CN109879012A - A kind of bottom plate charging equipment - Google Patents
A kind of bottom plate charging equipment Download PDFInfo
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- CN109879012A CN109879012A CN201910131539.3A CN201910131539A CN109879012A CN 109879012 A CN109879012 A CN 109879012A CN 201910131539 A CN201910131539 A CN 201910131539A CN 109879012 A CN109879012 A CN 109879012A
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Abstract
Bottom plate charging equipment of the present invention, mainly by workbench, for the feeding mechanism of charging, the vision-based detection for positioning and drawing bottom plate positions and vacuum absorption mechanisms, constitutes for the secondary positioning of transfer, positioning and the transfer of blanking bottom plate and absorption transfer mechanism.Bottom plate charging equipment of the present invention, required feeding bottom plate is fed into feeding-passage by feeding mechanism, vision-based detection positioning is carried out to the bottom plate being located in feeding-passage by vision-based detection positioning and vacuum absorption mechanisms again, and vacsorb moves material to middle indexing, carries out secondary positioning to bottom plate by the secondary positioning of transfer and absorption transfer mechanism and moves material to subsequent processing.Bottom plate charging equipment of the present invention transfers load to next station from the charging of bottom plate, vision-based detection positioning, vacsorb transfer, the secondary positioning of transfer, absorption, automatic operation is realized to bottom plate feeding process, this kind of automation feeding and feeding, bottom plate appearance and position is set to be guaranteed, its not only high production efficiency, and product quality consistency is good.
Description
Technical field
The present invention relates to electric iron package technique fields, set particularly for the bottom plate feeding of iron plate automatic charging
It is standby.
Background technique
Electric iron structure is simple, and manufacture is easy, and is the tool of smooth clothes and cloth, quickly grows in recent years；Utilize electricity
Flatiron ironing clothes, it has also become one of essential electric appliance in people's daily life at present.
Bottom plate is the important component of electric iron, and the selection of different type iron plate material is also variant；Copper, aluminium close
Gold, teflon non-stick bottom plate, ceramics etc., weight is generally higher than 0.25KG；Bottom plate is contacted with clothes when ironing, uniformly transfer heat；
Bottom plate needs bright and clean, smooth clothes and not viscous clothes.
It can be seen that bottom plate plays the role of vital, the especially smooth appearance of bottom plate, product product in electric iron
The consistency of matter has the influence of matter to the quality of electric iron.The assembling of electric iron relies primarily on man-made assembly at present, this kind of group
Dress mode has the following deficiencies: 1, in bottom plate feeding or assembling process, dependence be operator consummate degree, easily cause and collide with
Or scratch, it cannot ensure the smooth appearance of bottom plate；2, bottom plate mostly uses the metal materials such as copper, aluminium alloy to be made, heavier-weight, makees
Industry person's operation is more heavy, larger workload；3, bottom plate feeding uses manual type operation, and production efficiency is difficult to improve,
In certain time, artificial workload is extremely limited；4, completed knocked down products quality consistency is also difficult to ensure.
Summary of the invention
The present invention provides the good use of a kind of novel, full-automatic feeding, high production efficiency, product quality consistency
In the bottom plate charging equipment of iron plate automatic charging.
The present invention can be achieved through the following technical solutions:
A kind of bottom plate charging equipment, for the automatic charging of iron plate, including workbench, the workbench is equipped with
For placing the feeding-passage of feeding mechanism, the feeding-passage is located at the side of workbench, the inboard of the feeding-passage
For for positioning and drawing bottom plate vision-based detection positioning and vacuum absorption mechanisms, vision-based detection positioning and vacsorb machine
The outer end of structure is for the secondary positioning of transfer, positioning and the transfer of blanking bottom plate and absorption transfer mechanism.Bottom plate feeding of the present invention
Equipment makes existing artificial bottom plate feeding become equipment automatization feeding for the automatic charging of iron plate, and design is new
Grain husk solves the problems such as production efficiency is low, homogeneity of product is poor caused by man-made assembly electric iron for a long time.Bottom plate of the present invention
Mainly by workbench, and the feeding mechanism on workbench for charging is arranged in, for positioning and drawing in charging equipment
The vision-based detection of bottom plate positions and vacuum absorption mechanisms, and for the secondary positioning of transfer, positioning and the transfer of blanking bottom plate and
Transfer mechanism etc. is drawn, required feeding bottom plate is fed on workbench by bottom plate charging equipment of the present invention by feeding mechanism
In feeding-passage, vision-based detection then is carried out to the bottom plate being located in feeding-passage by vision-based detection positioning and vacuum absorption mechanisms
After positioning, progress vacsorb moves material to middle indexing, secondary to bottom plate progress by the secondary positioning of transfer and absorption transfer mechanism
Then bottom plate is transferred load to subsequent processing by the absorption transfer mechanism in secondary positioning and absorption transfer mechanism by positioning.The present invention
Bottom plate charging equipment transfers load to down from the charging of bottom plate, vision-based detection positioning, vacsorb transfer, the secondary positioning of transfer, absorption
One station realizes automatic operation, this kind of automation feeding and feeding to bottom plate feeding process, obtains bottom plate appearance and position
Guarantee, not only high production efficiency, but also product quality consistency is good.
Further, bottom plate charging equipment of the present invention further includes the empty magazine recovering mechanism for recycling empty magazine.Sky material
The setting of box recovering mechanism automatically recycles empty magazine, greatly reduces the workload of manual recovery sky magazine, makes this hair
For bright bottom plate charging equipment from magazine recycling whole-course automation operation is fed into, high-efficient, safety is good, efficiently avoids because of people
Work recycle that magazine generates operating efficiency is low and operation process present in security risk.
It is advanced optimized as to above-mentioned technical proposal, the feeding-passage is double feeding-passages, each feeding-passage
A feeding mechanism can be placed.It is placed with multilayer bottom plate magazine in each feeding mechanism in advance, in every layer of bottom plate magazine
Multiple bottom plates are placed with, bottom plate loading efficiency is substantially increased.
