CN109903419A - Problem part processing method, device and the conllinear production of multi-vehicle-type control equipment - Google Patents
Problem part processing method, device and the conllinear production of multi-vehicle-type control equipment Download PDFInfo
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- CN109903419A CN109903419A CN201910108268.XA CN201910108268A CN109903419A CN 109903419 A CN109903419 A CN 109903419A CN 201910108268 A CN201910108268 A CN 201910108268A CN 109903419 A CN109903419 A CN 109903419A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The present invention provides a kind of problem part processing method, device and the conllinear productions of multi-vehicle-type to control equipment, is related to field of automobile.Problem part processing method provided by the embodiment of the present invention, during executing production task, if a failure occurs, just the component currently produced is recorded as problem part, and it is problem part is offline, whether the processing method meets the standard of reprocessing by decision problem part, if meeting the standard of reprocessing, then problem part is discharged into and reprocesses queue, if not meeting the standard of reprocessing, described problem part is scrapped, then judge whether next raw material on production line is identical as raw material needed for problem part, if identical, carry out feed supplement in line, if not identical, carry out the feed supplement of line side, to continue to produce, the problem of this method can will comply with standard part is reprocessed, reduce the waste of material and cost of labor, improve the production efficiency of component.
Description
Technical field
The present invention relates to field of automobile, more particularly, to a kind of problem part processing method, device and multi-vehicle-type
Conllinear production controls equipment.
Background technique
Now, as the improvement of people's living standards, automobile has become the walking-replacing tool of every household, market is to automobile
The demand of yield greatly increases, but due to industrial land resource scarcity, automobile raw material are nervous, and auto manufacturing is in automobile production
In the process the utilization rate of raw material is required also to greatly improve.
Currently, most of auto manufacturings use the direct offline processing side scrapped to problem part during automobile production
Formula, but in most cases, the severity that problem component occurs is different, and the offline mode of scrapping all taken is to problem
Component carries out defect superseded, but that certain components are only existed with very little, and the part that throws into question directly is scrapped, and wastes a large amount of material
Material and cost of labor, meanwhile, greatly reduce the working efficiency of automobile production.
Summary of the invention
In view of this, the purpose of the present invention is to provide a kind of problem part processing method, device and the conllinear lifes of multi-vehicle-type
Control equipment, as far as possible reduction waste of material are produced, produces automobile as efficiently as possible, realizes the efficient of automobile production manufacture
Change, flexibility and intelligence.
To achieve the goals above, technical solution used in the embodiment of the present invention is as follows:
In a first aspect, the embodiment of the invention provides a kind of problem part processing method, the production conllinear applied to multi-vehicle-type
Control equipment, wherein include:
During executing production task, if a failure occurs, the component currently produced is recorded as problem part,
Described problem part is offline；
Judge whether described problem part meets the standard of reprocessing；
Queue is reprocessed if so, described problem part is discharged into；
If not, described problem part is scrapped；
Judge whether next raw material on the production line is identical as raw material needed for described problem part；
If so, carrying out feed supplement in line；
If not, carrying out the feed supplement of line side.
With reference to first aspect, the embodiment of the invention provides the first possible embodiments of first aspect, wherein institute
State the step of carrying out feed supplement in line, comprising:
It is produced using next raw material；
The raw material needed for transferring described problem part in feed bin is supplemented on the production line.
With reference to first aspect, the embodiment of the invention provides second of possible embodiments of first aspect, wherein institute
State the step of carrying out the feed supplement of line side, comprising:
The raw material needed for transferring described problem part in feed bin is produced using the raw material transferred.
With reference to first aspect, the embodiment of the invention provides the third possible embodiments of first aspect, wherein institute
It states after described problem part is discharged into the step of reprocessing queue, the method also includes:
Whether the problem part after judgement is reprocessed is qualified；
If not, the problem part after described reprocess is scrapped.
