CN109823833B - Automatic board separating device and operation method thereof - Google Patents
Automatic board separating device and operation method thereof Download PDFInfo
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- CN109823833B CN109823833B CN201910217594.4A CN201910217594A CN109823833B CN 109823833 B CN109823833 B CN 109823833B CN 201910217594 A CN201910217594 A CN 201910217594A CN 109823833 B CN109823833 B CN 109823833B
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- 230000007246 mechanism Effects 0.000 claims abstract description 216
- 239000000463 material Substances 0.000 claims abstract description 136
- 238000007599 discharging Methods 0.000 claims abstract description 36
- 238000007747 plating Methods 0.000 claims 6
- 239000011295 pitch Substances 0.000 claims 3
- 238000003780 insertion Methods 0.000 description 9
- 230000037431 insertion Effects 0.000 description 9
- 230000007723 transport mechanism Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 5
- 230000003028 elevating effect Effects 0.000 description 5
- 238000000926 separation method Methods 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
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Abstract
The invention relates to automatic board separating equipment which comprises a carrying mechanism, a product sucking mechanism, a distance changing mechanism, a first conveying mechanism, a material frame lifting mechanism, a second conveying mechanism, a feeding streamline and a discharging streamline, wherein a positioning table is arranged on the first conveying mechanism, when a carrier box flows to the positioning table through the first conveying mechanism, the carrier box is lifted and clamped by the positioning table, the carrying mechanism carries a carrier or a cover board to the second conveying mechanism, the carrier or the cover board is conveyed into a material frame on the material frame lifting mechanism by the second conveying mechanism, the material frame is conveyed to the material frame lifting mechanism by the material frame lifting mechanism, the material frame is lowered onto the discharging streamline, the discharging streamline is used for outputting the material frame, the product sucking mechanism can suck products and convey the products to the distance changing mechanism, and the distance between the products can be adjusted according to requirements by the distance changing mechanism. The invention can replace manual operation and realize automation and high speed of the split plate.
Description
Technical Field
The invention relates to a board separation device, in particular to an automatic board separation device for a mobile phone FPC and an operation method thereof.
Background
Along with the high-speed development of automation, the assembly of the FPC of the mobile phone is usually completed by adopting automation equipment, in the assembly process, a plurality of machine stations are required to be matched with each other, the FPC is commonly used for grabbing and carrying by using a product suction module, and thus the problem that the product suction modules between different machine stations are inconsistent in product spacing is solved, and therefore, the full-automatic continuous operation cannot be realized when the different machine stations are connected in butt joint.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks, the present invention provides an automatic board separating device, which can adjust the spacing between products according to the requirement of the next machine sucking module, so that the automation operation can be smoothly performed.
The technical scheme adopted by the invention for solving the technical problems is as follows:
The utility model provides an automatic divide board equipment, includes the frame, is equipped with the bottom plate in this frame, is located the operation panel of bottom plate top and is located the backup pad of operation panel top, be equipped with transport mechanism, product suction mechanism, displacement mechanism, first transport mechanism and second transport mechanism on the operation panel, be equipped with two material frame elevating system that set up side by side and with the supporting ejection of compact streamline of material frame elevating system on the bottom plate, be equipped with two feeding streamlines that set up side by side in the backup pad, and on feeding streamlines and the ejection of compact flow line, down one-to-one sets up, be equipped with the locating station on the first transport mechanism, when the carrier box flows to the locating station through first transport mechanism, the locating station is with carrier box jacking and pressing from both sides tightly, the carrier box includes the carrier, is located the product of carrier and covers the apron on the carrier, transport mechanism can carry carrier or apron to second transport mechanism, send into the material frame on the material frame elevating system with carrier or apron, the feeding streamlines can carry the material frame elevating system to the feeding streamlines, and feeding streamlines can be with the material frame elevating system to the feeding streamlines, and carry out the displacement mechanism to the material frame and can be used for the product to the suction mechanism to the displacement between the ejection of compact frame, the displacement mechanism can be moved to the displacement mechanism.
Preferably, the handling mechanism comprises a first bracket, a Y-axis linear module fixed on the first bracket, a first Z-axis linear module connected with the Y-axis linear module in a sliding manner, and a first suction module fixedly connected with the first Z-axis linear module, wherein the Y-axis linear module can drive the first Z-axis linear module to move back and forth along the operation table, the first Z-axis linear module can drive the first suction module to move up and down along the first Z-axis linear module, and the first suction module adopts a vacuum chuck to suck a cover plate or a carrier.
