CN109926769A - A kind of stirrup automatic conveying device for steel reinforcement cage welding - Google Patents
A kind of stirrup automatic conveying device for steel reinforcement cage welding Download PDFInfo
- Publication number
- CN109926769A CN109926769A CN201910157520.6A CN201910157520A CN109926769A CN 109926769 A CN109926769 A CN 109926769A CN 201910157520 A CN201910157520 A CN 201910157520A CN 109926769 A CN109926769 A CN 109926769A
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- stirrup
- reinforcement cage
- steel reinforcement
- fixed part
- automatic conveying
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Abstract
The invention discloses a kind of stirrup automatic conveying devices for steel reinforcement cage welding, including support, guide rail, power mechanism, transmission mechanism and hanging frame;The hanging frame includes the fixed part being fixedly connected and bridging bar, the fixed part is set on the guide rail, the transmission mechanism is set on the support top side and the fixed part, and the power mechanism is set on the fixed part and drives the hanging frame to move along the guide rail by the transmission mechanism.The setting of stirrup automatic conveying equipment is placed in the production line between stirrup hoop bender and steel reinforcement cage automatic welding machine in this programme, can realize the function of stirrup material caching and automatic conveying stirrup simultaneously;Stirrup can be conveyed automatically according to the productive temp that steel reinforcement cage welds, high degree of automation, work efficiency is high.
Description
Technical field
The invention belongs to the technical fields of steel reinforcement cage processing equipment, specifically, the present invention relates to one kind to be used for steel reinforcement cage
The stirrup automatic conveying device of welding.
Background technique
In the prior art, steel reinforcement cage is mostly used completes in the mode of millwork welding.The raw material difference of vertical muscle and stirrup
After processing, then it is transported on welding equipment and stirrup is soldered on vertical muscle.Automatic hoop bender is first by stirrup raw material according to default ruler
Then very little Bending Processing is carried out by the way that manually the good stirrup of bending is transported on steel reinforcement cage welding equipment with vertical muscle again at stirrup
Welding.The mode of operation of this man-handling of materials and conveying stirrup is time-consuming and laborious, and efficiency is relatively low, increases cost of labor, and be easy
Stirrup is brought to slide the security risk for leading to industrial injury.
Patent of invention " a kind of stirrup mobile device " (publication number CN207955697U) discloses a kind of stirrup mobile device,
The main suspension bucket including on car body and car body, stirrup are placed in suspension bucket, then pull car that stirrup is transferred to designated position.
Such structure is suitble to carry a collection of stirrup, but actually stirrup is placed on steel reinforcement cage welding equipment and is still needed manually
It is operated.For automatic hoop bender in factory and steel reinforcement cage welding equipment distance and it is not far in the case where, it is most important still
Solving stirrup, feeding is to steel reinforcement cage welding equipment again after hoop bender blanking, using having little significance for this transfer device.Cause
This, need to research and develop at present a kind of stirrup automatic conveying device for steel reinforcement cage welding, will have been bent on hoop bender with realizing
Stirrup is delivered to the welding that welding equipment carries out subsequent steel reinforcement cage according to productive temp automatically.
Summary of the invention
The technical problem to be solved by the present invention is provide a kind of stirrup automatic conveying device, with solve in the prior art according to
The first-class stirrup of hoop bender is manually delivered to that conevying efficiency present in steel reinforcement cage welding equipment is low, the degree of automation is low and
The technical problems such as cost of labor height.
To achieve the goals above, the technical scheme adopted by the invention is as follows:
A kind of stirrup automatic conveying device for steel reinforcement cage welding, including support, guide rail, power mechanism, transmission mechanism
And hanging frame;The hanging frame includes the fixed part being fixedly connected and bridging bar, and the fixed part is set on the guide rail, institute
It states transmission mechanism to be set on the support top side and the fixed part, the power mechanism is set on the fixed part and leads to
Crossing the transmission mechanism drives the hanging frame to move along the guide rail.The automatic function conveying device of stirrup in this programme,
The stirrup bent is placed on hanging frame automatically by manipulator, then power mechanism drive transmission device drives hanging frame
It needs for stirrup to be transported to weldering according to the productive temp that steel reinforcement cage welds along running on guide rail in support top side with certain speed
It connects at equipment.In this way, stirrup automatic conveying equipment plays the function of stirrup caching and transport simultaneously, it can be according to welding
Productive temp conveys automatically, improves intelligent and mechanization, improves production efficiency.