Further, the feeding mechanism includes feeding cart and multiple upper magazines, and multiple upper magazines are separately filled with bottom plate
Successively overlay on feeding cart afterwards, by operator by fill bottom plate feeding mechanism push-in workbench on feeding-passage
It is interior.Be equipped with outwardly directed fixed block positioned at the outside of the upper magazine opposite side of bottommost, the upper magazine by fixed block and
Bolt is fixedly connected with feeding cart.The bottom plate is successively placed in two sides in magazine, two groups of bottom plate placing directions in two groups
On the contrary, being respectively equipped with bumping post between adjacent bottom plates.The feeding cart includes feeding vehicle frame, small handlebar and trolley return pulley, institute
The bottom four corners position for stating feeding vehicle frame is respectively equipped with equipped with trolley return pulley, and the one end of the feeding vehicle frame is equipped with for pushing
The mobile small handlebar of trolley.Be loaded bottom plate by the way of feeding cart, and by bottom plate send into workbench into
Expect in channel, the independent luggage load floor advanced except workbench of feeding cart effectively prevents simultaneously on workbench
Operation causes the problem of interfering, and effectively reduces the occupied space of workbench, and small to feeding outside workbench
Magazine on vehicle carries out layer-by-layer loading base, has dual safety guarantee to bottom plate and operator, not only effectively ensures operation
The safety of personnel, and effectively ensure that bottom plate is not scratched, the technical solution of this kind of feeding cart loading base is skillfully constructed, and
And structure is simple, easy, practicability is good.Specifically, the present invention is filled using double feeding-passages in conjunction with the mode of feeding cart
Load floor and feeding, have the advantages that first, bottom plate material stock quantity is more, and each feeding-passage can store 10 box magazines,
Every box magazine stores 6 pieces of bottom plates, and feeding-passage is once fed up to 120 pieces；The second, high production efficiency, the setting of double feeding-passages,
It realizes that recycle feed, the switching of two channels use, does not need to shut down the feeding cart and bottom plate object that can be replaced in another channel
Material does not influence equipment production, so that charging equipment is realized that continuous not halt mode is processed, substantially increases production efficiency, avoid
Because of damp production caused by equipment downtime.
Further, the vision-based detection positioning and vacuum absorption mechanisms include CCD vision-based detection positioning component, with Z
The mobile mould group of the vacsorb component of axis reciprocating mechanism and Z axis rotating mechanism, X-axis and the mobile mould group of Y-axis, the CCD view
Feel that detection positioning component is connect by Y-axis connector with vacsorb component, the Y-axis connector is mounted on the mobile mould group of Y-axis
On, the CCD vision-based detection positioning component and vacsorb component are located at the left and right sides that Y-axis moves mould group, the CCD vision
It detects positioning component and vacsorb component and front and back shifting is carried out by the mobile mould group driving of Y-axis along the y axis with Y-axis connector
It is dynamic；One end of the mobile mould group of the Y-axis is connect with the mobile mould group of X-axis, the CCD vision-based detection positioning component and vacsorb group
Part is moved left and right with the mobile mould group of Y-axis by the mobile mould group driving of X-axis along the x axis.Vision-based detection positioning and
Vacuum absorption mechanisms take the positioning of CCD vision-based detection and vacsorb to be combined together, and have the advantages that first, position is sentenced
Disconnected standard, the present invention take CCD vision-based detection positioning component to carry out location determination to bottom plate, effectively ensure that vacsorb component grabs
The accuracy of product space；The second, mechanical flexibility, the vacsorb component with Z axis reciprocating mechanism and Z axis rotating mechanism
Setting, carry out vacsorb component can in Z axis up and down, while can also be rotated in the Z-axis direction, together
When vacsorb component can be moved respectively with Y direction along the x axis, the technical solution pass through the hollow splined shaft of Z axis
Make vacsorb component can be with 360 degree without dead angle rotation and vacsorb product, while solving 360 degree rotation without asking around pipe
Topic.
Specifically, the mobile mould group of the X-axis includes X-axis belt transmission mould group and the first guide rail group for being arranged in parallel in two sides
Part and the second guide assembly, first guide assembly include the first guide rail bottom plate, and the side of the first guide rail bottom plate is installed
There is the first guide rail, the other side is equipped with X-axis belt transmission mould group；Second guide assembly includes the second guide rail bottom plate and installation
The second guide rail on the second guide rail bottom plate is connected between first guide rail and the second guide rail by X-axis connecting plate, the X
The both ends of axis connection plate pass through sliding block respectively and are slidably connected with the first guide rail and the second guide rail, one end of the X-axis connecting plate and X
Axis belt is driven the X-axis belt connection in mould group, moves left and right X-axis connecting plate along X-axis with X-axis belt.The X-axis connects
Y-axis mobile mould group is installed, the mobile mould group of the Y-axis is Y-axis screw rod mould group, and the Y-axis screw rod mould group includes that Y-axis is driven on fishplate bar
Dynamic motor, Y-axis screw rod and Y-axis connecting plate, the Y-axis driving motor are connect with Y-axis screw rod, and the Y-axis screw rod is equipped with along Y-axis
The mobile Y-axis connecting plate of screw rod, the Y-axis connecting plate with for connecting CCD vision-based detection positioning component and vacsorb component
Y-axis connector be fixedly connected, the CCD vision-based detection positioning component and vacsorb component are with Y-axis connector by Y-axis
Connecting plate drive is moved along Y-axis screw rod.The CCD vision-based detection positioning component includes detection locating rack, the detection locating rack
It is fixedly connected with Y-axis connector, CCD visual detection equipment, the CCD vision-based detection is installed on the outside of the detection locating rack
The lower section of equipment is equipped with detection device guard circle.The vacsorb component includes drawing frame, the upper layer connection for drawing frame
Plate is connect with Z axis rotating mechanism, and multiple vacuum slots are equipped on the lower layer's connecting plate for drawing frame, and the vacuum slot is logical
It crosses Z axis rotating mechanism to connect with vacuum generator, the vacuum generator is the vacuum generator with destructive valve.The Z axis
Rotating mechanism is connect with Z axis reciprocating mechanism, and the Z axis rotating mechanism includes Z axis rotating electric machine and the hollow splined shaft of Z axis,
The Z axis rotating electric machine is sequentially connected by pulley drive component and the hollow splined shaft of Z axis, the hollow splined shaft of Z axis
Bottom is fixedly connected with frame is drawn, and drives vacsorb component with the hollow splined shaft of Z axis along Z axis by Z axis rotating electric machine
It rotates within the scope of 360 degree；The top of the hollow splined shaft of Z axis is passed by Z axis fixed block and Z axis reciprocating mechanism
Dynamic connection, the Z axis reciprocating mechanism includes Z axis mounting rack, and Z axis power-on and power-off are equipped on the outside of the upper end of the Z axis mounting rack
Machine, motor is connect by pulley drive component with mould group is moved up and down the Z axis up and down, and the mould group that moves up and down is ball
Screw rod mould group, the ball screw mould group is connect by screw rod connecting plate with the upper and lower slide rail being mounted on Z axis mounting rack, described
Upper sliding block is equipped between screw rod connecting plate and upper and lower slide rail.