With reference to first aspect, the embodiment of the invention provides the 4th kind of possible embodiments of first aspect, wherein institute
State method further include:
If broken down before executing production task, after waiting troubleshooting, then produced.
The 4th kind of possible embodiment with reference to first aspect, the embodiment of the invention provides the 5th kind of first aspect
Possible embodiment, wherein the production task is divided into six grades, and according to vehicle of the same race configuration of the same race with organize production, by
The small sequence combination principle for producing, first producing the special normal part of part reproduction is arrived greatly to be produced.
Second aspect, the embodiment of the invention provides a kind of problem part processing unit, the production conllinear applied to multi-vehicle-type
Control equipment, wherein include:
Offline processing module is used for during executing production task, if a failure occurs, by what is currently produced
Component is recorded as problem part, and described problem part is offline；Judge whether described problem part meets the standard of reprocessing；If so, by institute
The problem part of stating, which is discharged into, reprocesses queue；If not, described problem part is scrapped；
Feed supplement module, for judge next raw material on the production line whether with raw material phase needed for described problem part
Together；If so, carrying out feed supplement in line；If not, carrying out the feed supplement of line side.
In conjunction with second aspect, the embodiment of the invention provides the first possible embodiments of second aspect, wherein institute
Feed supplement module is stated to be also used to:
It is produced using next raw material；
The raw material needed for transferring described problem part in feed bin is supplemented on the production line.
In conjunction with second aspect, the embodiment of the invention provides second of possible embodiments of second aspect, wherein institute
State feed supplement module to be also used to: the feed supplement module is also used to:
The raw material needed for transferring described problem part in feed bin is produced using the raw material transferred.
The third aspect, the embodiment of the invention provides a kind of productions that multi-vehicle-type is conllinear to control equipment, wherein includes: to deposit
Reservoir and processor, the memory are used to store and processor are supported to execute the journey of any one of first aspect the method
Sequence, the processor is configured to for executing the program stored in the memory.
The embodiment of the present invention bring it is following the utility model has the advantages that
Problem part processing method, device provided by the embodiment of the present invention and the conllinear production of multi-vehicle-type control equipment,
During executing production task, if a failure occurs, the component currently produced is recorded as problem part, and by problem part
Offline, whether decision problem part meets the standard of reprocessing, if meeting the standard of reprocessing, is just discharged into problem part and reprocesses queue, if
Do not meet the standard of reprocessing, problem part can be scrapped, then judge next raw material on production line whether with needed for problem part
Raw material is identical, if identical, carries out feed supplement in line, if it is not the same, carrying out the feed supplement of line side, to continue to produce, can incite somebody to action
Meet the problem of reprocessing standard part to be made full use of, will only not meet the problem of reprocessing standard part and scrap, and greatly reduce
The waste of material and cost of labor, while improving the production efficiency of automobile component.
Other feature and advantage of the disclosure will illustrate in the following description, alternatively, Partial Feature and advantage can be with
Deduce from specification or unambiguously determine, or by implement the disclosure above-mentioned technology it can be learnt that.
To enable the above objects, features, and advantages of the disclosure to be clearer and more comprehensible, preferred embodiment is cited below particularly, and cooperate
Appended attached drawing, is described in detail below.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the flow chart of problem part processing method provided by one embodiment of the invention；
Fig. 2 is the module map of problem part processing unit provided by one embodiment of the invention；
Fig. 3 is the structural block diagram of the conllinear production control equipment of multi-vehicle-type provided by one embodiment of the invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with attached drawing to the present invention
Technical solution be clearly and completely described, it is clear that described embodiments are some of the embodiments of the present invention, rather than
Whole embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work premise
Under every other embodiment obtained, shall fall within the protection scope of the present invention.
