CN110039307B - Automatic production line and production process of automobile rearview mirror multi-joint adjuster - Google Patents
Automatic production line and production process of automobile rearview mirror multi-joint adjuster Download PDFInfo
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- CN110039307B CN110039307B CN201910428861.2A CN201910428861A CN110039307B CN 110039307 B CN110039307 B CN 110039307B CN 201910428861 A CN201910428861 A CN 201910428861A CN 110039307 B CN110039307 B CN 110039307B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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Abstract
The utility model provides an automobile rearview mirror articulated adjuster automatic production line, including rotary mechanism, aluminum pipe feed mechanism, spring assembly devices, plastic part assembly devices, riveting mechanism, transport mechanism, screw assembly devices and detection mechanism, aluminum pipe feed mechanism, spring assembly devices, plastic part assembly devices, riveting mechanism and transport mechanism are the circumference and distribute at rotary mechanism's side, the side at transport mechanism is all installed to screw assembly devices and detection mechanism, plastic part assembly devices is provided with two, two plastic part assembly devices are the symmetry and set up. The automatic assembly line production of the automobile rearview mirror multi-joint adjuster can be realized, the production speed can be effectively improved, the production steps are simplified, the labor intensity of workers is reduced, the automatic detection is carried out after the assembly is finished, the multifunction of equipment is realized, the automation degree of the production process is high, the production efficiency is improved by 8-10 times, more than 80% of personnel is saved, and the yield reaches more than 99.99%.
Description
Technical Field
The invention relates to the technical field of automobile part production equipment and production processes, in particular to an automatic production line of an automobile rearview mirror multi-joint adjuster and a production process thereof.
Background
The automobile rearview mirror multi-joint adjuster is a common automobile accessory, and the structure of the automobile rearview mirror multi-joint adjuster is shown in the attached drawings 1 and 2, and comprises an aluminum pipe 111, a spring 112, a plastic part 113, a small ball 114, a small screw 115, a large ball 116 and a large screw 117, in the prior art, the automobile rearview mirror multi-joint adjuster is assembled by using a riveting machine shown in the attached drawing 3 during production, the riveting machine comprises an aluminum pipe fixing jig 121, a large ball fixing jig 122, a small ball fixing jig 123 and a riveting part 124, the specific using method is that a worker assembles the spring and the two plastic parts into the aluminum pipe and places the aluminum pipe in the aluminum pipe fixing jig for fixing, then places the large ball and the small ball in the large ball fixing jig and the small ball fixing jig respectively, rivets the large ball and the small ball with the aluminum pipe through the riveting mechanism, and then completes the assembly of the small screw and the large screw manually, and then putting the assembled product on an automatic torque force testing machine for detection.
The steps show that the manual assembly speed is low, and firstly, each part is preassembled and positioned manually, and the assembly line production cannot be carried out, so that the production speed is low; secondly, after the assembly is finished, the assembled product needs to be taken down firstly, and then the feeding can be carried out again, so that the production speed is further influenced; thirdly, the riveting machine, the screwing station and the automatic torque testing machine are three devices, and when the riveting machine, the screwing station and the automatic torque testing machine are used, a product needs to be manually conveyed among the three devices; excessive carrying steps are added in the production process of the product, and the production speed is influenced; fourthly, workers can be tired after working for a long time, and then the production speed is influenced.
Disclosure of Invention
One of the objectives of the present invention is to provide an automatic production line for an automotive rearview mirror multi-joint adjuster, so as to solve the technical problem that the automotive rearview mirror multi-joint adjuster in the prior art cannot be assembled automatically.
The invention also aims to provide a production process of the automatic production line of the automobile rearview mirror multi-joint adjuster.
The invention provides an automatic production line of an automobile rearview mirror multi-joint adjuster, which comprises a rotating mechanism, an aluminum pipe feeding mechanism, a spring assembling mechanism, a plastic part assembling mechanism, a riveting mechanism, a transferring mechanism, a screw assembling mechanism and a detecting mechanism, wherein the aluminum pipe feeding mechanism, the spring assembling mechanism, the plastic part assembling mechanism, the riveting mechanism and the transferring mechanism are circumferentially distributed at the side of the rotating mechanism, the screw assembling mechanism and the detecting mechanism are arranged at the side of the transferring mechanism, the two plastic part assembling mechanisms are arranged, and the two plastic part assembling mechanisms are symmetrically arranged.
The production process of the automatic production line of the automobile rearview mirror multi-joint adjuster comprises the following steps:
step 1, firstly, mounting an aluminum pipe on a rotating mechanism through an aluminum pipe feeding mechanism, and driving the aluminum pipe to rotate through the rotating mechanism to sequentially move the aluminum pipe to a spring assembling mechanism, a plastic part assembling mechanism, a riveting mechanism and a transferring mechanism;
and 4, driving the product to move by the transfer mechanism and sequentially pass through the screw assembling mechanism and the detection mechanism, assembling the large screw and the small screw by the screw assembling mechanism, and detecting the assembled product by the detection mechanism.
Compared with the prior art, the invention has the beneficial effects that:
the invention can realize the automatic assembly line production of the automobile rearview mirror multi-joint adjuster, and has the following advantages compared with the manual production in the prior art: firstly, the multi-joint adjuster for the automobile rearview mirror can be automatically produced on the production line, and is higher in production speed and higher in efficiency than manual production; secondly, the production steps are simplified, the feeding is carried out in sequence, and the feeding is not needed after the assembly; thirdly, the carrying steps in the production process are reduced, mechanical assembly line production is adopted in the whole process, all parts are loaded and assembled while being transported, and the production speed can be increased; fourthly, the labor intensity of workers is reduced, and the production speed is accelerated; the occupied space of the equipment is small, and compared with the prior art, the space can be saved by about 60 percent;
in the production process, the steps are automatically connected, the automation degree is high, compared with the traditional process, more than 80% of labor can be saved, the production efficiency is improved by 8-10 times, the yield reaches more than 99.99%, the production cost can be greatly reduced, and the large-scale production has great cost advantage.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a front view of a work product of the present invention;
FIG. 2 is an exploded view of a work product of the present invention;
FIG. 3 is a schematic perspective view of a riveting machine in the prior art;
FIG. 4 is a schematic perspective view of the present invention;
FIG. 5 is a schematic perspective view of a rotary mechanism according to the present invention;
FIG. 6 is an enlarged view taken at A in FIG. 5;
FIG. 7 is a schematic perspective view of an aluminum pipe feeding mechanism according to the present invention;
FIG. 8 is an enlarged view at B of FIG. 7;
FIG. 9 is a perspective view of the spring assembly mechanism of the present invention;
FIG. 10 is a schematic perspective view of a plastic part assembling mechanism according to the present invention;
FIG. 11 is an enlarged view at C of FIG. 10;
FIG. 12 is a schematic perspective view of a riveting mechanism according to the present invention;
FIG. 13 is an enlarged view at D of FIG. 12;
FIG. 14 is a partial schematic view of the transfer mechanism of the present invention;
FIG. 15 is a perspective view of the screw assembling mechanism according to the present invention;
FIG. 16 is a schematic view of the structure of the detecting mechanism of the present invention.
