CN109903419B - Problematic part processing method and device and production control equipment with multiple vehicle types being collinear - Google Patents
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Abstract
The invention provides a problem part processing method and device and multi-vehicle collinear production control equipment, and relates to the technical field of automobile manufacturing. According to the problem piece processing method provided by the embodiment of the invention, in the process of executing a production task, if a fault occurs, a currently produced part is recorded as a problem piece, and the problem piece is taken off line.
Description
Technical Field
The invention relates to the technical field of automobile manufacturing, in particular to a problem part processing method and device and production control equipment with multiple vehicle types being collinear.
Background
At present, with the improvement of living standard of people, automobiles become a walking tool for households, the demand of the market for automobile output is greatly increased, but because of the shortage of industrial land resources, the raw materials of the automobiles are in shortage, and the requirement of the automobile manufacturing industry on the utilization rate of the raw materials in the automobile production process is also greatly improved.
At present, most automobile manufacturing adopts the condemned mode of directly inserting the production line to the problem part in the automobile production process, but under most circumstances, the severity diverse that the problem part appears, the mode of scrapping that inserts the production line that all takes is eliminated the problem part, nevertheless only has very little defect to some parts, causes the problem part directly to scrap, has wasted a large amount of materials and cost of labor, simultaneously, greatly reduced automobile production's work efficiency.
Disclosure of Invention
In view of the above, the present invention provides a problem part processing method and apparatus, and a multi-vehicle collinear production control device, which can reduce material waste as much as possible, produce vehicles as efficiently as possible, and realize high efficiency, flexibility and intelligence of vehicle production and manufacturing.
In order to achieve the above purpose, the embodiment of the present invention adopts the following technical solutions:
in a first aspect, an embodiment of the present invention provides a problem part processing method, which is applied to a production control device with multiple vehicle types being collinear, and includes:
in the process of executing a production task, if a fault occurs, recording a part currently being produced as a problem piece, and taking the problem piece off line;
judging whether the problem part meets the repair standard or not;
if yes, the problem part is arranged into a repair queue;
if not, the problem piece is scrapped;
judging whether the next raw material on the production line is the same as the raw material required by the problem part;
if yes, feeding materials in the line;
if not, the line-side feeding is carried out.
With reference to the first aspect, the present embodiments provide a first possible implementation manner of the first aspect, where the step of performing inline feeding includes:
using the next feedstock for production;
and taking raw materials required by the problem part from a storage bin to supplement the raw materials to the production line.
In combination with the first aspect, the present embodiments provide a second possible implementation manner of the first aspect, wherein the step of performing line-side feeding includes:
and (4) taking raw materials required by the problem part from a storage bin, and using the taken raw materials for production.
With reference to the first aspect, an embodiment of the present invention provides a third possible implementation manner of the first aspect, where after the step of queuing the problem component in a repair queue, the method further includes:
judging whether the repaired defective part is qualified or not;
and if not, scrapping the repaired defective part.
With reference to the first aspect, an embodiment of the present invention provides a fourth possible implementation manner of the first aspect, where the method further includes:
and if the fault occurs before the production task is executed, waiting for the fault to be eliminated, and then carrying out production.
With reference to the fourth possible implementation manner of the first aspect, an embodiment of the present invention provides a fifth possible implementation manner of the first aspect, where the production tasks are divided into six levels, and the production is performed according to a sequential combination principle that the same vehicle type and the same configuration are produced in the same group, produced from large to small, and produced into a special part first to reproduce a normal part.
In a second aspect, an embodiment of the present invention provides a problem part handling apparatus, which is applied to a production control device with multiple vehicle types being collinear, and includes:
the offline processing module is used for recording the part currently produced as a problem part and offline the problem part if a fault occurs in the process of executing the production task; judging whether the problem part meets the repair standard or not; if yes, the problem part is arranged into a repair queue; if not, the problem piece is scrapped;
the material supplementing module is used for judging whether the next raw material on the production line is the same as the raw material required by the problem part; if yes, feeding materials in the line; if not, the line-side feeding is carried out.
In combination with the second aspect, the present embodiments provide a first possible implementation manner of the second aspect, wherein the feed module is further configured to:
using the next feedstock for production;
and taking raw materials required by the problem part from a storage bin to supplement the raw materials to the production line.