It can be seen from the above, the positioning of vision-based detection described in bottom plate charging equipment of the present invention and vacuum absorption mechanisms include X-axis
The mobile mould group of mobile mould group, Y-axis, CCD vision-based detection positioning component and vacsorb component, the CCD vision-based detection positioning group
Part and vacsorb component are moved by the mobile mould group driving of X-axis along the x axis together, along the y axis by the mobile mould group driving of Y-axis
It is mobile, in addition, the vacsorb component is also moved up and down by Z axis reciprocating mechanism drives edge Z-direction, while by Z axis
Rotating mechanism drives edge Z axis makes rotating motion.It takes the positioning of CCD vision-based detection and vacsorb to be combined together, has as follows
Advantage: the first, position judgement is quasi-, and the present invention takes CCD vision-based detection positioning component to carry out location determination to bottom plate, effectively ensures
The accuracy of vacsorb component crawl product space；The second, mechanical flexibility has Z axis reciprocating mechanism and Z axis whirler
The setting of the vacsorb component of structure carry out vacsorb component can in Z axis up and down, while also can be in Z-direction
On be rotated, while vacsorb component can be moved with Y direction respectively along the x axis, the technical solution
Make vacsorb component can be with 360 degree without dead angle rotation and vacsorb product by the hollow splined shaft of Z axis, while solving 360
The problem of degree rotation is without around pipe.Third, vacsorb component crawl product stability are good, since backplate surface is smooth, toughness,
When drawing bottom using vacuum slot, there are bottom plates in place, but the risk that can not fall, and the present invention uses the vacuum with destructive valve
Generator can be disengaged smoothly from suction nozzle after effectively ensuring each bottom plate in place.
Further, the transfer it is secondary positioning and absorption transfer mechanism include for transfer bottom plate transfer component, use
In secondary positioning and the secondary positioning of absorption bottom plate and transfer component is drawn, the transfer component includes being mounted on workbench
Transfer chassis, the transfer chassis is equipped with the mobile mould group of transfer screw rod, and the mobile mould group of the screw rod is equipped with along mould group
The mobile bottom plate carrier of screw rod；The secondary positioning and absorption transfer component include locating rack, lower layer's positioning of the locating rack
Plate is equipped with positioning pin and vacuum slot for secondary positioning plate, and the upper layer positioning plate of the secondary locating rack, which is equipped with, to be used
In the transfer mechanism of transfer locating rack.The secondary positioning of the transfer and absorption transfer mechanism are taken by carrying out transfer to bottom plate
Pin carries out secondary positioning to bottom plate, the position precision of bottom plate has been effectively ensured, and then guarantee effective progress of subsequent handling, has kept away
Exempt from since bottom plate outer dimension is there are error, position inaccurate impacts subsequent assembling.
Further, the empty magazine recovering mechanism includes for three axis cylinders and for driving the mobile drive of dynamic triaxial cylinder
Motivation structure, the bottom end of the three axis cylinder are to press from both sides for clamping or unclamping the opening of magazine, and the opening folder is profiling clip, institute
State driving mechanism and drive dynamic triaxial cylinder to designated position, three axis cylinder movements clamp magazine, driving mechanism drive dynamic triaxial cylinder and
Magazine is sky magazine storage position together, and three axis cylinder movements unclamp magazine.The setting of the sky magazine recovering mechanism, realizes sky
The recycling of magazine alleviates the workload of operator, meanwhile, the present invention uses the three axis cylinders with profiling clip, effectively really
Protect the stability of recovering mechanism crawl magazine.
Bottom plate charging equipment of the present invention, have it is following the utility model has the advantages that
The first, novel, bottom plate charging equipment of the present invention changes existing people for the automatic charging of iron plate
Work bottom plate feeding mode, making iron plate feeding, bottom plate charging equipment automatically completes through the invention, novel, solution
It has determined the problems such as production efficiency is low, homogeneity of product is poor caused by man-made assembly electric iron for a long time.
The second, high production efficiency is embodied from the following aspects: 1, automating feeding；2, binary-channel charging, bottom plate material stock
Quantity is more, and each feeding-passage can store 10 box magazines, and every box magazine stores 6 pieces of bottom plates, and feeding-passage, which is once fed, to be reached
120 pieces；3, the setting of double feeding-passages, realize recycle feed, two channels switching use, do not need shut down can be replaced it is another
Feeding cart and bottom plate material in channel do not influence equipment production, so that charging equipment is realized that continuous not halt mode is processed, greatly
Production efficiency is improved greatly, damp production caused by avoiding because of equipment downtime.
Third, safety are good, embody from the following aspects: 1, automating feeding, produce without human intervention from charging
Product greatly reduce security risk existing for manual work；2, feeding-passage and feeding cart are equipped with, and feeding cart is only
Found the advanced luggage load floor except workbench, effectively prevent simultaneously on workbench operation cause to interfere ask
Topic, effectively reduces the occupied space of workbench, and successively filled outside workbench to the magazine on feeding cart
Load floor has dual safety guarantee to bottom plate and operator, not only effectively ensures the safety of operating personnel, but also effectively really
Plate of guaranteeing the minimum is not scratched.
4th, product quality consistency is good, and the present invention is automatically completed from blanking overall process is fed into, and effectively prevents
The product quality inconsistence problems that manual operation generates in the prior art, the present invention judge positioning, vacsorb from vision-based detection
Crawl product, secondary positioning etc. are completed by equipment automatization, effectively ensure the consistency of product quality.