Reference numerals:
the aluminum tube 111, the spring 112, the plastic part 113, the small ball head 114, the small screw 115, the large ball head 116, the large screw 117, the fixing jig 121, the large ball head fixing jig 122, the small ball head fixing jig 123, the riveting part 124, the rotating mechanism 2, the rotating motor 21, the rotating disc 22, the station assembly 23, the station base 231, the first station block 232, the second station block 233, the limiting block 234, the connecting block 235, the connecting rod 236, the connecting spring 237, the circular groove 238, the feeding mechanism 3, the aluminum tube feeding assembly 31, the bin 311, the feeding wheel 312, the feeding motor 313, the feeding rail 314, the feeding groove 315, the pushing port 316, the pushing cylinder 317, the pushing block 318, the feeding transportation assembly 32, the transportation cylinder 321, the transportation slide rail 322, the transportation slide block 323, the pushing cylinder 324, the transportation block 325, the first lifting assembly 33, the portal frame 331, the lifting frame 332, the lifting cylinder 333, the lifting air clamp 334 and the lifting block 335, a lifting guide rod 336, a spring assembling mechanism 4, a spring conveying rail 41, a first linear vibrator 42, a spring conveying assembly 43, a striker plate 44, a plastic part assembling mechanism 5, a vibration feeding tray 51, a plastic part conveying rail 52, a second linear vibrator 53, a plastic part assembling assembly 54, a moving seat 541, a moving cylinder 542, a moving plate 543, an assembling cylinder 544, a connecting plate 545, a rotating cylinder 546, a pneumatic suction cup 547, a moving rail 548, a riveting mechanism 6, a supporting assembly 61, a supporting seat 611, an electric push rod 612, a pushing block 613, a pushing guide rod 614, a supporting groove 615, a riveting assembly 62, a riveting cylinder 621, a riveting frame 622, a riveting slide rail 623, a riveting block 624, an inserting rod 626, a first jig 627, a second jig 628, a lifting assembly 63, a lifting groove 631, a lifting cylinder 632, a lifting plate 633, a pressing plate 634, a pressing spring 635, a limiting block 636, a lifting frame 64, the device comprises a transfer mechanism 7, a transfer motor 71, a transfer disc 72, a second lifting assembly 73, a taking and placing assembly 74, a rotating motor 741, a rotating disc 742, a supporting seat 743, a telescopic cylinder 744, a taking and placing block 745, a taking and placing air clamp 746, a supporting plate 747, a screw assembling mechanism 8, a first automatic screw locking device 81, a second automatic screw locking device 82, a fixing plate 83, a fixing cylinder 84, a fixing groove 85, an adjusting motor 86, an adjusting cylinder 87, an installation block 88, an adjusting block 89, an adjusting groove 810, a detection mechanism 9, an automatic torsion testing machine 91, a locking block 92, a locking groove 93, an electromagnetic lock 94, a closing cylinder 95, a closing block 96 and a blanking conveying belt 97.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "assembled", "connected" and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1 to 16, an embodiment of the invention provides an automatic production line for an automotive rearview mirror multi-joint adjuster, which comprises a rotating mechanism 2, an aluminum pipe feeding mechanism 3, a spring assembling mechanism 4, a plastic part assembling mechanism 5, a riveting mechanism 6, a transferring mechanism 7, a screw assembling mechanism 8 and a detecting mechanism 9, wherein the aluminum pipe feeding mechanism 3, the spring assembling mechanism 4, the plastic part assembling mechanism 5, the riveting mechanism 6 and the transferring mechanism 7 are circumferentially distributed at the side of the rotating mechanism 2, the screw assembling mechanism 8 and the detecting mechanism 9 are both arranged at the side of the transferring mechanism 7, the two plastic part assembling mechanisms 5 are symmetrically arranged; when the aluminum pipe assembling mechanism is used, the aluminum pipe 111 is firstly installed on the rotating mechanism 2 through the aluminum pipe feeding mechanism 3, the rotating mechanism 2 drives the aluminum pipe 111 to rotate, the aluminum pipe 111 is sequentially moved to the spring assembling mechanism 4, the plastic part assembling mechanism 5, the riveting mechanism 6 and the transferring mechanism 7, the spring 112 is installed in the aluminum pipe 111 through the spring assembling mechanism 4, the two plastic parts 113 are assembled from two ends of the aluminum pipe 111 through the work of the two plastic part assembling mechanisms 5, the large ball head 116 and the small ball head 114 are riveted to two ends of the aluminum pipe 111 through the riveting mechanism 6, then the transferring mechanism 7 drives a product to move and sequentially pass through the screw assembling mechanism 8 and the detection mechanism 9, the assembly of the large screw 117 and the small screw 115 is completed through the screw assembling mechanism 8, and then the detection mechanism 9 detects the assembled product.
Specifically, the rotating mechanism 2 includes a rotating motor 21, a rotating disc 22 and a plurality of station assemblies 23 circumferentially distributed on the upper end of the rotating disc 22, the rotating motor 21 is vertically arranged, the rotating disc 22 is mounted on the output end of the rotating motor 21, each station assembly 23 includes a station seat 231, a first station block 232, a second station block 233, a limiting block 234, a connecting block 235, two connecting rods 236 and two connecting springs 237, one end of the station seat 231 extends to the upper end of the rotating disc 22 and is fixedly connected with the rotating disc 22, the first station block 232 is mounted on the upper end of the station seat 231, the cross section of the limiting block 234 is L-shaped, the lower end of the limiting block 234 is fixedly connected with the first station block 232, the two connecting rods 236 are vertically arranged, and the lower ends of the two connecting rods 236 are fixedly connected with the upper end of the second station block 233, the two connecting springs 237 are respectively sleeved on the two connecting rods 236, the upper ends of the two connecting rods 236 are fixedly connected through a connecting block 235, the upper end of the first station block 232 and the lower end of the second station block 233 are respectively provided with a semicircular groove 238, and the two semicircular grooves 238 are matched to form a circular groove 238 for fixing the aluminum pipe 111; the rotating disc 22 is driven to rotate by the operation of the rotating motor 21, wherein the rotating motor 21 is a stepping motor, the rotating angle is the same each time, so that the products on the working assembly are driven to rotate the same distance each time, when the aluminum pipe 111 is positioned in the circular groove 238, the second station block 233 is pressed on the first station block 232 under the action of the connecting spring 237, so that the position of the aluminum pipe 111 between the two stations is fixed, and the phenomenon that the position of the aluminum pipe 111 is deviated in the process that the rotating disc 22 is driven by the rotating motor 21 to rotate, so that the alignment calibration cannot be performed in the subsequent action is prevented;
the diameter of one end of the circular groove 238 is smaller than that of the other end thereof; as can be seen from FIGS. 1 and 2, the diameter of both ends of the aluminum pipe 111 is reduced to some extent, so that the aluminum pipe 111 can be clamped by reducing the diameter of one end of the circular groove 238, the aluminum pipe 111 is prevented from deviating from the other end of the circular groove 238 when the aluminum pipe 111 is loaded, and the aluminum pipe 111 can be positioned.