In combination with the second aspect, the present embodiments provide a second possible implementation manner of the second aspect, wherein the feed module is further configured to: the feed module is further configured to:
and (4) taking raw materials required by the problem part from a storage bin, and using the taken raw materials for production.
In a third aspect, an embodiment of the present invention provides a production control apparatus for multiple vehicle types in a collinear manner, where the production control apparatus includes: a memory for storing and supporting a processor for executing a program of the method of any of the first aspects, and a processor configured for executing the program stored in the memory.
The embodiment of the invention has the following beneficial effects:
the problem part processing method and device provided by the embodiment of the invention and the production control equipment with multiple vehicle types being collinear, in the process of executing the production task, if a fault occurs, recording the part currently produced as a problem piece, taking the problem piece off line, judging whether the problem piece meets the repair standard or not, if the rework standard is met, the problem parts are arranged into a rework queue, if the rework standard is not met, the defective part can be scrapped, then whether the next raw material on the production line is the same as the raw material required by the defective part or not is judged, if the same, carry out the interior material supplement of line, if inequality, carry out line limit material supplement to continue producing, can carry out make full use of with the problem piece that accords with the standard of reprocessing, only will not accord with the problem piece of reprocessing the standard and scrap, the waste of the material that has significantly reduced and cost of labor has improved the production efficiency of automobile parts simultaneously.
Additional features and advantages of the disclosure will be set forth in the description which follows, or in part may be learned by the practice of the above-described techniques of the disclosure, or may be learned by practice of the disclosure.
In order to make the aforementioned objects, features and advantages of the present disclosure more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a flow chart of a problem part handling method according to an embodiment of the present invention;
FIG. 2 is a block diagram of a problem part handling apparatus according to an embodiment of the present invention;
fig. 3 is a block diagram of a multi-vehicle collinear production control apparatus according to an embodiment of the present invention.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The problem piece processing method and device and the production control equipment with multiple vehicle types being collinear provided by the embodiment of the invention can fully utilize the problem pieces meeting the repair standard, greatly reduce the utilization rate of raw materials and improve the production efficiency of the vehicle.
To facilitate understanding of the embodiment, a detailed description will be given of a problem part handling method disclosed in the embodiment of the present invention.
The first embodiment is as follows:
the problem part processing method provided by the embodiment of the invention is applied to production control equipment with multiple vehicle types in a collinear manner. The production control equipment is one of multi-vehicle type collinear production systems, the multi-vehicle type collinear production systems can comprise an upper computer, production control equipment and intelligent scheduling equipment, the production control equipment and the intelligent scheduling equipment are connected with the upper computer, and the upper computer is used for controlling the production control equipment to produce vehicles.
Fig. 1 is a flow chart of a problem part processing method, which includes:
step S102, in the process of executing the production task, if a fault occurs, recording the part currently produced as a problem piece, and taking the problem piece off line.
Specifically, when a part being produced fails in the production process, if the production equipment fails, which causes the structure of the part being produced at present to deform, or the welding spot at a certain position is welded unevenly or insecure, the part is recorded as a problem and cannot be put into the next production according to the normal production procedure. When a fault occurs before the production task is executed, the machine can be directly stopped for carrying out fault maintenance, and after the fault is eliminated, the production equipment is restarted for production.
In the normal production process, in order to improve the production efficiency, the production tasks are divided into six levels in total, and the production is carried out according to the sequential combination principle that the same vehicle type is configured in the same group for production, the production is carried out from large to small, and the normal parts are reproduced by producing the special parts first, the zero level can be set as the whole vehicle according to the sequence from large to small, the first level is the general assembly, the second level is the body in white, the third level is the body in white assembly, the fourth level is the general assembly line, and the fifth level is the floor line.
Step S104, judging whether the problem part meets the repair standard; if yes, go to step S106; if not, step S108 is performed.
Generally, in the process of producing a component, a problem often occurs in a production device or a certain link in a production flow, so that the component is produced as a problem. For example, in the production flow, a fault occurs in the process of executing a welding task, so that the welding point of a certain part does not meet the standard, but the part still keeps a standard structure, and then the problem part is judged to meet the repair standard; or, the welding of the frame and the shell is completed in a car factory, when the automobile paint spraying process is carried out, paint spraying of a part of the part is not uniform due to the fact that the gun moving speed is high, or the brightness, the flatness and the glossiness of the part do not meet the standard requirements due to the fact that the speed of a spray gun is not uniform, and the standard structure is still reserved, so that the problem part is judged to meet the repair standard; however, if structural deformation and component loss are caused during the component production process, the defective component is judged to be not in compliance with the rework standard.
