CN110065010A - A kind of endless abrasive belt and its production method, production system - Google Patents
A kind of endless abrasive belt and its production method, production system Download PDFInfo
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- CN110065010A CN110065010A CN201810069905.2A CN201810069905A CN110065010A CN 110065010 A CN110065010 A CN 110065010A CN 201810069905 A CN201810069905 A CN 201810069905A CN 110065010 A CN110065010 A CN 110065010A
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- base material
- intermediate base
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- processing
- primer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/001—Manufacture of flexible abrasive materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/02—Backings, e.g. foils, webs, mesh fabrics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/08—Equipment for after-treatment of the coated backings, e.g. for flexing the coating
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The present invention relates to a kind of endless abrasive belt and its production method, production system, solve the problems, such as that the seam crossing of common endless abrasive belt is easily broken off and abrasive band is caused to waste, its key points of the technical solution are that, comprising: it obtains in a ring and the initial substrate of integral seamless；Deburring processing is carried out to the initial substrate and obtains the first intermediate base material；Scrape slurry processing to first intermediate base material to obtain the second intermediate base material；Stretch processing is carried out to obtain third intermediate base material to second intermediate base material；Upper primer processing is carried out to obtain the 4th intermediate base material to the designated surface of the third intermediate base material；Electrostatic sand-planting is carried out to the 4th intermediate base material and obtains the 5th intermediate base material；Glue processing above is carried out to the 5th intermediate base material and obtains the 6th intermediate base material；Drying and processing is carried out to the 6th intermediate base material and obtains molded substrate, when reaching endless abrasive belt and polishing workpiece, is less prone to the purpose of fracture.
Description
Technical field
The present invention relates to abrasive material preparation technical field abrasive band manufacturing technology field, in particular to a kind of endless abrasive belt and its life
Production method, production system.
Background technique
Endless abrasive belt is the product for being polished workpiece and being ground, common endless abrasive belt production procedure
Are as follows: glue to strip substrate-planting sand-on glue surface surface cut to the strip substrate after planting sand-will cut
Substrate bonding afterwards is annular.
But since endless abrasive belt is made of bonding way of bar shaped abrasive band, because there are seam on endless abrasive belt,
And when endless abrasive belt to be assemblied on workpiece polishing mechanism and be polished using endless abrasive belt workpiece, the seam of endless abrasive belt
Fracture is easy to appear when being in polishing, staff needs to assemble an endless abrasive belt on workpiece polishing mechanism again, not only increase
Staff more workload, and cause the waste in a large amount of abrasive bands.
Summary of the invention
The purpose of the present invention one is to provide a kind of production method of endless abrasive belt, and it is seamless and effective to produce molding abrasive band
Reduce the production process in abrasive band.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of producer of endless abrasive belt
Method, comprising: obtain in a ring and the initial substrate of integral seamless；Deburring processing is carried out, with by institute to the initial substrate
Stating initial substrate processing is the first smooth intermediate base material of surface；To deburring, treated that first intermediate base material is scraped
Slurry processing, the second intermediate base material to obtain surfacing；Second intermediate base material is drawn along longitude and latitude direction
Stretch processing, the third intermediate base material to obtain removal ductility；To the designated surface of the third intermediate base material after stretching into
Primer is handled, to obtain the 4th intermediate base material that surface has adhesion on row；To the 4th intermediate base material after upper primer
Carry out electrostatic sand-planting, so that sand grains is attached to the designated surface and obtains the designated surface and be attached in the 5th of layer of sand the
Between substrate；Glue processing above is carried out, so that the face glue is further by the layer of sand to the 5th intermediate base material after plant sand
It is adhered to the 4th intermediate base material surface and obtains the 6th intermediate base material with stabilizing talent；Described in after glue above
6th intermediate base material carries out drying and processing and obtains molded substrate.
By using above-mentioned technical proposal, annular and jointless just primordium are processed as according to the selection of the production requirement of client
Material carries out deburring processing to initial substrate and obtains the first intermediate base material, and makes initial substrate surface relatively smooth, to the
One substrate, which scrape starching to handle, obtains the second intermediate base material, more smooth by the second intermediate base material surface for scraping slurry processing,
It is handled conducive to primer processing on the second intermediate base material surface and subsequent upper sand, after primer processing in the second intermediate base material
Third intermediate base material is obtained, primer is coated on the second intermediate base material surface, and is conducive to layer of sand and is attached to third intermediate base material table
Face is handled by electrostatic sand-planting and obtains the 4th intermediate base material, and electrostatic sand-planting process is to be adsorbed to sand grains by static electric field
The center of gravity in sand grains is put on third intermediate base material surface due to the effect of electric field force, and makes the wider side of sand grains towards third
Far from third intermediate base material, sand grains narrower width side is more sharp for intermediate base material and relatively narrow side, and then is conducive to processing
Part is polished, and is carried out glue processing above to the 4th intermediate base material after upper sand and is obtained the 5th intermediate base material, face glue is coated on
Layer of sand and face glue surface, and layer of sand is made to be further attached to third intermediate base material surface, the 5th intermediate base material is dried
It handles and obtains molding 6th intermediate base material, drying and processing solidifies primer and face glue quickly, so that layer of sand is stablized
Be attached to third intermediate base material surface, by using choosing in a ring and jointless initial substrate and add initial substrate
Work is shaped to molded substrate, so that molded substrate surface does not have seam, and while polishing workpiece is not susceptible to be broken, no
Only reduce the workload that staff replaces abrasive band, and effectively reduce the waste of material, at the same reduce to abrasive band into
The process that row cuts and is bonded further reduces the workload of staff, saves the working time, improves production efficiency.
The material of the further setting of the present invention, the annular substrate is in paper material, cloth material or composite base material
Any one.
By using above-mentioned technical proposal, paper material is more frivolous and soft, and the annular base made of paper material
Cost is relatively low for material, and suitable for being derusted and being polished to workpiece surface, the tensile strength of cloth material is higher, is suitable for
The polishing occasion of middle and high load uses, the softness of the existing paper material of load substrate and the tensile resistance of cloth material,
Suitable for the polishing occasion use in high load capacity.
The further setting of the present invention stretches the resulting third intermediate base material relative in described second before stretching
Between substrate length amplification 5%~10%.
By using above-mentioned technical proposal, third intermediate base material relative to the second intermediate base material extensibility less than 5% when,
Be difficult to remove the ductility of the second intermediate base material, and be difficult to carry out workpiece stable polishing, third intermediate base material relative to
When the extensibility of second intermediate base material is greater than 10%, it be easy to cause third intermediate base material to be broken, causes the waste of material.
The further setting of the present invention, the interval dried to the 6th intermediate base material carry out humidification process or right
Carried out after the 6th intermediate base material drying and processing humidification process, the flexibility to enhance the 6th intermediate base material and toughness and
The case where preventing the 6th intermediate base material embrittlement generation.
Water by using above-mentioned technical proposal, when carrying out drying and processing to the 6th intermediate base material, in the 6th intermediate base material
Point rapid evaporation and easily lead to the 6th intermediate base material embrittlement, and then the 6th intermediate base material is be easy to cause to damage, to the 6th intermediate base
Material carries out the interval of drying and processing or carries out humidification process to the 6th intermediate base material after drying and processing and effectively prevent in the 6th
Between substrate embrittlement the case where occur.