Specifically, the aluminum pipe feeding mechanism 3 comprises an aluminum pipe feeding assembly 31, a feeding transportation assembly 32 and a first lifting assembly 33, the feeding transportation assembly 32 is installed at the tail end of the aluminum pipe feeding assembly 31, the first lifting assembly 33 is located above the feeding transportation assembly 32, the aluminum pipe feeding assembly 31 comprises a material box 311, a feeding wheel 312, a feeding motor 313 and a feeding rail 314, a material outlet is formed in the bottom of the material box 311, the feeding wheel 312 is vertically arranged at the material outlet, the feeding motor 313 is installed beside the feeding wheel 312, the output end of the feeding motor 313 is fixedly connected with the feeding wheel 312, a plurality of feeding grooves 315 for bearing the aluminum pipes 111 are arranged on the feeding wheel 312, a plurality of feeding grooves 315 are circumferentially distributed on the feeding wheel 312, the feeding rail 314 is obliquely arranged, the upper end of the feeding rail 314 is located beside the feeding wheel 312, the two sides of the tail end of the feeding rail 314 are respectively provided with a pushing port 316, a material pushing cylinder 317 is arranged beside the tail end of the feeding rail 314, the output end of the material pushing cylinder 317 faces the pushing ports 316, and a material pushing block 318 is arranged on the output end of the material pushing cylinder 317; the feeding and transporting assembly 32 comprises a transporting cylinder 321, a transporting slide rail 322, a transporting slider 323, a pushing cylinder 324 and a transporting block 325, wherein the transporting slide rail 322 is horizontally arranged, the transporting slider 323 is arranged on the transporting slide rail 322 and is in sliding fit with the transporting slide rail 322, the transporting cylinder 321 is horizontally arranged beside the transporting slide rail 322, the output end of the transporting cylinder 321 is fixedly connected with the transporting slider 323, the transporting block 325 is arranged at the upper end of the transporting slider 323, a transporting groove is formed in the middle of the transporting block 325, the output end of the pushing cylinder 324 faces the transporting groove, and the pushing block is arranged on the output end of the pushing cylinder 324; the first lifting assembly 33 comprises a portal frame 331, a lifting frame 332, a lifting cylinder 333, a lifting gas clamp 334, a lifting block 335 and two lifting guide rods 336, wherein the lifting frame 332 is installed on the portal frame 331, the two lifting guide rods 336 are both installed on the lifting frame 332, the lifting block 335 is sleeved on the two lifting guide rods 336, the lifting block 335 is in sliding fit with the two lifting guide rods 336, the lifting cylinder 333 is installed at the upper end of the lifting frame 332, the output end of the lifting cylinder 333 is fixedly connected with the lifting block 335, the lifting gas clamp 334 is fixedly connected with the lifting block 335, and the lifting gas clamp 334 is vertically arranged downwards; when the aluminum tubes are pushed to the feeding rail 314, a plurality of aluminum tubes 111 are downwards rolled on the feeding rail 314, then the pushing cylinder 317 is operated to drive the pushing block 318 to move, so that the aluminum tubes 111 at the lowest end are pushed out from one end of the pushing port 316 and enter the conveying groove on the conveying block 325, the conveying slide block 323 is driven to move along the conveying slide rail 322 by the operation of the conveying cylinder 321, so that the conveying groove on the conveying block 325 corresponds to the circular groove 238, and meanwhile, the connecting block 235 is clamped by the lifting air clamp 334, the lifting cylinder 333 works to drive the lifting block 335 to move upwards along the axis of the lifting guide rod 336, the lifting block 335 drives the lifting air clamp 334 to move upwards, the lifting air clamp 334 drives the connecting block 235 and the second station block 233 at the lower end of the connecting block 235 to move upwards, so that the two semicircular grooves 238 are separated by a certain distance, the aluminum pipe 111 can conveniently enter the two semicircular grooves 238, the pushing cylinder 324 works to drive the pushing block to push the aluminum pipe 111 in the conveying groove into the circular groove 238, the lifting air clamp 334 loosens the connecting block 235, the second station block 233 moves downwards under the elastic force of the connecting spring 237, and the aluminum pipe 111 is clamped.
Specifically, the spring assembling mechanism 4 comprises a spring conveying rail 41, a first linear vibrator 42 and a spring conveying assembly 43, wherein the spring conveying rail 41 is horizontally arranged, the tail end of the spring conveying rail 41 is arranged towards the spring conveying assembly 43, the first linear vibrator 42 is installed at the lower end of the spring conveying rail 41, the spring conveying assembly 43 and the feeding conveying assembly 32 are identical in structure, a material baffle plate 44 is arranged on the spring conveying assembly 43, and one side of the material baffle plate 44 is attached to the tail end of the spring conveying rail 41; in the present invention, there are two ways of placing the spring 112 on the spring conveying track 41, firstly, placing the spring 112 by manual work, and placing the spring 112 by a worker standing beside the spring conveying track 41 in sequence, and secondly, placing the spring 112 mechanically, and using the spring 112 to separate the conveyor and connect with the spring conveying track 41, and conveying the spring 112 in sequence, wherein the spring 112 separating conveyor is prior art, so the structure is not shown in the drawings, and is not described herein, and when in use, the spring 112 moves to the end of the spring conveying track 41 along the spring conveying track 41 and enters the spring conveying assembly 43, the working step of the spring conveying assembly 43 refers to the working step of the feeding conveying assembly 32, the spring conveying assembly 43 works to move the spring 112 into the aluminum tube 111, wherein the striker plate 44 is used for stopping the end of the spring conveying track 41, when the spring conveying assembly 43 is removed from the end of the spring conveying track 41, the springs 112 are prevented from continuing to move out of the end of the spring delivery track 41 by the striker plate 44 blocking the end of the spring delivery track 41.
