CN112109189B

CN112109189B - Concrete block cutting machine with waste material removal mechanism

Info

Publication number: CN112109189B
Application number: CN202011036471.XA
Authority: CN
Inventors: 倪昆
Original assignee: Chaohu Yongan New Building Materials Co ltd
Current assignee: Chaohu Yongan New Building Materials Co ltd
Priority date: 2020-09-27
Filing date: 2020-09-27
Publication date: 2022-01-11
Anticipated expiration: 2040-09-27
Also published as: CN112109189A

Abstract

The invention provides a concrete block cutting machine with a waste removing mechanism, which comprises mounting frames, sliding rods and pushing assemblies, wherein the sliding rods are provided with four groups, the mounting frames are movably mounted on the sliding rods through sliding sleeves, the pushing assemblies are arranged at positions on two sides of the mounting frames, mounting plates are arranged on two sides of the bottom of the mounting frames, rotating shafts are rotatably mounted at the front end and the rear end between the two groups of mounting plates, wire wheels are arranged on the rotating shafts, and the wire wheels are equidistantly provided with a plurality of groups; according to the invention, the wire wheel is driven to rotate through the rotation of the rotating shaft, so that the first cutting wire rotates to operate, the blank is cut in the front-back direction, the second cutting wire is driven to rotate by the rotation of the first gear, the blank is cut in the left-right direction, and in the cutting process, the first cutting wire and the second cutting wire have rotating cutting force except for the vertical downward cutting force pushed by the pneumatic cylinder, so that the cutting effect is better, the cutting hardness is higher, and the damage to the cutting wires is smaller.

Description

Concrete block cutting machine with waste material removal mechanism

Technical Field

The invention relates to the technical field of building block processing, in particular to a concrete building block cutting machine with a waste removing mechanism.

Background

The autoclaved aerated concrete block is a porous concrete product prepared by using fly ash, lime, cement, gypsum, slag and the like as main raw materials, adding a proper amount of a gas former, a regulator and a bubble stabilizer, and carrying out the processes of batching, stirring, pouring, standing, cutting, high-pressure steam curing and the like.

In the processing of concrete blocks, the raw materials are firstly shaped into blanks, then the blanks are cut, in the prior art, a general cutting machine mostly adopts linear cutting, the specific principle is that a lifting device is directly utilized to push crossed steel wires to press on the blanks for cutting, in the cutting process, the vertical action force of the steel wires is completely acted on the blanks, the cutting effect is not good enough, once the harder blanks are met, the steel wires are greatly damaged, and waste materials are easily and redundantly discharged from the two sides of the blanks after cutting.

Disclosure of Invention

In order to solve the problems, the invention provides the concrete block cutting machine with the waste removing mechanism, and the concrete block cutting machine with the waste removing mechanism has the advantages that the first cutting wire and the second cutting wire have rotary cutting force besides the vertical downward cutting force pushed by the pneumatic cylinder, the cutting effect is better, the cutting hardness is higher, and the damage to the cutting wires is smaller.

In order to realize the purpose of the invention, the invention is realized by the following technical scheme: a concrete block cutting machine with a waste removing mechanism comprises a mounting rack, a sliding rod and a material pushing assembly, wherein the sliding rod is provided with four groups, the mounting rack is movably mounted on the sliding rod through a sliding sleeve, the material pushing assembly is arranged at positions on two sides of the mounting rack, mounting plates are arranged on two sides of the bottom of the mounting rack, a rotating shaft is rotatably mounted at the front end and the rear end between the two groups of mounting plates, wire wheels are arranged on the rotating shaft and are equidistantly provided with a plurality of groups, first cutting wires are wound on the wire wheels at the adjacent front end and rear end, first gears are arranged at the outer sides of the two groups of mounting plates and are equidistantly provided with a plurality of groups of gears, the first gears at the front end and the rear end of the outer sides of the two groups of mounting plates are respectively connected with two ends of the two groups of rotating shafts, and second cutting wires are connected between the first gears at the middle positions of the outer sides of the two groups of the mounting plates, adjacent two sets of all rotate on the mounting panel of position department between the first gear and install the second gear, and second gear and first gear looks adaptation, the side all is equipped with the electromagnetism slide rail around the mount frame top, and installs cooling module on the electromagnetism slide rail.

The further improvement lies in that: the cold cutting assembly comprises a sliding bin and a sprayer, the sliding bin is movably mounted on an electromagnetic slide rail through an electromagnetic slide block, the sliding bin is a hollow bin, the sprayer is arranged at the bottom of the sliding bin, and multiple groups of sprayers are arranged at equal intervals.

