CN109901471B - Intelligent control system of electromechanical device - Google Patents
Intelligent control system of electromechanical device Download PDFInfo
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- CN109901471B CN109901471B CN201910195750.1A CN201910195750A CN109901471B CN 109901471 B CN109901471 B CN 109901471B CN 201910195750 A CN201910195750 A CN 201910195750A CN 109901471 B CN109901471 B CN 109901471B
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Abstract
The invention discloses an intelligent control system of electromechanical equipment, which relates to the technical field of electromechanical control and solves the problems that when a worker inputs an incorrect operation command, the electromechanical equipment is greatly damaged, the plot is serious, and serious human accidents are caused, and the technical scheme is as follows: the system comprises a main controller, an equipment simulation operation module, an auxiliary controller, a data acquisition unit and at least one equipment part, wherein the auxiliary controller and the data acquisition unit are arranged in one-to-one correspondence with the equipment part; the auxiliary controller is in communication connection with the data acquisition unit and the main controller; the data acquisition unit is connected with the main controller and the corresponding equipment parts; the main controller is in communication connection with the equipment simulation operation module, and has the effects of simulating and detecting the operation commands input by workers, and preventing the workers from inputting wrong operation commands to damage electromechanical equipment and cause serious economic loss.
Description
Technical Field
The invention relates to the technical field of electromechanical control, in particular to an intelligent control system of electromechanical equipment.
Background
With the continuous development of science and technology, electromechanical equipment is an indispensable part of people's daily life, and electromechanical equipment is continuously developing towards scientific and technological, automation and intellectuality, and electromechanical equipment's structure is more and more complicated, and the precision is also more and more high, also continuously promotes to the professional requirement of the staff who operates electromechanical equipment.
At present, most manufacturing enterprises in China adopt automated electromechanical equipment to process and manufacture products, in the process of processing and manufacturing the products, workers input operation commands to a control system to achieve automated operation of the electromechanical equipment, and the electromechanical equipment automatically processes and manufactures the products according to the operation commands.
However, when the worker inputs an incorrect operation command, the electromechanical device is greatly damaged, the scenario is serious, a serious human accident is caused, the personal safety of the worker is threatened, and the enterprise is seriously lost economically. Therefore, how to design an intelligent control system of electromechanical equipment is a problem which is urgently needed to be solved at present.
Disclosure of Invention
The invention aims to provide an intelligent control system of electromechanical equipment, which has the effects of carrying out simulation detection on an operation command input by a worker and preventing the electromechanical equipment from being damaged and causing serious economic loss due to the fact that the worker inputs an incorrect operation command.
The technical purpose of the invention is realized by the following technical scheme: an intelligent control system of electromechanical equipment comprises a main controller, an equipment simulation operation module, an auxiliary controller, a data acquisition unit and at least one equipment part, wherein the auxiliary controller and the data acquisition unit are arranged in one-to-one correspondence with the equipment part;
the auxiliary controller is in communication connection with the data collector and the main controller, and is used for inputting an equipment component operation control command, controlling the data collector to start according to the equipment component operation control command, and transmitting the equipment component operation control command to the main controller;
the data acquisition unit is connected with the main controller and the corresponding equipment components, acquires real-time operation data of the corresponding equipment components after being electrified and started, and transmits the real-time operation data to the main controller;
the main controller is in communication connection with the equipment simulation operation module and is used for transmitting the real-time operation data and the equipment component operation control command to the equipment simulation operation module and transmitting the simulation operation data fed back by the equipment simulation operation module to the auxiliary controller;
the equipment simulation operation module is used for storing an operation simulation model of the electromechanical equipment, updating the operation parameters of the operation simulation model according to the real-time operation data, controlling the updated operation simulation model to perform simulation operation according to the equipment component operation control command, and feeding back simulation operation data to the main controller;
the auxiliary controller is stored with standard operation data and used for judging whether the simulation operation data reach the standard or not according to the standard operation data; if the standard is not reached, a warning signal is sent out.
Through adopting above-mentioned technical scheme, be convenient for carry out the simulation to the operating command of staff's input and detect, when there is the error in the operating command of staff's input, in time indicate corresponding staff, prevent that the staff from inputing wrong operating command and causing the condition emergence of harm and serious economic loss to electromechanical device.
