Stone material cutting coiling device and stone material cutting sawing machine
Technical Field
The invention relates to the technical field of stone cutting devices, in particular to a stone cutting and winding device and a stone cutting sawing machine.
Background
The main mode for processing large stone materials into plates is to cut by using a circular saw, a band saw, a gang saw, a frame saw and a large saw (a combined saw), the cutting method mainly depends on the circular saw with alloy teeth and a saw blade, the efficiency is low, the energy consumption is high, the pollution is large, but a multi-strand rope saw cutting method appears internationally and domestically in recent years, wherein 80 strands of rope saws produced in Italy are the highest level internationally at present, 80 plates can be cut at one time, and the method is popular in the industry with high efficiency and low energy consumption. However, in the cutting method of the multi-strand wire saw, the diameter of the wire after the multi-strand wire saw is combined is large, so that the sawing seam of the stone is large, the yield of the stone is influenced, and the sawing seam surface is rough and fragile and needs secondary grinding.
Disclosure of Invention
The invention aims to solve the technical problem of providing a stone cutting and winding device and a stone cutting sawing machine which have the advantages of small saw kerf, high yield, smoothness, environmental protection, water saving and high economic benefit.
The technical scheme for solving the technical problems is as follows: the utility model provides a stone material cutting winding device, includes the mounting bracket, crosses line guide pulley, first cutting guide pulley and second cutting guide pulley, cross the line guide pulley first cutting guide pulley with the both ends of second cutting guide pulley rotate respectively and connect on the mounting bracket, cross the line guide pulley first cutting guide pulley with second cutting guide pulley is parallel and the interval sets up, first cutting guide pulley is established cross the line guide pulley with between the second cutting guide pulley, first cutting guide pulley with be equipped with a plurality of location portions that make the winding of buddha's warrior attendant line of cut form the parallel gauze in interval on the second cutting guide pulley respectively.
The beneficial effects of the above technical scheme are: when coiling through a buddha's warrior attendant line of cut, each section line in the gauze needs the interval to set up, if only coil through first cutting guide wheel and second cutting guide wheel, the buddha's warrior attendant line of cut is coiling the back, the part that the gauze is located between first cutting guide wheel and the second cutting guide wheel is the gauze of cross arrangement, the cutting of stone material of being not convenient for, through setting up the line guide wheel, set up the turn section of buddha's warrior attendant line of cut between line guide wheel and the first cutting guide wheel, make the gauze be located the partial parallel arrangement between first cutting guide wheel and the second cutting guide wheel, thereby make two lines parallel each other and pass through at the same wire casing of stone material around the spiral wire winding, the major problem that the line is not on same parallel line.
Further, the outer diameter of the wire guide wheel is smaller than or equal to that of the first cutting guide wheel.
The beneficial effect of adopting the further scheme is that: the outer diameter of the wire guide wheel is smaller than or equal to that of the first cutting guide wheel, so that the diamond cutting wire can be ensured to be wound on the first cutting guide wheel.
Further, the positioning part is an annular groove; the first cutting guide wheel is provided with a plurality of circumferential first annular grooves at intervals, the second cutting guide wheel is provided with a plurality of circumferential second annular grooves at intervals, and the first annular grooves and the second annular grooves are arranged in a one-to-one correspondence mode in the vertical direction.
The beneficial effect of adopting the further scheme is that: the first annular groove and the second annular groove are arranged to adjust the distance between the adjacent diamond cutting lines as required, so that the width of the cut stone is adjusted, and the diamond cutting lines can be prevented from being shifted in the rotating process of the first cutting guide wheel and the second cutting guide wheel.
Further, the surface of the annular groove is perpendicular to the axial direction of the first cutter guide wheel or the second cutter guide wheel.
The beneficial effect of adopting the further scheme is that: the surface of the annular groove is vertical to the axial direction of the first cutting guide wheel or the second cutting guide wheel, and the annular groove can be ensured to be on the same surface in the process of axial rotation of the first cutting guide wheel and the second cutting guide wheel, so that the stability of a wire net formed by multiple sections of diamond cutting wires is ensured. The plane where the second annular groove is located is perpendicular to the axis of the first cutting knife wheel, and the diamond cutting lines wound in the same second annular groove can be ensured to be parallel; the plane where the first annular groove is located and the axis of the wire passing guide wheel are obliquely arranged, so that the phenomenon that adjacent wires of diamond cutting wires wound in the first annular groove are not parallel is avoided, and the cutting yield is improved.