The further setting of the present invention, the temperature of the drying course are 80 DEG C~100 DEG C.
By using above-mentioned technical proposal, when carrying out drying and processing to the 6th intermediate base material, drying equipment is among the 6th
The drying temperature of substrate needs to carry out the 6th intermediate base material lower than 80 DEG C the drying and processing of long period, and makes among the 6th
Primer and face gelling on substrate is solid, and drying equipment is higher than 100 DEG C to the drying temperature of the 6th intermediate base material and then be easy to cause
The loss of 6th intermediate base material surface moisture is too fast, and then the case where the 6th intermediate base material surface embrittlement of guide rail occurs.
The further setting of the present invention, during the plant sand to the 4th intermediate base material repeatedly plant sand, so that
The 5th intermediate base material surface after planting sand forms multilayer abrasive grain along the extending direction perpendicular to the 5th intermediate base material
Abrasive grain group.
By using above-mentioned technical proposal, when being polished using molded substrate workpiece, since abrasive grain group is multilayer
Abrasive grain, and abrasive grain is more uniformly detached from, and expose new one layer of abrasive grain after the decoupling, molded substrate is grown
Time uses and has preferable ground effect.
The further setting of the present invention, the primer are made of epoxy resin or polyacids polyimide resin；The face glue is by water-soluble
Property phenolic resin or epoxy resin material are made.
By using above-mentioned technical proposal, epoxy resin or polyacids polyimide resin have preferable adhesion, and it is attached to be conducive to sand grains
In the 4th intermediate base material surface, water soluble phenol resin has preferable waterproof performance, and effective means sand grains is detached from the 4th
Intermediate base material.
The purpose of the present invention two is to provide a kind of endless abrasive belt, endless abrasive belt after molding it is seamless and be conducive to workpiece into
The stable polishing of row.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of endless abrasive belt, comprising: ring
The seamless formula initial substrate of shape；Coated on the wash coat in the initial substrate；The wash coat is adhered to far from described initial
The primer layer of substrate side；It is adhered to plant layer of sand of the primer layer far from the wash coat；And it is adhered to the primer layer
With it is described plant layer of sand far from the initial substrate side, to it is described plant layer of sand play reinforcement effect, so that the plant layer of sand
Stablize the face glue-line being adhered on the primer layer.
The purpose of the present invention three is to provide a kind of production system of endless abrasive belt, so that abrasive band produced is seamless and sharp
In carrying out stablizing polishing to polishing part.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of production system of endless abrasive belt
System, comprising: for carrying out the shaving apparatus of deburring processing to initial substrate；To deburring treated the first intermediate base material into
Row scrapes the Pulp scraping device of slurry processing；The stretching device that the second intermediate base material scraped after starching is stretched；To the third after stretching
Intermediate base material carries out the first glue stations of primer processing；To upper primer, treated that the 4th intermediate base material carries out plants the plant of sand
Sand device；The second glue stations of glue processing above is carried out to the 5th intermediate base material after plant sand；And after handling glue above
The drying unit dried of the 6th intermediate base material.
By using above-mentioned technical proposal, shaving apparatus carries out deburring processing to initial substrate and obtains the first intermediate base
Material；First intermediate base material surface is relatively smooth, and carries out primer, plant sand and glue above processing, Pulp scraping device convenient for subsequent
Scrape slurry processing to the first intermediate base material and obtain the second intermediate base material, scrape slurry processing so that the second intermediate base material surface more
It is smooth, it is conducive to primer and is more uniformly coated on the second intermediate base material surface, stretching device stretches the second intermediate base material
It handles and obtains third intermediate base material, third intermediate base material has lesser ductility and is not easy when polishing workpiece
It deforms, and then is conducive to carry out workpiece stable polishing, the first glue stations carries out upper primer to third intermediate base material
It handles and obtains the 4th intermediate base material, the 4th intermediate base material is coated with primer and is conducive to layer of sand and is attached to the 4th intermediate base material table
Face, plant sand device carry out plant sand processing to the 4th intermediate base material and obtain the 5th intermediate base material, the sand on the 5th intermediate base material surface
Layer attaches on primer and is less prone to disengaging, and the second glue stations carries out glue processing above to the 5th centre and obtains in the 6th
Between substrate, face gluing invests primer and layer of sand surface and further enhances the adhesive force of layer of sand, so that layer of sand is less prone to disengaging, dry
Equipment for drying carries out drying and processing to the 6th intermediate base material and primer and face glue is quickly dried, and manufactures with common abrasive band
Mode is compared, and is processed to the initial substrate of annular and the abrasive band surface of machine-shaping is effectively prevent to have seam, Jin Errong
The case where being easily broken, and reduce the process for cutting and being bonded, improve production efficiency.
The further setting of the present invention, the shaving apparatus include: rack；Rotation connection
In the first actively rolling in the rack, being socketed for the initial substrate and play a supporting role to the initial substrate
Wheel and the first driven roller；Drive the first driving motor of the first driving roller rotation；And it is carried in the rack
, end face that be connected to the initial substrate, first driving roller and first driven roller drive it is described just
Scrape the scraper plate of burr processing when primordium material rotates, to the initial substrate surface；
The Pulp scraping device include: be rotationally connected with it is in the rack, be socketed for first intermediate base material and to described the
The second driving roller and the second driven roller that one intermediate base material is played a supporting role；Drive the second driving roller rotation
Second driving motor；It is carried on slurry box in the rack, to be stored with slurry；And it is rotationally connected with the slurry box
, it is being connected to along axial direction the first intermediate base material substrate, in second driving roller and the second driven roller band
Scrape slurry processing when moving substrate rotation, to first intermediate base material surface scrapes slurry roller；
The stretching device include: be rotationally connected with it is in the rack, be socketed for second intermediate base material and to described the
The third driving roller and third driven roller that two intermediate base materials are played a supporting role；Drive the third driving roller rotation
Third driving motor；It is slidably connected to the attachment base of central spindle rotation connection in the rack, for the third driven roller；
Drive the attachment base it is mobile, so that the attachment base close to or away from the third active roll tube servo cylinder；
First glue stations includes;Be rotationally connected with it is in the rack, for the third intermediate base material be socketed and to institute
State the 4th driving roller and the 4th driven roller that third intermediate base material is played a supporting role；The 4th driving roller is driven to turn
The 4th dynamic driving motor；It is carried on primer box in the rack, to be stored with primer；And it is rotationally connected with the bottom
It is glue box, being connected to along axial direction the third intermediate base material, in the 4th driving roller and the 4th driven roller band
When moving third intermediate base material rotation, the primer roller of upper primer processing is carried out to third intermediate base material surface；
The plant sand device include: be rotationally connected with it is in the rack, be socketed for the 4th intermediate base material and to described the
The 5th driving roller and the 5th driven roller that four intermediate base materials are played a supporting role；Drive the 5th driving roller rotation
5th driving motor；Be carried on it is in the rack, below the 4th intermediate base material actively send sand idler wheel and driven
Send sand idler wheel；Be socketed on it is described actively send sand idler wheel and it is described it is driven send sand idler wheel send sand belt；It drives and described actively send sand
Sand motor is sent in idler wheel rotation；Sand hopper positioned at the top for sending sand belt side；It is separate positioned at the 4th intermediate base material
The top crown for sending sand belt side；And positioned at it is described send sand belt far from the 4th intermediate base material side and institute
It states top crown and generates static electric field, so that sand grains is adsorbed in the bottom crown on the 4th intermediate base material surface；
Second glue stations includes;Be rotationally connected with it is in the rack, for the 5th intermediate base material be socketed and to institute
State the 6th driving roller and the 6th driven roller that the 5th intermediate base material is played a supporting role；The 6th driving roller is driven to turn
The 6th dynamic driving motor；It is carried on face glue box in the rack, being stored with face glue；And it is rotationally connected with the face
It is glue box, being connected to along axial direction the 5th intermediate base material, in the 5th driving roller and the 5th driven roller band
The face rubber roller cylinder of glue processing above is carried out when moving the 5th intermediate base material rotation, to the 5th intermediate base material surface；
The drying unit includes: the drying box dried to the 6th intermediate base material；Drive the 6th intermediate base material
Pass through the driving belt of the drying box；And be assemblied in drying box outlet side, in the described 6th after drying
Between substrate carry out humidification process humidifier.