Specifically, each plastic part assembly mechanism 5 includes a vibrating feeding tray 51, a plastic part conveying rail 52, a second linear vibrator 53 and a plastic part assembly 54, the vibrating feeding tray 51 is disposed beside the rotating disc 22, one end of the plastic part conveying rail 52 is connected with the vibrating feeding tray 51, the end of the plastic part conveying rail 52 faces the plastic part assembly 54, the second linear vibrator 53 is mounted at the lower end of the plastic part conveying rail 52, the plastic part assembly 54 includes a moving seat 541, a moving cylinder 542, a moving plate 543, an assembly cylinder 544, a connecting plate 545, a rotating cylinder 546 and a pneumatic suction cup 547, two moving rails 548 are disposed at the upper end of the moving seat 541, the moving plate 543 is disposed above the moving seat 541 and slidably fits with the two moving rails, and the moving cylinder 542 is horizontally disposed at the upper end of the moving seat 541, and the output end of the moving cylinder 542 is fixedly connected with one end of the moving plate 543 The assembly cylinder 544 is horizontally arranged on the moving plate 543, the connecting plate 545 is mounted on the output end of the assembly cylinder 544, the rotating cylinder 546 is fixedly connected with the connecting plate 545, and the pneumatic suction cup 547 is fixedly connected with the rotating cylinder 546; the plastic part 113 in the plastic part assembling mechanism is installed and fixed by vibrating the upper tray 51, and is sequentially conveyed to the outside through the plastic part conveying rail 52, when the plastic part 113 is located at the tail end of the plastic part conveying rail 52, one plastic part 113 is adsorbed by the pneumatic suction cup 547, the rotary cylinder 546 is operated to rotate the plastic part 113 out from one side of the plastic part conveying rail 52 and is in a horizontal state, the movable cylinder 542 is operated to push the movable plate 543 to move to the side of the aluminum pipe 111, the assembling cylinder 544 on the movable plate 543 is operated to push the pneumatic suction cup 547 and the plastic part 113 to move towards the inside of the aluminum pipe 111 and place the plastic part 113 in the aluminum pipe 111, and the two plastic part assembling mechanisms 5 are operated simultaneously to complete the installation of the two plastic parts 113.
Specifically, the riveting mechanism 6 includes a supporting component 61, two riveting components 62 and two lifting components 63, the two riveting components 62 are symmetrically disposed on the supporting component 61, the two lifting components 63 are both mounted above the riveting mechanism 6, the supporting component 61 includes a supporting seat 611, an electric push rod 612, a pushing block 613 and two pushing guide rods 614, a supporting groove 615 is disposed at an upper end of the supporting seat 611, the two pushing guide rods 614 are both horizontally disposed in the supporting groove 615, the pushing block 613 is mounted in the supporting groove 615 and is in sliding fit with the two pushing guide rods 614, the electric push rod 612 is horizontally disposed on the supporting seat 611 and an output end of the electric push rod 612 is fixedly connected with the pushing block 613, each riveting component 62 includes a riveting cylinder 621, a riveting frame 622, a riveting slide rail 623 and a riveting block 624, the riveting cylinder 624 is mounted on the pushing block 613, the riveting frame 622 is mounted on an output end of the riveting cylinder 621, the riveting slide rail 623 is horizontally arranged at the front end of the riveting cylinder 621, the riveting block 624 is mounted on the riveting slide rail 623 and is in sliding fit with the riveting slide rail 623, the limiting spring 112 is arranged between the riveting frame 622 and the riveting block 624, a plurality of insertion rods 626 are arranged on the riveting block 624, a first jig 627 and a second jig 628 are arranged on the riveting block 624, a plurality of insertion holes in insertion fit with the insertion rods 626 are respectively arranged on the first jig 627 and the second jig 628, and jig grooves are respectively arranged on the first jig 627 and the second jig 628; the upper end of the bearing seat 611 is provided with a lifting frame 64, the two lifting assemblies 63 are fixedly connected with the lifting frame 64, each lifting assembly 63 comprises a lifting groove 631, a lifting cylinder 632, a lifting plate 633, a pressing plate 634 and a plurality of pressing springs 635, the lifting groove 631 is arranged at the upper end of the second jig 628, the lifting cylinder 632 is arranged upside down on the lifting frame 64, the cross section of the lifting plate 633 is in a U-shaped structure, the upper end of the lifting plate 633 is fixedly connected with the output end of the lifting cylinder 632, the pressing plate 634 is arranged in the middle of the lifting plate 633, the tail end of the pressing plate 634 is arranged obliquely upwards, the plurality of pressing springs 635 are distributed between the lifting plate 633 and the pressing plate 634 in a matrix manner, and the middle of the upper end of the pushing block 613 is provided with an L-shaped limiting block 636; during operation, firstly, the two riveting assemblies 62 are located at the edge of the bearing seat 611, so that a worker can conveniently place the large ball head 116 and the small ball head 114 on the two first jigs 627 respectively, the electric push rod 612 is operated to push the pushing block 613 to move so that the two first jigs 627 move to be right below the two lifting cylinders 632 respectively, the two lifting assemblies 63 operate, the lifting cylinders 632 extend downwards so that the lifting plate 633 and the second jig 628 move downwards, the position of the second jig 628 is limited through the insertion and matching of the insertion holes on the second jig 628 and the insertion rods 626, then, the electric push rod 612 operates again so that the riveting assemblies 62 drive the second jig 628 to move synchronously during movement, when the riveting assemblies 62 move to the two sides of the aluminum tube 111, the two riveting assemblies 62 operate, the riveting cylinders 621 operate to push the riveting frame 622 to move, the riveting frame 622 firstly wraps the first jigs 627 and the second jig 628, therefore, the first jig 627 and the second jig 628 are prevented from falling off to change the positions of the large ball head 116 and the small ball head 114, then the first jig 627 and the second jig 628 are pushed to move together to drive the large ball head 116 and the small ball head 114 to be riveted into two ends of the aluminum pipe 111, after riveting is completed, the riveting cylinder 621 is contracted to drive the riveting frame 622 to return to the original position, under the action of the limiting spring 112, the first jig 627 and the second jig 628 are exposed outside, the electric push rod 612 drives the push block 613 to move outwards to continue feeding, when the second jig 628 moves to the lifting assembly 63, the lifting groove 631 at the upper end of the second jig 628 is inserted into the lower end of the lifting plate 633, the position of the second jig 628 is fixed under the action of the pressing spring 635 and the pressing plate 634, the situation that the insertion hole on the second jig 628 cannot be inserted into the insertion rod 626 due to deviation of the second jig 628 is prevented, the one end of the pressing plate 634 is inclined, the situation that the pressing plate 634 is too tightly attached to the lifting plate 633 to cause that the lifting plate 633 cannot be inserted into the lifting groove 631 is avoided; the limiting block 636 is arranged such that, when riveting is performed, the upper portion of the limiting block 636 is located at the upper end of the connecting block 235 of the station assembly 23 to limit the position of the second station block 233.