The invention also discloses a stone cutting and sawing machine which comprises the stone cutting and winding device, the stone carrying vehicle and the cutting and carrying bracket, wherein the stone cutting and winding device is movably arranged on the cutting and carrying bracket, or/and the stone carrying vehicle is movably arranged below the stone cutting and winding device; a channel for the stone material transfer cart to move through is formed on the cutting transfer support and is positioned below the stone material cutting and winding device; the stone material moves and carries and to install vertical flexible and follow multiunit bracing piece subassembly that stone material moved and carries car moving direction and arrange, work as the bracing piece subassembly is close to when stone material cutting winding device, the downstream makes stone material moves and carries the car follow the passageway of stone material cutting winding device below passes through, and the stone material on it is by gauze on the stone material cutting winding device cuts simultaneously.
The invention has the beneficial effects that: the diamond wire is used as a tool for cutting the stone, and the cutting tool is different from all original tools for cutting the stone, and has the obvious characteristics of small saw cut, high yield, smoothness, flatness, water conservation, environmental protection, high economic benefit and the like; according to the invention, the wire passing guide wheel is arranged above the first cutting guide wheel, and the continuous spiral winding mode is a front-back parallel mode through transition of the wire passing guide wheel, so that a front wire and a back wire of a spiral winding are parallel to each other and pass through the same stone wire slot, and the major problem that the front wire and the back wire of the spiral winding are not on the same parallel line is solved; the supporting rod components can extend and descend in sequence according to process requirements and are used for supporting the cutting wire net to pass through smoothly, so that the wire net can pass through the loading trolley smoothly under the condition that the loading trolley is not damaged, and the major problem that the cutting wire net passes through at one time under the condition that the cutting wire net is not moved and the loaded objects are not damaged is solved.
On the basis of the technical scheme, the invention can be further improved as follows.
Further, the mounting frame comprises two mounting seats, the number of the cutting transfer supports is two, the stone transfer vehicle is arranged between the two cutting transfer supports, and cutting transfer guide rails arranged in parallel are arranged at the top ends of the two cutting transfer supports; the cutting transfer guide rail is provided with cutting seats used for being driven by the cutting driving device to move along the length direction of the cutting transfer guide rail, the two ends of each cutting seat are fixedly provided with vertically arranged installation seats, a cutting space used for enabling stone to pass is arranged between the two installation seats, a horizontal arrangement is arranged between the two upper portions of the installation seats, the line guide wheel and the first cutting guide wheel are arranged, a horizontal arrangement is arranged between the two lower portions of the installation seats, the second cutting guide wheel is arranged between the first cutting guide wheel and the second cutting guide wheel, the two ends of the line guide wheel are arranged on the installation seats through bearing boxes, and one ends of the first cutting guide wheel, the second cutting guide wheel and the line guide wheel are in transmission connection with a cutting driving motor.
The beneficial effect of adopting the further scheme is that: through cutting driving motor's drive for the syntropy of wire wheel, first cutted guide wheel and second cutted guide wheel rotates, thereby drives the rotation of buddha's warrior attendant line of cut, and simultaneously, under cutting drive arrangement's drive, the relative building stones of buddha's attendant line of cut remove, accomplish and cut the building stones, become the rectangle piece that needs with building stones cutting simultaneously, cut efficiently.
Further, the support rod assembly comprises at least two vertically arranged oil cylinders, the bottom ends of the oil cylinders are fixed on the upper end face of the stone moving and carrying vehicle, horizontal support rods are fixedly connected to the tops of the oil cylinders, and the length direction of each horizontal support rod is perpendicular to the length direction of the cutting moving and carrying guide rail.
The beneficial effect of adopting the further scheme is that: the oil cylinder drives the horizontal supporting rod to move up and down, the oil cylinder drives the horizontal supporting rod to move down when the cutting seat is moved, the cutting seat is avoided, after the horizontal supporting rod is moved up through the lower portion of the cutting seat, stone materials which are cut are supported, and therefore the problem that a cutting wire net passes through the loading trolley smoothly under the condition that the loading trolley is not damaged is solved, and the problem that the cutting wire net passes through once under the condition that the cutting wire net is not moved and the loaded materials are not damaged is solved.
Furthermore, the cutting driving device comprises a cutting screw rod which is arranged in parallel with the cutting transfer guide rail, the cutting screw rod is in threaded connection with the cutting seat, and one end of the cutting screw rod is in transmission connection with the cutting servo motor.
The beneficial effect of adopting the further scheme is that: the cutting servo motor is adopted to drive the cutting screw rod to rotate, so that the cutting seat can move back and forth in the length direction of the cutting transfer guide rail, and the control is convenient and accurate.
