CN204160167U - Automobile isolator assembly equipment - Google Patents
Automobile isolator assembly equipment Download PDFInfo
- Publication number
- CN204160167U CN204160167U CN201420557833.3U CN201420557833U CN204160167U CN 204160167 U CN204160167 U CN 204160167U CN 201420557833 U CN201420557833 U CN 201420557833U CN 204160167 U CN204160167 U CN 204160167U
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- cover cap
- automatic
- assembly equipment
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Abstract
The utility model discloses a kind of automobile isolator assembly equipment, its the first rack table middle is provided with cushion press-loading device, second rack table is provided with roller spring assembly line and automatic conveyor line, and described first frame and the second frame junction are provided with the first controller.3rd frame is provided with the first bracing frame, this first bracing frame is provided with from left to right successively CCD vision system, gets piece installing manipulator, gear assembling special plane, gear assembling special plane be provided with automatic oiling fat mechanism.Second controller is provided with on the right side of 3rd frame.Connected by pipeline between 3rd frame and the 4th frame, 4th frame is provided with the second bracing frame, second bracing frame is provided with cover cap assemble mechanism, cover cap edge covering mechanism and slipping torque self-test architecture from left to right successively, on the left of the 4th frame, is provided with the 3rd controller.The utility model automaticity is high, ensure that the yield rate of Product Assembly simultaneously.
Description
Technical field
The utility model belongs to Automatic manual transmission line technology field, especially relates to a kind of automobile isolator assembly equipment.
Background technology
Automobile starter is that mechanical energy is to drive engine flywheel to rotate thus to realize the machine of engine start by the electric energy conversion of battery.And isolator is the transmission device moment of torsion that motor produces being passed to by starter flywheel, isolator is widely used and is in more important position in automobile industry, therefore also higher to the quality requirement of isolator.
Current automobile isolator adopts that hand assembled, efficiency are low substantially, assembling process is without present situations such as control, yield rate are low.In the process of manual assembly automobile isolator, easily there is neglected loading and the misloading phenomenon of roller, spring, just find this problem if detect after final assembly, scrapping of product will be caused.
Utility model content
The purpose of this utility model to solve the deficiencies in the prior art part, and provide one to integrate multi-functional, the automobile isolator assembly equipment that automaticity is high.
The purpose of this utility model is solved by following technical proposal:
A kind of automobile isolator assembly equipment, it is characterized in that: comprise the first frame, the second frame, the 3rd frame and the 4th frame, described first frame, the second frame, the 3rd frame are connected from left to right successively with the 4th frame;
Described first rack table middle is provided with cushion press-loading device;
Described second rack table is provided with roller spring assembly line and automatic conveyor line, and this automatic conveyor line right-hand member is connected with the 3rd frame; Described first frame and the second frame junction are provided with the first controller, and described cushion press-loading device, roller spring assembly line, automatic conveyor line are all connected with the first controller;
Described 3rd frame is provided with the first bracing frame, this first bracing frame is provided with from left to right successively CCD vision system, gets piece installing manipulator, gear assembling special plane, and described gear assembling special plane is provided with automatic oiling fat mechanism; Be provided with second controller on the right side of 3rd frame, described CCD vision system, get piece installing manipulator, gear assembling special plane, automatic oiling fat mechanism are all connected with second controller;
Connected by pipeline between described 3rd frame and the 4th frame, the 4th frame is provided with the second bracing frame, and the second bracing frame is provided with cover cap assemble mechanism, cover cap edge covering mechanism and slipping torque self-test architecture from left to right successively; Be provided with the 3rd controller on the left of 4th frame, described cover cap assemble mechanism, cover cap edge covering mechanism, slipping torque self-test architecture are all connected with the 3rd controller.
Preferably, cushion conveyer is provided with on the left of described first frame.
Preferably, gear transfer mechanism is provided with on rear side of described 3rd frame.
Preferably, be provided with workpiece on the right side of described 4th frame and export machine.
Compared to the prior art the utility model has following characteristics and beneficial effect:
1, in CCD vision system, innovative design detects sorting mechanism for the anti-neglected loading of roller in isolator housing and flat spring, and the detection sorting mechanism of the anti-misloading of tooth head, solve neglected loading and the misloading phenomenon of isolator easily appearance in assembling process, avoid to detect after final assembly and pinpoint the problems, and cause product rejection.