Demand for market to auto output greatly increases, and industrial land resource scarcity, and automobile raw material are nervous, vapour
Vehicle manufacturing industry during automobile production to problem part using the direct offline processing mode scrapped, waste significantly raw material and
Cost of labor, meanwhile, greatly reduce the working efficiency of automobile production, a kind of problem part processing side provided in an embodiment of the present invention
Method, device and the conllinear production of multi-vehicle-type control equipment, can will meet the problem of reprocessing standard part and make full use of, significantly
The utilization rate for reducing raw material improves automobile production efficiency.
For convenient for understanding the present embodiment, first to a kind of problem part processing method disclosed in the embodiment of the present invention
It describes in detail.
Embodiment one:
Problem part processing method provided by the embodiment of the present invention, this method are applied to the conllinear production control of multi-vehicle-type and set
It is standby.It is an equipment in multi-vehicle-type mixed production system that the production, which controls equipment, and multi-vehicle-type mixed production system may include
Host computer, and the production control equipment and intelligent scheduling equipment that connect with host computer, are set by PC control production control
It is standby to carry out vehicle production.
It is as shown in Figure 1 the flow chart of problem part processing method, this method comprises:
If a failure occurs, the component currently produced is recorded during executing production task by step S102
It is for problem part, problem part is offline.
Specifically, when the component produced breaks down in process of production, if production equipment failure, cause to work as
The structure of the preceding component produced is deformed or the welding of the solder joint in somewhere is uneven or insecure etc., then the component quilt
It is recorded as problem part, next link cannot be put into according to normal production routine and produced.Occur when before executing production task
Failure then can directly shut down carry out trouble hunting, after waiting troubleshooting, restart production equipment, produced.
In normal production process, in order to improve the production efficiency, production task is divided into six grades, and according to vehicle of the same race
Production is organized together in configuration of the same race, the descending sequence combination principle for producing, first producing the special normal part of part reproduction is produced,
It is vehicle that zero level, which can be set, according to descending sequence, and the first order is general assembly, and the second level is white body, and the third level is white
Body assembly, the fourth stage are total spelling line, and level V is ground printed line, and production task can sequentially be produced further according to this,
Production sequence can be produced according to any one principle in three kinds of principles, can also be according to any combination in three kinds of principles
It is produced.
Whether step S104, decision problem part meet the standard of reprocessing；If so, executing step S106；If not, executing step
Rapid S108.
Generally, during carrying out component production, often due to some in production equipment or production procedure
Link goes wrong, and the component is caused to be produced as problem part.For example, in production procedure due to execute be welded task during go out
Existing failure causes the pad of some component not to be inconsistent standardization, but the component still remains the structure of standard, then judgement is asked
Topic part meets the standard of reprocessing；Alternatively, complete vehicle frame, the welding of vehicle shell in depot, when carrying out automotive lacquer technique, due to
It walks that rifle speed ratio is very fast, causes the paint spary of component a part uneven, or since the speed of spray gun unevenly causes portion
The brightness of part, flatness and glossiness are unsatisfactory for standard requirements, but still remain the structure of standard, then decision problem part meets
Reprocess standard；But if the case where causing malformation and components to lose in component production process, decision problem part
The standard of reprocessing is not met.
Problem part is discharged into and reprocesses queue by step S106.
If problem part meets the standard of reprocessing, problem part is discharged into and reprocesses queue, waiting is reprocessed.In an optional embodiment
In, for by part the problem of reprocessing, it can be determined that whether the problem part after reprocessing is qualified；It, can be by problem if qualified
Part is put into qualified part library, is used for next production link, or directly as delivering object, to reduce material and artificial
The waste of cost.If problem part is still unqualified after being reprocessed, can scrap.
Step S108 scraps problem part.
Step S110 judges whether next raw material on production line is identical as raw material needed for problem part；If so, executing
Step S112, if not, executing step S114.
Step S112 carries out the feed supplement of line side.
