CN204566418U - Numerical control sapphire multistation single line excavation machine cable pulling-pushing device - Google Patents
Numerical control sapphire multistation single line excavation machine cable pulling-pushing device Download PDFInfo
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- CN204566418U CN204566418U CN201520164214.2U CN201520164214U CN204566418U CN 204566418 U CN204566418 U CN 204566418U CN 201520164214 U CN201520164214 U CN 201520164214U CN 204566418 U CN204566418 U CN 204566418U
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- Prior art keywords
- cutter sweep
- cutting
- single line
- numerical control
- cable pulling
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- 229910052594 sapphire Inorganic materials 0.000 title claims abstract description 28
- 239000010980 sapphire Substances 0.000 title claims abstract description 28
- 238000009412 basement excavation Methods 0.000 title claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 44
- 238000004804 winding Methods 0.000 claims abstract description 24
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 23
- 239000010432 diamond Substances 0.000 claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model provides a kind of numerical control sapphire multistation single line excavation machine cable pulling-pushing device, ensure that the utilization rate of the stability that diamond wire cuts and diamond wire, while ensure that sapphire evolution quality, improve economic benefit significantly, it comprises payoff reel winding apparatus, Winding device and cutter sweep, cutter sweep comprises two cutting pulleys, it is characterized in that: described numerical control sapphire multistation single line excavation machine cable pulling-pushing device comprises multiple cutter sweep, described payoff reel winding apparatus comprises draw drum, unwrapping wire guide roller, laying tension swing arm and cutting chamber inlet wire fixed pulley, Winding device comprises take-up reel, take-up guide roller, takeup tension swing arm and cutting chamber outlet fixed pulley, diamond wire is successively by described draw drum, described unwrapping wire guide roller, described laying tension swing arm, described cutting chamber inlet wire fixed pulley, two cutting pulleys on cutter sweep and the wire guide pulley wheels of described cutter sweep end, cutting chamber outlet fixed pulley, takeup tension swing arm, take-up guide roller, is finally wound on take-up reel.
Description
Technical field
The utility model relates to Digit Control Machine Tool technical field of automation.Be specially a kind of numerical control sapphire multistation single line excavation machine cable pulling-pushing device.
Background technology
at LED production field, current commercial substrate has two kinds, i.e. synthetic sapphire and carborundum, and silicon carbide substrates is expensive.80%LED enterprise in whole world adopts artificial sapphire as the primary raw material manufacturing LED product.Due to sapphire extreme hardness, evolution, section much there is embrittlement, collapse limit etc. cause product quality decline so that scrap.The embrittlement of cutting into slices when existing excavation machine effectively reduces sapphire, collapse limit, improve product quality, but existing excavation machine cable pulling-pushing device usual single line list station evolution, the utilization rate of diamond wire is low, diamond wire cutting is unstable, thus have impact on cutting efficiency and cut quality, deficiency in economic performance.
Summary of the invention
For the problems referred to above, the utility model provides a kind of numerical control sapphire multistation single line excavation machine cable pulling-pushing device, ensure that the utilization rate of the stability that diamond wire cuts and diamond wire, while ensure that sapphire evolution quality, improve economic benefit significantly.
Its technical scheme is such, a kind of numerical control sapphire multistation single line excavation machine cable pulling-pushing device, it comprises payoff reel winding apparatus, Winding device and cutter sweep, cutter sweep comprises two cutting pulleys, it is characterized in that: described numerical control sapphire multistation single line excavation machine cable pulling-pushing device comprises multiple cutter sweep, and described payoff reel winding apparatus comprises draw drum, unwrapping wire guide roller, laying tension swing arm and cutting chamber inlet wire fixed pulley; Winding device comprises take-up reel, take-up guide roller, takeup tension swing arm and cutting chamber outlet fixed pulley, diamond wire is successively by described draw drum, described unwrapping wire guide roller, described laying tension swing arm, described cutting chamber inlet wire fixed pulley, two cutting pulleys on cutter sweep and the wire guide pulley wheels of described cutter sweep end, cutting chamber outlet fixed pulley, takeup tension swing arm, take-up guide roller, is finally wound on take-up reel.
It is further characterized in that: described wire guide pulley wheels is linear speed setting wheel and/or middle fixed pulley, has a linear speed setting wheel in described wire guide pulley wheels at least, and described linear speed setting wheel connects drive motors;
Deviation correcting device is provided with between described draw drum and described unwrapping wire guide roller;
Described cutter sweep is arranged on wabbler mechanism;
Described cutter sweep comprises cutting rack, and two described cutting pulleys are separately positioned on described cutting rack two ends, and described cutting rack connects described wabbler mechanism.