By using above-mentioned technical proposal, initial substrate is socketed on the first driving roller and the first driven roller, the
One driving roller and the first driven roller play the role of carrying to initial substrate, and the first driving motor drives the first driving roller to turn
Dynamic, initial substrate rotates under the driving effect of the first driving roller, and when initial substrate passes through scraper plate, scraper plate is to initial substrate
End face carries out deburring processing and obtains the first intermediate base material；First intermediate base material surface is relatively smooth, and is convenient for subsequent progress
Upper primer plants sand and glue above processing；First intermediate base material is socketed on the second driving roller and the second driven roller, the
Two driving rollers and the second driven roller play the role of carrying to the first intermediate base material, and the second driving motor driving second is actively rolled
Wheel rotation, the first intermediate base material rotate under the driving effect of the second driving roller, and the first intermediate base material passes through friction when rotating
Slurry roller rotation is scraped in power drive, and the slurry in slurry box is coated on the first intermediate base material surface and obtained by the slurry roller of scraping of rotation
Second intermediate base material scrapes slurry processing so that the second intermediate base material surface is more smooth, is conducive to primer and is more uniformly coated on the
Two intermediate base material surfaces；Second intermediate base material is socketed on third driving roller and third driven roller, third driving motor
The rotation of third driving roller is driven, third driving roller drives the rotation of the second intermediate base material, and servo cylinder is drivingly connected block direction
Direction far from third driving roller is slided, so that the direction that third driven roller is directed away from third idler wheel is mobile, in third
Gradually the second intermediate base material is stretched when driven roller is far from third driving roller and obtains third intermediate base material, after stretching
Three intermediate base materials have lesser ductility and are not susceptible to deform when polishing to workpiece, and then are conducive to workpiece
Carry out stable polishing；Third intermediate base material is socketed on the 4th driving roller and the 4th driven roller, the 4th driving motor
The 4th driving roller is driven to rotate, the 4th driving roller drives the rotation of third intermediate base material, and third intermediate base material passes through when rotating
Frictional force drives the rotation of primer roller, the primer roller of rotation the primer in primer box is coated on third intermediate base material surface and
The 4th intermediate base material is obtained, the 4th intermediate base material is coated with primer and is conducive to layer of sand and is attached to the 4th intermediate base material surface；By
Four intermediate base materials are socketed on the 5th driving roller and the 5th driven roller, and the 5th driving motor drives the 5th driving roller to turn
Dynamic, the 5th driving roller drives the rotation of the 4th intermediate base material, while the sand grains in sand hopper falls to and send on sand belt, send sand motor
Driving actively send sand idler wheel to rotate, and actively send the drive of sand idler wheel that sand belt is sent to rotate, send sand belt that sand grains is transmitted to top crown
Between bottom crown, sand grains is adsorbed to the 4th intermediate base material surface and obtained by the static electric field generated between top crown and bottom crown
Layer of sand to the 5th intermediate base material, the 5th intermediate base material surface attaches on primer and is less prone to disengaging；By the 5th intermediate base
Material is socketed on the 6th driving roller and the 6th driven roller, and the 6th driving motor drives the rotation of the 6th driving roller, and the 6th is main
Dynamic idler wheel drives the rotation of the 5th intermediate base material, drives the rotation of face rubber roller cylinder, rotation by frictional force when the 5th intermediate base material rotates
Face rubber roller cylinder by the face glue in the glue box of face be coated on the 5th intermediate base material surface and obtain the 6th intermediate base material, face gluing invests
Primer and layer of sand surface and the adhesive force for further enhancing layer of sand, make layer of sand be less prone to disengaging；Biography will be placed among 6th
On dynamic belt, drying box carries out drying and processing to the 6th intermediate base material on driving belt and primer and face glue is quickly obtained
Molded substrate is dried and obtains, after molded substrate removes drying box, humidifier carries out humidification process to molded substrate, and prevents
The case where molded substrate embrittlement, occurs.
In conclusion the invention has the following advantages:
1. processed using substrate in a ring, and to process resulting abrasive band without seam, and then not easy to break, together
When reduce production abrasive band process；
2. abrasive band makes abrasive band have longer service life and preferable ground effect by the way of sand in multilayer；
3. pair abrasive band carries out carrying out humidification process in time when drying and processing, and generation the case where effectively prevent abrasive band embrittlement.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the production system of endless abrasive belt in the embodiment of the present invention；
Fig. 2 is the structural schematic diagram of shaving apparatus in the embodiment of the present invention；
Fig. 3 is the structural schematic diagram of Pulp scraping device in the embodiment of the present invention；
Fig. 4 is the structural schematic diagram of stretching device in the embodiment of the present invention；
Fig. 5 is the structural schematic diagram of the first glue stations in the embodiment of the present invention；
Fig. 6 is the structural schematic diagram that sand device is planted in the embodiment of the present invention；
Fig. 7 is the structural schematic diagram of the second glue stations device in the embodiment of the present invention；
Fig. 8 is the structural schematic diagram of drying unit in the embodiment of the present invention.
Appended drawing reference: 1, shaving apparatus；11, rack；12, the first driving roller；13, the first driven roller；14, it first drives
Dynamic motor；15, scraper plate；2, Pulp scraping device；21, the second driving roller；22, the second driven roller；23, the second driving motor；24,
Slurry box；24, slurry roller is scraped；3, stretching device；31, third driving roller；32, third driven roller；33, third driving electricity
Machine；34, attachment base；35, servo cylinder；4, the first glue stations；41, the 4th driving roller；42, the 4th driven roller；43,
Four driving motors；44, primer box；45, primer roller；5, sand device is planted；51, the 5th driving roller；52, the 5th driven roller；
53, the 5th driving motor；54, sand idler wheel is actively sent；55, driven to send sand idler wheel；56, sand belt is sent；57, sand motor is sent；58, sand
Bucket；59, top crown；510；Bottom crown；6, the second glue stations；61, the 6th driving roller；62, the 6th driven roller；63,
Six driving motors；64, face glue box；65, face rubber roller cylinder；7, drying unit；71, drying box；72, driving belt；73, humidifier；
8, initial substrate；9, the first intermediate base material；10, the second intermediate base material；16, third intermediate base material；17, the 4th intermediate base material；18,
5th intermediate base material.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
A kind of embodiment: endless abrasive belt, comprising: annular and jointless initial substrate；Coated on initial substrate surface
Wash coat；It is adhered to the primer layer of pasting layer surface；It is adhered to the plant layer of sand of primer layer surface；It is adhered to primer layer and plants layer of sand
The face glue-line on surface.
