CN109911355A - A kind of system and method for automation control labeling - Google Patents
A kind of system and method for automation control labeling Download PDFInfo
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- CN109911355A CN109911355A CN201910233411.8A CN201910233411A CN109911355A CN 109911355 A CN109911355 A CN 109911355A CN 201910233411 A CN201910233411 A CN 201910233411A CN 109911355 A CN109911355 A CN 109911355A
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Abstract
The invention discloses the system and method for a kind of automation control labeling, system includes management software and labeling device, and management software is equipped with the HMI for user's operation, and is interacted by network ICP/IP protocol with HMI；Management software realizes the automation control movement of labeling device by the state of industry modbus agreement serial ports control PLC holding register.User can system through the invention and method realize automatic labeling and manually labeling.Using the systems and methods, automation labeling is may be implemented in the present invention, reduces manual intervention, and to improve the efficiency of labeling, less error reduces cost；And combine manual labeling and automatic labeling, it is selected according to user's actual needs, it is feature-rich；The automatic execution of multiple labeling movement is realized in the interaction that management software and HMI are realized by network ICP/IP protocol, without individually labeling movement every time, greatly reduces the actuating quantity of user.
Description
Technical field
The present invention relates to industrial automation apply with research and development field, particularly relate to a kind of system of automation control labeling with
And method.
Background technique
Currently, cutting slabstone usually using slab cutting machine in stone material industry, for the dimension board cut, unite for convenience
Meter and use, need to give code tag.Existing way is to write coding on slabstone with pen or printed number mark
The paper of label is sticked on slabstone, and this method low efficiency, the error manually labelled is big and at high cost.With the development in market, work
People's cost is higher and higher, in order to reduce cost, improves working efficiency, needs to improve this manually-operated method.
In view of this, the present inventor does not attain regarding to the issue above improves caused many missings and inconvenience, and go deep into structure
Think, and actively research improvement has a fling at and develops and design the present invention.
Summary of the invention
It is an object of the invention to solve stone material industry manually to label the problems such as low efficiency, error are big, at high cost, one kind is provided
The system and method for automation control labeling realize automation labeling, reduce manual intervention, to improve the efficiency of labeling, compared with
Few error, reduces cost.
In order to achieve the above objectives, solution of the invention is:
A kind of system of automation control labeling, including management software and labeling device, management software are equipped with for user's operation
HMI, management software are interacted by network ICP/IP protocol with HMI；Labeling device be equipped with to print label printer,
Air blowing cylinder, sucker and mechanical arm and the PLC holding register of several correspondence automation control movements, management software are logical
The state for crossing industry modbus agreement serial ports control PLC holding register realizes the automation control movement of labeling device, described
Air blowing cylinder, sucker and mechanical arm are sequentially connected, and mechanical arm is equipped with the front and rear cylinders for driving sucker mobile and upper and lower air cylinders；
The PLC holding register includes 4,5,6,10, No. 11 PLC holding registers, wherein No. 4 PLC holding registers write for 1 generation
Table sucker is moved to the exit slot position of printer；5, No. 6 PLC holding registers are write 1 representative simultaneously and are continued to execute；No. 10 PLC
Holding register writes the physical printed key that 1 represents printer and is pressed；The state value of No. 11 PLC holding registers is 1 representative
Mechanical arm arrival is preset to take mark/labeling position.
The management software is set to PC, and PC connects printer by USB interface.
The labeling device is additionally provided with to realize that the timer of automation labeling movement is completed in timing.