In said structure of the present utility model, diamond wire rotates winding by payoff reel winding apparatus, Winding device in multiple cutter sweep, realize the cutting of sapphire multistation, improve the utilization rate of diamond wire, thus effectively improve cutting efficiency, owing to being provided with wire guide pulley wheels between cutter sweep, by the support guide of wire guide pulley wheels to diamond wire, ensure that the rigidity of diamond wire circumgyration incision, ensure that sapphire evolution quality, improve economic benefit significantly.
Accompanying drawing explanation
Fig. 1 is the utility model numerical control sapphire multistation single line excavation machine cable pulling-pushing device schematic diagram;
Fig. 2 is utility model numerical control sapphire multistation single line excavation machine cable pulling-pushing device schematic diagram;
Fig. 3 is take up block drum, payoff reel drum structure chart.
Detailed description of the invention
See Fig. 1, Fig. 2, Fig. 3,
A kind of numerical control sapphire multistation single line excavation machine cable pulling-pushing device, it comprises payoff reel winding apparatus 1, Winding device 2 and three cutter sweeps 3-1,3-2 and 3-3, cutter sweep 3 comprises two cutting pulley 3a, 3b, two cutting pulley 3a, 3b are arranged on cutting coil holder 4 two ends, and payoff reel winding apparatus 1 comprises draw drum 5, unwrapping wire guide roller 6, laying tension swing arm 7 and cutting chamber inlet wire fixed pulley 8, Winding device 2 comprises take-up reel 9, take-up guide roller 10, takeup tension swing arm 11 and cutting chamber outlet fixed pulley 12, draw drum 5 is connected servomotor 13 respectively with take-up reel 9, diamond wire 14 is successively by draw drum 5, unwrapping wire wire 6, laying tension swing arm 7, cutting chamber inlet wire fixed pulley 8, two cutting pulley 3a on cutter sweep, 3b, cutter sweep 3-1, the linear speed setting wheel 15 held between 3-2, linear speed setting wheel 15 connects servomotor 24, two cutting pulley 3a on cutter sweep, 3b, cutter sweep 3-2, the middle fixed pulley 16 held between 3-3, cutter sweep 3-3, cutting chamber outlet fixed pulley 12, takeup tension swing arm 11, take-up guide roller 10, finally be wound on take-up reel 9, achieve the cutting path of single line three station, ensure that the stable of diamond wire and rigidity, improve stock-removing efficiency.
See Fig. 3, draw drum 5 and take-up reel 9 are individually fixed on slide 17, slide 17 comprises upper saddle 17a and lower slider 17b, upper saddle 17a is connected lower slider 17b by line slideway 18 with ball screw 19, lower slider 17b connects base 1, ball screw 19 connects servomotor 20, and ball screw rotates the rectilinear motion realizing payoff reel winding apparatus and Winding device, and diamond wire can be wound on take-up reel and draw drum uniformly.
See Fig. 1, deviation correcting device 21 is provided with between draw drum 5 and unwrapping wire guide roller 6, on draw drum 5 during unwrapping wire, diamond wire 14 is beated before and after significantly, then can drive the deflection correction roller 22 on deviation correcting device 21, deflection correction roller 22 rotates through photoelectricity test instrument 23 and sends photosignal, then system drive servomotor 13 makes draw drum servo-actuated toward direction of beating, thus achieves correction, makes unwrapping wire evenly smooth, and diamond wire 14 can not be jumped out when entering unwrapping wire guide roller 6, has the inlet wire angle that good.
In figure, 25 is sapphire workpiece.
In the present embodiment, base is provided with three cutter sweeps, be provided with linear speed between the first cutter sweep and the second cutter sweep to set and take turns, middle fixed pulley is provided with between the second cutter sweep and the 3rd cutter sweep, single diamond wire is by payoff reel winding apparatus, Winding device, realize the winding of diamond wire, linear speed setting wheel and middle fixed pulley realize the guide support of diamond wire, ensure the rigidity of Buddha's warrior attendant Linear cut sapphire workpiece, the wheel of linear speed setting simultaneously also drives as diamond wire motion provides power by servomotor, achieve the cutting path of single line three station, ensure that the stable of diamond wire and rigidity, complete the cutting to workpiece on workbench.Which simplify traditional sawing technique, improve machining accuracy, while ensure that sapphire cut quality, reach reduction production cost, raise the efficiency the object with yield rate, thus improve economic benefit.
