CN110030136A - A kind of isolator assembly assembly technology - Google Patents
A kind of isolator assembly assembly technology Download PDFInfo
- Publication number
- CN110030136A CN110030136A CN201910246619.3A CN201910246619A CN110030136A CN 110030136 A CN110030136 A CN 110030136A CN 201910246619 A CN201910246619 A CN 201910246619A CN 110030136 A CN110030136 A CN 110030136A
- Authority
- CN
- China
- Prior art keywords
- wheel
- isolator
- assembly
- technology according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02N—STARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
- F02N15/00—Other power-operated starting apparatus; Component parts, details, or accessories, not provided for in, or of interest apart from groups F02N5/00 - F02N13/00
- F02N15/02—Gearing between starting-engines and started engines; Engagement or disengagement thereof
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of isolator assembly assembly technologies, comprising the following steps: by pocket-wheel blanking；Roller flat spring is filled in pocket-wheel；The grease injection in pocket-wheel；Ring washer is filled on pocket-wheel；Tooth head is pressed into pocket-wheel by knob head；Halfround bar slice is filled on pocket-wheel；Outer cover is covered, by the outer enclosure on pocket-wheel；Outer cover grinds side, crimping, the beneficial effects of the present invention are: can be detected before or after each step, if single part is unqualified before the mounting will not to carry out installment work, if non-compliant situation, which occurs, in the isolator of semi-finished product will not be continued for assembling, play the effect being precisely controlled, the qualification rate for increasing product installation, the problem of simplifying mounting process, overcome manually installed low efficiency.
Description
Technical field
The present invention relates to isolator technical field more particularly to a kind of isolator assembly assembly technologies.
Background technique
Isolator is that the transmission device that the torque of motor generation is passed to flywheel is needed when carrying out isolator assembly
Carry out various parts assembling, existing assembly method be typically all pass through it is manually installed, thus it is possible that neglected loading and
It checks incomplete situation, increases the fraction defective of product, and existing mounting process is complicated, installation effectiveness is low.
Summary of the invention
For the status of the prior art, a kind of isolator assembly assembly technology is provided, is played to isolator assembling process
It is precisely controlled, simplifies mounting process, the qualification rate after improving Product Assembly increases installation effectiveness.
The technical solution adopted by the present invention is that: a kind of isolator assembly assembly technology, it is characterised in that: including following step
It is rapid:
S1, by pocket-wheel blanking；
S2, roller flat spring is filled in pocket-wheel；
S3, the grease injection in pocket-wheel；
S4, ring washer is filled on pocket-wheel；
Tooth head is pressed into pocket-wheel by S5, knob head；
S6, halfround bar slice is filled on pocket-wheel；
S7, set outer cover, by the outer enclosure on pocket-wheel；
S8, outer cover grind side, crimping.
Preferably, injecting grease in pocket-wheel each roller flat spring inner cavity in S3 step, product passes through weighing and sensing
Device is weighed twice, the weighing and the weighing again after grease injection that weighing twice includes empty product, by grease the controlling of injecting quantity
Between 2.3g-2.4g.
Preferably, tooth head is pressed by rotary cylinder in S5 step.
Preferably, being detected by fibre optical sensor to the halfround bar slice on feeding belt in S6 step, if optical fiber
Sensor does not detect halfround bar slice, then will call the police.
Preferably, being drawn by sucker to the outer cover on feeding belt in S7 step, sucker is equipped with sensor,
When sensor, which detects below sucker, outer cover, sensor is bright, on the contrary then do not work.
Preferably, first grinding outer cover side crimping again in S8 step.
Preferably, include the steps that first time vision-based detection A1 between S2 and S3 step, first time vision-based detection A1
In order to detect roller and flat spring whether neglected loading and the whether more dresses of flat spring, anti-loaded.
Preferably, including the steps that second of vision-based detection A2 between S7 and S8 step.
Preferably, including the steps that detecting isolator overall length B1 between A2 and S8 step.
Preferably, including the steps that detecting retaining ring distance C1 after S8 step.