A kind of automation control patch calibration method, using the system that a kind of automation control labels, feature exists
In including following rate-determining steps:
Step S1. user is arranged labeling information by HMI and starts to label, and management software judges whether certainly according to the setting of user
Dynamic labeling: if so, carrying out step S2；Otherwise step S3 is carried out；
Step S2. automatic labeling process
5, No. 6 PLC holding registers are write 1 by step S2-1. management software simultaneously, and control mechanical arm, which walks to what HMI was set, to be taken
Cursor position, when mechanical arm in place after No. 11 PLC holding registers state value be set to 1 automatically；Management software is from automatic labeling mistake
Journey be at after starting read No. 11 PLC holding registers state, by read No. 11 PLC holding registers state value whether be
Whether in place 1 judge mechanical arm, when the state for No. 11 PLC holding registers read is 1, carries out step S2-2；
Step S2-2. takes mark to act: management software controls printer print label, and controls front and rear cylinders and sucker is driven to be moved to
The exit slot position of printer, and control sucker and air blowing cylinder executes air-breathing and blowing action respectively, make sucker that label be sucked；
5, No. 6 PLC holding registers are write 1 simultaneously by step S2-3. management software, and are controlled mechanical arm and walked to HMI setting
Label position, when mechanical arm in place after No. 11 PLC holding registers state value be set to 1 automatically；Management software is by reading No. 11
Whether the state value of PLC holding register is whether in place 1 judge mechanical arm, when the shape for No. 11 PLC holding registers read
When state is 1, step S2-4 is carried out；
The movement of step S2-4. labeling: management software control upper and lower air cylinders drive sucker to move down on earth, and close sucker progress
It labels, management software control upper and lower air cylinders reset after the completion of labeling, and management software feeds back labeling state to HMI after reset；
The labeling state that step S2-5.HMI is fed back according to management software determines whether to control management software and executes next patch
Mark movement, if so, return step S2-1, if it is not, then HMI prompt " labeling is completed "；
The manual poster process of step S3.
Step S3-1. management software controls printer print label, and enters wait state；It manually takes and marks and labelled；
If step S3-2. need to print next label, user presses physical button, and management software is by No. 10 PLC holding registers
Write 1, and return step S3-1；If no longer printing next label, user terminates to label in HMI, removes PLC holding register
State.
Using the systems and methods, automation labeling is may be implemented in the present invention, reduces manual intervention, to improve labeling
Efficiency, less error, reduces cost；And combine manual labeling and automatic labeling, it is selected according to user's actual needs,
It is feature-rich；Holding automatically for multiple labeling movement is realized in the interaction that management software and HMI are realized by network ICP/IP protocol
Row greatly reduces the actuating quantity of user without individually labeling movement every time.
Detailed description of the invention
Fig. 1 is the flow chart of specific embodiment of the invention control method.
Specific embodiment
In order to further explain the technical solution of the present invention, being explained in detail below by specific embodiment the present invention
It states.
The present invention is a kind of system of automation control labeling, including management software and labeling device, management software are equipped with
For the HMI(human-computer interaction interface of user's operation), management software is interacted by network ICP/IP protocol with HMI；Labeling is set
It is standby to be equipped with to the printer of print label, air blowing cylinder, sucker and mechanical arm and several correspondence automation control movements
PLC holding register.Management software is by the state of industry modbus agreement serial ports control PLC holding register (i.e. to posting
Storage writes 0 or writes the 1 movement variation for reaching control printer, sucker and mechanical arm) realize the automation control for taking mark, labeling etc.
Braking is made.Above-mentioned air blowing cylinder, sucker and mechanical arm are sequentially connected, and mechanical arm is equipped with the front and rear cylinders for driving sucker mobile and upper
Lower cylinder, to realize the movement of sucker front and back, up and down direction to complete automatic operation.
Above-mentioned PLC holding register includes 4,5,6,10, No. 11 PLC holding registers, wherein No. 4 PLC holding registers
It writes 1 and represents the exit slot position that sucker is moved to printer；5, No. 6 PLC holding registers are write 1 representative simultaneously and are continued to execute；10
Number PLC holding register writes the physical printed key that 1 represents printer and is pressed；The state value of No. 11 PLC holding registers is 1
It represents mechanical arm and reaches preset and take mark/labeling position.
