawing.
The present embodiment, referring to Figures 1 and 2, specific implementation using roll-in mode continuous production RFID label antenna Technique the following steps are included:
The first step makes print roller, uniformly makes the antenna modules for having proper alignment more than two, antenna on 4 surface of print roller The shape of mould group is identical as 15 shape of RFID label antenna that needs produce.
Second step, print roller gluing, print roller 4 is rotated by the drive of motor drive component, using gumming mechanism pair Print roller 4 in rotation carries out gluing, and antenna modules surface is made uniformly to be coated with solidification glue.Gumming mechanism includes storing container, scrapes Offset plate and upper glue roller 5, storing container are used to glue being delivered to glue scraping plate, and glue scraping plate is close to upper glue roller 5, and being used for will be by storing container It conveys the glue to come and is evenly applied to 5 surface of upper glue roller, gluing precision, upper glue roller can be controlled by micro-positioning regulators glue scraping plate 5 are located at by print roller 4, by the glue transfer coated on 5 surface of upper glue roller to print roller 4 in 4 rotation process of upper glue roller 5 and print roller Antenna modules surface.
Gluing station 1 is arranged in third step, carrier film gluing, and gluing station 1 is by print roller 4 and positioned at the defeated of 4 side of print roller Roller 6 is sent to constitute, setting carrier film unreeling structure 7 unreels coiled carrier film, and draws to print roller 4 and conveying roller 6 Between gluing station 1 forward, the carrier film of the present embodiment is that PET film 8 is coated with during PET film 8 forwards The print roller 4 of solidification glue has 8 surface even spread of PET film and day during scrolling by glue application to 8 surface of PET film The identical solidification glue of line mould group shape.
3rd A step, glue curing, after 8 surface even spread of PET film has solidification glue identical with antenna modules shape, The solidification glue for being coated in 8 surface of PET film is solidified using infrared heating curing apparatus.
Bonding station 2 is arranged in 4th step, membrane material pressing, and bonding station 2 is by press bonding roller 11 and positioned at the auxiliary of 11 side of press bonding roller Roller 12 is helped to constitute, 11 surface of press bonding roller is equipped with the pressing slot all the same with antenna modules shape and arrangement, is coated with solidification glue Bonding station 2 of the PET film 8 between press bonding roller 11 and help roll 12 forwards, while day wire rod unreeling structure 9 is arranged will be at The day wire rod of volume is unreeled, and is drawn to the bonding station 2 between press bonding roller 11 and help roll 12 and forwarded, the present embodiment Day wire rod be aluminium film 10, aluminium film 10 is bonded in the surface of PET film 8 by press bonding roller 11 and help roll 12 during scrolling, Under the action of solidification glue, aluminium film 10 corresponding with solidification glue position will be adjacent to the surface of PET film 8.
Die cutting working position 3, roller of the die cutting working position 3 by die cutting roller 13 and positioned at 13 side of die cutting roller is arranged in 5th step, cross cutting separation Axis 14 is constituted, and the surface of die cutting roller 13 is uniformly provided with the die cutter group all the same with antenna modules shape and arrangement, after pressing Die cutting working position 3 between die cutting roller 13 and roll shaft 14 of PET film 8 and aluminium film 10 forward, aluminium film 10 and die cutting roller 13 are equal Positioned at the same side, die cutter group is used to aluminium film 10 carrying out severing, and die cutting roller 13 and roll shaft 14 are during scrolling along die cutter Aluminium film 10 is die cut by group, and the position of die cutter group and the position of solidification glue are corresponding, makes the tight aluminium film 10 of sticker that is cured By severing between the tight aluminium film 10 of uncured sticker.
Waste collection machine structure and rolling-up mechanism 16, rolling-up mechanism 16 is arranged at 3 rear of die cutting working position in 6th step, finished product winding For completing waste recovery process, rolling-up mechanism 16, which is driven by a motor, to be wound, and PET film 8 is forwarded to rolling-up mechanism 16 It is wound, while waste collection machine structure removes the tight aluminium film 10 of uncured sticker along 8 surface of PET film, and is received Volume, aluminium film 10 of the sticker tightly on 8 surface of PET film that be cured is RFID label antenna 15, and RFID label antenna 15 is along PET film 8 It is wound together, to form coiled RFID label antenna 15.
The above content is specific preferred embodiment is combined, further detailed description of the invention, and it cannot be said that originally The specific implementation of invention is only limited to these instructions.For those of ordinary skill in the art to which the present invention belongs, not Under the premise of being detached from present inventive concept, a number of simple deductions or replacements can also be made, is regarded as protection scope of the present invention.

Claims (6)