5th, mechanical flexibility, CCD vision-based detection positioning component, the mobile mould group of X-axis, Y-axis mobile mould group, band in the present invention
There is the setting of the vacsorb component of Z axis reciprocating mechanism and Z axis rotating mechanism, regard vacsorb component can with CCD
Feel that detection positioning component is moved along X-axis and Y-axis respectively together, meanwhile, vacsorb component can also be up and down along Z axis progress,
And can be rotated in the Z-axis direction, make vacsorb component can be with 360 degree without dead by the hollow splined shaft of Z axis
Angle rotation and vacsorb product, while 360 degree rotation is solved the problems, such as without around pipe, mechanical flexibility is good, specifically, the present invention
The setting of the hollow splined shaft inner hollow of Z axis, Z axis splined shaft bottom are connect by adapter and discrimination block with vacuum slot,
Top is connect by rotary joint with vacuum generator, this kind of structure setting makes the hollow splined shaft of Z axis drive vacuum as axis
While pick-up component rotates, and play the role of substituting conventional tracheal, play the role of connecting vacuum generator and vacuum slot,
It effectively avoids the problem that conventional tracheal is arranged in rotary course to occur around pipe.Technical solution of the present invention setting makes vacsorb group
Part not only within the scope of 360 degree of Z axis without dead angle without being rotated around pipe, mechanical flexibility.
Detailed description of the invention
Attached drawing 1 is the schematic perspective view of bottom plate charging equipment of the present invention；
Attached drawing 2 is the schematic perspective view of single feeding mechanism in attached drawing 1；
Attached drawing 3 is the partial structural diagram in attached drawing 2；
Attached drawing 4 is the schematic perspective view of vision-based detection positioning and vacuum absorption mechanisms in attached drawing 1；
Attached drawing 5 is the schematic perspective view of the mobile mould group of X-axis in attached drawing 4；
Attached drawing 6 is the schematic perspective view of the mobile mould group of Y-axis in attached drawing 4；
Attached drawing 7 is CCD vision-based detection positioning component and the vacuum for having Z axis reciprocating mechanism and Z axis rotating mechanism in attached drawing 4
The schematic perspective view of pick-up component connection status；
Attached drawing 8 is the schematic perspective view of CCD vision-based detection positioning component in attached drawing 4；
Attached drawing 9 is that the stereochemical structure of the vacsorb component with Z axis reciprocating mechanism and Z axis rotating mechanism in attached drawing 4 is shown
It is intended to；
Attached drawing 10 is the schematic perspective view of transfer component in attached drawing 1；
Attached drawing 11 is the schematic perspective view of secondary positioning and absorption transfer component in attached drawing 1；
Attached drawing 12 is the schematic perspective view of the hollow magazine recovering mechanism of attached drawing 1.
Specific embodiment
In order that those skilled in the art will better understand the technical solution of the present invention, below with reference to examples and drawings
Product of the present invention is described in further detail.
As shown in Figure 1, a kind of bottom plate charging equipment, for the automatic charging of iron plate, including workbench 100,
The workbench 100 is equipped with the feeding-passage 200 for placing feeding mechanism 300, and the feeding-passage 200 is located at work
The side of platform 100, the inboard of the feeding-passage 200 are that the vision-based detection of bottom plate positions and vacuum is inhaled for positioning and drawing
Mechanism 500 is taken, the vision-based detection positions and the outer end of vacuum absorption mechanisms 500 is for transfer, positioning and blanking bottom plate
The secondary positioning of transfer and absorption transfer mechanism 400.Bottom plate charging equipment of the present invention makes for the automatic charging of iron plate
Existing artificial bottom plate feeding becomes equipment automatization feeding, novel, solves man-made assembly electric iron for a long time
Caused by the problems such as production efficiency is low, homogeneity of product is poor.Bottom plate charging equipment of the present invention, mainly by workbench 100, and
Feeding mechanism 300 on workbench 100 for charging is set, and the vision-based detection for positioning and drawing bottom plate positions and true
Empty draw frame machine 500, and for the secondary positioning of transfer, positioning and the transfer of blanking bottom plate and absorption transfer mechanism 400 etc., originally
Invention bottom plate charging equipment, the feeding-passage 200 being fed into required feeding bottom plate by feeding mechanism 300 on workbench 100
It is interior, vision-based detection then is carried out to the bottom plate being located in feeding-passage 200 by vision-based detection positioning and vacuum absorption mechanisms 500 and is determined
Behind position, progress vacsorb moves material to middle indexing, secondary to bottom plate progress by the secondary positioning of transfer and absorption transfer mechanism 400
Then bottom plate is transferred load to subsequent processing by the absorption transfer mechanism 426 in secondary positioning and absorption transfer mechanism 426 by positioning.
Bottom plate charging equipment of the present invention positions from the charging of bottom plate, vision-based detection, vacsorb transfer, the secondary positioning of transfer, draws and move
It is loaded onto next station, automatic operation, this kind of automation feeding and feeding are realized to bottom plate feeding process, make bottom plate appearance and position
It sets and is guaranteed, not only high production efficiency, but also product quality consistency is good.
As shown in Figure 1, bottom plate charging equipment of the present invention further includes the empty magazine recovering mechanism 600 for recycling empty magazine.
The setting of empty magazine recovering mechanism 600, automatically recycles empty magazine, greatly reduces the work of manual recovery sky magazine
Amount makes bottom plate charging equipment of the present invention from magazine recycling whole-course automation operation is fed into, and high-efficient, safety is good, effectively
Avoid because manual recovery magazine generate operating efficiency is low and operation process present in security risk.