The step of carrying out the feed supplement of line side, comprising: the raw material needed for transferring problem part in feed bin is carried out using the raw material transferred
It is raw.For example, there are five component to be produced is total, respectively AAABB, when producing second A, in raw material needed for producing A
Cabin assembly is problematic, using feed profile in line, i.e., the cabin assembly in raw material needed for third A is filled into second A,
When producing third A, lack cabin assembly raw material, then using line side feed profile, i.e., from workshop warehouse transfer cabin assembly into
Row feed supplement.
Step S114 carries out feed supplement in line.
The step of carrying out feed supplement in line, comprising: produced using next raw material；From being transferred in feed bin needed for problem part
Raw material is supplemented on the production line, and when subsequent no common elements, the material on line side needs again offline.
Problem part processing method provided by the embodiment of the present invention, this method are applied to the conllinear production control of multi-vehicle-type and set
It is standby, during executing production task, if a failure occurs, the component currently produced is just recorded as problem part, and
Problem part is offline, and whether which meets the standard of reprocessing by decision problem part, if meeting the standard of reprocessing, will ask
Topic part, which is discharged into, reprocesses queue, if not meeting the standard of reprocessing, described problem part is scrapped, is then judged next on production line
Whether raw material is identical as raw material needed for problem part, if identical, carries out feed supplement in line, if it is not the same, the feed supplement of line side is carried out, with
Continue to produce, the problem of this method can will comply with standard part reprocess, reduce the waste of material and cost of labor,
Improve the production efficiency of component.
Embodiment two:
Problem part processing unit is present embodiments provided, which is applied to the conllinear production of multi-vehicle-type and controls equipment, such as
Shown in Fig. 2, which includes:
Offline processing module 21, for if a failure occurs, will currently produce during executing production task
Component be recorded as problem part, problem part is offline；Judge whether described problem part meets the standard of reprocessing；If so, by problem
Part, which is discharged into, reprocesses queue；If not, problem part is scrapped；
Feed supplement module 22, for judging whether next raw material on production line is identical as raw material needed for problem part；If
It is to carry out feed supplement in line；If not, carrying out the feed supplement of line side.
Specifically, offline processing module 21 can be also used for, and whether the problem part after judgement is reprocessed is qualified；
If unqualified, the problem part after reprocessing is scrapped.
Material module 22 is also used to: being produced using next raw material；
The raw material needed for transferring problem part in feed bin is supplemented on the production line.
Material module 22 is also used to: the raw material needed for transferring problem part in feed bin is produced using the raw material transferred.
Problem part processing unit provided by the embodiment of the present invention, during executing production task, in case of event
Barrier, is just recorded as problem part for the component currently produced, and problem part is offline, which passes through decision problem part
Whether meet the standard of reprocessing, if meeting the standard of reprocessing, problem part is discharged into and reprocesses queue, if not meeting the standard of reprocessing,
Described problem part is scrapped, then judges whether next raw material on production line is identical as raw material needed for problem part, if phase
Together, feed supplement in line is carried out, if it is not the same, carrying out the feed supplement of line side, to continue to produce, this method can will be standard compliant
Problem part is reprocessed, and is produced by the way of feed supplement to problem component, and the wave of material and cost of labor is greatly reduced
Take.
Embodiment three
The embodiment of the invention provides a kind of productions that multi-vehicle-type is conllinear to control equipment, as shown in figure 3, production control is set
Standby includes processor 301 and memory 302, further includes that bus 303, processor 301 and memory 302 are connected by bus 303.
Memory 302 can be used for storing software program and module, such as the problems in embodiment of the present invention part processing unit
Corresponding program instruction/module and processor 301 are stored in the software program and module of memory 302 by operation, from
And corresponding various function application and data processing are executed, such as problem part processing method provided in an embodiment of the present invention.Storage
Device 302 can mainly include storing program area and storage data area, wherein storing program area can storage program area, at least one
Application program needed for function (the problem of such as embodiment of the present invention part processing unit)；Storage data area can be stored according to display
Equipment uses created data (such as raw material data) etc..In addition, memory 302 may include high random access storage
Device, can also include nonvolatile memory, and a for example, at least disk memory, flush memory device or other volatibility are solid
State memory device.