Furthermore, the number of the cutting screw rods is two, the two cutting screw rods are respectively in threaded connection with the two ends of the cutting seat, and the two cutting screw rods are in transmission connection with the output end of the cutting servo motor.
The beneficial effect of adopting the further scheme is that: the stability that the adoption two cutting lead screws's setting can further increase the removal of cutting seat.
Furthermore, a stone material transfer guide rail which is parallel to the cutting transfer guide rail is arranged below the stone material transfer vehicle, and the stone material transfer vehicle is arranged on the stone material transfer guide rail in a sliding mode.
The beneficial effect of adopting the further scheme is that: move and carry the guide rail through setting up the building stones, the building stones of being convenient for move the removal of carrying the car, are convenient for place and uninstall the building stones.
Further, still include and be used for driving building stones carry the car along building stones carry and carry the drive arrangement that the guide rail length direction removed is carried to the building stones.
The beneficial effect of adopting the further scheme is that: the stone transferring driving device is arranged to facilitate the automation of the movement of the stone transferring vehicle.
Furthermore, the stone shifting driving device comprises a stone shifting servo motor and a stone shifting lead screw arranged in parallel with the stone shifting guide rail, the stone shifting lead screw is in threaded connection with the stone shifting vehicle, and the stone shifting lead screw is in transmission connection with the output end of the stone shifting servo motor.
The beneficial effect of adopting the further scheme is that: the stone transfer servo motor drives the stone transfer lead screw to rotate, so that the stone transfer vehicle is driven to move back and forth along the length direction of the stone transfer guide rail.
Furthermore, a fixed cross beam is arranged between the top ends of the two installation seats, the fixed cross beams are arranged above the wire passing guide wheels at intervals, and two ends of each fixed cross beam are fixedly connected with the top ends of the two installation seats respectively.
The beneficial effect of adopting the further scheme is that: the setting of fixed crossbeam can improve the fixed stability of mount pad.
Drawings
FIG. 1 is a schematic structural view of the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1. the stone material transferring and carrying device comprises a stone material transferring and carrying guide rail, 2, a cutting transferring and carrying support, 3, a cutting transferring and carrying guide rail, 4, a stone material transferring and carrying vehicle, 5, an oil cylinder, 6, a horizontal support rod, 7, a cutting seat, 8, an installation seat, 9, a wire passing guide wheel, 10, a first cutting guide wheel, 11, a second cutting guide wheel, 12, a diamond cutting line, 13, a cutting lead screw, 14, a stone material transferring lead screw, 15, a fixed cross beam, 16, a first annular groove, 17 and a second annular groove.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
The embodiment of the stone cutting and winding device comprises a mounting frame, a wire passing guide wheel 9, a first cutting guide wheel 10 and a second cutting guide wheel 11, wherein two ends of the wire passing guide wheel 9, the first cutting guide wheel 10 and the second cutting guide wheel 11 are respectively and rotatably connected on the mounting frame, the wire passing guide wheel 9, the first cutting guide wheel 10 and the second cutting guide wheel 11 are arranged in parallel and at intervals, the first cutting guide wheel 10 is arranged between the wire passing guide wheel 9 and the second cutting guide wheel 11, the outer diameter of the wire passing guide wheel 9 is smaller than that of the first cutting guide wheel 10, a wire mesh is formed by winding a plurality of wires on the wire passing guide wheel 9, the first cutting guide wheel 10 and the second cutting guide wheel 11, wire meshes are formed by winding the wire mesh on the wire passing guide wheel 9, the wire mesh on the first cutting guide wheel 10 and the second cutting guide wheel 11, and parts of the wire mesh between the first cutting guide wheel 10 and the second cutting guide wheel, the first guide cutter wheel 10 and the second guide cutter wheel 11 are respectively provided with a positioning part for winding diamond cutting wires 12 to form an interval parallel wire net.
When coiling through a diamond cutting line 12, each section line in the gauze needs the interval to set up, if only coil through first stator slitter wheel 10 and second stator slitter wheel 11, diamond cutting line 12 is coiling the back, the part that the gauze is located between first stator slitter wheel 10 and second stator slitter wheel 11 is the gauze of cross arrangement, the cutting of stone material is not convenient for, through setting up line guide wheel 9, set up the turn section of diamond cutting line 12 between line guide wheel 9 and first stator slitter wheel 10, make the part parallel arrangement that the gauze is located between first stator slitter wheel 10 and second stator slitter wheel 11, thereby two lines are parallel each other and pass through at the same wire casing of building stones around making spiral winding, the great problem that the line is not on same parallel line around having solved spiral winding.