And step S106, discharging the problem part into a repair queue.
And if the problem part meets the repair standard, the problem part is arranged into a repair queue to wait for repair. In an optional embodiment, for the repaired problematic component, whether the repaired problematic component is qualified or not can be judged; if the defective part is qualified, the defective part can be put into a qualified part library for use in the next production link or directly used as a delivery object, so that the waste of material and labor cost is reduced. If the problem piece is still unqualified after being repaired, the problem piece can be discarded.
And step S108, scrapping the defective part.
Step S110, judging whether the next raw material on the production line is the same as the raw material required by the problem part; if yes, step S112 is performed, and if no, step S114 is performed.
Step S112, in-line feeding.
A step of performing line-side feeding, comprising: and (4) taking raw materials required by the problem part from a storage bin, and using the taken raw materials for generating. For example, the number of parts to be produced is five, and each part is AAABB, when the second A is produced, the cabin assembly in the raw materials required by the A is produced to have a problem, the in-line feeding mode is adopted, namely, the cabin assembly in the raw materials required by the third A is fed into the second A, when the third A is produced, the cabin assembly is lack of raw materials, the in-line feeding mode is adopted, namely, the cabin assembly is taken from a workshop warehouse to be fed.
And step S114, performing line-side feeding.
A step of in-line feeding comprising: using the next raw material for production; and (3) transferring raw materials required by the problem part from the stock bin to supplement the raw materials to the production line, and when no shared part exists subsequently, the materials on the line side need to be taken off the line again.
The problem part processing method provided by the embodiment of the invention is applied to production control equipment with multiple vehicle types being collinear, in the process of executing a production task, if a fault occurs, a part currently produced is recorded as a problem part, the problem part is off-line, the processing method judges whether the problem part meets the repair standard, if the problem part meets the repair standard, the problem part is discharged into a repair queue, if the problem part does not meet the repair standard, the problem part is scrapped, then whether the next raw material on a production line is the same as the raw material required by the problem part is judged, if the raw material is the same, in-line material supplement is carried out, if the raw material is different, line edge material supplement is carried out to continue production, the method can carry out repair on the problem part meeting the standard, waste of material and labor cost is reduced, and production efficiency of the part is improved.
Example two:
the present embodiment provides a problem part processing apparatus applied to a production control device in which a plurality of vehicle types are collinear, as shown in fig. 2, the apparatus including:
the offline processing module 21 is used for recording the currently produced component as a problem piece and offline the problem piece if a fault occurs in the process of executing the production task; judging whether the problem part meets the repair standard or not; if yes, the problem part is arranged into a repair queue; if not, the problem piece is scrapped;
the material supplementing module 22 is used for judging whether the next raw material on the production line is the same as the raw material required by the problem part; if yes, feeding materials in the line; if not, the line-side feeding is carried out.
Specifically, the offline processing module 21 may be further configured to determine whether the repaired problem component is qualified;
and if the defective part is not qualified, the repaired defective part is scrapped.
The material module 22 is also used for: using the next raw material for production;
and (4) taking raw materials required by the problem part from a storage bin and supplementing the raw materials to the production line.
The material module 22 is also used for: and (4) taking raw materials required by the problem part from the stock bin, and producing by using the taken raw materials.
According to the problem piece processing device provided by the embodiment of the invention, in the process of executing a production task, if a fault occurs, a currently produced part is recorded as a problem piece, and the problem piece is taken off line.
EXAMPLE III
An embodiment of the present invention provides a production control device with multiple collinear vehicle models, as shown in fig. 3, the production control device includes a processor 301 and a memory 302, and further includes a bus 303, and the processor 301 and the memory 302 are connected through the bus 303.
The memory 302 may be used to store software programs and modules, such as program instructions/modules corresponding to the problem part processing apparatus in the embodiment of the present invention, and the processor 301 executes various corresponding functional applications and data processing, such as the problem part processing method provided in the embodiment of the present invention, by executing the software programs and modules stored in the memory 302. The memory 302 may mainly include a program storage area and a data storage area, wherein the program storage area may store an operating system, an application program required for at least one function (e.g., a problem part processing apparatus according to an embodiment of the present invention), and the like; the storage data area may store data (such as material data) created according to the use of the display device, and the like. Further, the memory 302 may include high speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other volatile solid state storage device.