As shown in Figure 1 to Figure 3, the feeding-passage 200 is double feeding-passages, and each feeding-passage 200 can place one
A feeding mechanism 300.Multilayer bottom plate magazine 320 is placed in each feeding mechanism 300 in advance, in every layer of bottom plate magazine 320
Multiple bottom plates are placed with, bottom plate loading efficiency is substantially increased.Specifically, the feeding mechanism 300 includes feeding cart 310
With multiple upper magazines 320, multiple upper magazines 320, which are separately filled with after bottom plate, successively to be overlayed on feeding cart 310, will by operator
The feeding mechanism 300 for filling bottom plate is pushed into the feeding-passage 200 on workbench 100.Positioned at 320 phase of upper magazine of bottommost
The outside of opposite side is equipped with outwardly directed fixed block 322, and the upper magazine 320 passes through fixed block 322 and bolt and feeding cart
310 are fixedly connected.The bottom plate is successively placed in two sides in magazine 320 in two groups, and two groups of bottom plate placing directions are on the contrary, adjacent
Bumping post 321 is respectively equipped between bottom plate.The feeding cart 310 includes feeding vehicle frame 311, small handlebar 312 and trolley return pulley
313, the bottom four corners position of the feeding vehicle frame 311 is respectively equipped with equipped with trolley return pulley 313, and the one of the feeding vehicle frame 311
End is equipped with the small handlebar 312 for pushing trolley mobile.Bottom plate is loaded by the way of feeding cart 310, and will
Bottom plate is sent in the feeding-passage 200 into workbench 100, the independent luggage advanced except workbench 100 of feeding cart 310
Load floor effectively prevents operating on workbench 100 simultaneously and causes the problem of interfering, effectively reduces workbench
100 occupied space, and layer-by-layer loading base is carried out in the outer magazine on feeding cart 310 of workbench 100, the bottom of to
Plate and operator have dual safety guarantee, not only effectively ensure the safety of operating personnel, but also effectively ensure that bottom plate is not scraped
Flower, the technical solution of this kind of 310 loading base of feeding cart is skillfully constructed, and structure is simple, easy, and practicability is good.Specifically
Ground, the present invention are loaded bottom plate and feeding using double feeding-passages 200, in conjunction with the mode of feeding cart 310, have following excellent
Point: the first, bottom plate material stock quantity is more, and each feeding-passage 200 can store 10 box magazines, and every box magazine stores 6 pieces of bottom plates,
Feeding-passage 200 is once fed up to 120 pieces；The second, recycle feed is realized in high production efficiency, the setting of double feeding-passages 200,
The switching of two channels uses, and does not need to shut down the feeding cart 310 and bottom plate material that can be replaced in another channel, does not influence to set
Standby production makes charging equipment realize that continuous not halt mode is processed, substantially increases production efficiency, avoid because equipment downtime is led
The damp production of cause.
As shown in Fig. 1, Fig. 4-Fig. 6, the vision-based detection positioning and vacuum absorption mechanisms 500 are fixed including CCD vision-based detection
The mobile mould group of hyte part 510, the vacsorb component 540 with Z axis reciprocating mechanism 550 and Z axis rotating mechanism 560, X-axis
520 and the mobile mould group 530 of Y-axis, the CCD vision-based detection positioning component 510 pass through Y-axis connector 570 and vacsorb component
540 connections, the Y-axis connector 570 are mounted in the mobile mould group 530 of Y-axis, the CCD vision-based detection positioning component 510 and true
Empty pick-up component 540 is located at the left and right sides of the mobile mould group 530 of Y-axis, and the CCD vision-based detection positioning component 510 and vacuum are inhaled
Component 540 is taken to be moved forward and backward along the y axis with Y-axis connector 570 by the mobile driving of mould group 530 of Y-axis；The Y-axis
One end of mobile mould group 530 is connect with the mobile mould group 520 of X-axis, the CCD vision-based detection positioning component 510 and vacsorb group
Part 540 is moved left and right with the mobile mould group 530 of Y-axis by the mobile driving of mould group 520 of X-axis along the x axis.The vision inspection
Measurement position and vacuum absorption mechanisms 500 take the positioning of CCD vision-based detection and vacsorb to be combined together, and have the advantages that
The first, position judgement is quasi-, and the present invention takes CCD vision-based detection positioning component 510 to carry out location determination to bottom plate, effectively ensures true
Empty pick-up component 540 grabs the accuracy of product space；The second, mechanical flexibility is revolved with Z axis reciprocating mechanism 550 and Z axis
The setting of the vacsorb component 540 of rotation mechanism 560 carry out vacsorb component 540 can in Z axis up and down, simultaneously
Also it can be rotated in the Z-axis direction, while vacsorb component 540 can be carried out with Y direction respectively along the x axis
Mobile, which rotate vacsorb component can without dead angle without around pipe and vacsorb product with 360 degree.Specifically,
The mobile mould group 520 of the X-axis includes X-axis belt transmission mould group 521 and the first guide assembly 522 for being arranged in parallel in two sides and the
Two guide assemblies 523, first guide assembly 522 include the first guide rail bottom plate 5221, the first guide rail bottom plate 5221
Side is equipped with the first guide rail 5222, and the other side is equipped with X-axis belt transmission mould group 521；Second guide assembly 523 includes
Second guide rail bottom plate 5231 and the second guide rail 5232 for being mounted on the second guide rail bottom plate 5231, first guide rail 5222 and the
It is connected between two guide rails 5232 by X-axis connecting plate 524, the both ends of the X-axis connecting plate 524 pass through sliding block respectively and lead with first
Rail 5222 and the second guide rail 5232 are slidably connected, the X in one end of the X-axis connecting plate 524 and X-axis belt transmission mould group 521
Axis belt 5211 connect, move left and right X-axis connecting plate 524 along X-axis with X-axis belt 5211, the X-axis belt 5211 by
The belt pulley 5213 or so that 5212 drives edge of X-axis driver is located at both ends is driven.Y-axis is installed on the X-axis connecting plate 524
Mobile mould group 530, the mobile mould group 530 of the Y-axis is Y-axis screw rod mould group, and the Y-axis screw rod mould group includes Y-axis driving motor
531, Y-axis screw rod 533, Y-axis connecting plate 532 and Y-axis cover board 534, the Y-axis driving motor 531 are connect with Y-axis screw rod 533, institute
It states Y-axis screw rod 533 and is equipped with the Y-axis connecting plate 532 moved along Y-axis screw rod 533, Y is installed above the Y-axis connecting plate 532
Shaft-cup plate 534,532 top of Y-axis connecting plate are the frame-shaped construction of upper end opening, the two sides upper end of the Y-axis connecting plate 532
Connect with Y-axis connector 570, be the Y-axis connecting plate 532 with for connecting CCD vision-based detection positioning component 510 and vacuum
The Y-axis connector 570 of pick-up component 540 is fixedly connected, the CCD vision-based detection positioning component 510 and vacsorb component 540
It is driven with Y-axis connector 570 by Y-axis connecting plate 532 and is moved along Y-axis screw rod 533.