The further improvement lies in that: the top of the sliding bin is provided with a water tank and a water pump, the input end of the water pump is communicated with the water tank through a guide pipe, and the output end of the water pump is communicated with the sliding bin through a guide pipe.

The further improvement lies in that: one side the upper end in the mounting panel outside is equipped with the backup pad, and the bottom of backup pad is equipped with driving motor, driving motor's output and a set of first gear connection.

The further improvement lies in that: the upper end of mounting bracket both sides intermediate position department all is equipped with the connecting plate, both sides the top of litter all is equipped with the roof, and is two sets of the outside of roof all is equipped with the connecting block, and the upper end of connecting block is equipped with the pneumatic cylinder, the output through connection piece of pneumatic cylinder and be connected with the connecting plate.

The further improvement lies in that: the material pushing assembly comprises a chassis and a rotary disc, the rotary disc is rotatably mounted on the chassis and driven by a motor, a mounting seat is arranged at the top of the rotary disc, a notch is formed in the upper end of the front side of the mounting seat, a pulley is rotatably mounted in the notch, and a pushing piece is connected to the pulley.

The further improvement lies in that: the upper end of mount pad one side is equipped with the belt pulley, and the belt pulley with the pulley is connected, the intermediate position department of mount pad one side is equipped with servo motor, and servo motor's output passes through the belt and is connected with the belt pulley.

The invention has the beneficial effects that: the invention drives the wire wheel to rotate through the rotation of the rotating shaft, so that the first cutting wire rotates and runs to cut the blank in the front-back direction, the second cutting wire is driven to rotate by the rotation of the first gear to cut the blank in the left-right direction, in the cutting process, the first cutting wire and the second cutting wire also have rotating cutting force except the vertical downward cutting force pushed by the pneumatic cylinder, the cutting effect is better, the cutting hardness is higher, the damage of the cutting wire is smaller, after the cutting, the push piece is put down through the rotation of the pulley and inserted into redundant waste materials, the mounting seat is driven to rotate through the rotation of the turntable, so that the push piece rotates, the waste materials are pushed to fall into the waste material groove, compared with manual pushing, the invention is more convenient, meanwhile, water is sprayed to the cutting wire before the cutting through the cooling component, the wettability is increased, the friction damage of the cutting wire during the rotation is reduced, and the cutting wire is sprayed with water after the cutting, is convenient for rapid cooling and is beneficial to protecting the cutting wire.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a schematic view of the structure of the mounting bracket of the present invention;

FIG. 3 is a schematic view of a pusher assembly of the present invention.

Wherein: 1. a mounting frame; 2. a slide rod; 3. a material pushing assembly; 4. mounting a plate; 5. a rotating shaft; 6. a wire wheel; 7. a first cutting wire; 8. a first gear; 9. a second cutting wire; 10. a second gear; 11. an electromagnetic slide rail; 12. sliding the bin; 13. a spray head; 14. a water tank; 15. a water pump; 16. a support plate; 17. a drive motor; 18. a connecting plate; 19. a top plate; 20. connecting blocks; 21. a pneumatic cylinder; 22. a chassis; 23. a turntable; 24. a mounting seat; 25. a notch; 26. a pulley; 27. pushing the sheet; 28. a belt pulley; 29. a servo motor; 30. a belt.

Detailed Description

In order to further understand the present invention, the following detailed description will be made with reference to the following examples, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.

According to fig. 1, 2 and 3, the embodiment provides a concrete block cutting machine with a waste removing mechanism, which comprises a mounting frame 1, a sliding rod 2 and a material pushing assembly 3, wherein the sliding rod 2 is provided with four groups, the mounting frame 1 is movably mounted on the sliding rod 2 through a sliding sleeve, the material pushing assembly 3 is arranged at positions on two sides of the mounting frame 1, mounting plates 4 are arranged on two sides of the bottom of the mounting frame 1, a rotating shaft 5 is rotatably mounted at the front end and the rear end between the two groups of mounting plates 4, wire wheels 6 are arranged on the rotating shaft 5, the wire wheels 6 are equidistantly provided with a plurality of groups, first cutting wires 7 are wound on the wire wheels 6 at the adjacent front end and the adjacent rear end, first gears 8 are arranged on the outer sides of the two groups of mounting plates 4, the first gears 8 at the front end and the rear end of the outer sides of the two groups of mounting plates 4 are respectively connected with two groups of two ends of the rotating shaft 5, two sets of 4 outside intermediate positions of mounting panel department be connected with second cutting wire 9 between the first gear 8, adjacent two sets of all rotate on the mounting panel 4 of position department between the first gear 8 and install second gear 10, and second gear 10 and first gear 8 looks adaptation, the side all is equipped with electromagnetism slide rail 11 around the 1 top of mounting bracket, and installs cooling module on the electromagnetism slide rail 11. During the use, mounting bracket 1 pushes down along