Preferably, the product suction mechanism comprises a second bracket, a first X-axis linear module fixed on the second bracket, a second Z-axis linear module connected with the first X-axis linear module in a sliding manner, and a second suction module connected with the second Z-axis linear module in a fixed manner, wherein the first X-axis linear module can drive the second Z-axis linear module to move left and right along the operation table, the second Z-axis linear module can drive the second suction module to move up and down, and the second suction module is a vacuum chuck for sucking products.
Preferably, the distance-changing mechanism comprises a base and a plurality of product fixing tables connected to the base in a sliding manner, each product fixing table is connected with a first driving motor, and the first driving motor drives the product fixing tables to slide along the sliding rail on the base, so that the task of adjusting the distance between products is completed.
Preferably, the material frame lifting mechanism comprises a fixing frame, side plates positioned on two sides of the fixing frame and a lifting motor connected with the fixing frame, wherein the fixing frame and the side plates on two sides are in sliding connection through sliding rails and protruding blocks, the lifting motor can drive the fixing frame to move up and down along the side plates, and the discharging streamline extends to the position right below the fixing frame.
Preferably, the first conveying mechanism is arranged along the length direction of the operation platform, the first conveying mechanism comprises a frame, a conveying belt arranged on the frame and a driving unit for driving the conveying belt to run, the driving unit can convey the carrier box to the position right above the positioning platform through the conveying belt, the lifting mechanism is connected below the positioning platform, the lifting mechanism can lift the carrier box upwards to enable the carrier box to be separated from the conveying belt, and the positioning platform can fix the carrier box.
Preferably, the specific structure of the positioning table fixing carrier box is as follows: the positioning table is provided with a plurality of convex columns which are used for being inserted into the carrier box to fix the carrier box in the horizontal direction, two sides of the positioning table are provided with clamping jaws, and the clamping jaws are driven by an air cylinder to clamp or loosen the carrier in the carrier box.
Preferably, the second conveying mechanism comprises a fixed frame, a second X-axis linear module arranged along the length direction of the operating platform and a second driving motor connected with the fixed frame, the second X-axis linear module can drive the fixed frame to move in the left-right direction along the fixed frame, and the second driving motor pushes the carrier or the cover plate into the material frame through a cylinder of the second driving motor.
Preferably, the feeding streamline and the discharging streamline are belt conveyors, and the belt conveyors comprise driving rollers, driven rollers, conveying belts sleeved on the driving rollers and the driven rollers, and driving devices connected with the driving rollers.
The invention also provides an operation method of the automatic board separation equipment, which comprises the following steps:
Step one: the material frame is placed on a feeding streamline through the AGV trolley, the material frame is transmitted to a material frame lifting mechanism through the feeding streamline, and the material frame lifting mechanism moves downwards to adjust a material inserting opening at the lowest end of the material frame to be flush with the second conveying mechanism;
Step two: simultaneously, the carrier box is placed on a first conveying mechanism, the first conveying mechanism conveys the carrier box to the position right above the positioning table, the first conveying mechanism stops running, and a jacking mechanism below the positioning table jacks the carrier box upwards to separate the carrier box from the conveying belt, and the carrier is clamped on the positioning table through clamping jaws;
step three: the Y-axis linear module in the carrying mechanism drives the first suction module to move to the position right above the carrier box, the first Z-axis linear module drives the first suction module to move downwards and suction the cover plate, and the cover plate is sent to the fixed frame of the second conveying mechanism through the Y-axis linear module;
Step four: the second X-axis linear module in the second conveying mechanism adjusts the left and right positions of the fixed frame to enable the fixed frame to face the left material frame lifting mechanism, the second driving motor in the second conveying mechanism pushes the cover plate to move forwards into the material frame, and then the lifting motor drives the material frame to descend downwards for standby;
Step five: the product sucking mechanism drives the second sucking module to the position right above the carrier through the first X-axis linear module, the second Z-axis linear module drives the second sucking module to move downwards to the product on the carrier and suck the product, and finally the first X-axis linear module drives the second sucking module to enable the second sucking module to transport the product to the variable-distance mechanism;
step six: the first driving motor in the distance-changing mechanism drives the product fixing table to move back and forth along the operation table, so that the spacing between products of different product fixing tables is adjusted, the spacing between the products meets the requirement of a product suction module in the next process, and the product suction module in the next process enters the equipment to suck away all the products with good distance-changing;
Step seven: when the product is taken out from the carrier, the Y-axis linear module in the carrying mechanism drives the first suction module to move to the position right above the carrier, the first Z-axis linear module drives the first suction module to move downwards and suck the carrier, and then the carrier is sent to the fixed frame of the second conveying mechanism through the Y-axis linear module;
step eight: the second X-axis linear module in the second conveying mechanism adjusts the left and right positions of the fixed frame to enable the fixed frame to face the right material frame lifting mechanism, the second driving motor in the second conveying mechanism pushes the carrier to move forward and enter the material frame, and then the lifting motor drives the material frame to descend by one grid for standby;
step nine: and repeating the second to eighth steps until the material frame in the material frame lifting mechanism is filled with the cover plate or the carrier, the material frame filled with the cover plate or the carrier flows out of the equipment through the discharging streamline, and then repeating the first to eighth steps, and the equipment continuously and circularly operates.