By adopting the above technical scheme, technical solution of the present invention has the advantages that
It can be detected before or after each step, it will not if single part is unqualified before the mounting
Installment work is carried out to play if the isolator of semi-finished product non-compliant situation occurs and will not be continued for assembling
The effect being precisely controlled increases the qualification rate of product installation, simplifies mounting process, overcome asking for manually installed low efficiency
Topic.
Detailed description of the invention
Fig. 1 is flow chart of steps one of the present invention；
Fig. 2 is flow chart of steps two of the present invention；
Fig. 3 is flow chart of steps three of the present invention；
Fig. 4 is flow chart of steps four of the present invention；
Fig. 5 is isolator finished product structure schematic diagram；
Fig. 6 is C-C partial sectional view of the present invention；
Fig. 7 is second of two A2 schematic diagram of vision-based detection of the invention.
In figure, 1, tooth head, 2, halfround bar slice, 3, ring washer, 4, outer cover, 5, pocket-wheel, 6, roller, 7, flat spring, 8, retaining ring, 9,
Feeding belt, 10, cylinder, 11, waste material disk.
Specific embodiment
The principles and features of the present invention are described below, and the given examples are served only to explain the present invention, is not intended to limit
Determine the scope of the present invention.
As shown in Figures 1 to 6, a kind of isolator assembly assembly technology, it is characterised in that: the following steps are included:
S1, by 5 blanking of pocket-wheel；
S2, roller 6 and flat spring 7 are filled in pocket-wheel 5；
S3, the grease injection in pocket-wheel 5；
S4, ring washer 3 is filled on pocket-wheel 5；
Tooth head 1 is pressed into pocket-wheel 5 by S5, knob head；
S6, halfround bar slice 3 is filled on pocket-wheel 5；
S7, set outer cover, by 4 sets of outer cover on pocket-wheel 5；
S8, outer cover grind side, crimping.
Grease is injected in pocket-wheel each roller flat spring inner cavity in S3 step, product is claimed twice by weighing sensor
Weight, the weighing and the weighing again after grease injection that weighing twice includes empty product, makes pocket-wheel each roller flat spring inner cavity at least
0.35g grease is injected, by grease the controlling of injecting quantity between 2.3g-2.4g.
Tooth head 1 is pressed into pocket-wheel 5 by rotary cylinder in S5 step, rotary cylinder is pushed in rotation, controls tooth
Head intrusion, avoids tooth head from not being pressed onto position.
The halfround bar slice on feeding belt is detected by fibre optical sensor in S6 step, if fibre optical sensor is not examined
Halfround bar slice is measured, then will call the police.
The grease of ring washer 3 and halfround bar slice 2 in order to prevent in pocket-wheel 5 leaks out, and guarantees the flatness of star wheels index, circle
Gasket and halfround bar slice play the effect of sealing between outer cover and pocket-wheel.
In the present embodiment, the quantity of halfround bar slice is two.
The outer cover on feeding belt is drawn by sucker in S7 step, sucker is equipped with sensor, when sensor is examined
It measures below sucker when having outer cover, sensor is bright, on the contrary then do not work.
When covering outer cover, outer cover is pushed by cylinder and is pushed, prevents outer cover not to be pressed into place, the outer enclosure is in pocket-wheel
On, the halfround bar slice and ring washer to seal is installed between outer cover and pocket-wheel.
Side crimping again is first ground outer cover in S8 step, and pressing-in force is controlled by pressure sensor, pressing-in force is excessive or too small,
Pressure sensor can all alarm.
Include the steps that first time vision-based detection A1 between S2 and S3 step, first time vision-based detection A1 is in order to detect roller
With flat spring whether more dresses of neglected loading and flat spring, anti-loaded.
As shown in fig. 7, including the steps that second vision-based detection A2, second of vision-based detection A2 between S7 and S8 step
In order to examine the case where tooth measuring head is reversed with the presence or absence of chamfering, leakage is fallen, the size of outside circle is detected, is continued through if product qualification
Feeding belt 9 conveys, and carries out next step assembly work, is pushed into waste material disk 11 if product is unqualified by propulsion cylinder 10.
Include the steps that detecting isolator overall length B1 between A2 and S8 step.Isolator overall length is carried out by grating scale
Detection, guarantees the margin of tolerance of 0.05mm, the grating scale green light if product qualification, if the unqualified grating scale red light of product
It is bright.