Specifically, the transfer mechanism 7 includes a transfer motor 71, a transfer disc 72, a second lifting assembly 73 and four pick-and-place assemblies 74, the transfer motor 71 is vertically disposed beside the rotating disc 22, the transfer disc 72 is fixedly connected to an output end of the transfer motor 71, the second lifting assembly 73 is mounted between the rotating disc 22 and the transfer disc 72, the second lifting assembly 73 and the first lifting assembly 33 have the same structure, the four pick-and-place assemblies 74 are circumferentially distributed on the transfer assembly, each pick-and-place assembly 74 includes a rotating motor 741, a rotating disc 742, a supporting seat 743, a telescopic cylinder 744, a pick-and-place block 745 and two pick-and-place air clamps 746, the supporting seat 743 is mounted at an upper end of the transfer disc 72, the rotating disc 742 is mounted at one side of the supporting seat 743 and the rotating disc 742 is rotatably connected to the supporting seat 743, the rotating motor 741 is fixedly connected to the supporting seat 743 and an output end of the rotating motor 741 is fixedly connected to the, a telescopic cylinder 744 is arranged in the middle of the rotating disc 742, a supporting plate 747 is arranged on the rotating disc 742, the picking and placing block 745 is installed at the output end of the telescopic cylinder 744, the lower end of the picking and placing block 745 is in sliding fit with the supporting plate 747, and the two picking and placing air clamps 746 are symmetrically arranged on two sides of the picking and placing block 745; the riveted product is basically formed, then, the picking and placing block 745 and the two picking and placing air clamps 746 are pushed to move through the work of the telescopic air cylinder 744, the two picking and placing air clamps 746 clamp the large ball head 116 and the small ball head 114 respectively, then the telescopic air cylinder 744 drives the large ball head 116 and the small ball head 114 to retract backwards, the rotating motor 741 works to drive the rotating disc 742 to rotate, the rotating disc 742 drives the picking and placing assembly 74 and the fixed product to move, and the screw loading and the detection are sequentially performed.
Wherein, spring 112 effect in the aluminum pipe 111 makes two plastic parts 113 compress tightly big bulb 116 and little bulb 114 respectively for big bulb 116, little bulb 114 respectively with plastic part 113 and aluminum pipe 111 between frictional force great, make under the effect of having no external force, even under the less circumstances of external force, big bulb 116 and little bulb 114 can not take place to rotate, consequently, in the transportation, big bulb 116 and little bulb 114 can keep the normal position.
Specifically, the screw assembly mechanism 8 includes a first automatic screw locking device 81 and a second automatic screw locking device 82, the first automatic screw locking device 81 and the second automatic screw locking device 82 are disposed at the side of the transfer plate 72 at a 90-degree included angle with respect to the transfer plate 72, the lower portion of the first automatic screw locking device 81 is provided with a fixing plate 83 and a fixing cylinder 84, the fixing cylinder 84 is vertically disposed, the fixing plate 83 is installed at the output end of the fixing cylinder 84, a fixing groove 85 for fixing the large ball head 116 is disposed on the fixing plate 83, the lower portion of the second automatic screw locking device 82 is provided with an adjusting motor 86, an adjusting cylinder 87, an installation block 88 and an adjusting block 89, the adjusting cylinder 87 is vertically disposed upward, the installation block 88 is fixedly connected with the output end of the adjusting cylinder 87, the adjusting motor 86 is installed at one side of the installation block 88, the adjusting block 89 is installed at the output end of the adjusting motor 86, and an adjusting groove 810 for fixing the small ball head 114 is formed in the adjusting block 89; wherein, the first automatic screw locking device 81 and the second automatic screw locking device 82 are both prior art, a practical vibration disc is used for feeding screws, the screws are moved to the upper end of a product through a pipeline and are locked by automatic equipment, and the description is omitted here, when the transfer disc 72 drives the product to move to the first automatic screw locking device 81, the adjusting motor 86 works to drive the rotating disc 742 to rotate, so that one end of the big ball head 116 faces downwards, the fixing cylinder 84 works to drive the fixing plate 83 to move upwards, the fixing groove 85 on the fixing plate 83 is clamped with the big ball head 116, then the first automatic screw locking device 81 is used for assembling the big screw 117, then the transfer disc 72 rotates again to drive the product to move to the second automatic screw locking device 82, the adjusting cylinder 87 pushes the adjusting motor 86 and the adjusting block 89 to move upwards, the adjusting groove 810 on the adjusting block 89 is clamped with the small ball head 114 to fix the position of the small ball head 114, the second automatic screw locking device 82 works at one corner of the small ball head 114 to install the small screw 115, then works through the adjusting motor 86 to drive the adjusting block 89 to rotate for 90 degrees, the adjusting block 89 drives the small ball head 114 to rotate, and the small screws 115 are installed on four corners of the small ball head 114 in sequence.
Specifically, the detection mechanism 9 includes an automatic torque force testing machine 91, a locking block 92 is disposed at the lower portion of the fixed torque force testing machine, a locking groove 93 is disposed on the locking block 92, one end of the locking block 92 is hinged to the fixed torque force testing machine, the other end of the locking block 92 is fixedly connected to the automatic torque force testing machine 91 through an electromagnetic lock 94, a closing cylinder 95 and a closing block 96 are disposed beside the automatic torque force testing machine 91, an output end of the closing cylinder 95 is disposed toward the locking block 92, the closing block 96 is mounted at an output end of the closing cylinder 95, and a blanking conveying belt 97 is disposed between the automatic torque force testing machine 91 and the rotating disc 742; the automatic torque testing machine 91 and the electromagnetic lock 94 are both in the prior art and are not described again, wherein a specific structure diagram of the electromagnetic lock 94 is not shown, but the positions of the electromagnetic lock 94 are shown in fig. 16, a product is conveyed into the locking groove 93 through the operation of the telescopic cylinder 744, then the closing cylinder 95 operates to push the closing block 96 to move so that the locking block 92 is horizontally positioned when rotating, the electromagnetic lock 94 operates to fix the locking block 92 and the automatic torque testing machine 91, the product is fixed in the locking groove 93, the automatic torque testing machine 91 operates to detect the product, and the detected product is conveyed away from the blanking conveying belt 97.