On the basis of the above embodiment, in a preferred embodiment, the transmission mechanism is described including being set to
Fixed part bottom side and the gear being connect with the power mechanism and the tooth for being set to the support top side and gear cooperation
Item.By the way that rack and pinion is arranged, gear is driven to move on rack gear by power mechanism, to realize hanging frame along support
The more steady and reliable movement of the guide rail of top side.
In a preferred embodiment, the bridging bar top surface is provided with multiple grooves.It is arranged on bridging bar surface
Groove, the width of groove are equal to or slightly greater than the width of stirrup, and single stirrup can be placed in groove, in this way may be used by manipulator
With prevent hanging frame during the motion stirrup bridging bar surface shake.
In a preferred embodiment, the fixed part bottom side is provided at least two idler wheel, and the idler wheel is arranged in respectively
The guide rail two sides.By the way that idler wheel is arranged in fixed part bottom side, idler wheel is fastened on guide rail two sides, on the one hand can consolidate hanging frame
Be fixed on guide rail two sides, while when power mechanism drives hanging frame movement, the resistance of motion is smaller between idler wheel and guide rail, guarantees
The stationarity of hanging frame movement.
In a preferred embodiment, the top side of the support is provided with multiple position sensors.By the way that multiple positions are arranged
Inductor is set, is preset with PLC control system in position sensor, can detecte hanging frame, whether to reach the position sensor attached
Closely.The position sensor and control system communicate to connect, and when detecting its near zone without hanging frame, issue to control system
Signal, control system starting power mechanism drive hanging frame to advance to the position sensor position;If the location sensitive
Device detects that nearby there are hanging frames, then signal is issued to control system, before control system issues stopping to the hanging frame of upstream
Into signal.In this way, when some position of conveying pipeline can be caused to stagnate with avoiding device failure, multiple hanging frames
Between collide, reduce contingency, improve equipment safety.
In a preferred embodiment, the fixed part is provided with the wiping block connecting with the power mechanism, the branch
Seat top side position corresponding with the wiping block is provided with trolley.Trolley is also referred to as sliding wire in this programme, is exactly to shifting
One group of power transmitting device that dynamic equipment is powered can use monopole aluminium trolley, monopole copper trolley, the safe wiping of multipole
Line, double hook copper trolley etc..By setting trolley and wiping block, electric energy can be provided for power mechanism, structure is simple, uses
It is convenient.
In a preferred embodiment, shaft is provided on the fixed part, the bridging bar is set in the shaft.
Bridging bar can be fixed in shaft;Or bridging bar end setting internal diameter is slightly larger than the casing of shaft diameter, bridging bar passes through
For the movable set of casing in shaft, such bridging bar can be using shaft as axis rotation.When the stirrup on bridging bar is removed entirely,
Bridging bar can be turned into vertical position from horizontal position, be avoided that bridging bar is welded with steel reinforcement cage in the horizontal direction in this way
Equipment interferes.
In a preferred embodiment, the bridging bar is fixed in shaft, and the fixed part is additionally provided with and described turn
The driving mechanism of axis connection.In this way, drive can be passed through when will need bridging bar turning to vertical position from horizontal position
The rotation of motivation structure drive shaft realizes the variation of bridging bar position to drive bridging bar to rotate.
In a preferred embodiment, the guide rail is end to end annular.By setting annular, bridging for guide rail
Frame can realize recycling on guide rail, and empty hanging frame is run near the stirrup bending device of guide rail one end, pass through machine
The stirrup bent is placed on bridging bar by tool hand automatically, and the hanging frame for being then loaded with stirrup is run to steel reinforcement cage welding equipment
Place after removing stirrup by manipulator, then runs to stirrup bending device the conveying for nearby entering next round by ring-shaped guide rail
Process.
In a preferred embodiment, the power mechanism is servo motor.Servo motor passes through trolley in this programme
It powers with wiping block, and connect by controlling program with controller signals, the signal for receiving controller executes instruction, accuracy
Height, high degree of automation.
In a preferred embodiment, the bridging bar includes 2 to be parallel to each other and the above bridging bar.Since stirrup is big
It is mostly class rectangle structure, setting in this way can guarantee to avoid hanging frame in balanced steady state when stirrup is hung on bridging bar
Along in guide rail motion process, stirrup is thrown away from bridging bar.