litter

2, 5 rotatory drive line wheels 6 rotations of pivot for 7 rotatory operations of first cutting wire, to the cutting around going on the blank, it is rotatory to drive second cutting wire 9 self-rotation through first gear 8 is rotatory, to the cutting about going on the blank, first gear 8 is at rotatory in-process, through the linkage effect of second gear 10, make the synchronous operation of multiunit first gear 8, thereby make pivot 5 and second cutting wire 9 synchronous revolution, drive the also synchronous revolution of first cutting wire 7.

The cold cutting assembly comprises a sliding bin 12 and a spray head 13, the sliding bin 12 is movably mounted on an electromagnetic sliding rail 11 through an electromagnetic sliding block, the sliding bin 12 is a hollow bin, the spray head 13 is arranged at the bottom of the sliding bin 12, and multiple groups of spray heads are arranged at equal intervals of the spray heads 13.

The top of the sliding bin 12 is provided with a water tank 14 and a water pump 15, the input end of the water pump 15 is communicated with the water tank 14 through a guide pipe, and the output end of the water pump 15 is communicated with the sliding bin 12 through a guide pipe. Smooth storehouse 12 removes along electromagnetism slide rail 11, and water pump 15 passes through the shower nozzle blowout with the water in the water tank 14, gives the cutting filament water spray before the cutting, increases the wetness degree, reduces the friction damage when the cutting filament is rotatory, and after the cutting, to the cutting filament water spray, the rapid cooling of being convenient for is favorable to protecting the cutting filament.

The upper end of the outer side of the mounting plate 4 on one side is provided with a support plate 16, the bottom of the support plate 16 is provided with a driving motor 17, the model of the driving motor 17 is Y90S-2, and the output end of the driving motor 17 is connected with a group of first gears 8. In the rotating process of the group of first gears 8, the groups of first gears 8 synchronously run through the linkage effect of the second gears 10, so that the rotating shaft 5 and the second cutting wire 9 synchronously rotate to drive the first cutting wire 7 to synchronously rotate.

The upper end of the middle position of the two sides of the mounting rack 1 is provided with a connecting plate 18, the tops of the sliding rods 2 on the two sides are provided with a top plate 19, the outer sides of the top plates 19 are provided with connecting blocks 20, the upper ends of the connecting blocks 20 are provided with pneumatic cylinders 21, and the output ends of the pneumatic cylinders 21 penetrate through the connecting blocks 20 and are connected with the connecting plate 18. The pneumatic cylinder 21 pushes the mounting frame 1 down along the slide bar 2.

The material pushing assembly 3 comprises a base plate 22 and a rotary plate 23, the rotary plate 23 is rotatably mounted on the base plate 22 and driven by a motor, a mounting seat 24 is arranged at the top of the rotary plate 23, a notch 25 is formed in the upper end of the front side of the mounting seat 24, a pulley 26 is rotatably mounted in the notch 25, and a pushing piece 27 is connected to the pulley 26.

The upper end of mount pad 24 one side is equipped with belt pulley 28, and belt pulley 28 with pulley 26 is connected, the intermediate position department of mount pad 24 one side is equipped with servo motor 29, and servo motor 29's model is YNT-01, and servo motor 29's output passes through belt 30 and is connected with belt pulley 28. The servo motor 29 drives the belt pulley 28 to rotate through the belt 30, so as to drive the pulley 26 to rotate, the push piece 27 is put down and inserted into the redundant waste, the mounting seat 24 is driven to rotate through the rotation of the turntable 23, so that the push piece 27 rotates, and the waste is pushed to fall into the waste groove.