2, innovative design carries out quantitative refueling fat automatically in isolator housing, solves hand oiling fat and the inaccurate problem of fatten amount, achieves assembling process quantified controlling, ensure that the uniformity of Product Process quality.
3, the innovative design automatic assembling of tooth head and the automatic assembling of cover cap bound edge, decreases the manapower allocation of assembling process, improves assembly automation degree, improve efficiency of assembling.
4, autonomous Design isolator assembled after slipping torque automatically detect, improve accuracy of detection, decrease manapower allocation.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the utility model.
Fig. 2 is the utility model plan structure schematic diagram.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further details.
As shown in Figure 1, a kind of automobile isolator assembly equipment, comprises the first frame 1, second frame 2, the 3rd frame 3 and the 4th frame 4, and described first frame 1, second frame 2, the 3rd frame 3 are connected from left to right successively with the 4th frame 4.
First frame 1 table top middle is provided with cushion press-loading device 5.Second frame 2 table top is provided with roller spring assembly line 6 and automatic conveyor line 7, and this automatic conveyor line 7 right-hand member is connected with the 3rd frame 3; Described first frame 1 and the second frame 2 junction are provided with the first controller 8, and described cushion press-loading device 5, roller spring assembly line 6, automatic conveyor line 7 are all connected with the first controller 8.
Described 3rd frame 3 is provided with the first bracing frame 9, this first bracing frame 9 is provided with from left to right successively CCD vision system 10, gets piece installing manipulator 11, gear assembling special plane 12, and described gear assembling special plane 12 is provided with automatic oiling fat mechanism 13; Be provided with second controller 14 on the right side of 3rd frame 3, described CCD vision system 10, get piece installing manipulator 11, gear assembling special plane 12, automatic oiling fat mechanism 13 are all connected with second controller 14.
The anti-neglected loading devised in CCD vision system 10 for roller in isolator housing and flat spring detects sorting mechanism, and the detection sorting mechanism of the anti-misloading of tooth head, solve neglected loading and the misloading phenomenon of isolator easily appearance in assembling process, avoid to detect after final assembly and pinpoint the problems, and cause product rejection.
Mechanism's application CCD vision system 10, develops the software program judging screening, by manipulator by qualified workpiece grabbing on assembly machine, in defective automatic input magazine.
Automatically carry out quantitative refueling fat in automatic oiling fat mechanism 13 pairs of isolator housings, solve hand oiling fat and the inaccurate problem of fatten amount, achieve assembling process quantified controlling, ensure that the uniformity of Product Process quality.This device adopts combinationally using of gasoline pump and quantity control valve, development and Design oiling frock and prevent grease overflow device, as long as workpiece puts in place, can realize automatic ration fatten, fixing quantity precision ± 0.1g.
Connected by pipeline 15 between described 3rd frame 3 and the 4th frame 4, the 4th frame 4 is provided with on the second bracing frame 16, second bracing frame 16 and is provided with cover cap assemble mechanism 17, cover cap edge covering mechanism 18 and slipping torque self-test architecture 19 from left to right successively; Be provided with the 3rd controller 20 on the left of 4th frame 4, described cover cap assemble mechanism 17, cover cap edge covering mechanism 18, slipping torque machine 19 structure of testing oneself all is connected with the 3rd controller 20.
The automatic assembling of tooth head and the automatic assembling of cover cap bound edge, decrease the manapower allocation of assembling process, improve assembly automation degree, improve efficiency of assembling.Cover cap assemble mechanism 17, cover cap edge covering mechanism 18 screw in housing after adopting manipulator to capture tooth head automatically, adopt pneumohydraulic pressure-cylinder and wrapping tool to carry out automatic bound edge to cover cap.
To be tested oneself by slipping torque after isolator has assembled the automatic detection of machine 19, improve accuracy of detection, decrease manapower allocation (manual inspection repeatable accuracy is 0.1Nm, and the repeatable accuracy automatically detected is 0.05Nm).Checkout gear adopts servo to rotate control and torque sensor synthesizes the slipping torque numerical value≤2Nm detecting isolator, by the software program of exploitation, realizes automatically detecting automatic decision.
As shown in Figure 2, cushion conveyer 21 is provided with on the left of described first frame 1.Automatically supplement cushion, ensure the supply of cushion, accelerate assembling cooperation speed.
