CN110038667A - The rotten brick automatic pulverizing system of ceramic big rock beam - Google Patents
The rotten brick automatic pulverizing system of ceramic big rock beam Download PDFInfo
- Publication number
- CN110038667A CN110038667A CN201810038057.9A CN201810038057A CN110038667A CN 110038667 A CN110038667 A CN 110038667A CN 201810038057 A CN201810038057 A CN 201810038057A CN 110038667 A CN110038667 A CN 110038667A
- Authority
- CN
- China
- Prior art keywords
- adobe
- conveyer belt
- rotten brick
- rock beam
- rotten
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011449 brick Substances 0.000 title claims abstract description 59
- 239000011435 rock Substances 0.000 title claims abstract description 23
- 239000000919 ceramic Substances 0.000 title claims abstract description 16
- 238000010298 pulverizing process Methods 0.000 title claims abstract description 15
- 230000006698 induction Effects 0.000 claims abstract description 34
- 239000000523 sample Substances 0.000 claims abstract description 29
- 238000011084 recovery Methods 0.000 claims description 8
- 230000001939 inductive effect Effects 0.000 claims 1
- 238000004140 cleaning Methods 0.000 abstract description 10
- 238000010304 firing Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000000903 blocking effect Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/005—Crushing or disintegrating by reciprocating members hydraulically or pneumatically operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/14—Stamping mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Tunnel Furnaces (AREA)
Abstract
The invention discloses the rotten brick automatic pulverizing systems of ceramic big rock beam, including the spaced first adobe conveyer belt of head and the tail and the second adobe conveyer belt, it further include rack, multiple crushing devices being placed in above the gap between the first adobe conveyer belt and the second adobe conveyer belt are housed in the rack, multiple infrared induction probes are additionally provided on the first adobe conveyer belt, the infrared induction probe is connect with crushing device.Pass through the rotten brick of infrared induction probe monitors, and by crushing device by gap abate of the rotten brick between two sections of conveyer belts, broken, cleaning problem after the big rock beam adobe rupture of effective solution, whole process is not necessarily to the rotten brick of manual cleaning, automatization level is high, effectively raises cleaning efficiency；It by the timely automated rotten brick of cleaning, effectively prevents from hiding rotten brick at conveyer belt and roller-way gap, prevents rotten brick from entering high temperature firing roller kilns and roller kilns blocking accident is caused to occur, improve production efficiency, reduce adobe loss.
Description
Technical field
The present invention relates to technical field of ceramic production, more particularly to a kind of for big rock beam breakage adobe automatic pulverizing
Device.
Background technique
In ceramic tile production process, since the green strength before firing is not high, easily in glaze line skin in the case that conveying is unstable
Cracking, breakage are taken, causes kiln blocking accident to prevent rotten brick from entering high temperature firing roller kilns, it need to be into the glaze line skin before kiln
It takes and removes rotten brick completely.The damaged adobe of common specification, which can be used manually to pick up from glaze line belt, falls processing, but big rock beam
Since specification is too big, adobe is too heavy, and glaze line belt is wider, manual cleaning low efficiency, just with manually being difficult to remove rotten brick
Completely, once removing not in time, rotten brick is easy in the gap for being hidden in belt, roller-way, or enters high temperature firing roller kilns, not only
It causes adobe cost depletions to increase, and easily leads to bigger production accident, influence production efficiency.Therefore, it is necessary to research and develop
The rotten brick automatic pulverizing system of ceramic big rock beam, to improve the degree of automation of rotten brick cleaning.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides the big rock beam of ceramics rotten brick automatic pulverizing system, existing to solve
There is the problem that rotten brick cleaning efficiency is low, cost depletions are big in technology.
The technical scheme adopted by the invention to solve the technical problem is that:
The rotten brick automatic pulverizing system of ceramic big rock beam, including the spaced first adobe conveyer belt of head and the tail and the second adobe
Conveyer belt further includes rack, is placed between the first adobe conveyer belt and the second adobe conveyer belt in the rack equipped with multiple
Crushing device above gap, multiple infrared inductions probes are additionally provided on the first adobe conveyer belt, and the infrared induction is visited
Head is connect with crushing device.
Further, the infrared induction probe level is arranged in a row and hangs down with the direction of motion of the first adobe conveyer belt
Directly, quantity is incremented by setting according to the specification and width of big rock beam adobe.It, can be with by improving the density of infrared induction probe 5
Its accuracy monitored to rotten brick is improved, accuracy rate is higher, and the probability that rotten brick enters high temperature firing roller kilns is lower, so as to
It enough effectively prevents rotten brick from entering and causes kiln blocking accident.
Further, the infrared induction probe is uniformly fixed on a cross bar, and the cross bar both ends are solid by locating rod
It is scheduled in the first adobe conveyer belt two sides or rack, in order to dismantle, replace.
Further, the infrared induction probe is also connected with robot scaler, and the robot scaler signal connects
It is connected to controller, the controller is connected with display.When infrared induction probe monitors are to rotten brick, robot scaler is counted
Once, and count signal is sent to controller, the signal received is converted into electric signal and is delivered to display by controller, is shown
Show that device shows electric signal by digital form, to realize the programming count of rotten brick waste.