The beneficial effects of the invention are as follows: the invention mainly comprises a carrying mechanism, a product sucking mechanism, a distance changing mechanism, a material frame lifting mechanism, a first conveying mechanism, a second conveying mechanism, a feeding streamline and a discharging streamline, wherein the first conveying mechanism is used for conveying or positioning a carrier box, the carrying mechanism is used for carrying a cover plate or a carrier onto the second conveying mechanism, the second conveying mechanism is used for conveying the cover plate or the carrier into the material frame in the material frame lifting mechanism, the product sucking mechanism is used for carrying the product onto the distance changing mechanism, the distance changing mechanism is used for realizing the interval adjustment between the products, the material frame lifting mechanism is used for adjusting the feeding position of the material frame, so that an empty insertion lattice in the material frame always faces the second conveying mechanism until the material frame is filled with the cover plate or the carrier layer by layer, and the feeding streamline and the discharging streamline are used for feeding and discharging the material frame.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic view of a carrying mechanism according to the present invention;
FIG. 4 is a schematic structural view of a product sucking mechanism in the invention;
FIG. 5 is a schematic diagram of a pitch mechanism according to the present invention;
FIG. 6 is a schematic diagram of a frame lifting mechanism according to the present invention;
FIG. 7 is a schematic view of a first conveying mechanism according to the present invention;
FIG. 8 is a schematic diagram of a second conveying mechanism according to the present invention;
FIG. 9 is a schematic diagram of the overall structure of the present invention;
In the figure: the device comprises a 10-frame, a 11-bottom plate, a 12-operation table, a 13-supporting plate, a 14-shell, a 15-material frame, a 20-carrying mechanism, a 21-first support, a 22-Y-axis linear module, a 23-first Z-axis linear module, a 24-first suction module, a 30-product suction mechanism, a 31-second support, a 32-first X-axis linear module, a 33-second Z-axis linear module, a 34-second suction module, a 40-variable distance mechanism, a 41-product fixing table, a 42-first driving motor, a 43-base, a 50-material frame lifting mechanism, a 51-fixing frame, a 52-side plate, a 53-lifting motor, a 60-first conveying mechanism, a 61-positioning table, a 62-frame, a 63-conveying belt, a 64-driving unit, a 70-second conveying mechanism, a 71-fixing frame, a 72-second X-axis linear module, a 73-second driving motor, an 80-feeding streamline and a 90-discharging streamline.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: as shown in fig. 1-9, an automatic board separating device comprises a frame 10, a bottom plate 11, an operation table 12 positioned above the bottom plate and a supporting plate 13 positioned above the operation table are arranged on the frame, a carrying mechanism 20, a product sucking mechanism 30, a distance changing mechanism 40, a first conveying mechanism 60 and a second conveying mechanism 70 are arranged on the operation table 12, two material frame lifting mechanisms 50 arranged side by side and a discharging streamline 90 matched with the material frame lifting mechanisms are arranged on the bottom plate 11, two material feeding streamlines 80 arranged side by side are arranged on the supporting plate 13, the material feeding streamlines and the material discharging streamlines are arranged in an up-down one-to-one correspondence manner, a positioning table 61 is arranged on the first conveying mechanism 60, when the carrier box flows to the positioning table through the first conveying mechanism, the carrier box is lifted and clamped by the positioning table, the carrier box comprises a carrier, a product positioned in the carrier and a cover plate covered on the carrier, the carrying mechanism 20 can carry the carrier or the cover plate to the second conveying mechanism 70, the carrier or the cover plate can be conveyed to the second conveying mechanism 70 by the second conveying mechanism 70 to the material feeding streamline 50 on the carrier frame or the cover plate 50, the carrier frame can be lifted by the second conveying mechanism 50 to the material feeding streamline 50, the carrier frame or the carrier frame can be lifted by the carrier frame 50 and the carrier frame can be lifted by the carrier frame 50 to the carrier frame 50 and the carrier frame can be lifted by the carrier frame 50 and the carrier 50 can be lifted by the carrier frame 50 to the carrier distance 50 