Molding abrasive band surface after making processing and processing to endless abrasive belt is seamless, and then is using molding
Abrasive band is not susceptible to be broken when polishing to workpiece, has longer service life.
The present embodiment further includes a kind of production method of endless abrasive belt, comprising: obtain in a ring and integral seamless just
Primordium material；Deburring processing is carried out to initial substrate and obtains the first intermediate base material；First intermediate base material is carried out to scrape slurry processing
And obtain the second intermediate base material；Stretch processing is carried out to the second intermediate base material and obtains third intermediate base material；To third intermediate base
Material carries out primer processing and obtains the 4th intermediate base material；Plant sand processing is carried out to the 4th intermediate base material and obtains the 5th intermediate base
Material；Glue processing above is carried out to the 5th intermediate base material and obtains the 6th intermediate base material；Drying and processing is carried out to the 6th intermediate base material
And obtain molded substrate；By processing to annular initial substrate, and make the molded substrate surface after processing seamless, and
It is not susceptible to be broken, there is longer service life, while reducing the production process in abrasive band.
In the present embodiment, material selected by annular substrate is any in paper material, cloth material or composite base material
One kind, wherein paper material is more frivolous and soft, and cost is relatively low for the annular substrate made of paper material, is suitable for work
Part surface is derusted and is polished, and the tensile strength of cloth material is higher, makes suitable for the polishing occasion in middle and high load
With the softness of the existing paper material of load substrate and the tensile resistance of cloth material, suitable for the polishing in high load capacity
Occasion uses.
The ductility that the second intermediate base material is removed to the progress stretch processing of the second intermediate base material, polishes to workpiece
When, molded substrate is assemblied on workpiece polishing mechanism, since molded substrate has lesser extensibility, using molded substrate to processing
When part is polished, molded substrate is not easy opposite workpiece polishing mechanism and deforms, so it is stable polish workpiece, this reality
Apply in example, third intermediate base material with respect to the second intermediate base material stretching amplification 5%~10%, when extensibility is less than 5%, it is difficult to go
It except the ductility of the second intermediate base material, and is difficult to carry out workpiece stable polishing, when extensibility is greater than 10%, be easy to cause
The fracture of third intermediate base material, causes the waste of material.
Primer is made of epoxy resin or polyacids polyimide resin；Face glue is made of water soluble phenol resin or epoxy resin material,
Epoxy resin or polyacids polyimide resin have preferable adhesion, are attached to the 4th intermediate base material surface, water-soluble phenolic conducive to sand grains
Urea formaldehyde has preferable waterproof performance, and effective means sand grains is detached from the 4th intermediate base material；It is carried out to the 4th intermediate base material
The 4th intermediate base material surface is carried out when planting sand processing repeatedly to plant sand, so that the 4th intermediate base material surface forms multilayer abrasive grain
Abrasive grain group, when being polished using molded substrate workpiece, due to abrasive grain, group is multilayer abrasive grain, and makes abrasive grain more equal
Even disengaging, and expose new one layer of abrasive grain after the decoupling, enable molded substrate by long-time using and with preferably
Ground effect.
When carrying out drying and processing to the 6th intermediate base material, moisture rapid evaporation in the 6th intermediate base material and easily lead to the 6th
Intermediate base material embrittlement, and then the 6th intermediate base material is be easy to cause to damage, in the present embodiment, the 6th intermediate base material is dried
Interval or to the 6th intermediate base material carry out drying and processing after to the 6th intermediate base material carry out humidification process, to the 6th intermediate base material into
Row humidification process and generation the case where effectively prevent the 6th intermediate base material embrittlement；The temperature of drying course is 80 DEG C~100 DEG C, is dried
Dry temperature needs to carry out the 6th intermediate base material lower than 80 DEG C the drying and processing of long period, and makes in the 6th intermediate base material
Primer and face gelling are solid, and drying equipment is higher than 100 DEG C to the drying temperature of the 6th intermediate base material and then be easy to cause among the 6th
Substrate surface water loss is too fast, and then the case where the 6th intermediate base material surface embrittlement of guide rail occurs.
The present embodiment further includes a kind of production system of endless abrasive belt, comprising: for carrying out at deburring to initial substrate 8
The shaving apparatus 1 of reason；To deburring, treated that the first intermediate base material 9 carries out scrapes the Pulp scraping device 2 of slurry processing；After scraping slurry
The stretching device 3 that second intermediate base material 10 is stretched；The of upper primer processing is carried out to the third intermediate base material 16 after stretching
One glue stations 4；To upper primer, treated that the 4th intermediate base material 17 carries out plants the plant sand device 5 of sand；To the 5th after plant sand
Intermediate base material 18 carries out the second glue stations 6 of glue processing above；And treated the 6th intermediate base material of glue above is carried out
The drying unit 7 of drying.
Shaving apparatus 1 includes: rack 11；The first driving roller 12 and the first driven roller being rotationally connected in rack 11
13；The first driving motor 14 for driving the first driving roller 12 to rotate；And it is carried in the rack 11 and relative level
Initial substrate 8 is socketed on the first driving roller 12 and the first driven roller 13 by the scraper plate 15 being obliquely installed, and first actively rolls
Wheel 12 and the first driven roller 13 play the role of carrying to initial substrate 8, and the first driving motor 14 drives the first driving roller 12
Rotation, initial substrate 8 rotate under the driving effect of the first driving roller 12, and when initial substrate 8 is by scraper plate 15, scraper plate 15 is right
The end face of initial substrate 8 carries out deburring processing and obtains the first intermediate base material 9, and 9 surface of the first intermediate base material is relatively smooth, and
Upper primer, plant sand and glue above processing are carried out convenient for subsequent.
Pulp scraping device 2 includes: the second driving roller 21 and the second driven roller 22 being rotationally connected in rack 11；Driving
Second driving motor 23 of the second driving roller 21 rotation；It is carried in rack 11 and is stored with the slurry box 24 of slurry；And
It is rotationally connected with slurry box 24 and is located at 9 lower section of the first intermediate base material and is connected to scraping for the first intermediate base material 9 and starch roller 24；
First intermediate base material 9 is socketed on the second driving roller 21 and the second driven roller 22, the second driving roller 21 and second from
Dynamic idler wheel 22 plays the role of carrying to the first intermediate base material 9, and the second driving motor 23 drives the second driving roller 21 to rotate, and first
Intermediate base material 9 rotates under the driving effect of the second driving roller 21, is scraped when the first intermediate base material 9 rotates by frictional force drive
It starches roller 24 to rotate, the slurry in slurry box 24 is coated on 9 surface of the first intermediate base material and obtained by the slurry roller 24 of scraping of rotation
Second intermediate base material 10 is scraped slurry processing so that 10 surface of the second intermediate base material is more smooth, is more uniformly coated conducive to primer
In 10 surface of the second intermediate base material.