The invention is further configured to: the auxiliary controller is provided with a command locking unit; and when the auxiliary controller judges that the simulation operation data does not meet the standard, the command locking unit locks the execution authority of the auxiliary controller for executing the corresponding equipment component operation control command.
By adopting the technical scheme, the situation that the operator continues to operate the control system to execute the operation command when detecting that the operation command has an error is avoided by using the command locking unit.
The invention is further configured to: the auxiliary controller is in communication connection with a user terminal; the user terminal comprises a first terminal and a second terminal, the first terminal and the auxiliary controllers are arranged in a one-to-one correspondence mode, and the second terminal is connected with all the auxiliary controllers;
the first terminal is used for inputting application information for unlocking the execution permission and transmitting the application information to the auxiliary controller;
the auxiliary controller is used for transmitting the application information to a second terminal and unlocking the command locking unit according to the audit information fed back by the second terminal;
and the second terminal is used for auditing the received application information by the user and transmitting the audit information to the auxiliary controller.
By adopting the technical scheme, the corresponding auxiliary controller can be conveniently unlocked temporarily under emergency, and the use flexibility of the intelligent control system is improved.
The invention is further configured to: the auxiliary controllers are provided with information sharing units and are connected through a local area network;
the information sharing unit is used for inputting sharing control data and sharing terminal information and transmitting the sharing control data and the sharing terminal information to the auxiliary controller;
and the auxiliary controller transmits the sharing control data to a corresponding auxiliary controller according to the sharing terminal information, and the corresponding auxiliary controller transmits the sharing control data to a corresponding user terminal.
By adopting the technical scheme, the wrong control command and the corresponding simulation operation data can be conveniently transmitted to other workers for analysis and processing.
The invention is further configured to: the auxiliary controller is provided with an identity verification unit, and the identity verification unit grants corresponding management authority to the auxiliary controller according to the input identity name and the identity password.
By adopting the technical scheme, the non-professional operator is prevented from operating the corresponding equipment component by using the identity authentication unit.
The invention is further configured to: the data collector comprises a voltage sensor, a current sensor, a power sensor and a wear sensor.
By adopting the technical scheme, the voltage data, the current data, the power data and the wear data of the corresponding equipment components can be conveniently acquired in real time, and the operation parameters of the equipment simulation operation module can be conveniently updated.
The invention is further configured to: the auxiliary controller is provided with a touch screen for inputting and displaying data.
By adopting the technical scheme, the touch screen is utilized, so that the operator can conveniently input data manually, and the working efficiency of the operator is improved.
In conclusion, the invention has the following beneficial effects: the simulation detection of the operation commands input by the workers is facilitated, when the operation commands input by the workers are wrong, the corresponding workers are prompted in time, and the situations that the workers input wrong operation commands to damage electromechanical equipment and cause serious economic loss are prevented; by using the command locking unit, the situation that a worker continues to operate and control the control system to execute the operation command when detecting that the operation command has an error is avoided; the corresponding auxiliary controller is conveniently unlocked temporarily in an emergency, and the use flexibility of the intelligent control system is improved; the control command of the error and the corresponding simulation operation data are conveniently transmitted to other workers for analysis and processing.
Drawings
FIG. 1 is an architectural block diagram in an embodiment of the invention.
In the figure: 1. an equipment simulation operation module; 11. a main controller; 12. an auxiliary controller; 13. a command lock unit; 14. an information sharing unit; 15. an identity verification unit; 16. a data acquisition unit; 17. an equipment component; 18. a first terminal; 19. a second terminal; 2. a touch screen.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b): an intelligent control system of electromechanical equipment is shown in fig. 1, and comprises a main controller 11, an equipment simulation operation module 1, an auxiliary controller 12, a data acquisition unit 16 and at least one equipment part 17, wherein the auxiliary controller 12 and the data acquisition unit 16 are respectively arranged in one-to-one correspondence with the equipment part 17. The auxiliary controller 12 is in communication connection with the data collector 16 and the main controller 11, and is configured to input an operation control command of the device unit 17, control the data collector 16 to start according to the operation control command of the device unit 17, and transmit the operation control command of the device unit 17 to the main controller 11. The data collector 16 is connected to the main controller 11 and the corresponding device unit 17, collects real-time operation data of the corresponding device unit 17 after being powered on, and transmits the real-time operation data to the main controller 11. The main controller 11 is in communication connection with the equipment simulation operation module 1, and is configured to transmit real-time operation data and an operation control command of the equipment component 17 to the equipment simulation operation module 1, and transmit simulation operation data fed back by the equipment simulation operation module 1 to the auxiliary controller 12. The equipment simulation operation module 1 is stored with an operation simulation model of the electromechanical equipment, and is used for updating the operation parameters of the operation simulation model according to the real-time operation data, controlling the updated operation simulation model to perform simulation operation according to the operation control command of the equipment component 17, and feeding back the simulation operation data to the main controller 11. The auxiliary controller 12 is used for storing standard operation data and judging whether the simulation operation data reach the standard or not according to the standard operation data; if the judgment result does not reach the standard, a warning signal is sent, the simulation detection of the operation command input by the worker is facilitated, when the operation command input by the worker is wrong, the corresponding worker is prompted in time, and the situation that the electromechanical equipment is damaged and serious economic loss is caused due to the fact that the worker inputs the wrong operation command is prevented from occurring.