and the carrier 50 can be lifted by the carrier mechanism and the carrier mechanism 50 can be lifted by the carrier mechanism 50 to the carrier mechanism 50 can and the carrier mechanism 50 can be required to the carrier mechanism and the carrier 50 can be moved to the material 50 can and the distance can be 15. In the invention, as seen in the width direction of the bottom plate, the first row is a feeding streamline 80 and a discharging streamline 90, the second row is two material frame lifting mechanisms 50, the third row is an operation table 12, the second conveying mechanism 70 on the operation table is nearest to the material frame lifting mechanisms 50, the two discharging streamlines 90 are arranged side by side along the length direction of the bottom plate, the two feeding streamlines are positioned on a supporting plate 13 right above the two discharging streamlines, the feeding streamline, the material frame lifting mechanisms and the discharging streamline on the left side form a set of cover plate recovery streamline, the feeding streamline, the material frame lifting mechanisms and the discharging streamline on the right side form a set of carrier recovery streamline, the conveying mechanism 20 is positioned on the leftmost side of the operation table and is arranged along the width direction of the operation table, the first conveying mechanism 60 and the second conveying mechanism 70 are positioned in the middle position of the operation table, the first conveying mechanism is arranged along the length direction of the operation table, the second conveying mechanism is arranged along the width direction of the operation table, the second conveying mechanism is positioned between the first conveying mechanism and the material frame lifting mechanism, the distance changing mechanism 40 is positioned at the rightmost side of the operation table, the product sucking mechanism 30 is positioned at the rearmost side of the operation table and is arranged along the length direction of the operation table, the outer side of the frame 10 is provided with a shell 14 for closing the safety and stability of equipment operation, wherein the corresponding position of the foremost end of the mechanism, namely a discharging streamline and a feeding streamline is opened for being in butt joint with an AGV trolley so as to be convenient for feeding and discharging of a material frame, the corresponding position of the rightmost side of the mechanism and the distance changing mechanism 40 is opened, a product sucking module for the next procedure stretches into the equipment to suck the product on the distance changing mechanism 40, the material frame filled with a carrier or a cover plate is lowered onto the discharging streamline 90 by the material frame lifting mechanism 50, the discharging streamline outputs the discharging streamline to an external AGV trolley. The first conveying mechanism 60 flows into the complete carrier box, and the product in the carrier box is taken out and the distance changing operation is completed through the cooperative work of the conveying mechanism, the product sucking mechanism, the distance changing mechanism, the second conveying mechanism and the like, and meanwhile, the cover plate and the carrier are recovered for repeated use, so that the invention can replace manual operation, realize automation and high speed of plate separation, save labor cost, and improve production efficiency, convenient management and product quality.
As shown in fig. 3, the handling mechanism 20 includes a first bracket 21, a Y-axis linear module 22 fixed on the first bracket, a first Z-axis linear module 23 slidably connected to the Y-axis linear module, and a first suction module 24 fixedly connected to the first Z-axis linear module, where the Y-axis linear module 22 can drive the first Z-axis linear module to move back and forth along the operation table, the first Z-axis linear module 23 can drive the first suction module to move up and down along the first Z-axis linear module, and the first suction module 24 uses a vacuum chuck to suck the cover plate or the carrier. The first suction module adopts a conventional vacuum suction mode, suction or dropping of a product is completed by vacuumizing or evacuating a sucker, the carrying mechanism 20 is used for carrying a cover plate or a carrier into a material frame in the material frame lifting mechanism 50, and the first suction module 24 in the carrying mechanism is positioned right above the positioning table 61, so that carrying work of the cover plate or the carrier can be completed only by adjusting the positions of the first suction module in the Y-axis and Z-axis directions through the Y-axis linear module and the first Z-axis linear module.