Processor 301 is the control centre of the conllinear production control equipment of multi-vehicle-type, utilizes various interfaces and connection
The various pieces of whole equipment, by running or executing the software program and/or module that are stored in memory 302, and tune
With the data being stored in memory 302, data are performed various functions and handle, to carry out integral monitoring to problem part.It can
Choosing, processor 301 may include one or more processing units.
Further, the embodiment of the invention also provides a kind of machine readable storage medium, the machine readable storage mediums
It is stored with machine-executable instruction, when being called and being executed by processor, machine-executable instruction promotees the machine-executable instruction
Processor is set to realize problem part processing method provided by the embodiment of the present invention.
It is appreciated that structure shown in Fig. 3 is only to illustrate, blood pressure measurement device may also include it is more than shown in Fig. 3 or
The less component of person, or with the configuration different from shown in Fig. 3.Each component shown in Fig. 3 can using hardware, software or
A combination thereof is realized.
Problem part processing method provided in an embodiment of the present invention, device and the conllinear production control equipment of multi-vehicle-type have phase
Same technical characteristic reaches identical technical effect so also can solve identical technical problem.
In addition, in the description of the embodiment of the present invention unless specifically defined or limited otherwise, term " connected " " connects
Connect " it shall be understood in a broad sense, for example, it may be being fixedly connected, it may be a detachable connection, or be integrally connected；It can be machine
Tool connection, is also possible to be electrically connected；It can be directly connected, two members can also be can be indirectly connected through an intermediary
Connection inside part.To those skilled in the art, above-mentioned term in the present invention specific can be understood with concrete condition
Meaning.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second " are only
For descriptive purposes, it is not understood to indicate or imply relative importance.
The computer program product of carry out problem part processing method provided by the embodiment of the present invention, including store processing
The computer readable storage medium of the executable non-volatile program code of device, the instruction that said program code includes can be used for holding
Row previous methods method as described in the examples, specific implementation can be found in embodiment of the method, and details are not described herein.
In several embodiments provided by the present invention, it should be understood that disclosed systems, devices and methods, it can be with
It realizes by another way.The apparatus embodiments described above are merely exemplary, for example, the division of the unit,
Only a kind of logical function partition, there may be another division manner in actual implementation, in another example, multiple units or components can
To combine or be desirably integrated into another system, or some features can be ignored or not executed.Another point, it is shown or beg for
The mutual coupling, direct-coupling or communication connection of opinion can be through some communication interfaces, device or unit it is indirect
Coupling or communication connection can be electrical property, mechanical or other forms.
The unit as illustrated by the separation member may or may not be physically separated, aobvious as unit
The component shown may or may not be physical unit, it can and it is in one place, or may be distributed over multiple
In network unit.It can select some or all of unit therein according to the actual needs to realize the mesh of this embodiment scheme
's.
It, can also be in addition, the functional units in various embodiments of the present invention may be integrated into one processing unit
It is that each unit physically exists alone, can also be integrated in one unit with two or more units.
It, can be with if the function is realized in the form of SFU software functional unit and when sold or used as an independent product
It is stored in the executable non-volatile computer-readable storage medium of a processor.Based on this understanding, of the invention
Technical solution substantially the part of the part that contributes to existing technology or the technical solution can be with software in other words
The form of product embodies, which is stored in a storage medium, including some instructions use so that
One computer equipment (can be personal computer, server or the network equipment etc.) executes each embodiment institute of the present invention
State all or part of the steps of method.And storage medium above-mentioned includes: USB flash disk, mobile hard disk, read-only memory (ROM, Read-
Only Memory), random access memory (RAM, Random Access Memory), magnetic or disk etc. are various can be with
Store the medium of program code.