The sub controller 12 is provided with a command lock unit 13. When the auxiliary controller 12 judges that the simulated operation data does not meet the standard, the command lock unit 13 locks the execution authority of the auxiliary controller 12 to execute the operation control command of the corresponding device part 17. By using the command locking unit 13, the situation that the operator continues to operate the control system to execute the operation command when detecting that the operation command has an error is avoided.
The secondary controller 12 is communicatively connected to a user terminal. The user terminal comprises a first terminal 18 and a second terminal 19, the first terminal 18 is arranged corresponding to the auxiliary controllers 12 one by one, and the second terminal 19 is connected with all the auxiliary controllers 12. The first terminal 18 is used for inputting application information for unlocking the execution authority and transmitting the application information to the secondary controller 12. The auxiliary controller 12 is configured to transmit the application information to the second terminal 19, and unlock the command locking unit 13 according to the audit information fed back by the second terminal 19. The second terminal 19 is used for the user to audit the received application information and transmit the audit information to the auxiliary controller 12, so that the corresponding auxiliary controller 12 is conveniently unlocked temporarily in an emergency, and the flexibility of the intelligent control system is improved.
The auxiliary controllers 12 are provided with an information sharing unit 14, and the auxiliary controllers 12 are connected through a local area network. The information sharing unit 14 is configured to input the sharing control data and the sharing terminal information, and transmit the sharing control data and the sharing terminal information to the secondary controller 12. The auxiliary controller 12 transmits the shared control data to the corresponding auxiliary controller 12 according to the shared terminal information, and the corresponding auxiliary controller 12 transmits the shared control data to the corresponding user terminal, so that the wrong control command and the corresponding simulated operation data are conveniently transmitted to other workers for analysis and processing.
The auxiliary controller 12 is provided with an identity authentication unit 15, and the identity authentication unit 15 grants corresponding management authority to the auxiliary controller 12 according to the input identity name and the identity password. With the authentication unit 15, non-professional operators are prevented from operating the respective equipment component 17.
The data acquisition unit 16 includes a voltage sensor, a current sensor, a power sensor and a wear sensor, and is convenient for acquiring voltage data, current data, power data and wear data of the corresponding equipment component 17 in real time, and updating the operation parameters of the equipment simulation operation module 1.
The auxiliary controller 12 is provided with a touch screen 2 for inputting and displaying data. By utilizing the touch screen 2, the manual data input by an operator is facilitated, and the working efficiency of the operator is improved.
The working principle is as follows: and after the operating command is input by the staff, operating the simulation model to perform simulation detection on the operating command. If the operation command is wrong, the auxiliary controller 12 sends out a warning signal to prompt corresponding staff in time, so as to prevent the staff from inputting the wrong operation command to damage electromechanical equipment and cause serious economic loss.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (7)
1. An intelligent control system of electromechanical equipment is characterized in that: the system comprises a main controller (11), an equipment simulation operation module (1), an auxiliary controller (12), a data collector (16) and at least one equipment component (17), wherein the auxiliary controller (12) and the data collector (16) are respectively arranged corresponding to the equipment components (17) one by one;
the auxiliary controller (12) is in communication connection with the data collector (16) and the main controller (11), and is used for inputting an equipment component (17) operation control command, controlling the data collector (16) to start according to the equipment component (17) operation control command, and transmitting the equipment component (17) operation control command to the main controller (11);
the data acquisition unit (16) is connected with the main controller (11) and the corresponding equipment components (17), acquires real-time operation data of the corresponding equipment components (17) after being powered on and started, and transmits the real-time operation data to the main controller (11);
the main controller (11) is in communication connection with the equipment simulation operation module (1) and is used for transmitting the real-time operation data and the operation control command of the equipment component (17) to the equipment simulation operation module (1) and transmitting the simulation operation data fed back by the equipment simulation operation module (1) to the auxiliary controller (12);
the equipment simulation operation module (1) is stored with an operation simulation model of the electromechanical equipment and used for updating the operation parameters of the operation simulation model according to the real-time operation data, controlling the updated operation simulation model to perform simulation operation according to the operation control command of the equipment component (17) and feeding back the simulation operation data to the main controller (11);
the auxiliary controller (12) is stored with standard operation data and used for judging whether the simulation operation data reach the standard or not according to the standard operation data; if the standard is not reached, a warning signal is sent out.