As shown in fig. 4, the product sucking mechanism 30 includes a second bracket 31, a first X-axis linear module 32 fixed on the second bracket, a second Z-axis linear module 33 slidably connected to the first X-axis linear module, and a second sucking module 34 fixedly connected to the second Z-axis linear module, where the first X-axis linear module 32 can drive the second Z-axis linear module to move left and right along the operation table, the second Z-axis linear module 33 can drive the second sucking module to move up and down, and the second sucking module 34 is a vacuum chuck for sucking the product. The second sucking module in the product sucking mechanism is located right above the positioning table 61, and the distance changing mechanism and the positioning table are located on the same straight line parallel to the first X-axis straight line module in the product sucking mechanism, so that the second sucking module can complete the transportation of the product from the positioning table to the distance changing mechanism 40 only by adjusting the positions of the first X-axis straight line module and the second Z-axis straight line module in the X-axis and Z-axis directions.
As shown in fig. 5, the distance-varying mechanism 40 includes a base 43 and a plurality of product fixing tables 41 slidably connected to the base, each product fixing table is connected to a first driving motor 42, and the first driving motor drives the product fixing table 41 to slide along a sliding rail on the base, so as to complete the task of adjusting the distance between the products. In this embodiment, two product fixing tables are provided, four products can be fixed on each product fixing table, and the first driving motor can drive the product operation table to move back and forth along the base, so that the distance between the front and back of the products is adjusted, and the arrangement direction and the number of the product fixing tables can be adjusted according to the requirement of the product sucking module of the next machine table, so that the distance between different directions of the products is adjusted.
As shown in fig. 6, the material frame lifting mechanism 50 includes a fixing frame 51, side plates 52 located at two sides of the fixing frame, and a lifting motor 53 connected with the fixing frame, the fixing frame and the side plates at two sides are slidably connected through a sliding rail and a bump, the lifting motor 53 can drive the fixing frame to move up and down along the side plates, and the discharging streamline 90 extends to the position right below the fixing frame. The material frame lifting mechanism is characterized in that a plurality of parallel insertion grids are arranged in the material frame, a material is placed in each insertion grid, the lifting motor is a servo motor, the height of one insertion grid is accurately increased or decreased every time, when the material frame is filled with the material, the material frame is lowered onto a discharging flow line below the material frame, and the discharging flow line 90 is started to rotate to output the material frame.
As shown in fig. 7, the first conveying mechanism 60 is disposed along the length direction of the operation table, the first conveying mechanism 60 includes a frame 62, a conveying belt 63 disposed on the frame, and a driving unit 64 for driving the conveying belt to run, the driving unit is capable of conveying the carrier box to a position directly above the positioning table 61 via the conveying belt, a lifting mechanism is connected below the positioning table, the lifting mechanism is capable of lifting the carrier box upward to be separated from the conveying belt, and the positioning table 61 is capable of fixing the carrier box. The driving unit 64 comprises a motor and a driven shaft, a driving shaft in the motor is connected with the driven shaft through a belt, the driven shaft is sleeved with the conveying belt 63, and the motor rotates to drive the conveying belt to convey. The specific structure of the fixed carrier box of the positioning table is as follows: the positioning table 61 is provided with a plurality of protruding columns for being inserted into the carrier box to fix the carrier box in the horizontal direction, two sides of the positioning table 61 are provided with clamping jaws, and the clamping jaws are driven by an air cylinder to clamp or loosen the carrier in the carrier box. The conveyor belt is two parallel chains commonly used, the jacking mechanism is located below the conveyor belt and can lift up from between the two chains, after the first suction module on the carrying mechanism 20 sucks the cover plate, when the second Z-axis driving mechanism drives the first suction module to move upwards, the first suction module only drives the cover plate to move upwards due to the fact that the carrier at the bottom is clamped by the clamping jaw, and therefore the cover plate is separated from the carrier.
As shown in fig. 8, the second conveying mechanism 70 includes a fixed frame 71, a second X-axis linear module 72 disposed along the length direction of the operation table, and a second driving motor 73 connected to the fixed frame, where the second X-axis linear module can drive the fixed frame to move in the left-right direction, and the second driving motor pushes the carrier or the cover plate into the material frame through a cylinder thereof. Can adjust fixed frame to be in same straight line with locating bench, left side or right side material frame through the straight line module of second X axle, fixed frame is used for placing carrier or apron, and when placing the apron, fixed frame is located the right side material frame behind, pushes the apron in the left side material frame through the cylinder, and when placing the carrier, fixed frame moves to the right side material frame behind through the straight line module of second X axle, pushes the carrier in the right side material frame through the cylinder.