The working principle of the invention is as follows: the feeding motor 313 works to drive the feeding wheel 312 to rotate, when the feeding groove 315 on the feeding wheel 312 rotates into the feeding box 311, the aluminum tubes 111 in the feeding box 311 move under the driving of the feeding wheel 312, wherein the aluminum tubes 111 with the proper position move into the feeding groove 315, then the feeding wheel 312 rotates to place the aluminum tubes 111 in the feeding box 311 from the discharging port, when the feeding wheel 312 rotates to a certain angle, the aluminum tubes 111 roll outwards onto the feeding rail 314, a plurality of aluminum tubes 111 roll downwards on the feeding rail 314, then the pushing cylinder 317 works to drive the pushing block 318 to move to push the aluminum tubes 111 at the lowest end out of one end of the pushing port 316 and enter the conveying groove on the conveying block 325, the conveying cylinder 321 works to push the conveying slide block 323 to move along the conveying slide rail 322, so that the conveying groove on the conveying block 325 corresponds to the circular groove 238, and meanwhile, the lifting air clamp 334 clamps the connecting block 235, the lifting cylinder 333 works to drive the lifting block 335 to move upwards along the axis of the lifting guide rod 336, the lifting block 335 drives the lifting air clamp 334 to move upwards, the lifting air clamp 334 drives the connecting block 235 and the second station block 233 at the lower end of the connecting block 235 to move upwards, so that the two semicircular grooves 238 are separated by a certain distance, the aluminum pipe 111 can conveniently enter the two semicircular grooves 238, the pushing cylinder 324 works to drive the pushing block to push the aluminum pipe 111 in the conveying groove into the circular groove 238, the lifting air clamp 334 loosens the connecting block 235, the second station block 233 moves downwards under the elastic force of the connecting spring 237 to clamp the aluminum pipe 111, and then the rotating disc 22 and the aluminum pipe 111 are driven to rotate by the work of the rotating motor 21; thereafter, the spring 112 moves along the spring conveying rail 41 to the end thereof and enters the spring conveying assembly 43, the working steps of the spring conveying assembly 43 refer to those of the feeding conveying assembly 32, and the spring conveying assembly 43 works to move the spring 112 into the aluminum pipe 111; the plastic part 113 in the upper tray 51 is installed and fixed through the operation of the vibration, and is sequentially conveyed outwards through the plastic part conveying rail 52, when the plastic part 113 is located at the tail end of the plastic part conveying rail 52, one plastic part 113 is adsorbed through the pneumatic suction cup 547, the rotary cylinder 546 operates to rotate the plastic part 113 out of one side of the plastic part conveying rail 52 and is in a horizontal state, the movable cylinder 542 operates to push the movable plate 543 to move to the side of the aluminum pipe 111, the assembling cylinder 544 on the movable plate 543 operates to push the pneumatic suction cup 547 and the plastic part 113 to move towards the inside of the aluminum pipe 111 and place the plastic part 113 in the aluminum pipe 111, and the two plastic part assembling mechanisms 5 operate simultaneously to complete the installation of the two plastic parts 113; during riveting operation, firstly, the two riveting assemblies 62 are located at the edge of the bearing seat 611, so that a worker can conveniently place the large ball head 116 and the small ball head 114 on the two first jigs 627 respectively, the electric push rod 612 can push the pushing block 613 to move so that the two first jigs 627 can move to be right below the two lifting cylinders 632 respectively, the two lifting assemblies 63 can work, the lifting cylinders 632 extend downwards so that the lifting plate 633 and the second jig 628 can move downwards, the position of the second jig 628 can be limited through the insertion and matching of the insertion holes on the second jig 628 and the insertion rods 626, then, the electric push rod 612 works again, so that the riveting assemblies 62 can drive the second jig 628 to move synchronously during movement, when the riveting assemblies 62 move to two sides of the aluminum tube 111, the two riveting assemblies 62 work, the riveting cylinder 621 works to push the riveting frame 622 to move, the riveting frame 622 firstly wraps the first jigs 627 and the second jig 628, therefore, the first jig 627 and the second jig 628 are prevented from falling off to change the positions of the large ball head 116 and the small ball head 114, then the first jig 627 and the second jig 628 are pushed to move together to drive the large ball head 116 and the small ball head 114 to be riveted into two ends of the aluminum pipe 111, after riveting is completed, the riveting cylinder 621 contracts to drive the riveting frame 622 to return to the original position, under the action of the limiting spring 112, the first jig 627 and the second jig 628 are exposed outside, the electric push rod 612 drives the pushing block 613 to move outwards to continue feeding, when the second jig 628 moves to the lifting assembly 63, the lifting groove 631 at the upper end of the second jig 628 is inserted into the lower end of the lifting plate 633, and the position of the second jig 628 is fixed under the action of the pressing spring 635 and the pressing plate 634; basically forming a riveted product, then pushing a picking and placing block 745 and two picking and placing air clamps 746 to move by the operation of a telescopic cylinder 744, wherein the two picking and placing air clamps 746 clamp a large ball head 116 and a small ball head 114 respectively, then the telescopic cylinder 744 drives the same to retract backwards, a rotating motor 741 works to drive a rotating disc 742 to rotate, the rotating disc 742 drives the picking and placing assembly 74 and a product fixed by the same to move, and screwing and detection are sequentially performed; when the transfer disc 72 drives the product to move to the first automatic screw locking device 81, the rotating motor 741 works to drive the rotating disc 742 to rotate, so that one end of the large ball head 116 faces downward, the fixing cylinder 84 works to drive the fixing plate 83 to move upward, the fixing groove 85 on the fixing plate 83 is clamped with the large ball head 116, then the first automatic screw locking device 81 is used for assembling the large screw 117, then the transfer disc 72 rotates again to drive the product to move to the second automatic screw locking device 82, the rotating motor 741 works to enable one end of the small ball head 114 of the product to face downward, the adjusting cylinder 87 pushes the adjusting motor 86 and the adjusting block 89 to move upward, the adjusting groove 810 on the adjusting block 89 is clamped with the small ball head 114 to fix the position of the small ball head 114, the second automatic screw locking device 82 works at one corner of the small ball head 114 to install the small screw 115, and the adjusting block 89 is driven to rotate 90 degrees by the operation of the adjusting, regulating block 89 drives little bulb 114 and rotates, all install little screw 115 on four angles of little bulb 114 in proper order, rotate to delivering to the locking groove 93 with the product through telescopic cylinder 744 work when the product, then, closed cylinder 95 work promotes closed block 96 and removes horizontal position when making the latch segment 92 rotate, electromagnetic lock 94 work makes latch segment 92 and automatic torsion test machine 91 fixed, fix the product in locking groove 93, automatic torsion test machine 91 work detects it, the product of accomplishing the detection is transported away from unloading conveyer belt 97.
Example 2
The production process of the automatic production line of the automobile rearview mirror multi-joint adjuster comprises the following steps:
step 1, firstly, installing an aluminum pipe 111 on a rotating mechanism 2 through an aluminum pipe feeding mechanism 3, and driving the aluminum pipe 111 to rotate through the rotating mechanism 2 to sequentially move the aluminum pipe 111 to a spring assembling mechanism 4, a plastic part assembling mechanism 5, a riveting mechanism 6 and a transferring mechanism 7;
and 4, driving the product to move by the transferring mechanism 7 and sequentially pass through the screw assembling mechanism 8 and the detecting mechanism 9, assembling the large screw 117 and the small screw 115 by the screw assembling mechanism 8, and detecting the assembled product by the detecting mechanism 9.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. The utility model provides an automobile rearview mirror articulated adjuster automatic production line which characterized in that: the aluminum pipe riveting device comprises a rotating mechanism (2), an aluminum pipe feeding mechanism (3), a spring assembling mechanism (4), a plastic part assembling mechanism (5), a riveting mechanism (6), a transferring mechanism (7), a screw assembling mechanism (8) and a detecting mechanism (9), wherein the aluminum pipe feeding mechanism (3), the spring assembling mechanism (4), the plastic part assembling mechanism (5), the riveting mechanism (6) and the transferring mechanism (7) are circumferentially distributed at the side of the rotating mechanism (2), the screw assembling mechanism (8) and the detecting mechanism (9) are both arranged at the side of the transferring mechanism (7), the plastic part assembling mechanisms (5) are provided with two parts, the two plastic part assembling mechanisms (5) are symmetrically arranged, the rotating mechanism (2) comprises a rotating motor (21), a rotating disk (22) and a plurality of station assemblies (23) which are circumferentially distributed at the upper end of the rotating disk (22), the rotary motor (21) is vertically arranged, the rotary disk (22) is installed at the output end of the rotary motor (21), each station assembly (23) comprises a station seat (231), a first station block (232), a second station block (233), a limiting block (234), a connecting block (235), two connecting rods (236) and two connecting springs (237), one end of the station seat (231) extends to the upper end of the rotary disk (22) and is fixedly connected with the rotary disk (22), the first station block (232) is installed at the upper end of the station seat (231), the cross section of the limiting block (234) is L-shaped, the lower end of the limiting block (234) is fixedly connected with the first station block (232), the two connecting rods (236) are vertically arranged, the lower ends of the two connecting rods (236) are fixedly connected with the upper end of the second station block (233), and the two connecting springs (237) are respectively sleeved on the two connecting rods (236), the upper ends of the two connecting rods (236) are fixedly connected through a connecting block (235), the upper end of the first station block (232) and the lower end of the second station block (233) are respectively provided with a semicircular groove (238), the two semicircular grooves (238) are matched to form a circular groove (238) for fixing an aluminum pipe (111), and the diameter of one end of the circular groove (238) is smaller than that of the other end of the circular groove.