Stretching device 3 includes: the third driving roller 31 and third driven roller 32 being rotationally connected in the rack 11；
The third driving motor 33 for driving third driving roller 31 to rotate；Central spindle rotation connection and sliding for third driven roller 32 connect
It is connected to the attachment base 34 of rack 11；And it is drivingly connected the mobile servo cylinder 35 of seat 34；Second intermediate base material 10 is socketed on
On third driving roller 31 and third driven roller 32, third driving motor 33 drives third driving roller 31 to rotate, third master
Dynamic idler wheel 31 drives the rotation of the second intermediate base material 10, and servo cylinder 35 is drivingly connected the side that block is directed away from third driving roller 31
To sliding, so that the direction that third driven roller 32 is directed away from third idler wheel is mobile, in third driven roller 32 far from third
Gradually the second intermediate base material 10 is stretched when driving roller 31 and obtains third intermediate base material 16, the third intermediate base material after stretching
16 have lesser ductility and are not susceptible to deform when polishing to workpiece, and then are conducive to stablize workpiece
Polishing.
First glue stations 4 includes: to be rotationally connected with the 4th driving roller 41 and the 4th driven roller 42 in rack 11；It drives
4th driving motor 43 of dynamic 4th driving roller 41 rotation；It is carried in rack 11 and is stored with the primer box 44 of primer；Turn
It is dynamic to be connected to primer box 44 and be located at 16 lower section of third intermediate base material and be connected to the primer roller 45 of third intermediate base material 16；
Third intermediate base material 16 is socketed on the 4th driving roller 41 and the 4th driven roller 42, the 4th driving motor 43 driving the 4th
Driving roller 41 rotates, and the 4th driving roller 41 drives third intermediate base material 16 to rotate, and third intermediate base material 16 passes through when rotating
Frictional force drives primer roller 45 to rotate, and the primer in primer box 44 is coated on third intermediate base material by the primer roller 45 of rotation
16 surfaces and obtain the 4th intermediate base material 17, the 4th intermediate base material 17 be coated with primer and be conducive to layer of sand be attached to the 4th intermediate base
17 surface of material.
Planting sand device 5 includes: the 5th driving roller 51 and the 5th driven roller 52 being rotationally connected in rack 11；Driving
5th driving motor 53 of the 5th driving roller 51 rotation；It is carried in rack 11 and is located at the master of 17 lower section of the 4th intermediate base material
It is dynamic to send sand idler wheel 54 and driven send sand idler wheel 55；Be socketed on actively send sand idler wheel 54 and it is driven send sand idler wheel 55 send sand belt
56；Drive that sand idler wheel 54 is actively sent to rotate to send sand motor 57；Sand hopper 58 positioned at the top for sending 56 side of sand belt；Positioned at
Four intermediate base materials 17 are far from the top crown 59 for sending 56 side of sand belt；And positioned at send sand belt 56 far from the 4th intermediate base material
The bottom crown 510 of 17 sides；4th intermediate base material 17 is socketed on the 5th driving roller 51 and the 5th driven roller 52, the 5th
Driving motor 53 drives the rotation of the 5th driving roller 51, and the 5th driving roller 51 drives the rotation of the 4th intermediate base material 17, while sand
Sand grains in bucket 58, which is fallen to, to be sent on sand belt 56, is sent the driving of sand motor 57 that sand idler wheel 54 is actively sent to rotate, is actively sent sand idler wheel
54 drives send sand belt 56 to rotate, and send sand belt 56 that sand grains is transmitted between top crown 59 and bottom crown 510,59 He of top crown
Sand grains is adsorbed to 17 surface of the 4th intermediate base material and obtains the 5th intermediate base material by the static electric field generated between bottom crown 510
18, the layer of sand on 18 surface of the 5th intermediate base material attaches on primer and is less prone to disengaging.
Second glue stations 6 includes;The 6th driving roller 61 and the 6th driven roller 62 being rotationally connected in rack 11；
The 6th driving motor 63 for driving the 6th driving roller 61 to rotate；It is carried in rack 11 and is stored with the face glue box 64 of face glue；
It is rotationally connected with face glue box 64 and is located at 18 lower section of the 5th intermediate base material and is connected to the face rubber roller cylinder of the 5th intermediate base material 18
65；5th intermediate base material 18 is socketed on the 6th driving roller 61 and the 6th driven roller 62, the driving of the 6th driving motor 63
The rotation of 6th driving roller 61, the 6th driving roller 61 drives the rotation of the 5th intermediate base material 18, when the 5th intermediate base material 18 rotates
Face rubber roller cylinder 65 is driven to rotate by frictional force, the face glue in face glue box 64 is coated among the 5th by the face rubber roller cylinder 65 of rotation
18 surface of substrate and obtain the 6th intermediate base material, face gluing invests primer and layer of sand surface and further enhances the attachment of layer of sand
Power makes layer of sand be less prone to disengaging.
Drying unit 7 includes: the drying box 71 dried to the 6th intermediate base material；The 6th intermediate base material is driven to pass through baking
The driving belt 72 of dry case 71；And it is assemblied in the humidifier 73 that drying box 71 exports side, transmission will be placed among the 6th
On belt 72, drying box 71 carries out drying and processing to the 6th intermediate base material on driving belt 72 and makes primer and face glue quick
Molded substrate is dried and is obtained, after molded substrate removes drying box 71, humidifier 73 carries out at humidification molded substrate
The case where managing, and preventing molded substrate embrittlement generation.
The course of work and principle: shaving apparatus 1 carries out deburring processing to initial substrate 8 and obtains the first intermediate base material
9；First intermediate base material, 9 surface is relatively smooth, and carries out primer, plant sand and glue above processing, Pulp scraping device 2 convenient for subsequent
First intermediate base material 9 scrape to starch to handle and obtains the second intermediate base material 10, scrapes slurry processing so that 10 table of the second intermediate base material
Face is more smooth, is conducive to primer and is more uniformly coated on 10 surface of the second intermediate base material, stretching device 3 is to the second intermediate base material
10 carry out stretch processings and obtain third intermediate base material 16, and third intermediate base material 16 is with lesser ductility and to workpiece
Be not susceptible to deform when being polished, and then be conducive to carry out workpiece stable polishing, the first glue stations 4 to third among
Substrate 16 carries out primer processing and obtains the 4th intermediate base material 17, and the 4th intermediate base material 17 is attached conducive to layer of sand coated with primer
In 17 surface of the 4th intermediate base material, plant sand device 5 the 4th intermediate base material 17 carried out planting sand processing and obtain the 5th intermediate base
The layer of sand of material 18,18 surface of the 5th intermediate base material attaches on primer and is less prone to disengaging, and the second glue stations 6 is in the 5th
Between carry out above glue processing obtain the 6th intermediate base material, face gluing invests primer and layer of sand surface and further enhances layer of sand
Adhesive force, makes layer of sand be less prone to disengaging, and drying unit 7 carries out drying and processing to the 6th intermediate base material and makes primer and face glue
It is quickly dried, compared with common abrasive band manufacture, the initial substrate 8 of annular is processed and effectively prevent processing
Molding abrasive band surface has seam, and then generation the case where be easy to appear fracture, and reduces the process for cutting and being bonded, and mentions
High production efficiency.