The feeding streamline 80 and the discharging streamline 90 are belt conveyors, and each belt conveyor comprises a driving roller, a driven roller, a conveying belt sleeved on the driving roller and the driven roller, and a driving device connected with the driving roller. The feeding streamline and the discharging streamline are common belt conveyors, the conveying belt is an annular conveying belt, the driving roller and the driven roller are located in the annular conveying belt, a carrier roller can be arranged between the driving roller and the driven roller to support the conveying belt according to requirements, the driving roller is driven by the driving device to roll to drive the conveying belt to convey the material frame, the driving device comprises a motor, a speed reducer and the like, and the belt conveyors are common technologies and are not described in detail herein.
The operation process of the invention comprises the following steps: the method comprises the following steps:
Step one: placing the material frame on a feeding streamline 80 through the AGV trolley, conveying the material frame to a material frame lifting mechanism 50 through the feeding streamline, and adjusting a material inserting opening at the lowest end of the material frame to be flush with a second conveying mechanism 70 by downward movement of the material frame lifting mechanism 50; the supporting plate 13 is provided with two parallel feeding flow lines along the length direction, an operation table 12 under each feeding flow line is provided with a discharging flow line, a pair of feeding flow lines and discharging flow lines correspond to a material frame lifting mechanism, one material frame is used for storing a cover plate, the other material frame is used for storing a carrier, in order to express the operation process, the material frame on the left side is used for storing the cover plate, the material frame on the right side is used for storing the carrier, and in this step, the two material frames can be simultaneously put into the feeding flow lines;
step two: simultaneously, the carrier box is placed on a first conveying mechanism 60, the first conveying mechanism conveys the carrier box to the position right above a positioning table 61, the first conveying mechanism stops running, a jacking mechanism below the positioning table 61 jacks the carrier box upwards to separate the carrier box from a conveying belt, and the carrier is clamped on the positioning table through clamping jaws;
step three: the Y-axis linear module in the carrying mechanism 20 drives the first sucking module 24 to move right above the carrier box, the first Z-axis linear module drives the first sucking module to move downwards and suck the cover plate, and the cover plate is sent to the fixed frame of the second conveying mechanism 70 through the Y-axis linear module;
Step four: the second X-axis linear module in the second conveying mechanism 70 adjusts the left and right positions of the fixed frame so that the fixed frame faces the left material frame lifting mechanism 50, the second driving motor 73 in the second conveying mechanism pushes the cover plate to move forward into the material frame, and then the lifting motor 53 drives the material frame to descend for one grid for standby; the material frame is internally provided with a plurality of parallel insertion grids, each insertion grid is internally provided with a material, after each material is placed in each insertion grid, the lifting motor drives the material frame to descend by the distance of one insertion grid, so that a material insertion opening in the material frame is aligned with a fixed frame of the second conveying mechanism for the input of the next cover plate until the material frame is filled with the material, the material frame filled with the material flows out of the device through a discharge streamline 90, and the material frame of the cover plate is arranged on the other side of the material frame;
Step five: the product sucking mechanism 30 drives the second sucking module 34 to the position right above the carrier through the first X-axis linear module 32, the second Z-axis linear module 33 drives the second sucking module 34 to move downwards to the product on the carrier and suck the product, and finally the first X-axis linear module drives the second sucking module to enable the product to be conveyed to the variable-distance mechanism 40;
Step six: the first driving motor 42 in the distance changing mechanism 40 drives the product fixing table 41 to move back and forth along the operation table, so that the spacing between products of different product fixing tables is adjusted, the spacing between the products meets the requirement of a product sucking module in the next process, and the product sucking module in the next process enters the equipment to suck away all the products with good distance changing;
Step seven: when the product is taken out from the carrier, the Y-axis linear module in the carrying mechanism 20 drives the first suction module to move right above the carrier, the first Z-axis linear module drives the first suction module to move downwards and suction the carrier, and then the carrier is sent to the fixed frame of the second conveying mechanism 70 through the Y-axis linear module;
Step eight: the second X-axis linear module in the second conveying mechanism 70 adjusts the left and right positions of the fixed frame to enable the fixed frame to face the right material frame lifting mechanism 50, the second driving motor 73 in the second conveying mechanism pushes the carrier to move forward and enter the material frame, and then the lifting motor 53 drives the material frame to descend downwards for one grid for later use;
step nine: and repeating the second step to the eighth step until the material frame in the material frame lifting mechanism 50 is filled with the cover plate or the carrier, the material frame filled with the cover plate or the carrier flows out of the equipment through the discharging streamline 90, and then repeating the first step to the eighth step, and the equipment continuously and circularly operates.