Finally, it should be noted that above embodiments, only a specific embodiment of the invention, to illustrate skill of the invention
Art scheme, rather than its limitations, scope of protection of the present invention is not limited thereto, although with reference to the foregoing embodiments to the present invention into
Go detailed description, it should be understood by those skilled in the art that: anyone skilled in the art takes off in the present invention
In the technical scope of dew, it can still modify to technical solution documented by previous embodiment or can readily occur in change
Change or equivalent replacement of some of the technical features；And these modifications, variation or replacement, do not make relevant art
Scheme essence be detached from technical solution of the embodiment of the present invention spirit and scope, should all cover protection scope of the present invention it
It is interior.Therefore, protection scope of the present invention should be subject to the protection scope in claims.
Claims (10)
1. a kind of problem part processing method, the production conllinear applied to multi-vehicle-type controls equipment characterized by comprising
During executing production task, if a failure occurs, the component currently produced is recorded as problem part, by institute
It is offline to state problem part；
Judge whether described problem part meets the standard of reprocessing；Queue is reprocessed if so, described problem part is discharged into；
If not, described problem part is scrapped；
Judge whether next raw material on the production line is identical as raw material needed for described problem part；
If so, carrying out feed supplement in line；
If not, carrying out the feed supplement of line side.
2. the method according to claim 1, wherein in the progress line the step of feed supplement, comprising:
It is produced using next raw material；
The raw material needed for transferring described problem part in feed bin is supplemented on the production line.
3. the method according to claim 1, wherein the step of progress line side feed supplement, comprising:
The raw material needed for transferring described problem part in feed bin is produced using the raw material transferred.
4. the method according to claim 1, wherein it is described by described problem part be discharged into the step of reprocessing queue it
Afterwards, the method also includes:
Whether the problem part after judgement is reprocessed is qualified；
If not, the problem part after described reprocess is scrapped.
5. the method according to claim 1, wherein the method also includes:
If broken down before executing production task, after waiting troubleshooting, then produced.
6. according to the method described in claim 5, it is characterized in that, the production task is divided into six grades, and according to vehicle of the same race
Production is organized together in type configuration of the same race, the descending sequence combination principle for producing, first producing the special normal part of part reproduction is given birth to
It produces.
7. a kind of problem part processing unit, the production conllinear applied to multi-vehicle-type controls equipment characterized by comprising
Offline processing module is used for during executing production task, if a failure occurs, the component that will currently producing
It is recorded as problem part, described problem part is offline；Judge whether described problem part meets the standard of reprocessing；If so, being asked described
Topic part, which is discharged into, reprocesses queue；If not, described problem part is scrapped；
Feed supplement module, for judging whether next raw material on the production line is identical as raw material needed for described problem part；Such as
Fruit is to carry out feed supplement in line；If not, carrying out the feed supplement of line side.
8. device according to claim 7, which is characterized in that the feed supplement module is also used to:
It is produced using next raw material；
The raw material needed for transferring described problem part in feed bin is supplemented on the production line.
9. device according to claim 7, which is characterized in that the feed supplement module is also used to:
The raw material needed for transferring described problem part in feed bin is produced using the raw material transferred.
10. a kind of production that multi-vehicle-type is conllinear controls equipment characterized by comprising memory and processor, the storage
Device is used to store and support processor perform claim to require the program of any one of 1~7 the method, and the processor is configured
For for executing the program stored in the memory.
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| CN201910108268.XA CN109903419B (en) | 2019-02-02 | 2019-02-02 | Problematic part processing method and device and production control equipment with multiple vehicle types being collinear |
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| CN109086936A (en) * | 2018-08-07 | 2018-12-25 | 广东工业大学 | A kind of production system resource allocation method, device and the equipment in intelligence workshop |
| CN109062132A (en) * | 2018-09-08 | 2018-12-21 | 芜湖金光汽车配件有限责任公司 | A kind of monitoring system of automatic production line |
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