Gear transfer mechanism 22 is provided with on rear side of described 3rd frame 3.Automatically supplement gear, ensure the supply of gear, accelerate assembling cooperation speed.
Be provided with workpiece on the right side of described 4th frame 4 and export machine 23.Continuously the workpiece assembled can be exported from assembly line, avoid on assembly line stacking, impact assembling and the progress detected.
In assembling process, on isolator housing, cushion is press-fited by cushion press-loading device 5, on isolator housing, flat spring and roller is assembled again by roller spring assembly line 6, after completing this step, by automatic conveyor line 7, isolator is transported to the CCD vision system 10 in the 3rd frame 3, the quantity that CCD vision system 10 automatically detects flat spring and roller is gone forward side by side row filter, in defective automatic input magazine, qualified assembles on special plane 12 by manipulator by qualified workpiece grabbing to gear, to isolator automatic ration fatten and automatic press mounting screw in gear, after completing this step, be transported in the 4th frame 4 by pipeline 15, half planchet and cover cap are assembled on isolator by the cover cap assemble mechanism 17 in the 4th frame 4, cover cap edge covering mechanism 18 is by automatic for cover cap bound edge, be placed into slipping torque self-test architecture 19 again and automatic detection of gear slipping torque is carried out to it.
This equipment, in assembled product process, adopts automation, Programmed control to prevent inside and outside leakage key issue.The function such as mistake proofing screening function, vision system, automatically detection, quantitative refueling is provided with in equipment.
Solve neglected loading and misloading phenomenon that isolator easily occurs in assembling process, avoid to detect after final assembly and pinpoint the problems, and cause product rejection, achieve the control of assembling process, ensure that the yield rate of Product Assembly.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various amendment or supplements or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present utility model or surmount the scope that appended claims defines.
Claims (4)
1. an automobile isolator assembly equipment, is characterized in that: comprise the first frame, the second frame, the 3rd frame and the 4th frame, and described first frame, the second frame, the 3rd frame are connected from left to right successively with the 4th frame;
Described first rack table middle is provided with cushion press-loading device;
Described second rack table is provided with roller spring assembly line and automatic conveyor line, and this automatic conveyor line right-hand member is connected with the 3rd frame; Described first frame and the second frame junction are provided with the first controller, and described cushion press-loading device, roller spring assembly line, automatic conveyor line are all connected with the first controller;
Described 3rd frame is provided with the first bracing frame, this first bracing frame is provided with from left to right successively CCD vision system, gets piece installing manipulator, gear assembling special plane, and described gear assembling special plane is provided with automatic oiling fat mechanism; Be provided with second controller on the right side of 3rd frame, described CCD vision system, get piece installing manipulator, gear assembling special plane, automatic oiling fat mechanism are all connected with second controller;
Connected by pipeline between described 3rd frame and the 4th frame, the 4th frame is provided with the second bracing frame, and the second bracing frame is provided with cover cap assemble mechanism, cover cap edge covering mechanism and slipping torque self-test architecture from left to right successively; Be provided with the 3rd controller on the left of 4th frame, described cover cap assemble mechanism, cover cap edge covering mechanism, slipping torque self-test architecture are all connected with the 3rd controller.
2. automobile isolator assembly equipment according to claim 1, is characterized in that: be provided with cushion conveyer on the left of described first frame.
3. automobile isolator assembly equipment according to claim 1, is characterized in that: be provided with gear transfer mechanism on rear side of described 3rd frame.