The cutter sweep of other quantity can certainly be adopted; also linear speed can be all adopted to set wheel between cutter sweep; cut while realizing multiple workpiece; effective raising cutting efficiency; the wheel of linear speed setting simultaneously realizes supporting and power-assisted effect; ensure that the cut quality of workpiece, is all protection domain of the present utility model.
Claims (5)
1. a numerical control sapphire multistation single line excavation machine cable pulling-pushing device, it comprises payoff reel winding apparatus, Winding device and cutter sweep, cutter sweep comprises two cutting pulleys, it is characterized in that: described numerical control sapphire multistation single line excavation machine cable pulling-pushing device comprises multiple cutter sweep, and described payoff reel winding apparatus comprises draw drum, unwrapping wire guide roller, laying tension swing arm and cutting chamber inlet wire fixed pulley; Winding device comprises take-up reel, take-up guide roller, takeup tension swing arm and cutting chamber outlet fixed pulley, diamond wire is successively by described draw drum, described unwrapping wire guide roller, described laying tension swing arm, described cutting chamber inlet wire fixed pulley, two cutting pulleys on cutter sweep and the wire guide pulley wheels of described cutter sweep end, cutting chamber outlet fixed pulley, takeup tension swing arm, take-up guide roller, is finally wound on take-up reel.
2. a kind of numerical control sapphire multistation single line excavation machine cable pulling-pushing device according to claim 1, it is characterized in that: described wire guide pulley wheels is linear speed setting wheel and/or middle fixed pulley, have a linear speed setting wheel in described wire guide pulley wheels at least, described linear speed setting wheel connects drive motors.
3. a kind of numerical control sapphire multistation single line excavation machine cable pulling-pushing device according to claim 1, is characterized in that: be provided with deviation correcting device between described draw drum and described unwrapping wire guide roller.
4. a kind of numerical control sapphire multistation single line excavation machine cable pulling-pushing device according to claim 1, is characterized in that: described cutter sweep is separately positioned on wabbler mechanism.
5. a kind of numerical control sapphire multistation single line excavation machine cable pulling-pushing device according to claim 4, it is characterized in that: described cutter sweep comprises cutting rack, two described cutting pulleys are separately positioned on described cutting rack two ends, and described cutting rack connects described wabbler mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520164214.2U CN204566418U (en) | 2015-03-23 | 2015-03-23 | Numerical control sapphire multistation single line excavation machine cable pulling-pushing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520164214.2U CN204566418U (en) | 2015-03-23 | 2015-03-23 | Numerical control sapphire multistation single line excavation machine cable pulling-pushing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204566418U true CN204566418U (en) | 2015-08-19 |
Family
ID=53859104
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520164214.2U Expired - Fee Related CN204566418U (en) | 2015-03-23 | 2015-03-23 | Numerical control sapphire multistation single line excavation machine cable pulling-pushing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204566418U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773695A (en) * | 2016-04-28 | 2016-07-20 | 无锡斯达新能源科技股份有限公司 | Multi-station crystal bar single wire cutting machine |
| CN109773992A (en) * | 2019-03-26 | 2019-05-21 | 无锡强福机械设备有限公司 | Diamond wire cutting machine |
| CN113478665A (en) * | 2021-07-14 | 2021-10-08 | 山西汇智博科科技发展有限公司 | Single wire cutting machine for high-precision semiconductor processing |
-
2015
- 2015-03-23 CN CN201520164214.2U patent/CN204566418U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773695A (en) * | 2016-04-28 | 2016-07-20 | 无锡斯达新能源科技股份有限公司 | Multi-station crystal bar single wire cutting machine |
| CN109773992A (en) * | 2019-03-26 | 2019-05-21 | 无锡强福机械设备有限公司 | Diamond wire cutting machine |
| CN113478665A (en) * | 2021-07-14 | 2021-10-08 | 山西汇智博科科技发展有限公司 | Single wire cutting machine for high-precision semiconductor processing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: No. 158, Nanhu Middle Road, Xuelang street, Binhu District, Wuxi City, Jiangsu Province Patentee after: Hoyuan Green Energy Co.,Ltd. Address before: No. 158, Nanhu Middle Road, Xuelang street, Binhu District, Wuxi City, Jiangsu Province Patentee before: WUXI SHANGJI AUTOMATION Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150819 |