Retaining ring 8 is installed far from one end of tooth head 1 in pocket-wheel 5 after S8 step, detects the step C1 of retaining ring distance, retaining ring
Distance is that retaining ring 8 arrives the distance between pocket-wheel 5, and it is qualification that distance, which is greater than 8.6mm,.
Include the steps that detecting slipping torque D1 after C1 step, measurement slipping torque is not more than 0.25N.m, then product closes
Lattice.
Above description has shown and described several preferred embodiments of the invention, but it has been observed that it should be understood that the present invention simultaneously
It is not limited to form disclosed herein, should not be regarded as an exclusion of other examples, and can be used for various other combinations, repair
Change and environment, and can within that scope of the inventive concept describe herein, by the above teachings or related fields of technology or knowledge into
Row change.And changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, then it all should be in the present invention
In the protection scope of appended claims.
Claims (11)
1. a kind of isolator assembly assembly technology, it is characterised in that: the following steps are included:
S1, by pocket-wheel blanking；
S2, roller flat spring is filled in pocket-wheel；
S3, the grease injection in pocket-wheel；
S4, ring washer is filled on pocket-wheel；
Tooth head is pressed into pocket-wheel by S5, knob head；
S6, halfround bar slice is filled on pocket-wheel；
S7, set outer cover, by the outer enclosure on pocket-wheel；
S8, outer cover grind side, crimping.
2. isolator assembly assembly technology according to claim 1, it is characterised in that: in each rolling of pocket-wheel in S3 step
Grease is injected in column flat spring inner cavity, and product weighed twice by weighing sensor, weighing twice include sky product weighing with
Weighing again after grease injection, by grease the controlling of injecting quantity between 2.3g-2.4g.
3. isolator assembly assembly technology according to claim 1, it is characterised in that: will by rotary cylinder in S5 step
The indentation of tooth head.
4. isolator assembly assembly technology according to claim 1, it is characterised in that: pass through fibre optical sensor in S6 step
Halfround bar slice on feeding belt is detected, if fibre optical sensor does not detect halfround bar slice, then will call the police.
5. isolator assembly assembly technology according to claim 1, it is characterised in that: by sucker to feeding in S7 step
The outer cover taken is drawn, and sucker is equipped with sensor, and when sensor detects that there is outer cover in sucker lower section, sensor is bright,
It is on the contrary then do not work.
6. isolator assembly assembly technology according to claim 1, it is characterised in that: first grind side again to outer cover in S8 step
Crimping.
7. isolator assembly assembly technology according to claim 1, it is characterised in that: include first between S2 and S3 step
The step A1 of secondary vision-based detection.
8. isolator assembly assembly technology according to claim 1, it is characterised in that: include the between S7 and S8 step
The step A2 of secondary vision-based detection.
9. isolator assembly assembly technology according to claim 8, it is characterised in that: include inspection between A2 and S8 step
Survey the step B1 of isolator overall length.
10. isolator assembly assembly technology according to claim 1, it is characterised in that: include detection gear after S8 step
Circle remote from step C1.