The course of work and principle: being processed as annular and jointless initial substrate according to the selection of the production requirement of client,
Deburring processing is carried out to initial substrate and obtains the first intermediate base material, and makes initial substrate surface relatively smooth, to first
Substrate, which scrape starching to handle, obtains the second intermediate base material, benefit more smooth by the second intermediate base material surface for scraping slurry processing
Primer processing and subsequent upper sand processing on to the second intermediate base material surface, after handling primer in the second intermediate base material
To third intermediate base material, primer is coated on the second intermediate base material surface, and is conducive to layer of sand and is attached to third intermediate base material surface,
It is handled by electrostatic sand-planting and obtains the 4th intermediate base material, electrostatic sand-planting process is that sand grains is adsorbed to third by static electric field
The center of gravity in sand grains is put on intermediate base material surface due to the effect of electric field force, and makes the wider side of sand grains towards among third
Far from third intermediate base material, sand grains narrower width side is more sharp for substrate and relatively narrow side, so be conducive to workpiece into
Row polishing carries out glue processing above to the 4th intermediate base material after upper sand and obtains the 5th intermediate base material, and face glue is coated on layer of sand
With face glue surface, and layer of sand is made to be further attached to third intermediate base material surface, drying and processing is carried out to the 5th intermediate base material
And molding 6th intermediate base material is obtained, drying and processing solidifies primer and face glue quickly, so that stable attached of layer of sand
In third intermediate base material surface, by using choosing in a ring and jointless initial substrate and be processed into initial substrate
Type is molded substrate, so that molded substrate surface does not have seam, and while polishing workpiece is not susceptible to be broken, and not only subtracts
Lack staff and replaced the workload in abrasive band, and effectively reduces the waste of material, while reducing and cutting out to abrasive band
The process cut and be bonded further reduces the workload of staff, saves the working time, improves production efficiency.
A kind of production system of endless abrasive belt,
It include: the shaving apparatus 1 for carrying out deburring processing to initial substrate 8；To deburring treated the first intermediate base
Material 9 scrape the Pulp scraping device 2 of slurry processing；The stretching device 3 that the second intermediate base material 10 scraped after starching is stretched；To stretching
Third intermediate base material 16 afterwards carries out the first glue stations 4 of primer processing；To upper primer treated the 4th intermediate base material
17 plant the plant sand device 5 of sand；The second glue stations 6 of glue processing above is carried out to the 5th intermediate base material 18 after plant sand；
And to treated the drying unit 7 that the 6th intermediate base material dried of glue above.
Shaving apparatus 1 includes: rack 11；The first driving roller 12 and the first driven roller being rotationally connected in rack 11
13；The first driving motor 14 for driving the first driving roller 12 to rotate；And it is carried in the rack 11 and relative level
Initial substrate 8 is socketed on the first driving roller 12 and the first driven roller 13 by the scraper plate 15 being obliquely installed, and first actively rolls
Wheel 12 and the first driven roller 13 play the role of carrying to initial substrate 8, and the first driving motor 14 drives the first driving roller 12
Rotation, initial substrate 8 rotate under the driving effect of the first driving roller 12, and when initial substrate 8 is by scraper plate 15, scraper plate 15 is right
The end face of initial substrate 8 carries out deburring processing and obtains the first intermediate base material 9, and 9 surface of the first intermediate base material is relatively smooth, and
Upper primer, plant sand and glue above processing are carried out convenient for subsequent.
Pulp scraping device 2 includes: the second driving roller 21 and the second driven roller 22 being rotationally connected in rack 11；Driving
Second driving motor 23 of the second driving roller 21 rotation；It is carried in rack 11 and is stored with the slurry box 24 of slurry；And
It is rotationally connected with slurry box 24 and is located at 9 lower section of the first intermediate base material and is connected to scraping for the first intermediate base material 9 and starch roller 24；
First intermediate base material 9 is socketed on the second driving roller 21 and the second driven roller 22, the second driving roller 21 and second from
Dynamic idler wheel 22 plays the role of carrying to the first intermediate base material 9, and the second driving motor 23 drives the second driving roller 21 to rotate, and first
Intermediate base material 9 rotates under the driving effect of the second driving roller 21, is scraped when the first intermediate base material 9 rotates by frictional force drive
It starches roller 24 to rotate, the slurry in slurry box 24 is coated on 9 surface of the first intermediate base material and obtained by the slurry roller 24 of scraping of rotation
Second intermediate base material 10 is scraped slurry processing so that 10 surface of the second intermediate base material is more smooth, is more uniformly coated conducive to primer
In 10 surface of the second intermediate base material.
Stretching device 3 includes: the third driving roller 31 and third driven roller 32 being rotationally connected in the rack 11；
The third driving motor 33 for driving third driving roller 31 to rotate；Central spindle rotation connection and sliding for third driven roller 32 connect
It is connected to the attachment base 34 of rack 11；And it is drivingly connected the mobile servo cylinder 35 of seat 34；Second intermediate base material 10 is socketed on
On third driving roller 31 and third driven roller 32, third driving motor 33 drives third driving roller 31 to rotate, third master
Dynamic idler wheel 31 drives the rotation of the second intermediate base material 10, and servo cylinder 35 is drivingly connected the side that block is directed away from third driving roller 31
To sliding, so that the direction that third driven roller 32 is directed away from third idler wheel is mobile, in third driven roller 32 far from third
Gradually the second intermediate base material 10 is stretched when driving roller 31 and obtains third intermediate base material 16, the third intermediate base material after stretching
16 have lesser ductility and are not susceptible to deform when polishing to workpiece, and then are conducive to stablize workpiece
Polishing.
First glue stations 4 includes: to be rotationally connected with the 4th driving roller 41 and the 4th driven roller 42 in rack 11；It drives
4th driving motor 43 of dynamic 4th driving roller 41 rotation；It is carried in rack 11 and is stored with the primer box 44 of primer；Turn
It is dynamic to be connected to primer box 44 and be located at 16 lower section of third intermediate base material and be connected to the primer roller 45 of third intermediate base material 16；
Third intermediate base material 16 is socketed on the 4th driving roller 41 and the 4th driven roller 42, the 4th driving motor 43 driving the 4th
Driving roller 41 rotates, and the 4th driving roller 41 drives third intermediate base material 16 to rotate, and third intermediate base material 16 passes through when rotating
Frictional force drives primer roller 45 to rotate, and the primer in primer box 44 is coated on third intermediate base material by the primer roller 45 of rotation
16 surfaces and obtain the 4th intermediate base material 17, the 4th intermediate base material 17 be coated with primer and be conducive to layer of sand be attached to the 4th intermediate base
17 surface of material.