Advantageous effects acquired by technical solution of the present invention are:
1, the stirrup automatic conveying device setting of this programme is placed in stirrup hoop bender and steel reinforcement cage automatic welding in the production line
Between picking, the function of stirrup material caching and automatic conveying stirrup can be realized simultaneously;
2, the hanging frame last time can store the more stirrups bent in this programme, power mechanism drive hanging frame along
Guide rail operation, can adjust the speed of hanging frame operation according to the productive temp of automatic welding machine, can be realized steel reinforcement cage weldering
The automatic conveying of stirrup in termination process, whole process are participated in without artificial, and high degree of automation, work efficiency is high.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the stirrup automatic conveying device in the present invention;
Fig. 2 is the partial enlarged view in Fig. 1;
Fig. 3 is the schematic perspective view of the hanging frame in the present invention;
Fig. 4 is the schematic perspective view at another visual angle of the hanging frame in the present invention;
Appended drawing reference: 1- support, 2- guide rail, 3- first servo motor, 4- hanging frame, 5- fixed part, 6- bridging bar, 7- are recessed
Slot, the second servo motor of 8-, 9- fixed plate, 10- pillar, 11- rack gear, 12- gear, 13- idler wheel, 14- remove block, 15- wiping
Line, 16- wiping block, 17- position sensor, 18- shaft, 19- stirrup, 20- casing.
Specific embodiment
Present invention will now be described in detail with reference to the accompanying drawings., the description of this part be only it is exemplary and explanatory, do not answer
There is any restriction effect to protection scope of the present invention.In addition, description of the those skilled in the art according to this document, it can be right
Feature in this document in embodiment and in different embodiments carries out the corresponding combination.
Reference view 1, the stirrup automatic conveying device for steel reinforcement cage welding in the present embodiment include support 1, lead
Rail 2, power mechanism, transmission mechanism and hanging frame 4.Support 1 includes the fixed plate at 10 top of multiple vertical pillars 10 and pillar
9, guide rail 2 is fixed in fixed plate 9.Hanging frame 4 includes the fixed part 5 and bridging bar 6 being fixedly connected, and fixed part 5, which is set to, leads
On rail 2.Referring also to schematic diagram 2 and Fig. 4, transmission mechanism are set on 1 top side of support and fixed part 5, transmission mechanism packet
It includes and is set to 5 bottom side of fixed part and the gear 12 that connect with power mechanism and is set to 1 top side of support and gear 12 cooperates
Rack gear 11.By setting rack gear 11 and gear 12, gear 12 is driven to move on rack gear 11 by power mechanism, to realize extension
Material frame 4 is moved along the guide rail 2 of 1 top side of support.
Referring to schematic diagram 2 and Fig. 3, bridging bar 6 includes 2 bridging bars 6 being parallel to each other, the setting of 6 top surface of bridging bar
There are multiple grooves 7.Groove 7 is set on 6 surface of bridging bar, the width of groove 7 is equal to or slightly greater than the width of stirrup 19.Due to hoop
Muscle 19 is class rectangle structure mostly, and single stirrup 19 can be placed into the groove 7 of bridging bar 6 by setting in this way by manipulator
It is interior.The placement location of one side stirrup 19 is fixed, and mechanized operation is facilitated;On the other hand 4 motion process of hanging frame can be prevented
Middle stirrup 19 throws away or falls on bridging bar 6, guarantees when stirrup 19 is hung on bridging bar 6 in balanced steady state.
The course of work of the stirrup automatic conveying device in the present embodiment is introduced briefly below.Stirrup is automatic in this programme
Function conveying device is arranged between stirrup bar folder and steel reinforcement cage bonding machine.It will be bent automatically by manipulator first
Stirrup 19 is placed on hanging frame 4, and 4 last time of hanging frame can store the more stirrups bent 19, and then power mechanism drives
The gear 12 of dynamic 4 lower section of hanging frame engagement rotation on rack gear 11, while hanging frame 4 being driven to transport with certain speed along guide rail 2
It is about to stirrup 19 to be transported at welding equipment, after manipulator on bridging bar 6 by all removing, power mechanism drives hanging frame again
4 run to downstream position.It can be according to the productive temp of automatic welding machine come the power of motivation of adjustment mechanism, so as to adjust bridging
The speed that frame 4 is run along guide rail 2.Stirrup automatic conveying equipment plays the function of stirrup 19 caching and transport simultaneously in the present embodiment
Can, stirrup 19 can be conveyed automatically according to the productive temp that steel reinforcement cage welds, high degree of automation, work efficiency is high.