1. using roll-in mode continuous production RFID label antenna technique, it is characterised in that the technique the following steps are included:
The first step makes print roller, uniformly makes the antenna modules for having proper alignment more than two, antenna mould in printing roller surface The shape of group is identical as the RFID label antenna shape that needs produce;
Second step, print roller gluing, print roller is rotated by the drive of motor drive component, using gumming mechanism in rotation Print roller carry out gluing, so that antenna modules surface is uniformly coated with solidification glue;
Gluing station, conveying roller structure of the gluing station by print roller and by print roller is arranged in third step, carrier film gluing At coiled carrier film being unreeled, and draw to the gluing station between print roller and conveying roller and forward, carrier film During forwarding, the print roller coated with solidification glue makes carrier during scrolling by glue application to carrier film surface Film surface even spread has solidification glue identical with antenna modules shape;
4th step, membrane material pressing, is arranged bonding station, and bonding station is made of press bonding roller and the help roll by press bonding roller, It is coated with bonding station of the carrier film of solidification glue between press bonding roller and help roll to forward, while by coiled day wire rod It is unreeled, and draws and forwarded to the bonding station between press bonding roller and help roll, press bonding roller and help roll are scrolling through Day wire rod is bonded in the surface of carrier film, under the action of solidification glue, day corresponding with solidification glue position wire rod will in journey It is adjacent to the surface of carrier film;
5th step, cross cutting separation, is arranged die cutting working position, and die cutting working position is made of die cutting roller and the roll shaft by die cutting roller, mould The surface for cutting roller is uniformly provided with the die cutter group all the same with antenna modules shape and arrangement, carrier film and antenna after pressing Die cutting working position of the material between die cutting roller and roll shaft forwards, and day wire rod and die cutting roller are respectively positioned on the same side, die cutting roller and roller Day wire rod is die cut along die cutter group by axis during scrolling, and the position of die cutter group and the position of solidification glue are corresponding, Make to be cured between the tight day wire rod of sticker and the tight day wire rod of uncured sticker by severing;
6th step, finished product winding are arranged waste collection machine structure at die cutting working position rear and rolling-up mechanism, rolling-up mechanism are driven by a motor It is wound, carrier film is forwarded to rolling-up mechanism and is wound, while the day that waste collection machine structure is tight by uncured sticker Wire rod is removed along carrier film surface, and is wound, and the sticker that is cured is tightly RFID in the day wire rod of carrier film surface Label antenna, RFID label antenna are wound together along carrier film, to form coiled RFID label antenna.
2. using the technique of roll-in mode continuous production RFID label antenna according to claim 1, it is characterised in that: described Gumming mechanism includes storing container, glue scraping plate and upper glue roller, and storing container is used to glue being delivered to glue scraping plate, and glue scraping plate is close to Rubber roller is evenly applied to gluing roller surface for that will convey the glue that comes by storing container, can by micro-positioning regulators glue scraping plate come Gluing precision is controlled, upper glue roller is located at by print roller, turns the glue for gluing roller surface in upper glue roller and print roller rotation process Move the antenna modules surface for being applied to print roller.
3. using the technique of roll-in mode continuous production RFID label antenna according to claim 1, it is characterised in that: the 4th It walks, in membrane material pressing, pressing roller surface is equipped with the pressing slot all the same with antenna modules shape and arrangement.
4. using the technique of roll-in mode continuous production RFID label antenna according to claim 1, it is characterised in that: described Carrier film is PET film.
5. using the technique of roll-in mode continuous production RFID label antenna according to claim 1, it is characterised in that: described Its wire rod is aluminium film or copper film.
6. using the technique of roll-in mode continuous production RFID label antenna according to claim 1, it is characterised in that: the Further include glue curing process after three steps before the 4th step, is consolidated using radiation curing mode to carrier film surface is coated in Change glue to be solidified.
CN201910621799.9A 2019-07-10 2019-07-10 Using the technique of roll-in mode continuous production RFID label antenna Pending CN110288073A (en)

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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN110929829A (en) * 2019-11-25 2020-03-27 尤尼菲德(苏州)智能科技有限公司 Batch compounding method of dual-frequency intelligent tags
CN111370844A (en) * 2020-04-09 2020-07-03 昆山杰拓电子科技有限公司 RFID ultrahigh frequency antenna production equipment and manufacturing process
CN111430882A (en) * 2020-04-26 2020-07-17 黄光伟 Equipment and method for processing composite and multi-station printing full-die cutting ultrahigh frequency tag antenna
CN113241526A (en) * 2021-05-10 2021-08-10 广州制联物联网科技有限公司 Manufacturing method of environment-friendly RFID tag antenna
CN113488766A (en) * 2021-06-03 2021-10-08 维聚智控科技(北京)有限公司 Production process and production system of environment-friendly antenna
CN117693126A (en) * 2024-02-02 2024-03-12 深圳源明杰科技股份有限公司 RFID metal antenna manufacturing method and RFID metal antenna

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CN208315756U (en) * 2018-06-07 2019-01-01 厦门芯标物联科技有限公司 A kind of high-precision RFID antenna production system of environmental protection
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Publication number Priority date Publication date Assignee Title
CN110929829A (en) * 2019-11-25 2020-03-27 尤尼菲德(苏州)智能科技有限公司 Batch compounding method of dual-frequency intelligent tags
CN110929829B (en) * 2019-11-25 2022-09-09 尤尼菲德(苏州)智能科技有限公司 Batch compounding method of dual-frequency intelligent tags
CN111370844A (en) * 2020-04-09 2020-07-03 昆山杰拓电子科技有限公司 RFID ultrahigh frequency antenna production equipment and manufacturing process
CN111430882A (en) * 2020-04-26 2020-07-17 黄光伟 Equipment and method for processing composite and multi-station printing full-die cutting ultrahigh frequency tag antenna
CN113241526A (en) * 2021-05-10 2021-08-10 广州制联物联网科技有限公司 Manufacturing method of environment-friendly RFID tag antenna
CN113488766A (en) * 2021-06-03 2021-10-08 维聚智控科技(北京)有限公司 Production process and production system of environment-friendly antenna
CN117693126A (en) * 2024-02-02 2024-03-12 深圳源明杰科技股份有限公司 RFID metal antenna manufacturing method and RFID metal antenna
CN117693126B (en) * 2024-02-02 2024-06-11 深圳源明杰科技股份有限公司 RFID metal antenna manufacturing method and RFID metal antenna

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Application publication date: 20190927