As shown in Fig. 1, Fig. 4, Fig. 7-Fig. 9, the CCD vision-based detection positioning component 510 includes detection locating rack 511, institute
It states detection locating rack 511 to be fixedly connected with Y-axis connector 570, the outside of the detection locating rack 511 is equipped with the inspection of CCD vision
The lower section of measurement equipment 512, the CCD visual detection equipment 512 is equipped with detection device guard circle 513.The vacsorb component
540 include drawing frame 541, and the upper layer connecting plate for drawing frame 541 is connect with Z axis rotating mechanism 560, the absorption frame 541
Lower layer's connecting plate 542 on multiple vacuum slots 544 are installed, the vacuum slot 544 passes through tracheae and vacuum generator (figure
In be not shown) connection, the vacuum generator be the vacuum generator with destructive valve.The Z axis rotating mechanism 560 and Z axis
Reciprocating mechanism 550 connects, and the Z axis rotating mechanism 560 includes Z axis rotating electric machine 561 and the hollow splined shaft 562 of Z axis, institute
It states Z axis rotating electric machine 561 to be sequentially connected by pulley drive component 563 and the hollow splined shaft 562 of Z axis, the Z axis hollow flower
The bottom of key axis 562 with draw frame 541 be fixedly connected, specifically, the hollow splined shaft 562 of Z axis with absorption frame 541 on it is upper
Layer connecting plate 543 is fixedly connected, and portion bottom is provided with adapter (not shown), and the adapter is by hose and is located at upper layer
The discrimination block 545 of 543 bottom of connecting plate connects, and the discrimination block 545 is connect with multiple vacuum slots respectively by hose, skill of the present invention
Art scheme drives vacsorb component 540 with the hollow splined shaft 562 of Z axis in 360 degree of sides of Z axis by Z axis rotating electric machine 561
Inwardly rotate.It is hollow setting inside the hollow splined shaft 562 of Z axis of the present invention, the hollow splined shaft 562 of Z axis
Top and rotary joint 564 be rotatablely connected, the rotary joint 564 connect with vacuum generator, and the vacuum generator leads to
Cross the hollow splined shaft 562 of Z axis, discrimination block 545 is connect with vacuum slot, the hollow splined shaft 562 of Z axis replace existing vacuum generator with
Tracheae between vacuum slot effectively prevents the problem of occurring in rotary course around pipe.The hollow splined shaft 562 of Z axis
Top be sequentially connected by Z axis fixed block 563 and Z axis reciprocating mechanism 550；The Z axis reciprocating mechanism 550 includes
Z axis mounting rack 551, the upper end outside of the Z axis mounting rack 551 are equipped with Z axis motor 552 up and down, motor 552 above and below the Z axis
It being connect by pulley drive component 553 with mould group 554 is moved up and down, the mould group 554 that moves up and down is ball screw mould group,
The ball screw mould group is connect by screw rod connecting plate 555 with the upper and lower slide rail 556 being mounted on Z axis mounting rack 551, described
Upper sliding block 557 is equipped between screw rod connecting plate 555 and upper and lower slide rail 556,552 driving belt pulley of motor passes the Z axis up and down
The dynamic transmission of component 553 drives the ball leading screw driving in ball screw mould group, ball screw and then drive 555 edge of screw rod connecting plate
Screw rod is mobile, is rotatablely connected outside screw rod connecting plate 555 by fixed block and the hollow splined shaft 562 of Z axis, screw rod connecting plate 555
And then vertically sliding rail 557 moves up and down by the hollow drive of the splined shaft 562 vacsorb component 540 of Z axis.
As shown in Fig. 1, Fig. 4, Fig. 7-Fig. 9, it can be seen from the above, vision-based detection described in bottom plate charging equipment of the present invention positions
And vacuum absorption mechanisms 500 include the mobile mould group 520 of X-axis, the mobile mould group 530 of Y-axis, CCD vision-based detection positioning component 510 and true
Empty pick-up component 540, the CCD vision-based detection positioning component 510 and vacsorb component 540 are together by the mobile mould group 520 of X-axis
Driving is moved along the x axis, is moved along the y axis by the mobile driving of mould group 530 of Y-axis, in addition, the vacsorb component 540
It is also moved up and down by 550 drives edge Z-direction of Z axis reciprocating mechanism, while being done and being revolved by 560 drives edge Z axis of Z axis rotating mechanism
Transhipment is dynamic.It takes the positioning of CCD vision-based detection and vacsorb to be combined together, has the advantages that the judgement of first, position is quasi-,
The present invention takes CCD vision-based detection positioning component 510 to carry out location determination to bottom plate, effectively ensures that vacsorb component 540 is grabbed
Take the accuracy of product space；The second, mechanical flexibility, the vacuum with Z axis reciprocating mechanism 550 and Z axis rotating mechanism 560
The setting of pick-up component 540 carry out vacsorb component 540 can in Z axis up and down, while also can be in the Z-axis direction
It is rotated, while vacsorb component 540 can be moved with Y direction respectively along the x axis, the technical solution
Make vacsorb component can be with 360 degree without dead angle rotation and vacsorb product by the hollow splined shaft of Z axis, while solving 360
The problem of degree rotation is without around pipe.Third, the crawl product stability of vacsorb component 540 are good, since backplate surface is smooth, have viscous
Property, when drawing bottom using vacuum slot, there are bottom plates in place, but the risk that can not fall, and the present invention is used with destructive valve
Vacuum generator can be disengaged smoothly from suction nozzle after effectively ensuring each bottom plate in place.
As shown in Fig. 1, Figure 10 and Figure 11, the transfer is secondary to position and draws transfer mechanism 400 including being used for transfer bottom
The transfer component 410 of plate, for it is secondary positioning and absorption bottom plate secondary positioning and draw transfer component 420, the transfer group
Part 410 includes the transfer chassis 411 being mounted on workbench 100, and the transfer chassis 411 is equipped with the mobile mould group of screw rod
412, the mobile mould group 412 of the screw rod is equipped with the bottom plate carrier 413 that screw rod moves along mould group；The secondary positioning and absorption
Transfer component 420 includes locating rack 421, and lower layer's positioning plate 422 of the locating rack 421 is equipped with for secondary positioning plate
Positioning pin 423 and vacuum transfer suction nozzle 424 for drawing bottom plate are set on the upper layer positioning plate 425 of the secondary locating rack 421
There is the transfer mechanism 426 for transfer locating rack 421.The transfer it is secondary positioning and absorption transfer mechanism 400 by bottom plate into
Row transfer, and shop bolt is taken to carry out secondary positioning to bottom plate, the position precision of bottom plate is effectively ensured, and then guarantee subsequent
Effective progress of process is avoided since bottom plate outer dimension is there are error, and position inaccurate impacts subsequent assembling.