It in other embodiments, can be according to the quantity of 19 width adjustment bridging bar 6 of stirrup;If stirrup 19 is wider, then may be used
3 bridging bars 6 are set.It can guarantee that stirrup 19 is not easily to fall off in 4 operational process of hanging frame in this way.
Schematic diagram 2 and Fig. 4 are participated in, in the improvement project of the present embodiment, the cross section of guide rail 2 is V-type, hanging frame 4
5 bottom side of fixed part is provided with 4 idler wheels 13, and idler wheel 13 is set as the V-type cooperated with guide rail 2, and 2 two sides of guide rail are blocked respectively sets 2
Idler wheel 13.The bottom side of fixed part 5 is additionally provided with the removing block 14 that side is V-type beside idler wheel 13 simultaneously, in this way in idler wheel 13
When rotating along guide rail 2, the external rubbish being adhered on idler wheel 13 can be removed by removing block 14, avoid blocking guide rail 2 or rolling
Wheel 13.By the way that idler wheel 13 is arranged in 5 bottom side of fixed part, idler wheel 13 is fastened on 2 two sides of guide rail, on the one hand can consolidate hanging frame 4
Be fixed on 2 two sides of guide rail, while when first servo motor 3 drives hanging frame 4 to move, resistance is moved between idler wheel 13 and guide rail 2
Power is smaller, guarantees the stationarity that hanging frame 4 moves.
Continue to participate in schematic diagram 1, in the improvement project of the present embodiment, guide rail 2 is end to end annular.Hanging frame 4
Recycling can be realized on guide rail 2, empty hanging frame 4 runs near 19 bending device of stirrup of 2 one end of guide rail, passes through
The stirrup 19 bent is placed on bridging bar 6 by manipulator automatically, and the hanging frame 4 for being then loaded with stirrup 19 is run to steel reinforcement cage
At welding equipment, after removing stirrup 19 by manipulator, then pass through the operation of ring-shaped guide rail 2 to 19 bending device of stirrup entrance nearby
The conveying process of next round.
Continue to participate in schematic diagram 1 and Fig. 2, in the improvement project of the present embodiment, fixed part 5 is provided with to be connected with power mechanism
The wiping block 16 connect.1 top side of support position corresponding with wiping block 16 is provided with trolley 15.Power mechanism is the first servo electricity
Machine 3.Trolley 15 is the one group of power transmitting device that can be powered for first servo motor 3, using monopole aluminium trolley 15;At it
It can also be using monopole copper trolley or multipole safety sliding contact line or double hook copper trolley in his embodiment.First servo motor 3
It is powered by trolley 15 and wiping block, and connect by controlling program with controller signals, the signal for receiving controller executes
Instruction, accuracy is high, high degree of automation.
Continue to participate in schematic diagram 1 and Fig. 2, in the improvement project of the present embodiment, the top side of support 1 is provided with multiple positions
Inductor 17.By the way that multiple position sensors 17 are arranged, it is preset with PLC control system in position sensor 17, can detecte extension
Whether material frame 4 reaches near the position sensor 17.The position sensor 17 and control system communicate to connect, when detecting that its is attached
When near field is without hanging frame 4, signal is issued to control system, control system starting power mechanism drives hanging frame 4 to advance to this
17 position of position sensor;If the position sensor 17 detects that nearby there are hanging frames 4, issue to control system
Signal, control system issue the signal to halt to the hanging frame 4 of upstream.In this way, can be broken down with avoiding device
When some position of conveying pipeline being caused to be stagnated, collides between multiple hanging frames 4, reduce contingency, improve
Equipment safety.
Reference view 3 and Fig. 4, to be provided with shaft 18 on the fixed part 5 of the present embodiment hanging frame 4, bridging bar 6 is fixed
In shaft 18, fixed part 5 is additionally provided with the driving mechanism connecting with shaft 18, and driving mechanism is the second servo in the present embodiment
Motor 8.When the stirrup 19 on bridging bar 6 is removed entirely, bridging bar 6 can be turned into vertical position from horizontal position, this
Sample is avoided that bridging bar 6 is interfered with equipment such as steel reinforcement cage welding in the horizontal direction.It will need bridging bar 6 from horizontal position
When turning to vertical position, it can rotate that bridging bar 6 is driven to rotate by driving mechanism drive shaft 18, realize bridging bar
The variation of 6 positions.
In another embodiment, driving mechanism uses air cylinder structure, after the stirrup 19 on hanging frame 4 is all removed,
The piston rod of cylinder drives shaft 18 to rotate, so that bridging bar 6 turns to vertical position from horizontal position.