11. isolator assembly assembly technology according to claim 10, it is characterised in that: include that detection is beaten after C1 step
The step D1 of sliding torque.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910246619.3A CN110030136B (en) | 2019-03-29 | 2019-03-29 | Isolator assembly assembling process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910246619.3A CN110030136B (en) | 2019-03-29 | 2019-03-29 | Isolator assembly assembling process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110030136A true CN110030136A (en) | 2019-07-19 |
| CN110030136B CN110030136B (en) | 2021-04-13 |
Family
ID=67236989
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910246619.3A Expired - Fee Related CN110030136B (en) | 2019-03-29 | 2019-03-29 | Isolator assembly assembling process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110030136B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115026568A (en) * | 2022-05-30 | 2022-09-09 | 玉环普天单向器有限公司 | Automatic assembly production line for one-way clutch |
| WO2023221160A1 (en) * | 2022-05-20 | 2023-11-23 | 玉环普天单向器有限公司 | One-way clutch intelligent assembly system and assembly method therefor |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201321936Y (en) * | 2008-11-26 | 2009-10-07 | 宁波惠山汽配制造有限公司 | One-way clutch for automobile starter |
| US20110162933A1 (en) * | 2008-09-15 | 2011-07-07 | Magna Powertrain Inc. | Sealed one way roller clutch |
| CN204160167U (en) * | 2014-09-26 | 2015-02-18 | 温岭市装配设备成套有限公司 | Automobile isolator assembly equipment |
| CN106112520A (en) * | 2016-08-22 | 2016-11-16 | 湖北精川智能装备股份有限公司 | A kind of non-reversing device for starting automatic assembling machine bed |
| CN106736521A (en) * | 2016-12-28 | 2017-05-31 | 浙江工业大学 | Isolator star-wheel Automated assembly device |
-
2019
- 2019-03-29 CN CN201910246619.3A patent/CN110030136B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110162933A1 (en) * | 2008-09-15 | 2011-07-07 | Magna Powertrain Inc. | Sealed one way roller clutch |
| CN201321936Y (en) * | 2008-11-26 | 2009-10-07 | 宁波惠山汽配制造有限公司 | One-way clutch for automobile starter |
| CN204160167U (en) * | 2014-09-26 | 2015-02-18 | 温岭市装配设备成套有限公司 | Automobile isolator assembly equipment |
| CN106112520A (en) * | 2016-08-22 | 2016-11-16 | 湖北精川智能装备股份有限公司 | A kind of non-reversing device for starting automatic assembling machine bed |
| CN106736521A (en) * | 2016-12-28 | 2017-05-31 | 浙江工业大学 | Isolator star-wheel Automated assembly device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023221160A1 (en) * | 2022-05-20 | 2023-11-23 | 玉环普天单向器有限公司 | One-way clutch intelligent assembly system and assembly method therefor |
| CN115026568A (en) * | 2022-05-30 | 2022-09-09 | 玉环普天单向器有限公司 | Automatic assembly production line for one-way clutch |
| CN115026568B (en) * | 2022-05-30 | 2024-03-15 | 玉环普天单向器有限公司 | Automatic assembly production line for one-way clutch |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110030136B (en) | 2021-04-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110030136A (en) | A kind of isolator assembly assembly technology | |
| KR102086706B1 (en) | Fugitive emission detector | |
| CN105203064B (en) | Hub bears clearance detection device | |
| CN102928177B (en) | Testing bed for testing rectangular sealing rings | |
| US3987663A (en) | Method and apparatus for quickly testing the sealing effectiveness of a radial-lip shaft seal | |
| CN105277124A (en) | Wheel hub unit flange plate end jump and radial jump detection equipment | |
| WO2008150701A1 (en) | Determining seal feature integrity by testing for deformation upon air pressure excitation | |
| US9476792B2 (en) | Evaporative emissions leak tester and leak test method | |
| CN102183346B (en) | Method for detecting leakage flow of automobile oil tank cover | |
| CN106762264A (en) | The identifying device of engine aspirating system pressure anomaly and recognition methods | |
| KR100897410B1 (en) | Leakage Detection Equipment For Seal Ring On Steel Ring Of Oil Pump | |
| CN109001065A (en) | The secondary vibration noise of texture friction and testing device for frictional and abrasive performance and test method | |
| US4553212A (en) | Leakage inspection device for brake hoses | |
| CN110823467A (en) | High-pressure sealing ring testing device and testing method | |
| CN113357549A (en) | Method for detecting leakage of double-wall pipe in engine room | |
| US3672208A (en) | Testing device for testing edges of cylinders for defects | |
| CN210774535U (en) | High-pressure sealing ring testing device | |
| CN115950606A (en) | Warm logical pipeline reveals detection device | |
| CN208887605U (en) | A kind of novel bearing finished products radial internal clearance testing agency | |
| CN207722849U (en) | Crusher | |
| CN107894309B (en) | Method for checking oil leakage of oiling machine | |
| CN207675447U (en) | A kind of braking automobile device for detecting performance | |
| CN113804365A (en) | Plugging and leakage detecting structure and plugging and leakage detecting method | |
| CN102012531B (en) | Flaw inspection system for spring gasket and inspection method | |
| US7600525B2 (en) | Leak detection and isolation for segmented inflatable structures |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210413 |