As shown in figs. 1 and 12, the empty magazine recovering mechanism 600 includes for three axis cylinders 610 and for driving three
The driving mechanism (not shown) that axis cylinder 610 is moved along X-axis and Y direction, the bottom end of the three axis cylinder 610 be for
The opening folder 620 of magazine is clamped or unclamps, the opening folder 620 is profiling clip, and the driving mechanism drives dynamic triaxial cylinder 610
To designated position, magazine is clamped in the movement of three axis cylinders 610, and driving mechanism drives dynamic triaxial cylinder 610 and magazine is sky magazine together
Magazine is unclamped in storage position, the movement of three axis cylinders 610.The setting of the sky magazine recovering mechanism 600 realizes returning for sky magazine
It receives, alleviates the workload of operator, meanwhile, the present invention uses the three axis cylinders 610 with profiling clip, effectively ensures to recycle
The stability of mechanism crawl magazine.
In conjunction with Fig. 1 to Figure 12, the working principle of bottom plate charging equipment of the present invention:
Firstly, feeding cart 310 in two feeding mechanisms 300 successively to be filled in folding to the material of bottom plate respectively by operator
Then box is loaded with the feeding cart 310 with bottom plate magazine 320 for two by operator and is pushed into two feeding-passages 200 respectively.
Vision-based detection positioning and vacuum absorption mechanisms 500 start, the CCD visual detection equipment on CCD vision-based detection positioning component 510
512, visual determination is carried out to bottom plate position by CCD visual detection equipment 512, it is then mobile in X-axis by vacsorb component 540
Under the driving of the mobile mould group 530 of mould group 520, Y-axis, Z axis reciprocating mechanism 550 and Z axis rotating mechanism 560 along the x axis, Y
Axis direction, Z-direction move linearly respectively, while the rotary motion in 360 directions is carried out along Z axis, until vacsorb group
Part 540 starts the vacuum generator in vacsorb component 540, vacuum slot starts vacsorb bottom plate, grabs to suitable position
After taking bottom plate, vacsorb component 540 is again respectively by the mobile mould group 520 of X-axis, Y-axis mobile mould group 530, Z axis reciprocating mechanism
550 and Z axis rotating mechanism 560 drive be moved to transfer it is secondary positioning and absorption transfer mechanism 400 in transfer component 410 on.
Transfer component 410 starts work, and screw rod of the mobile mould group driving bottom plate of the transfer screw rod in transfer component 410 in mould group moves
To suitable position.Secondary positioning and absorption transfer component 420 start, first by the positioning pin 423 on locating rack 421 on carrier
Bottom plate carry out secondary positioning, bottom plate is by behind secondary position location, by the transfer mechanism 426 that connect with locating rack 421 by bottom plate
Blanking transfers load to subsequent processing, and the assembly working of electric iron is carried out to subsequent processing.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the present invention in any form；It is all
The those of ordinary skill of the industry can be shown in by specification attached drawing and described above and swimmingly implement the present invention；But it is all
Those skilled in the art without departing from the scope of the present invention, using disclosed above technology contents
The equivalent variations for a little variation, modification and evolution made is equivalent embodiment of the invention；Meanwhile it is all according to the present invention
Substantial technological any equivalent variations to the above embodiments variation, modification and evolution etc., still fall within of the invention
Within the protection scope of technical solution.
Claims (10)
1. a kind of bottom plate charging equipment, it is characterised in that: described for the automatic charging of iron plate, including workbench
Workbench is equipped with the feeding-passage for placing feeding mechanism, and the feeding-passage is located at the side of workbench, described
The inboard of feeding-passage is that the vision-based detection of bottom plate positions and vacuum absorption mechanisms, the vision-based detection are fixed for positioning and drawing
Position and the outer end of vacuum absorption mechanisms are for the secondary positioning of transfer, positioning and the transfer of blanking bottom plate and absorption transfer mechanism.
2. bottom plate charging equipment according to claim 1, it is characterised in that: the feeding-passage is double feeding-passages, often
A feeding-passage can place a feeding mechanism, and the feeding mechanism includes feeding cart and multiple upper magazines, multiple feedings
Box successively overlays on feeding cart after being separately filled with bottom plate, and the feeding mechanism for filling bottom plate is pushed into workbench by operator
On feeding-passage in.
3. bottom plate charging equipment according to claim 1 or 2, it is characterised in that: the bottom plate is successively placed in two groups
Two sides in upper magazine, two groups of bottom plate placing directions are on the contrary, be respectively equipped with bumping post between adjacent bottom plates.
4. bottom plate charging equipment according to claim 3, it is characterised in that: the vision-based detection positioning and vacsorb machine
Structure includes CCD vision-based detection positioning component, with Z axis reciprocating mechanism and the vacsorb component of Z axis rotating mechanism, X-axis
Mobile mould group and the mobile mould group of Y-axis, the CCD vision-based detection positioning component are connect by Y-axis connector with vacsorb component,
The Y-axis connector is mounted in the mobile mould group of Y-axis, and the CCD vision-based detection positioning component and vacsorb component are located at Y-axis
The left and right sides of mobile mould group, the CCD vision-based detection positioning component and vacsorb component are with Y-axis connector by Y-axis
Mobile mould group driving is moved forward and backward along the y axis；
One end of the mobile mould group of the Y-axis is connect with the mobile mould group of X-axis, the CCD vision-based detection positioning component and vacsorb
Component is moved left and right with the mobile mould group of Y-axis by the mobile mould group driving of X-axis along the x axis.
5. bottom plate charging equipment according to claim 4, it is characterised in that: the mobile mould group of the X-axis includes that X-axis belt passes
Dynamic model group and the first guide assembly and the second guide assembly for being arranged in parallel in two sides, first guide assembly are led including first
Orbiting end plate, the side of the first guide rail bottom plate are equipped with the first guide rail, and the other side is equipped with X-axis belt transmission mould group；It is described
Second guide assembly includes the second guide rail bottom plate and the second guide rail for being mounted on the second guide rail bottom plate, first guide rail and the
It is connected between two guide rails by X-axis connecting plate, the both ends of the X-axis connecting plate pass through sliding block respectively and lead with the first guide rail and second
Rail is slidably connected, and one end of the X-axis connecting plate is connect with the X-axis belt in X-axis belt transmission mould group, makes X-axis connecting plate with X
Axis belt is moved left and right along X-axis together.