In another embodiment, setting internal diameter in 6 end of bridging bar is slightly larger than the casing 20 of 18 diameter of shaft, and bridging bar 6 is logical
The movable set of casing 20 is crossed in shaft 18, such bridging bar 6 can be axis rotation with shaft 18.It simultaneously can be in bridging bar 6
Bottom side be arranged cylinder, the piston rod of cylinder, which moves upwards, jacks up bridging bar 6, so that bridging bar 6 is turned to vertical position.
Although describing the present invention by reference to various embodiments above, but it is to be understood that of the invention not departing from
In the case where range, many changes and modifications can be carried out.Therefore, be intended to foregoing detailed description be considered as it is illustrative and
It is unrestricted, and it is to be understood that following following claims (including all equivalents) is intended to limit spirit and model of the invention
It encloses.The above embodiment is interpreted as being merely to illustrate the present invention rather than limit the scope of the invention.It is reading
After the content of record of the invention, technical staff can be made various changes or modifications the present invention, these equivalence changes and
Modification equally falls into the scope of the claims in the present invention.
Claims (10)
1. it is a kind of for steel reinforcement cage welding stirrup automatic conveying device, which is characterized in that including support, guide rail, power mechanism,
Transmission mechanism and hanging frame;The hanging frame includes the fixed part being fixedly connected and bridging bar, and the fixed part is set to described
On guide rail, the transmission mechanism is set on the support top side and the fixed part, and the power mechanism is set to described solid
Determine to drive the hanging frame to move along the guide rail in portion and by the transmission mechanism.
2. the stirrup automatic conveying device for steel reinforcement cage welding as described in claim 1, which is characterized in that the transmission mechanism
Including the gear for being set to the fixed part bottom side and connecting with the power mechanism and it is set to the support top side and institute
State the rack gear of gear cooperation.
3. the stirrup automatic conveying device for steel reinforcement cage welding as claimed in claim 2, which is characterized in that bridging bar top
Side surface is provided with multiple grooves.
4. the stirrup automatic conveying device for steel reinforcement cage welding as claimed in claim 2, which is characterized in that the fixed part bottom
Side is provided at least two idler wheel, and the idler wheel is arranged in the guide rail two sides respectively.
5. the stirrup automatic conveying device as described in claim 1-4 any one for steel reinforcement cage welding, which is characterized in that institute
The top side for stating support is provided with multiple position sensors.
6. the stirrup automatic conveying device for steel reinforcement cage welding as claimed in claim 5, which is characterized in that the fixed part is set
It is equipped with the wiping block connecting with the power mechanism, support top side position corresponding with the wiping block is provided with wiping
Line.
7. the stirrup automatic conveying device for steel reinforcement cage welding as claimed in claim 6, which is characterized in that the power mechanism
For servo motor.
8. the stirrup automatic conveying device for steel reinforcement cage welding as claimed in claim 5, which is characterized in that on the fixed part
It is provided with shaft, the bridging bar is set in the shaft.
9. the stirrup automatic conveying device for steel reinforcement cage welding as claimed in claim 8, which is characterized in that the bridging bar is solid
It is scheduled in shaft, the fixed part is additionally provided with the driving mechanism connecting with the shaft.
10. the stirrup automatic conveying device for steel reinforcement cage welding as claimed in claim 5, which is characterized in that the guide rail is
End to end annular.
Priority Applications (1)
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CN201910157520.6A CN109926769A (en) | 2019-03-01 | 2019-03-01 | A kind of stirrup automatic conveying device for steel reinforcement cage welding |
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CN201910157520.6A CN109926769A (en) | 2019-03-01 | 2019-03-01 | A kind of stirrup automatic conveying device for steel reinforcement cage welding |
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ID=66986169
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CN201910157520.6A Pending CN109926769A (en) | 2019-03-01 | 2019-03-01 | A kind of stirrup automatic conveying device for steel reinforcement cage welding |
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Cited By (2)
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CN110947871A (en) * | 2020-01-02 | 2020-04-03 | 中国一冶集团有限公司 | Automatic transferring and classifying system and method for discharged materials of reinforcing steel bar hoop bending machine |
CN113751631A (en) * | 2020-06-01 | 2021-12-07 | 广东博智林机器人有限公司 | Press from both sides and get conveyor and steel reinforcement cage welding equipment |
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Application publication date: 20190625 |