Planting sand device 5 includes: the 5th driving roller 51 and the 5th driven roller 52 being rotationally connected in rack 11；Driving
5th driving motor 53 of the 5th driving roller 51 rotation；It is carried in rack 11 and is located at the master of 17 lower section of the 4th intermediate base material
It is dynamic to send sand idler wheel 54 and driven send sand idler wheel 55；Be socketed on actively send sand idler wheel 54 and it is driven send sand idler wheel 55 send sand belt
56；Drive that sand idler wheel 54 is actively sent to rotate to send sand motor 57；Sand hopper 58 positioned at the top for sending 56 side of sand belt；Positioned at
Four intermediate base materials 17 are far from the top crown 59 for sending 56 side of sand belt；And positioned at send sand belt 56 far from the 4th intermediate base material
The bottom crown 510 of 17 sides；4th intermediate base material 17 is socketed on the 5th driving roller 51 and the 5th driven roller 52, the 5th
Driving motor 53 drives the rotation of the 5th driving roller 51, and the 5th driving roller 51 drives the rotation of the 4th intermediate base material 17, while sand
Sand grains in bucket 58, which is fallen to, to be sent on sand belt 56, is sent the driving of sand motor 57 that sand idler wheel 54 is actively sent to rotate, is actively sent sand idler wheel
54 drives send sand belt 56 to rotate, and send sand belt 56 that sand grains is transmitted between top crown 59 and bottom crown 510,59 He of top crown
Sand grains is adsorbed to 17 surface of the 4th intermediate base material and obtains the 5th intermediate base material by the static electric field generated between bottom crown 510
18, the layer of sand on 18 surface of the 5th intermediate base material attaches on primer and is less prone to disengaging.
Second glue stations 6 includes;The 6th driving roller 61 and the 6th driven roller 62 being rotationally connected in rack 11；
The 6th driving motor 63 for driving the 6th driving roller 61 to rotate；It is carried in rack 11 and is stored with the face glue box 64 of face glue；
It is rotationally connected with face glue box 64 and is located at 18 lower section of the 5th intermediate base material and is connected to the face rubber roller cylinder of the 5th intermediate base material 18
65；5th intermediate base material 18 is socketed on the 6th driving roller 61 and the 6th driven roller 62, the driving of the 6th driving motor 63
The rotation of 6th driving roller 61, the 6th driving roller 61 drives the rotation of the 5th intermediate base material 18, when the 5th intermediate base material 18 rotates
Face rubber roller cylinder 65 is driven to rotate by frictional force, the face glue in face glue box 64 is coated among the 5th by the face rubber roller cylinder 65 of rotation
18 surface of substrate and obtain the 6th intermediate base material, face gluing invests primer and layer of sand surface and further enhances the attachment of layer of sand
Power makes layer of sand be less prone to disengaging.
Drying unit 7 includes: the drying box 71 dried to the 6th intermediate base material；The 6th intermediate base material is driven to pass through baking
The driving belt 72 of dry case 71；And it is assemblied in the humidifier 73 that drying box 71 exports side, transmission will be placed among the 6th
On belt 72, drying box 71 carries out drying and processing to the 6th intermediate base material on driving belt 72 and makes primer and face glue quick
Molded substrate is dried and is obtained, after molded substrate removes drying box 71, humidifier 73 carries out at humidification molded substrate
The case where managing, and preventing molded substrate embrittlement generation.
The course of work and principle: shaving apparatus 1 carries out deburring processing to initial substrate 8 and obtains the first intermediate base material
9；First intermediate base material, 9 surface is relatively smooth, and carries out primer, plant sand and glue above processing, Pulp scraping device 2 convenient for subsequent
First intermediate base material 9 scrape to starch to handle and obtains the second intermediate base material 10, scrapes slurry processing so that 10 table of the second intermediate base material
Face is more smooth, is conducive to primer and is more uniformly coated on 10 surface of the second intermediate base material, stretching device 3 is to the second intermediate base material
10 carry out stretch processings and obtain third intermediate base material 16, and third intermediate base material 16 is with lesser ductility and to workpiece
Be not susceptible to deform when being polished, and then be conducive to carry out workpiece stable polishing, the first glue stations 4 to third among
Substrate 16 carries out primer processing and obtains the 4th intermediate base material 17, and the 4th intermediate base material 17 is attached conducive to layer of sand coated with primer
In 17 surface of the 4th intermediate base material, plant sand device 5 the 4th intermediate base material 17 carried out planting sand processing and obtain the 5th intermediate base
The layer of sand of material 18,18 surface of the 5th intermediate base material attaches on primer and is less prone to disengaging, and the second glue stations 6 is in the 5th
Between carry out above glue processing obtain the 6th intermediate base material, face gluing invests primer and layer of sand surface and further enhances layer of sand
Adhesive force, makes layer of sand be less prone to disengaging, and drying unit 7 carries out drying and processing to the 6th intermediate base material and makes primer and face glue
It is quickly dried, compared with common abrasive band manufacture, the initial substrate 8 of annular is processed and effectively prevent processing
Molding abrasive band surface has seam, and then generation the case where be easy to appear fracture, and reduces the process for cutting and being bonded, and mentions
High production efficiency.
Claims (10)
1. a kind of production method of endless abrasive belt characterized by comprising
It obtains in a ring and the initial substrate of integral seamless；
Deburring processing is carried out, the initial substrate to be handled to first intermediate base smooth for surface to the initial substrate
Material；
To deburring, treated that first intermediate base material carries out scrapes slurry processing, the second intermediate base to obtain surfacing
Material；
Stretch processing is carried out along longitude and latitude direction to second intermediate base material, to obtain among the third of removal ductility
Substrate；
Upper primer processing is carried out, to obtain surface with adhesion to the designated surface of the third intermediate base material after stretching
4th intermediate base material；
Electrostatic sand-planting is carried out, so that sand grains is attached to the designated surface and obtains to the 4th intermediate base material after upper primer
The 5th intermediate base material of layer of sand is attached with to the designated surface；
Glue processing above is carried out, so that the face glue further adheres to the layer of sand to the 5th intermediate base material after plant sand
The 6th intermediate base material with stabilizing talent is obtained in the 4th intermediate base material surface；
Drying and processing is carried out to the 6th intermediate base material after glue above and obtains molded substrate.
2. a kind of production method of endless abrasive belt according to claim 1, which is characterized in that the material of the annular substrate
For any one in paper material, cloth material or composite base material.
3. a kind of production method of endless abrasive belt according to claim 1, which is characterized in that stretch the resulting third
Intermediate base material relative to second intermediate base material before stretching length amplification 5%~10%.
4. a kind of production method of endless abrasive belt according to claim 1, which is characterized in that the 6th intermediate base material
The interval dried carries out humidification process or carries out humidification process, after to the 6th intermediate base material drying and processing with enhancing
The flexibility and toughness of 6th intermediate base material and generation the case where prevent the 6th intermediate base material embrittlement.
5. a kind of production method of endless abrasive belt according to claim 1, which is characterized in that the temperature of the drying course
It is 80 DEG C~100 DEG C.
6. a kind of production method of endless abrasive belt according to claim 1, which is characterized in that institute during the plant sand
State the 4th intermediate base material repeatedly plant sand, so that the 5th intermediate base material surface after planting sand along perpendicular in the described 5th
Between substrate extending direction formed multilayer abrasive grain abrasive grain group.