2. The automatic production line of multi-joint adjuster for automobile rearview mirrors according to claim 1, characterized in that: the aluminum pipe feeding mechanism (3) comprises an aluminum pipe feeding assembly (31), a feeding conveying assembly (32) and a first lifting assembly (33), the feeding conveying assembly (32) is installed at the tail end of the aluminum pipe feeding assembly (31), the first lifting assembly (33) is located above the feeding conveying assembly (32), the aluminum pipe feeding assembly (31) comprises a material box (311), a feeding wheel (312), a feeding motor (313) and a feeding rail (314), a material outlet is formed in the bottom of the material box (311), the feeding wheel (312) is vertically arranged at the material outlet, the feeding motor (313) is installed beside the feeding wheel (312), the output end of the feeding motor (313) is fixedly connected with the feeding wheel (312), a plurality of feeding grooves (315) used for bearing the aluminum pipes (111) are formed in the feeding wheel (312), and the plurality of feeding grooves (315) are circumferentially distributed on the feeding wheel (312), the feeding rail (314) is obliquely arranged, the upper end of the feeding rail (314) is located beside the feeding wheel (312), two sides of the tail end of the feeding rail (314) are respectively provided with a pushing port (316), a pushing cylinder (317) is arranged beside the tail end of the feeding rail (314), the output end of the pushing cylinder (317) is arranged towards the pushing ports (316), and a pushing block (318) is arranged on the output end of the pushing cylinder (317); the feeding and transporting assembly (32) comprises a transporting cylinder (321), a transporting slide rail (322), a transporting slider (323), a pushing cylinder (324) and a transporting block (325), wherein the transporting slide rail (322) is horizontally arranged, the transporting slider (323) is installed on the transporting slide rail (322) and is in sliding fit with the transporting slide rail (322), the transporting cylinder (321) is horizontally arranged beside the transporting slide rail (322), the output end of the transporting cylinder (321) is fixedly connected with the transporting slider (323), the transporting block (325) is installed at the upper end of the transporting slider (323), a transporting groove is formed in the middle of the transporting block (325), the output end of the pushing cylinder (324) faces the transporting groove, and the pushing block is arranged on the output end of the pushing cylinder (324); first lifting unit (33) include portal frame (331), lifting frame (332), lift cylinder (333), lift gas clamp (334), elevator block (335) and two lift guide arm (336), install on portal frame (331) lifting frame (332), two lift guide arm (336) are all installed on lifting frame (332), elevator block (335) cover is established on two lift guide arm (336) and elevator block (335) and two lift guide arm (336) sliding fit, lift cylinder (333) are installed in the upper end of lifting frame (332) and the output and the elevator block (335) fixed connection of lift cylinder (333), lift gas clamp (334) and elevator block (335) fixed connection and lift gas clamp (334) vertical downward setting.
3. The automatic production line of multi-joint adjuster for automobile rearview mirrors according to claim 1, characterized in that: spring assembly devices (4) include spring conveying track (41), first linear vibrator (42) and spring transportation subassembly (43), spring conveying track (41) are the end of level setting and spring conveying track (41) and set up towards spring transportation subassembly (43), the lower extreme at spring conveying track (41) is installed in first linear vibrator (42), spring transportation subassembly (43) is the same with material loading transportation subassembly (32) structure, be equipped with striker plate (44) on spring transportation subassembly (43), one side of striker plate (44) is laminated with the end of spring conveying track (41).
4. The automatic production line of multi-joint adjuster for automobile rearview mirrors according to claim 1, characterized in that: every plastic part assembly devices (5) all include tray (51) in the vibration, plastic part delivery track (52), second linear vibrator (53) and plastic part assembly spare (54), tray (51) sets up the side at rotary disk (22) in the vibration, the one end and the vibration of plastic part delivery track (52) are gone up tray (51) and are connected, and the end of plastic part delivery track (52) sets up towards plastic part assembly spare (54), the lower extreme at plastic part delivery track (52) is installed in second linear vibrator (53), plastic part assembly spare (54) are including removing seat (541), moving cylinder (542), movable plate (543), assembly cylinder (544), connecting plate (545), revolving cylinder (546) and pneumatic suction cup (547), the upper end of removing seat (541) is equipped with two and removes track (548), movable plate (543) set up in the top of removing seat (541) and movable plate (543) and two move track (543) and two and remove track (547) The device comprises a rail (548), a moving cylinder (542) and an assembly cylinder (544), wherein the moving cylinder (548) is horizontally arranged at the upper end of a moving seat (541), the output end of the moving cylinder (542) is fixedly connected with one end of a moving plate (543), the assembly cylinder (544) is horizontally arranged on the moving plate (543), a connecting plate (545) is installed at the output end of the assembly cylinder (544), a rotating cylinder (546) is fixedly connected with the connecting plate (545), and a pneumatic sucker (547) is fixedly connected with a rotating cylinder (546).