6. bottom plate charging equipment according to claim 5, it is characterised in that: it is mobile to be equipped with Y-axis on the X-axis connecting plate
Mould group, the mobile mould group of the Y-axis is Y-axis screw rod mould group, and the Y-axis screw rod mould group includes Y-axis driving motor, Y-axis screw rod and Y-axis
Connecting plate, the Y-axis driving motor are connect with Y-axis screw rod, and the Y-axis screw rod is equipped with the Y-axis connection moved along Y-axis screw rod
Plate, the Y-axis connecting plate and the fixed company of Y-axis connector for connecting CCD vision-based detection positioning component and vacsorb component
It connects, the CCD vision-based detection positioning component and vacsorb component are driven by Y-axis connecting plate along Y-axis silk with Y-axis connector
Bar is mobile.
7. bottom plate charging equipment according to claim 6, it is characterised in that: the CCD vision-based detection positioning component includes
Locating rack is detected, the detection locating rack is fixedly connected with Y-axis connector, and CCD view is equipped on the outside of the detection locating rack
Feel detection device, the lower section of the CCD visual detection equipment is equipped with detection device guard circle.
8. bottom plate charging equipment according to claim 7, it is characterised in that: the vacsorb component includes drawing frame,
The upper layer connecting plate for drawing frame is connect with Z axis rotating mechanism, is equipped on the lower layer's connecting plate for drawing frame multiple true
Suction mouth, the vacuum slot are connect with vacuum generator；
The Z axis rotating mechanism is connect with Z axis reciprocating mechanism, and the Z axis rotating mechanism includes Z axis rotating electric machine and Z axis
Hollow splined shaft, the Z axis rotating electric machine is sequentially connected by pulley drive component and the hollow splined shaft of Z axis, in the Z axis
The bottom of empty splined shaft is fixedly connected with frame is drawn, and drives vacsorb component with the hollow splined shaft of Z axis by Z axis rotating electric machine
It rotates together；
The top of the hollow splined shaft of Z axis and Z axis reciprocating mechanism are sequentially connected, and the Z axis reciprocating mechanism includes Z
Axis mounting rack, the upper end outside of the Z axis mounting rack are equipped with Z axis motor up and down, and motor passes through pulley drive to the Z axis up and down
Component is connect with mould group is moved up and down, and the mould group that moves up and down is ball screw mould group, and the ball screw mould group passes through silk
Bar connecting plate is connect with the upper and lower slide rail being mounted on Z axis mounting rack, is equipped between the screw rod connecting plate and upper and lower slide rail upper
Sliding block.
9. bottom plate charging equipment according to claim 8, it is characterised in that: the transfer is secondary to position and draw transfer machine
Structure include for transfer bottom plate transfer component, for it is secondary positioning and absorption bottom plate secondary positioning and draw transfer component,
The transfer component includes the transfer chassis being mounted on workbench, and the transfer chassis is mobile equipped with transfer screw rod
Mould group, the mobile mould group of the screw rod are equipped with the bottom plate carrier that screw rod moves along mould group；
The secondary positioning and absorption transfer component include locating rack, and lower layer's positioning plate of the locating rack is equipped with for secondary
The positioning pin and vacuum slot of positioning plate, the upper layer positioning plate of the secondary locating rack are equipped with the shifting for transfer locating rack
Mounted mechanism.
10. according to claim 1 to bottom plate charging equipment described in any one of 9 claims, it is characterised in that: further include being used for
The empty magazine recovering mechanism of empty magazine is recycled, the sky magazine recovering mechanism includes for three axis cylinders and for driving dynamic triaxial gas
The mobile driving mechanism of cylinder, the bottom end of the three axis cylinder are to press from both sides for clamping or unclamping the opening of magazine, driving mechanism driving
Three axis cylinders are to designated position, and three axis cylinder movements clamp magazine, and driving mechanism drives dynamic triaxial cylinder and magazine is empty material together
Box storage position, three axis cylinder movements unclamp magazine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910131539.3A CN109879012A (en) | 2019-02-22 | 2019-02-22 | A kind of bottom plate charging equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910131539.3A CN109879012A (en) | 2019-02-22 | 2019-02-22 | A kind of bottom plate charging equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109879012A true CN109879012A (en) | 2019-06-14 |
Family
ID=66928838
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910131539.3A Pending CN109879012A (en) | 2019-02-22 | 2019-02-22 | A kind of bottom plate charging equipment |
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| Country | Link |
|---|---|
| CN (1) | CN109879012A (en) |
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| CN111049702A (en) * | 2019-12-17 | 2020-04-21 | 厦门宏泰智能制造有限公司 | Network terminal calibration equipment |
| CN112499262A (en) * | 2020-11-12 | 2021-03-16 | 技感半导体设备(南通)有限公司 | Equipment structure for picking and placing large semiconductor printing plate |
| CN112850138A (en) * | 2021-03-02 | 2021-05-28 | 苏州天准科技股份有限公司 | Integrated location and prediction function move and carry device and check out test set |
| CN113433070A (en) * | 2021-07-27 | 2021-09-24 | 湖南奥创普科技有限公司 | Double-channel chip detection equipment |
| CN113745966A (en) * | 2021-09-15 | 2021-12-03 | 中南大学 | Automatic coupling packaging method for array type reflector |
| CN113740989A (en) * | 2021-09-15 | 2021-12-03 | 中南大学 | Automatic coupling packaging equipment for collimating lens |
| CN113740988A (en) * | 2021-09-15 | 2021-12-03 | 中南大学 | Automatic coupling packaging equipment for micro-lens |
| CN113786969A (en) * | 2021-09-15 | 2021-12-14 | 湖南中南鸿思自动化科技有限公司 | Automatic coupling packaging method for collimating lens |
| CN115832859A (en) * | 2022-11-18 | 2023-03-21 | 中南大学 | Integrated multi-element device coupling packaging equipment |
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| CN113740989A (en) * | 2021-09-15 | 2021-12-03 | 中南大学 | Automatic coupling packaging equipment for collimating lens |
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