The processor 301 is a control center of the multi-vehicle collinear production control apparatus, connects various parts of the entire apparatus with various interfaces and lines, and performs various functions and processes data by running or executing software programs and/or modules stored in the memory 302 and calling data stored in the memory 302, thereby performing overall monitoring of problem parts. Alternatively, processor 301 may include one or more processing units.
Further, the embodiment of the invention also provides a machine-readable storage medium, which stores machine-executable instructions, and when the machine-executable instructions are called and executed by a processor, the machine-executable instructions cause the processor to realize the problem part processing method provided by the embodiment of the invention.
It will be appreciated that the configuration shown in figure 3 is merely illustrative and that the blood pressure measuring device may also include more or fewer components than shown in figure 3 or have a different configuration than shown in figure 3. The components shown in fig. 3 may be implemented in hardware, software, or a combination thereof.
The problem part processing method and device provided by the embodiment of the invention and the multi-vehicle collinear production control equipment have the same technical characteristics, so that the same technical problems can be solved, and the same technical effect is achieved.
In addition, in the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "connected" and "connected" should be interpreted broadly, e.g., as being fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases for those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The computer program product for performing the problem part processing method provided by the embodiment of the present invention includes a computer-readable storage medium storing a nonvolatile program code executable by a processor, where instructions included in the program code may be used to execute the method described in the foregoing method embodiment, and specific implementation may refer to the method embodiment, and is not described herein again.
In the embodiments provided in the present invention, it should be understood that the disclosed system, apparatus and method may be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units is only one logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of devices or units through some communication interfaces, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
The functions, if implemented in the form of software functional units and sold or used as a stand-alone product, may be stored in a non-volatile computer-readable storage medium executable by a processor. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that the following embodiments are merely illustrative of the present invention, and not restrictive, and the scope of the present invention is not limited thereto: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (6)
1. A problem part processing method is applied to production control equipment with multiple vehicle types being collinear, and is characterized by comprising the following steps:
in the process of executing a production task, if a fault occurs, recording a part currently being produced as a problem piece, and taking the problem piece off line;
judging whether the problem part meets the repair standard or not; if yes, the problem part is arranged into a repair queue;
if not, the problem piece is scrapped;
judging whether the next raw material on the production line is the same as the raw material required by the problem part;
if yes, feeding materials in the line;
the step of inline feeding comprises:
using the next feedstock for production;
taking raw materials required by the problem part from a storage bin to supplement the raw materials to the production line;
if not, performing line-edge feeding;
a step of performing line-side feeding, comprising:
and (4) taking raw materials required by the problem part from a storage bin, and using the taken raw materials for production.
2. The method of claim 1, wherein after the step of queuing the problem item in a rework queue, the method further comprises:
judging whether the repaired defective part is qualified or not;
and if not, scrapping the repaired defective part.
3. The method of claim 1, further comprising:
and if the fault occurs before the production task is executed, waiting for the fault to be eliminated, and then carrying out production.
4. The method as claimed in claim 3, wherein the production tasks are divided into six levels, and the production is performed according to the principle of sequential combination of same vehicle type, same configuration, same group production, big-to-small production, and production of special parts before normal parts.
5. The utility model provides a problem piece processing apparatus, is applied to collinear production controlgear of multi-vehicle type which characterized in that includes:
the offline processing module is used for recording the part currently produced as a problem part and offline the problem part if a fault occurs in the process of executing the production task; judging whether the problem part meets the repair standard or not; if yes, the problem part is arranged into a repair queue; if not, the problem piece is scrapped;
the material supplementing module is used for judging whether the next raw material on the production line is the same as the raw material required by the problem part; if yes, feeding materials in the line; using the next feedstock for production; taking raw materials required by the problem part from a storage bin to supplement the raw materials to the production line; if not, performing line-edge feeding; and (4) taking raw materials required by the problem part from a storage bin, and using the taken raw materials for production.
6. A collinear production control device of multiple vehicle types is characterized by comprising: a memory for storing and supporting a processor to execute a program of the method of any one of claims 1 to 4, and a processor configured to execute the program stored in the memory.
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