Further, the rack is equipped with horizontal guide rail, and each crushing device is equipped with travel driving unit,
And be mounted on guide rail by travel driving unit, the travel driving unit is connect with infrared induction probe signal.Broken dress
Setting can translate along guide rail, in order to remove the rotten brick of each position, keep elimination effect cleaner, more thorough.
Further, the crushing device is set as the cylinder being inversely installed, piston rod face the first adobe conveyer belt and
Gap between second adobe conveyer belt, and its lower end lower travel limit is lower than the first adobe conveyer belt and the second adobe conveyer belt
Upper surface, to smash rotten brick and abate.
Further, the gap between the first adobe conveyer belt and the second adobe conveyer belt is placed in above recovery pond.
Rotten brick directly falls to recovery pond from gap, utilizes after slurrying, spraying, drying, convenient for reducing adobe loss, reduces again
Cost.
The beneficial effects of the present invention are: by the rotten brick of infrared induction probe monitors, and pass through crushing device for rotten brick along two
Gap abate between section conveyer belt, broken, after the big rock beam adobe rupture of effective solution cleaning problem, whole process are not necessarily to people
Work clears up rotten brick, and automatization level is high, effectively raises cleaning efficiency；By the timely automated rotten brick of cleaning, effectively prevent
Rotten brick is hidden at conveyer belt and roller-way gap, prevents rotten brick from entering high temperature firing roller kilns and roller kilns blocking accident is caused to occur, mention
High production efficiency, reduces adobe loss.
Detailed description of the invention
Fig. 1 is structure arrangement schematic diagram of the invention；
Fig. 2 is the mounting structure schematic diagram of crushing device in the present invention；
Fig. 3 is the mounting structure schematic diagram that infrared induction is popped one's head in the present invention.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples:
Referring to figs. 1 to 3, the rotten brick automatic pulverizing system of the big rock beam of ceramics of the invention, including identical first adobe of height
Conveyer belt 1 and the second adobe conveyer belt 2, arrow is signified as shown in figure 1 for traffic direction, i.e., from the first adobe conveyer belt 1 to second
Adobe conveyer belt 2 conveys big rock beam adobe, and the first adobe conveyer belt 1 and the second adobe conveyer belt 2 are arranged above recovery pond, and
The setting of head and the tail interval, is placed in the gap between two conveyer belts right above the entrance of recovery pond, so as to adobe fragment run to
It is automatically fallen into recovery pond when gap.Also pass through the fixed organic frame of bracket 10 of two sides above first adobe conveyer belt, 1 end
3, in the rack 3 equipped with it is multiple be placed in it is broken above the gap between the first adobe conveyer belt 1 and the second adobe conveyer belt 2
Device 4, is additionally provided with multiple infrared inductions probes 5 on the first adobe conveyer belt 1, these infrared inductions 5 levels of popping one's head in are lined up
One row is simultaneously vertically arranged with the direction of motion of the first adobe conveyer belt 1, and connect connection with 4 signal of crushing device, in big rock beam
When adobe is delivered to infrared induction 5 lower section of probe, if each infrared induction probe 5 can monitor adobe, illustrate this brick
Base is intact, and crushing device 4 not will start, and adobe can pass through gap and be transported on the second adobe conveyer belt 2；Phase
Instead, if some infrared inductions probe 5 has monitored that 5 monitoring of remaining infrared induction probe illustrates less than adobe while adobe
This adobe has a cracking, breakage, and infrared induction probe 5 sends signal enabling crushing device 4, by this adobe along two sections of conveyer belts it
Between gap abate to recovery pond, through slurrying, it is spraying, dry after utilize again.Crushing device 4 is set as the cylinder being inversely installed,
Gap between its 7 the first adobe of face conveyer belt 1 of piston rod and the second adobe conveyer belt 2, and its lower end lower travel limit is lower than
The upper surface of first adobe conveyer belt 1 and the second adobe conveyer belt 2, when rotten brick is delivered to 4 lower section of crushing device, piston rod 7
It extends downwardly, the rotten brick of bulk is broken up and abate, rotten brick fall directly into recovery pond after being crushed, whole process is without manually grasping
Make, automatization level is high.In addition, the quantity of infrared induction probe 5 is incremented by setting according to the specification and width of big rock beam adobe,
Quantity is more, higher to the monitoring precision of rotten brick, and accuracy rate is higher, and the probability that rotten brick enters high temperature firing roller kilns is got over
It is low, cause kiln blocking accident so as to effectively prevent rotten brick from entering.
Further, the infrared induction probe 5 is uniformly fixed on a cross bar 8, and 8 both ends of cross bar pass through locating rod
9 are fixed in 1 two sides of the first adobe conveyer belt or rack 3；The infrared induction probe 5 is also connected with robot scaler, institute
State robot scaler signal and be connected to controller, the controller is connected with display, when infrared induction probe 5 monitor it is rotten
When brick, robot scaler is counted once, and sends count signal to controller, robot scaler and controller and be arranged at
In control room, the signal received is converted into electric signal by controller, is delivered to display, and electric signal is passed through number by display
Form is shown, is convenient for the rotten brick waste of programming count.