4. automobile isolator assembly equipment according to claim 1, is characterized in that: be provided with workpiece on the right side of described 4th frame and export machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420557833.3U CN204160167U (en) | 2014-09-26 | 2014-09-26 | Automobile isolator assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420557833.3U CN204160167U (en) | 2014-09-26 | 2014-09-26 | Automobile isolator assembly equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204160167U true CN204160167U (en) | 2015-02-18 |
Family
ID=52533893
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420557833.3U Expired - Fee Related CN204160167U (en) | 2014-09-26 | 2014-09-26 | Automobile isolator assembly equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204160167U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105149943A (en) * | 2015-09-25 | 2015-12-16 | 北自所制造业自动化工程研究中心（常州）有限公司 | Automatic assembling line for washing machine clutch |
| CN106112520A (en) * | 2016-08-22 | 2016-11-16 | 湖北精川智能装备股份有限公司 | A kind of non-reversing device for starting automatic assembling machine bed |
| CN106584058A (en) * | 2016-12-28 | 2017-04-26 | 浙江工业大学 | Spring roller feeding mechanism for automatic isolator star wheel assembling device |
| CN107014439A (en) * | 2017-05-16 | 2017-08-04 | 江苏天宏自动化科技有限公司 | Servo-type steel bushing press-fits online detection instrument |
| CN107257720A (en) * | 2015-02-19 | 2017-10-17 | 库卡***有限责任公司 | Manufacturing equipment, manufacture device and manufacture method |
| CN107627102A (en) * | 2017-09-26 | 2018-01-26 | 河北科技大学 | A kind of motorcycle one-way device automatic assembling machine |
| CN110030136A (en) * | 2019-03-29 | 2019-07-19 | 宁波惠山汽配制造有限公司 | A kind of isolator assembly assembly technology |
| CN110296780A (en) * | 2019-07-26 | 2019-10-01 | 玉环普天单向器有限公司 | Isolator surmounts torque detecting apparatus |
| CN110405470A (en) * | 2019-08-14 | 2019-11-05 | 重庆超力高科技股份有限公司 | Assembly equipment |
| CN111098133A (en) * | 2020-02-23 | 2020-05-05 | 石家庄精石新材料科技有限公司 | Synchronous spring roller feeding mechanism of isolator assembling system |
| WO2023221160A1 (en) * | 2022-05-20 | 2023-11-23 | 玉环普天单向器有限公司 | One-way clutch intelligent assembly system and assembly method therefor |
-
2014
- 2014-09-26 CN CN201420557833.3U patent/CN204160167U/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107257720A (en) * | 2015-02-19 | 2017-10-17 | 库卡***有限责任公司 | Manufacturing equipment, manufacture device and manufacture method |
| CN107257720B (en) * | 2015-02-19 | 2020-11-13 | 库卡***有限责任公司 | Manufacturing apparatus, manufacturing device, and manufacturing method |
| CN105149943A (en) * | 2015-09-25 | 2015-12-16 | 北自所制造业自动化工程研究中心（常州）有限公司 | Automatic assembling line for washing machine clutch |
| CN105149943B (en) * | 2015-09-25 | 2017-05-03 | 北自所制造业自动化工程研究中心（常州）有限公司 | Automatic assembling line for washing machine clutch |
| CN106112520B (en) * | 2016-08-22 | 2017-12-22 | 湖北精川智能装备股份有限公司 | A kind of non-reversing device for starting automatic assembling lathe |
| CN106112520A (en) * | 2016-08-22 | 2016-11-16 | 湖北精川智能装备股份有限公司 | A kind of non-reversing device for starting automatic assembling machine bed |
| CN106584058A (en) * | 2016-12-28 | 2017-04-26 | 浙江工业大学 | Spring roller feeding mechanism for automatic isolator star wheel assembling device |
| CN107014439A (en) * | 2017-05-16 | 2017-08-04 | 江苏天宏自动化科技有限公司 | Servo-type steel bushing press-fits online detection instrument |
| CN107627102A (en) * | 2017-09-26 | 2018-01-26 | 河北科技大学 | A kind of motorcycle one-way device automatic assembling machine |
| CN110030136A (en) * | 2019-03-29 | 2019-07-19 | 宁波惠山汽配制造有限公司 | A kind of isolator assembly assembly technology |
| CN110030136B (en) * | 2019-03-29 | 2021-04-13 | 宁波惠山汽配制造有限公司 | Isolator assembly assembling process |
| CN110296780A (en) * | 2019-07-26 | 2019-10-01 | 玉环普天单向器有限公司 | Isolator surmounts torque detecting apparatus |
| CN110405470A (en) * | 2019-08-14 | 2019-11-05 | 重庆超力高科技股份有限公司 | Assembly equipment |
| CN111098133A (en) * | 2020-02-23 | 2020-05-05 | 石家庄精石新材料科技有限公司 | Synchronous spring roller feeding mechanism of isolator assembling system |
| WO2023221160A1 (en) * | 2022-05-20 | 2023-11-23 | 玉环普天单向器有限公司 | One-way clutch intelligent assembly system and assembly method therefor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150218 Termination date: 20170926 |