Preferably, the positioning part is an annular groove; the first cutting guide wheel 10 is provided with a plurality of circumferential first annular grooves 16 at intervals, the second cutting guide wheel 11 is provided with a plurality of circumferential second annular grooves 17 at intervals, the first annular grooves 16 and the second annular grooves 17 are arranged in a one-to-one correspondence manner in the vertical direction, the diamond cutting lines 12 are wound on the first annular grooves 16, the second annular grooves 17 and the wire passing guide wheel 9, and the distance between the adjacent diamond cutting lines 12 can be adjusted according to requirements due to the arrangement of the first annular grooves 16 and the second annular grooves 17, so that the width of cut stone is adjusted. The planes of the first annular groove 16 and the second annular groove 17 are perpendicular to the axes of the first guide cutter wheel 10 and the second guide cutter wheel 11, and the plane of the second annular groove 17 is perpendicular to the axis of the first guide cutter wheel 10, so that the diamond cutting wires 12 wound in the first annular groove 16 and the second annular groove 17 in the same plane can be ensured to be parallel.
As shown in fig. 1, the embodiment of the stone cutting sawing machine of the present invention includes two parallel stone transfer rails 1 and two parallel cutting transfer frames 2, wherein the two stone transfer rails 1 are disposed between the two cutting transfer frames 2, and the top end of the cutting transfer frame 2 is provided with a cutting transfer rail 3 disposed parallel to the stone transfer rails 1; the stone material transferring and carrying vehicle 1 is provided with a stone material transferring and carrying vehicle 4 moving along the length direction of the stone material transferring and carrying rail 1, the support rod assembly comprises at least two vertically arranged oil cylinders 5, the bottom ends of the oil cylinders 5 are fixed on the upper end surface of the stone material transferring and carrying vehicle 4, a horizontal support rod 6 is fixedly connected between the tops of the two oil cylinders 5, the length direction of the horizontal support rod 6 is perpendicular to the length direction of the cutting and carrying rail 3, in the embodiment of the invention, the number of the oil cylinders 5 in each support rod assembly is at least two, the connecting line of the oil cylinders 5 in the same group is perpendicular to the length direction of the stone material transferring and carrying rail 1, the number of the groups of the support rod assemblies on the stone material transferring and carrying vehicle 4 is more than three, and the tops of the oil cylinders 5 on each support rod assembly are connected through the, the length direction of the horizontal support rod 6 is vertical to the length direction of the stone transfer guide rail 1; the two cutting transfer guide rails 3 are provided with cutting seats 7 which are driven by the cutting driving device to move along the length direction of the cutting transfer guide rails 3, the two ends of the cutting seat 7 are respectively fixedly provided with a vertically arranged mounting seat 8, a cutting space for stone to pass through is arranged between the two mounting seats 8, a horizontally arranged wire-passing guide wheel 9 and a first cutting guide wheel 10 are arranged between the upper parts of the two mounting seats 8, the wire guide wheel 9 is arranged above the first cutting guide wheel 10, a second cutting guide wheel 11 which is horizontally arranged is arranged between the lower parts of the two mounting seats 8, two ends of the first cutting guide wheel 10, the second cutting guide wheel 11 and the wire guide wheel 9 are all arranged on the mounting seat 8 through bearing boxes, one end of each of the first cutting guide wheel 10, the second cutting guide wheel 11 and the wire guide wheel 9 is in transmission connection with a cutting driving motor; diamond cutting lines 12 are uniformly wound on the wire guide wheel 9 and the second cutting guide wheel 11, and the diamond cutting lines 12 are abutted against the outer wall of the first cutting guide wheel 10. Each group of oil cylinders 5 is respectively communicated with an external air source through a pipeline, the pipelines are respectively provided with an electromagnetic valve, the oil cylinder control system further comprises a controller, the controller is respectively electrically connected with the cutting driving motor and the electromagnetic valve, the cutting driving motor is controlled through the controller to control the rotating speed of the wire guide wheel 9, and the electromagnetic valve is controlled through the controller to be opened and closed so as to control the piston rod of each group of oil cylinders 5 to rise and fall.