Wherein take mark be by front and rear cylinders drive sucker move close to printer, then open sucker air suction function and
The blowing function of air blowing cylinder acts on simultaneously and label is sucked, and so that sucker is returned to original position by controlling front and rear cylinders；Labeling is
It drives sucker to move downward by upper and lower air cylinders, moves to bottom and turn off sucker and label is decontroled, and pass through control upper and lower air cylinders
It returns to sucker in situ, completes labeling movement to reach.
Above-mentioned management software is set to PC, and PC connects printer by USB interface.
Above-mentioned labeling device is additionally provided with to realize that the timer of automation labeling movement is completed in timing.
Based on above system, a kind of automation control patch calibration method, as shown in Figure 1, including following rate-determining steps:
Before starting labeling, user is by the serial port of the labeling device connected needed for HMI selection and the address PLC and connects string
Mouthful, if success, HMI prompts " successful connection ", if failure, HMI prompts " connection failure ".After serial ports successful connection, user passes through
Time needed for each timing item is arranged in HMI (such as open plate timing, put in timing, printing timing, inhale calibration when, lower patch periodically,
Paster timing etc., timing needed for the micromotion for completion labeling).Later, port numbers and company are arranged by HMI in user
Server is connect, if opening server failure, corresponding socket operation failure content is prompted in the LISTBOX frame of HMI, if at
Function does not prompt then, and management software makes feedback in the operation of HMI according to user and control labeling device executes corresponding function and grasps
Make.
Step S1. user is arranged labeling information by HMI and starts to label, and management software is according to the setting of user judgement
No automatic labeling.If automatic labeling, then step S2 is carried out, otherwise carries out step S3.
Step S2. automatic labeling process
5, No. 6 PLC holding registers are write 1 by step S2-1. management software simultaneously, and control mechanical arm, which walks to what HMI was set, to be taken
Cursor position, when mechanical arm in place after No. 11 PLC holding registers state value be set to 1 automatically；Management software is from automatic labeling mistake
Journey be at after starting read No. 11 PLC holding registers state, by read No. 11 PLC holding registers state value whether be
Whether in place 1 judge mechanical arm, when the state for No. 11 PLC holding registers read is 1, carries out step S2-2；
Step S2-2. takes mark to act: management software controls printer print label, and controls front and rear cylinders and sucker is driven to be moved to
The exit slot position of printer, and control sucker and air blowing cylinder executes air-breathing and blowing action respectively, make sucker that label be sucked；
5, No. 6 PLC holding registers are write 1 simultaneously by step S2-3. management software, and are controlled mechanical arm and walked to HMI setting
Label position, when mechanical arm in place after No. 11 PLC holding registers state value be set to 1 automatically；Management software is by reading No. 11
Whether the state value of PLC holding register is whether in place 1 judge mechanical arm, when the shape for No. 11 PLC holding registers read
When state is 1, step S2-4 is carried out；
The movement of step S2-4. labeling: management software control upper and lower air cylinders drive sucker to move down on earth, and close sucker progress
It labels, management software control upper and lower air cylinders reset after the completion of labeling, and management software feeds back labeling state to HMI after reset；
The labeling state that step S2-5.HMI is fed back according to management software determines whether to control management software and executes next patch
Mark movement, if so, return step S2-1, if it is not, then HMI prompt " labeling is completed ".
The manual poster process of step S3.
Step S3-1. management software controls printer print label, and enters wait state；It manually takes and marks and labelled；
If step S3-2. need to print next label, user presses physical button, and management software is by No. 10 PLC holding registers
Write 1, and return step S3-1；If no longer printing next label, user terminates to label in HMI, removes PLC holding register
State.
By the systems and methods, automation labeling is may be implemented in the present invention, reduces manual intervention, to improve labeling
Efficiency, less error, reduces cost；And combine manual labeling and automatic labeling, it is selected according to user's actual needs,
It is feature-rich；Holding automatically for multiple labeling movement is realized in the interaction that management software and HMI are realized by network ICP/IP protocol
Row greatly reduces the actuating quantity of user without individually labeling movement every time.
Above-described embodiment and schema and non-limiting product form and style of the invention, any technical field it is common
The appropriate changes or modifications that technical staff does it all should be regarded as not departing from patent category of the invention.