Further, the rack 3 is equipped with horizontal guide rail 6, and each crushing device 4 is filled equipped with hoofing part
It sets, and is mounted on guide rail 6 by travel driving unit, the travel driving unit is connect with infrared induction 5 signals of probe；Tool
Body, the recessed side embedded in rack 3 of guide rail 6, and entire rack 3 is traversed, guide rail 6 not only acts as the effect of positioning cylinder, may be used also
It translates cylinder arbitrarily along guide rail under the driving of travel driving unit, in order to remove the rotten brick of each position, makes clear
Except effect is cleaner, more thorough.Specifically, infrared induction probe 5 can be correspondingly arranged with travel driving unit, and each walking is driven
The walking section of dynamic device is uniformly arranged, and after infrared induction probe 5 detects rotten brick, travel driving unit is according to its area of walking
Interior 5 detection signal movement of corresponding infrared induction probe, so as to accurately by rotten brick abate.
As a further improvement of the above technical scheme, 7 lower end of piston rod of the crushing device 4 is connected with a level
Crushing rod, the length of crushing rod is greater than or equal to the width of the first adobe conveyer belt 1, when infrared induction probe 5 detect it is rotten
After brick, crushing device 4, which drives, is about to rotten brick abate under crushing rod, since crushing rod crosses over entire gap, as long as rotten brick is run
To gap, to effectively raise the broken efficiency of rotten brick, rotten brick will be avoided to pass through all by abate.In addition, in order to
Crushing rod, can also be substituted for the plate structure of the bigger metal plate of quality or other materials by the potential energy for improving crushing rod downlink,
So as in the rotten brick of quick abate, and effectively prevent rotten brick from crossing from upside.
The above, only better embodiment of the invention, but the present invention is not limited to above-described embodiments, as long as its with
Any same or similar means reach technical effect of the invention, should all be included within protection scope of the present invention.
Claims (7)
1. the rotten brick automatic pulverizing system of ceramic big rock beam, including spaced first adobe conveyer belt and the second adobe are defeated from beginning to end
Send band, it is characterised in that: further include rack, be placed in the first adobe conveyer belt and the second adobe conveying equipped with multiple in the rack
The crushing device above gap between band is additionally provided with multiple infrared inductions probes on the first adobe conveyer belt, described red
Outer inductive probe is connect with crushing device.
2. the rotten brick automatic pulverizing system of the big rock beam of ceramics according to claim 1, it is characterised in that: the infrared induction is visited
Head is horizontal to be arranged in a row and vertical with the direction of motion of the first adobe conveyer belt, and quantity is according to the specification and width of big rock beam adobe
Degree is incremented by setting.
3. the rotten brick automatic pulverizing system of the big rock beam of ceramics according to claim 1, it is characterised in that: the infrared induction is visited
Head is uniformly fixed on a cross bar, and the cross bar both ends are fixed on the first adobe conveyer belt two sides or rack by locating rod.
4. the rotten brick automatic pulverizing system of the big rock beam of ceramics according to claim 1, it is characterised in that: the infrared induction is visited
Head is also connected with robot scaler, and the robot scaler signal is connected to controller, and the controller is connected with display
Device.
5. the rotten brick automatic pulverizing system of the big rock beam of ceramics according to claim 1, it is characterised in that: the rack is equipped with
Horizontal guide rail, each crushing device is equipped with travel driving unit, and is mounted on guide rail by travel driving unit,
The travel driving unit is connect with infrared induction probe signal.
6. the rotten brick automatic pulverizing system of the big rock beam of ceramics according to claim 1, it is characterised in that: the crushing device is set
For the cylinder being inversely installed, gap between piston rod face the first adobe conveyer belt and the second adobe conveyer belt, and under it
Lower travel limit is held to be lower than the upper surface of the first adobe conveyer belt and the second adobe conveyer belt.
7. the rotten brick automatic pulverizing system of the big rock beam of ceramics according to claim 1, it is characterised in that: first adobe is defeated
The gap between band and the second adobe conveyer belt is sent to be placed in above recovery pond.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810038057.9A CN110038667A (en) | 2018-01-16 | 2018-01-16 | The rotten brick automatic pulverizing system of ceramic big rock beam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810038057.9A CN110038667A (en) | 2018-01-16 | 2018-01-16 | The rotten brick automatic pulverizing system of ceramic big rock beam |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110038667A true CN110038667A (en) | 2019-07-23 |
Family
ID=67272871
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810038057.9A Pending CN110038667A (en) | 2018-01-16 | 2018-01-16 | The rotten brick automatic pulverizing system of ceramic big rock beam |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110038667A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111530551A (en) * | 2020-05-15 | 2020-08-14 | 江西和美陶瓷有限公司 | Ceramic green brick crushing system and control method thereof |
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