The concrete block cutting machine with the waste removing mechanism drives the wire wheel 6 to rotate through the rotation of the rotating shaft 5, so that the first cutting wire 7 rotates to operate, the blank is cut forwards and backwards, the second cutting wire 9 rotates through the rotation of the first gear 8, the blank is cut leftwards and rightwards, in the cutting process, in addition to the vertical downward cutting force pushed by the pneumatic cylinder 21, the first cutting wire 7 and the second cutting wire 9 also have the rotating cutting force, the cutting effect is better, the cutting hardness is higher, the damage of the cutting wire is smaller, after the cutting, the pushing piece 27 is rotated through the pulley 26, the pushing piece 27 is inserted into redundant waste, the mounting seat 24 is rotated through the rotation of the turntable 23, so that the pushing piece 27 rotates, the waste is pushed into the waste tank, the manual pushing is more convenient compared, and meanwhile, the water is sprayed to the cutting wire through the cooling assembly before the cutting, the cutting wire is increased in wettability, friction damage during rotation of the cutting wire is reduced, water is sprayed to the cutting wire after cutting, rapid cooling is facilitated, and protection of the cutting wire is facilitated.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a concrete block cutting machine with waste material removal mechanism which characterized in that: comprises a mounting rack (1), a sliding rod (2) and a material pushing component (3), wherein the sliding rod (2) is provided with four groups, the mounting rack (1) is movably mounted on the sliding rod (2) through a sliding sleeve, the two side positions of the mounting rack (1) are respectively provided with the material pushing component (3), the two sides of the bottom of the mounting rack (1) are respectively provided with a mounting plate (4), the front end and the rear end between the two groups of mounting plates (4) are respectively rotatably provided with a rotating shaft (5), the rotating shaft (5) is provided with a wire wheel (6), the wire wheels (6) are equidistantly provided with a plurality of groups, the wire wheels (6) at the adjacent front end and the adjacent rear end are respectively wound with a first cutting wire (7), the outer sides of the two groups of mounting plates (4) are respectively provided with a first gear (8), the first gear (8) is equidistantly provided with a plurality of groups, and the front end and the rear end outside of the two groups of the mounting plates (4) are respectively connected with the two groups of rotating shafts (5), a second cutting wire (9) is connected between the first gears (8) at the middle positions of the outer sides of the two groups of mounting plates (4), a second gear (10) is rotatably mounted on the mounting plate (4) at the position between the two adjacent groups of first gears (8), the second gears (10) are matched with the first gears (8), electromagnetic slide rails (11) are arranged on the front side and the rear side of the top of the mounting frame (1), and cooling assemblies are mounted on the electromagnetic slide rails (11);

push away material subassembly (3) and include chassis (22) and carousel (23), rotate on chassis (22) and install carousel (23) and pass through motor drive, and the top of carousel (23) is equipped with mount pad (24), the upper end of mount pad (24) front side is equipped with breach (25), and breach (25) internal rotation installs pulley (26), be connected with push jack (27) on pulley (26), the upper end of mount pad (24) one side is equipped with belt pulley (28), and belt pulley (28) with pulley (26) are connected, the intermediate position department of mount pad (24) one side is equipped with servo motor (29), and the output of servo motor (29) passes through belt (30) and is connected with belt pulley (28).

2. The concrete block cutting machine with scrap removal mechanism according to claim 1 wherein: the cold cutting assembly comprises a sliding bin (12) and a spray head (13), the sliding bin (12) is movably mounted on an electromagnetic sliding rail (11) through an electromagnetic sliding block, the sliding bin (12) is a hollow bin, the spray head (13) is arranged at the bottom of the sliding bin (12), and multiple groups of spray heads (13) are arranged at equal intervals.

3. The concrete block cutting machine with a scrap removal mechanism according to claim 2, wherein: the top of the sliding bin (12) is provided with a water tank (14) and a water pump (15), the input end of the water pump (15) is communicated with the water tank (14) through a guide pipe, and the output end of the water pump (15) is communicated with the sliding bin (12) through a guide pipe.

4. The concrete block cutting machine with scrap removal mechanism according to claim 1 wherein: the upper end in mounting panel (4) outside of one side is equipped with backup pad (16), and the bottom of backup pad (16) is equipped with driving motor (17), the output and a set of driving motor (17) first gear (8) are connected.

5. The concrete block cutting machine with scrap removal mechanism according to claim 1 wherein: the upper end of mounting bracket (1) both sides intermediate position department all is equipped with connecting plate (18), both sides the top of litter (2) all is equipped with roof (19), and is two sets of the outside of roof (19) all is equipped with connecting block (20), and the upper end of connecting block (20) is equipped with pneumatic cylinder (21), the output through connection piece (20) of pneumatic cylinder (21) and be connected with connecting plate (18).