Claims (4)
1. a kind of system of automation control labeling, it is characterised in that: including management software and labeling device, management software is equipped with
For the HMI of user's operation, management software is interacted by network ICP/IP protocol with HMI；Labeling device is equipped with to print
Printer, air blowing cylinder, sucker and the mechanical arm of label and several PLC for corresponding to automation control movement keep deposit
Device, management software realize the automation of labeling device by the state of industry modbus agreement serial ports control PLC holding register
Control action, the air blowing cylinder, sucker and mechanical arm are sequentially connected, mechanical arm be equipped with the front and rear cylinders for driving sucker mobile and
Upper and lower air cylinders；
The PLC holding register includes 4,5,6,10, No. 11 PLC holding registers, wherein No. 4 PLC holding registers write for 1 generation
Table sucker is moved to the exit slot position of printer；5, No. 6 PLC holding registers are write 1 representative simultaneously and are continued to execute；No. 10 PLC
Holding register writes the physical printed key that 1 represents printer and is pressed；The state value of No. 11 PLC holding registers is 1 representative
Mechanical arm arrival is preset to take mark/labeling position.
2. a kind of system of automation control labeling as described in claim 1, it is characterised in that: the management software is set to
PC, PC connect printer by USB interface.
3. a kind of system of automation control labeling as described in claim 1, it is characterised in that: the labeling device is additionally provided with
To realize that the timer of automation labeling movement is completed in timing.
4. a kind of automation control pastes calibration method, it is using what a kind of automation control as described in claims 1 to 3 labelled
System, it is characterised in that including following rate-determining steps:
Step S1. user is arranged labeling information by HMI and starts to label, and management software judges whether certainly according to the setting of user
Dynamic labeling: if so, carrying out step S2；Otherwise step S3 is carried out；
Step S2. automatic labeling process
5, No. 6 PLC holding registers are write 1 by step S2-1. management software simultaneously, and control mechanical arm, which walks to what HMI was set, to be taken
Cursor position, when mechanical arm in place after No. 11 PLC holding registers state value be set to 1 automatically；Management software is from automatic labeling mistake
Journey be at after starting read No. 11 PLC holding registers state, by read No. 11 PLC holding registers state value whether be
Whether in place 1 judge mechanical arm, when the state for No. 11 PLC holding registers read is 1, carries out step S2-2；
Step S2-2. takes mark to act: management software controls printer print label, and controls front and rear cylinders and sucker is driven to be moved to
The exit slot position of printer, and control sucker and air blowing cylinder executes air-breathing and blowing action respectively, make sucker that label be sucked；
5, No. 6 PLC holding registers are write 1 simultaneously by step S2-3. management software, and are controlled mechanical arm and walked to HMI setting
Label position, when mechanical arm in place after No. 11 PLC holding registers state value be set to 1 automatically；Management software is by reading No. 11
Whether the state value of PLC holding register is whether in place 1 judge mechanical arm, when the shape for No. 11 PLC holding registers read
When state is 1, step S2-4 is carried out；
The movement of step S2-4. labeling: management software control upper and lower air cylinders drive sucker to move down on earth, and close sucker progress
It labels, management software control upper and lower air cylinders reset after the completion of labeling, and management software feeds back labeling state to HMI after reset；
The labeling state that step S2-5.HMI is fed back according to management software determines whether to control management software and executes next patch
Mark movement, if so, return step S2-1, if it is not, then HMI prompt " labeling is completed "；
The manual poster process of step S3.
Step S3-1. management software controls printer print label, and enters wait state；It manually takes and marks and labelled；
If step S3-2. need to print next label, user presses physical button, and management software is by No. 10 PLC holding registers
Write 1, and return step S3-1；If no longer printing next label, user terminates to label in HMI, removes PLC holding register
State.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114394303A (en) * | 2021-12-28 | 2022-04-26 | 大连华冶联自动化有限公司 | Control system of code-spraying label-pasting robot |
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