7. a kind of production method of endless abrasive belt according to claim 1, which is characterized in that the primer is by epoxy resin
Or polyacids polyimide resin is made；
The face glue is made of water soluble phenol resin or epoxy resin material.
8. a kind of endless abrasive belt, which is characterized in that be made of the described in any item methods of claim 1~7, the endless abrasive belt
Include:
Ring shaped seamless formula initial substrate；
Coated on the wash coat in the initial substrate；
It is adhered to primer layer of the wash coat far from the initial substrate side；
It is adhered to plant layer of sand of the primer layer far from the wash coat；And
Be adhered to the primer layer and it is described plant layer of sand far from the initial substrate side, to the plants layer of sand play reinforcing work
, so that the layer of sand of planting stablizes the face glue-line that is adhered on the primer layer.
9. a kind of production system of endless abrasive belt characterized by comprising
For initial substrate (8) to be carried out with the shaving apparatus (1) of deburring processing；
To deburring, treated that the first intermediate base material (9) carries out scrapes the Pulp scraping device (2) of slurry processing；
The stretching device (3) that the second intermediate base material (10) scraped after starching is stretched；
The first glue stations (4) of upper primer processing is carried out to the third intermediate base material (16) after stretching；
To upper primer, treated that the 4th intermediate base material (17) carries out plants the plant sand device (5) of sand；
The second glue stations (6) of glue processing above is carried out to the 5th intermediate base material (18) after plant sand；And
To treated the drying unit (7) that the 6th intermediate base material dried of glue above.
10. the production system of endless abrasive belt according to claim 9, which is characterized in that the shaving apparatus (1) includes:
Rack (11)；Be rotationally connected with it is on the rack (11), for the initial substrate (8) be socketed and to the initial substrate
(8) the first driving roller (12) and the first driven roller (13) played a supporting role；Drive first driving roller (12)
The first driving motor (14) of rotation；And it is carried on ends on the rack (11), being connected to the initial substrate (8)
Face, when first driving roller (12) and first driven roller (13) drive the initial substrate (8) rotation, it is right
Initial substrate (8) surface scrape the scraper plate (15) of burr processing；
The Pulp scraping device (2) includes:
Be rotationally connected with it is on the rack (11), for first intermediate base material (9) be socketed and to first intermediate base material
(9) the second driving roller (21) and the second driven roller (22) played a supporting role；Drive second driving roller (21)
The second driving motor (23) of rotation；It is carried on slurry box (24) on the rack (11), to be stored with slurry；And turn
It is dynamic be connected to the slurry box (24), it is being connected to along axial direction the first intermediate base material (9) substrate, described second actively
When idler wheel (21) and second driven roller (22) drive substrate rotation, to the first intermediate base material (9) surface into
Row scrapes scraping for slurry processing and starches roller (24)；
The stretching device (3) includes:
Be rotationally connected with it is on the rack (11), for second intermediate base material (10) be socketed and to second intermediate base material
(10) the third driving roller (31) and third driven roller (32) played a supporting role；Drive the third driving roller (31)
The third driving motor (33) of rotation；It is slidably connected to axis on the rack (11), for the third driven roller (32)
The attachment base (34) of core rotation connection；Drive the attachment base (34) it is mobile, so that the attachment base (34) close to or away from
The servo cylinder (35) of the third active roll tube；
First glue stations (4) includes;
Be rotationally connected with it is on the rack (11), for the third intermediate base material (16) be socketed and to the third intermediate base material
(16) the 4th driving roller (41) played a supporting role and the 4th driven roller (42)；Drive the 4th driving roller (41)
4th driving motor (43) of rotation；It is carried on primer box (44) on the rack (11), to be stored with primer；And turn
It is dynamic be connected to the primer box (44), it is being connected to along axial direction the third intermediate base material (16), actively rolled the described 4th
When wheel (41) and the 4th driven roller (42) drive the third intermediate base material (16) to rotate, to the third intermediate base material
(16) surface carries out the primer roller (45) of primer processing；
The plant sand device (5) includes:
Be rotationally connected with it is on the rack (11), for the 4th intermediate base material (17) be socketed and to the 4th intermediate base material
(17) the 5th driving roller (51) played a supporting role and the 5th driven roller (52)；Drive the 5th driving roller (51)
5th driving motor (53) of rotation；Be carried on it is on the rack (11), be located at the 4th intermediate base material (17) below
It actively send sand idler wheel (54) and driven send sand idler wheel (55)；It is socketed on and described actively send sand idler wheel (54) and described driven sand is sent to roll
Wheel (55) send sand belt (56)；Drive it is described actively send sand idler wheel (54) rotate send sand motor (57)；Sand is sent positioned at described
The sand hopper (58) of the top of belt (56) side；Sand belt (56) side is sent far from described positioned at the 4th intermediate base material (17)
Top crown (59)；And positioned at it is described send sand belt (56) far from described 4th intermediate base material (17) side, with it is described on
Pole plate (59) generates static electric field, so that sand grains is adsorbed in the bottom crown (510) on the 4th intermediate base material (17) surface；
Second glue stations (6) includes;
Be rotationally connected with it is on the rack (11), for the 5th intermediate base material (18) be socketed and to the 5th intermediate base material
(18) the 6th driving roller (61) played a supporting role and the 6th driven roller (62)；Drive the 6th driving roller (61)
6th driving motor (63) of rotation；It is carried on face glue box (64) on the rack (11), to be stored with face glue；And turn
It is dynamic be connected to the face glue box (64), it is being connected to along axial direction the 5th intermediate base material (18), actively rolled the described 5th
When wheel (51) and the 5th driven roller (52) drive the 5th intermediate base material (18) to rotate, to the 5th intermediate base material
(18) surface carries out the face rubber roller cylinder (65) of glue processing above；
The drying unit (7) includes:
The drying box (71) that 6th intermediate base material is dried；The 6th intermediate base material is driven to pass through the drying box
(71) driving belt (72)；And be assemblied in the drying box (71) outlet side, to the described 6th after drying among
The humidifier (73) of substrate progress humidification process.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810069905.2A CN110065010A (en) | 2018-01-24 | 2018-01-24 | A kind of endless abrasive belt and its production method, production system |
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|---|---|---|---|
| CN201810069905.2A CN110065010A (en) | 2018-01-24 | 2018-01-24 | A kind of endless abrasive belt and its production method, production system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110509197A (en) * | 2019-08-24 | 2019-11-29 | 杭州永杰研磨材料有限公司 | A kind of sand paper processing technology and equipment |
| CN111002237A (en) * | 2019-11-21 | 2020-04-14 | 深圳市东研磨料磨具有限公司 | Seamless abrasive belt for metal grinding and production process thereof |
| CN111015537A (en) * | 2019-12-20 | 2020-04-17 | 贲庆飞 | Production process of abrasive cloth switching abrasive belt double-sided traceless interface |
| CN112247768A (en) * | 2020-10-28 | 2021-01-22 | 无锡兴华机械有限公司 | Sustainable use abrasive band machine |
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| CN113664739A (en) * | 2021-08-24 | 2021-11-19 | 永康市舒适科技有限公司 | Abrasive paper with patterns, and preparation device and preparation method thereof |
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