Preferably, the cutting driving device comprises a cutting screw rod 13 arranged in parallel with the cutting transfer guide rail 3, the cutting screw rod 13 is in threaded connection with the cutting base 7, and one end of the cutting screw rod 13 is in transmission connection with a cutting servo motor. The cutting servo motor is adopted to drive the cutting screw rod 13 to rotate, so that the cutting seat 7 can move back and forth in the length direction of the cutting transfer guide rail 3, and the control is convenient and accurate. In an embodiment of the present invention, the number of the cutting screws 13 is two, two cutting screws 13 are respectively in threaded connection with two ends of the cutting seat 7, both the two cutting screws 13 are in transmission connection with an output end of the cutting servo motor, and the movement stability of the cutting seat 7 can be further increased by adopting the arrangement of the two cutting screws 13.
Further preferred embodiments are: still including being used for driving building stones carry car 4 along building stones carry 1 length direction's that the building stones move and carry drive arrangement, building stones move and carry drive arrangement's setting can be convenient for building stones carry the automation of moving of car 4. Specifically, the stone transfer driving device comprises a stone transfer servo motor and a stone transfer lead screw 14 arranged in parallel with the stone transfer guide rail 1, the stone transfer lead screw 14 is in threaded connection with the stone transfer vehicle 4, the stone transfer lead screw 14 is in transmission connection with the output end of the stone transfer servo motor, and the stone transfer servo motor drives the stone transfer lead screw 14 to rotate, so that the stone transfer vehicle 4 is driven to move back and forth along the length direction of the stone transfer guide rail 1.
Preferably, a fixed cross beam 15 is arranged between the top ends of the two installation seats 8, the fixed cross beams 15 are arranged above the wire guide wheels 9 at intervals, two ends of each fixed cross beam 15 are fixedly connected with the top ends of the two installation seats 8, and the fixed stability of the installation seats 8 can be improved due to the arrangement of the fixed cross beams 15.
The working principle is as follows: the controller controls the piston rod of the oil cylinder 5 to extend, stone is placed on the plurality of horizontal supporting rods 6, the horizontal height of the bottom of the stone is higher than the horizontal height of the top of the cutting seat 7 and the horizontal height of the second cutting guide wheel 11, and the distance between the adjacent diamond cutting lines 12 is adjusted according to requirements. Starting a stone transfer servo motor, a cutting servo motor and a cutting driving motor, wherein the cutting driving motor drives the wire passing guide wheel 9, the first cutting guide wheel 10 and the second cutting guide wheel 11 to axially rotate in the same direction, so that the wire of the diamond cutting wire 12 wound on the wire passing guide wheel 9, the first cutting guide wheel 10 and the second cutting guide wheel 11 is driven to rotate; the cutting servo motor drives the cutting screw rod 13 to axially rotate, and the stone material transferring servo motor drives the stone material transferring screw rod 14 to axially rotate, so that the stone material transferring vehicle 4 and the wire mesh relatively move; when a group of oil cylinders 5 at the foremost row move to the cutting seat 7, the piston rods of the oil cylinders 5 at the foremost row move continuously due to the fact that the piston rods of the oil cylinders 5 rise, and then the piston rods of the oil cylinders 5 at the foremost row touch the cutting seat 7 and the second cutting guide wheel 11, at the moment, the piston rods of the oil cylinders 5 at the foremost row retract, the horizontal height of the tops of the piston rods of the oil cylinders 5 is lower than that of the cutting seat 7, the stone moving vehicle 4 and the wire mesh move continuously relatively, and after the oil cylinders 5 move out of the vertical lower portion of the cutting seat 7, the piston rods of the oil cylinders 5 of the group extend again, so that the horizontal support rods 6 on the piston rods of the oil cylinders 5 of the; subsequent oil cylinders 5 of each group are retracted and lifted to avoid the cutting seat 7 through the piston rod, stone can be transported, the moving and the carrying of the stone cannot be affected, the two ends of the diamond cutting line 12 are connected with the winding reel, and when one is paying off, the other is taking up.
The invention adopts a diamond wire multi-wire cutting method which is more excellent than a multi-wire rope saw, and the specific data are shown in the following table: diamond wire multi-line stone slicing machine for processing granite luxury large plate by comparing with multi-line rope saw
The diamond wire is used as a tool for cutting the stone, and the cutting tool is different from all original tools for cutting the stone, and has the obvious characteristics of small saw cut, high yield, smoothness, flatness, water conservation, environmental protection, high economic benefit and the like; according to the invention, the wire passing guide wheel 9 is arranged above the first cutting guide wheel 10, and the continuous spiral winding mode is a front-back parallel mode through transition of the wire passing guide wheel 9, so that a front wire and a back wire of a spiral winding are parallel to each other and pass through the same stone wire slot, and the major problem that the front wire and the back wire of the spiral winding are not on the same parallel line is solved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.