2. An intelligent control system for electromechanical devices according to claim 1, wherein: the auxiliary controller (12) is provided with a command locking unit (13); when the auxiliary controller (12) judges that the simulation operation data do not meet the standard, the command locking unit (13) locks the execution authority of the auxiliary controller (12) for executing the corresponding operation control command of the equipment component (17).
3. An intelligent control system for electromechanical devices according to claim 2, wherein: the auxiliary controller (12) is in communication connection with a user terminal; the user terminal comprises a first terminal (18) and a second terminal (19), the first terminal (18) and the auxiliary controllers (12) are arranged in a one-to-one correspondence mode, and the second terminal (19) is connected with all the auxiliary controllers (12);
the first terminal (18) is used for inputting application information for unlocking the execution authority and transmitting the application information to the auxiliary controller (12);
the auxiliary controller (12) is used for transmitting the application information to a second terminal (19) and unlocking the command locking unit (13) according to audit information fed back by the second terminal (19);
and the second terminal (19) is used for auditing the received application information by the user and transmitting the audit information to the auxiliary controller (12).
4. An intelligent control system for electromechanical devices according to claim 3, wherein: the auxiliary controllers (12) are provided with information sharing units (14), and the auxiliary controllers (12) are connected through a local area network;
the information sharing unit (14) is used for inputting sharing control data and sharing terminal information and transmitting the sharing control data and the sharing terminal information to the auxiliary controller (12);
the auxiliary controller (12) transmits the sharing control data to the corresponding auxiliary controller (12) according to the sharing terminal information, and the corresponding auxiliary controller (12) transmits the sharing control data to the corresponding user terminal.
5. An intelligent control system for electromechanical devices according to claim 1, wherein: the auxiliary controller (12) is provided with an identity authentication unit (15), and the identity authentication unit (15) grants the corresponding management authority of the auxiliary controller (12) according to the input identity name and the identity password.
6. An intelligent control system for electromechanical devices according to any of claims 1 to 5, characterised by: the data collector (16) comprises a voltage sensor, a current sensor, a power sensor and a wear sensor.
7. An intelligent control system for electromechanical devices according to any of claims 1 to 5, characterised by: the auxiliary controller (12) is provided with a touch screen (2) for inputting and displaying data.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910195750.1A CN109901471B (en) | 2019-03-15 | 2019-03-15 | Intelligent control system of electromechanical device |
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| CN201910195750.1A CN109901471B (en) | 2019-03-15 | 2019-03-15 | Intelligent control system of electromechanical device |
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| CN109901471B true CN109901471B (en) | 2020-08-25 |
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| CN114518712A (en) * | 2022-02-14 | 2022-05-20 | 武汉日鼎信易达自动化设备有限公司 | State monitoring system applied to intelligent equipment transformation |
| CN117168865B (en) * | 2023-11-03 | 2024-04-12 | 南通宝佳精密机械有限公司 | Electromechanical device protection system |
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Effective date of registration: 20231008 Address after: Room 1304, 3rd floor, building 1, 188, east section of Kaifa Avenue, gathering District, Taizhou City, Zhejiang Province Patentee after: TAIZHOU HITE AUTOMATIC CONTROL TECHNOLOGY CO.,LTD. Address before: 318000 No. 788, Jiaojiang, Taizhou District, Zhejiang, Xueyuan Road Patentee before: Yang Liya Patentee before: TAIZHOU VOCATIONAL & TECHNICAL College |
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