5. The automatic production line of multi-joint adjuster for automobile rearview mirrors according to claim 1, characterized in that: the riveting mechanism (6) comprises a bearing component (61), two riveting components (62) and two lifting components (63), the two riveting components (62) are symmetrically arranged on the bearing component (61), the two lifting components (63) are arranged above the riveting mechanism (6), the bearing component (61) comprises a bearing seat (611), an electric push rod (612), a pushing block (613) and two pushing guide rods (614), a bearing groove (615) is arranged at the upper end of the bearing seat (611), the two pushing guide rods (614) are horizontally arranged in the bearing groove (615), the pushing block (613) is arranged in the bearing groove (615) and is in sliding fit with the two pushing guide rods (614), the electric push rod (612) is horizontally arranged on the bearing seat (611), and the output end of the electric push rod (612) is fixedly connected with the pushing block (613), each riveting component (62) comprises a riveting cylinder (621), a riveting frame (622), a riveting sliding rail (623) and a riveting block (624), the riveting cylinder (621) is arranged on the pushing block (613), the riveting frame (622) is arranged on the output end of the riveting cylinder (621), the riveting sliding rail (623) is horizontally arranged at the front end of the riveting cylinder (621), the riveting block (624) is arranged on the riveting sliding rail (623) and is in sliding fit with the riveting sliding rail, a limiting spring (112) is arranged between the riveting frame (622) and the riveting block (624), a plurality of inserting rods (626) are arranged on the riveting block (624), a first fixture (627) and a second fixture (628) are arranged on the riveting block (624), the first jig (627) and the second jig (628) are respectively provided with a plurality of jacks which are matched with the insertion rods (626) in an insertion manner, jig grooves are formed in the first jig (627) and the second jig (628); the upper end of the bearing seat (611) is provided with a lifting frame (64), the two lifting assemblies (63) are fixedly connected with the lifting frame (64), each lifting assembly (63) comprises a lifting groove (631), a lifting cylinder (632), a lifting plate (633), a pressing plate (634) and a plurality of pressing springs (635), the lifting groove (631) is arranged at the upper end of the second jig (628), the lifting cylinder (632) is arranged on the lifting frame (64) in an inverted manner, the cross section of the lifting plate (633) is in a U-shaped structure, the upper end of the lifting plate (633) is fixedly connected with the output end of the lifting cylinder (632), the pressing plate (634) is arranged in the middle of the lifting plate (633), the tail end of the pressing plate (634) is arranged obliquely upwards, a plurality of pressing springs (635) are distributed between the lifting plate (633) and the pressing plate (634) in a matrix manner, the middle part of the upper end of the pushing block (613) is provided with an L-shaped limiting block (636).
6. The automatic production line of multi-joint adjuster for automobile rearview mirrors according to claim 1, characterized in that: the transfer mechanism (7) comprises a transfer motor (71), a transfer disc (72), a second lifting assembly (73) and four pick-and-place assemblies (74), the transfer motor (71) is vertically arranged on the side of the rotating disc (22), the transfer disc (72) is fixedly connected with the output end of the transfer motor (71), the second lifting assembly (73) is installed between the rotating disc (22) and the transfer disc (72), the structure of the second lifting assembly (73) is the same as that of the first lifting assembly (33), the four pick-and-place assemblies (74) are circumferentially distributed on the transfer assembly, each pick-and-place assembly (74) comprises a rotating motor (741), a rotating disc (742), a supporting seat (743), a telescopic cylinder (744), a pick-and-place block (745) and two pick-and-place air clamps (746), the supporting seat (743) is installed at the upper end of the transfer disc (72), the rotating disc (742) is installed on one side of the supporting seat (743), and the rotating disc (742) and the supporting seat (742) ) The rotary disc type pneumatic picking and placing device is characterized in that the rotary motor (741) is in rotary connection with the supporting seat (743), the output end of the rotary motor (741) is fixedly connected with the rotary disc (742), a telescopic cylinder (744) is arranged in the middle of the rotary disc (742), a bearing plate (747) is arranged on the rotary disc (742), the picking and placing block (745) is installed at the output end of the telescopic cylinder (744), the lower end of the picking and placing block (745) is in sliding fit with the bearing plate (747), and the two picking and placing air clamps (746) are symmetrically arranged on two sides of the picking and placing block (745).
7. The automatic production line of multi-joint adjuster for automobile rearview mirrors according to claim 6, characterized in that: screw assembly devices (8) are including first automatic lock screw device (81) and the automatic lock screw device (82) of second, first automatic lock screw device (81) and the automatic lock screw device (82) of second are 90 degrees contained angles setting at the side of transporting dish (72) about transporting dish (72), the lower part of first automatic lock screw device (81) is equipped with fixed plate (83) and fixed cylinder (84), fixed cylinder (84) are vertical setting, fixed plate (83) are installed on the output of fixed cylinder (84), be equipped with fixed slot (85) that are used for fixed big bulb (116) on fixed plate (83), the lower part of the automatic lock screw device (82) of second is equipped with adjusting motor (86), adjusts cylinder (87), installation piece (88) and regulating block (89), adjust cylinder (87) vertical upwards setting, the output fixed connection of installation piece (88) and adjusting cylinder (87), install the one side at installation piece (88) adjusting motor (86), install on the output of adjusting motor (86) regulating block (89), be equipped with on regulating block (89) and be used for fixed little bulb (114) adjustment tank (810).
8. The automatic production line of multi-joint adjuster for automobile rearview mirrors according to claim 6, characterized in that: the detection mechanism (9) comprises an automatic torque force testing machine (91), a locking block (92) is arranged at the lower part of the automatic torque force testing machine (91), a locking groove (93) is formed in the locking block (92), one end of the locking block (92) is hinged with the fixed torque force testing machine, the other end of the locking block (92) is fixedly connected with the automatic torque force testing machine (91) through an electromagnetic lock (94), a closed cylinder (95) and a closed block (96) are arranged on the side of the automatic torque force testing machine (91), the output end of the closed cylinder (95) faces the locking block (92), the closed block (96) is installed at the output end of the closed cylinder (95), and a blanking conveying belt (97) is arranged between the automatic torque force testing machine (91) and the rotating disc (742).
9. The process for producing an automatic production line of automobile rearview mirror multi-joint regulators according to any one of claims 1 to 8, comprising the steps of:
step 1, firstly, an aluminum pipe (111) is installed on a rotating mechanism (2) through an aluminum pipe feeding mechanism (3), the rotating mechanism (2) drives the aluminum pipe (111) to rotate, and the aluminum pipe (111) is sequentially moved to a spring assembling mechanism (4), a plastic part assembling mechanism (5), a riveting mechanism (6) and a transferring mechanism (7);
step 2, installing a spring (112) in the aluminum pipe (111) through a spring assembling mechanism (4), and assembling two plastic parts (113) from two ends of the aluminum pipe (111) through the work of two plastic part assembling mechanisms (5);
3, riveting the large ball head (116) and the small ball head (114) to two ends of the aluminum pipe (111) through a riveting mechanism (6);
and 4, driving the product to move by the transferring mechanism (7) and sequentially pass through the screw assembling mechanism (8) and the detecting mechanism (9), assembling the large screw (117) and the small screw (115) by the screw assembling mechanism (8), and detecting the assembled product by the detecting mechanism (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910428861.2A CN110039307B (en) | 2019-05-22 | 2019-05-22 | Automatic production line and production process of automobile rearview mirror multi-joint adjuster |
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| CN201910428861.2A CN110039307B (en) | 2019-05-22 | 2019-05-22 | Automatic production line and production process of automobile rearview mirror multi-joint adjuster |
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| CN110039307A CN110039307A (en) | 2019-07-23 |
| CN110039307B true CN110039307B (en) | 2020-05-12 |
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| CN201910428861.2A Active CN110039307B (en) | 2019-05-22 | 2019-05-22 | Automatic production line and production process of automobile rearview mirror multi-joint adjuster |
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