It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (7)
1. An automatic board equipment divides which characterized in that: the device comprises a frame (10), a bottom plate (11), an operating table (12) positioned above the bottom plate and a supporting plate (13) positioned above the operating table are arranged on the frame, a carrying mechanism (20), a product sucking mechanism (30), a distance changing mechanism (40), a first conveying mechanism (60) and a second conveying mechanism (70) are arranged on the operating table (12), two material frame lifting mechanisms (50) which are arranged side by side and a discharging streamline (90) matched with the material frame lifting mechanisms are arranged on the bottom plate (11), two material feeding streamline (80) which are arranged side by side are arranged on the supporting plate (13), the material feeding streamline and the material discharging streamline are arranged on the supporting plate in a one-to-one correspondence manner, a positioning table (61) is arranged on the first conveying mechanism (60), when a carrier box flows to the positioning table through the first conveying mechanism, the carrier box lifts and clamps the carrier box, the carrier box comprises a carrier, a product positioned in the carrier and a cover plate covered on the carrier, the carrying mechanism (20) can carry the carrier or the cover plate to the second conveying mechanism (70), the carrier box or the cover plate (70) can drive the carrier box or the second conveying mechanism (70) to move the material frame (50) to the material frame lifting mechanism (50) and the material feeding streamline (50) to the material lifting mechanism (50), the discharging streamline (90) is used for outputting the material frame (15), the product sucking mechanism (30) can suck products and send the products to the distance changing mechanism (40), and the distance changing mechanism (40) can adjust the distance between the products according to the requirements;
The first conveying mechanism (60) is arranged along the length direction of the operation table, the first conveying mechanism (60) comprises a frame (62), a conveying belt (63) arranged on the frame and a driving unit (64) for driving the conveying belt to run, the driving unit can convey the carrier box to the position right above the positioning table (61) through the conveying belt, the lifting mechanism is connected below the positioning table, the lifting mechanism can lift the carrier box upwards to separate the carrier box from the conveying belt, and the positioning table (61) can fix the carrier box;
The specific structure of the fixed carrier box of the positioning table is as follows: the positioning table (61) is provided with a plurality of convex columns which are used for being inserted into the carrier box to fix the carrier box in the horizontal direction, two sides of the positioning table (61) are provided with clamping jaws, and the clamping jaws are driven by an air cylinder to clamp or loosen the carrier in the carrier box;
The second conveying mechanism (70) comprises a fixed frame (71), a second X-axis linear module (72) arranged along the length direction of the operating platform and a second driving motor (73) connected with the fixed frame, the second X-axis linear module can drive the fixed frame to move in the left-right direction, and the second driving motor pushes the carrier or the cover plate into the material frame through a cylinder of the second driving motor.
2. The automated plating apparatus of claim 1, wherein: the handling mechanism (20) comprises a first support (21), a Y-axis linear module (22) fixed on the first support, a first Z-axis linear module (23) connected with the Y-axis linear module in a sliding mode, and a first suction module (24) fixedly connected with the first Z-axis linear module, wherein the Y-axis linear module (22) can drive the first Z-axis linear module to move back and forth along an operation table, the first Z-axis linear module (23) can drive the first suction module to move up and down along the first Z-axis linear module, and the first suction module (24) adopts a vacuum chuck to suck a cover plate or a carrier.
3. The automated plating apparatus of claim 1, wherein: the product suction mechanism (30) comprises a second support (31), a first X-axis linear module (32) fixed on the second support, a second Z-axis linear module (33) connected with the first X-axis linear module in a sliding mode, and a second suction module (34) connected with the second Z-axis linear module in a fixed mode, wherein the first X-axis linear module (32) can drive the second Z-axis linear module to move left and right along an operating platform, the second Z-axis linear module (33) can drive the second suction module to move up and down, and the second suction module (34) is a vacuum chuck for sucking products.
4. The automated plating apparatus of claim 1, wherein: the variable-pitch mechanism (40) comprises a base (43) and a plurality of product fixing tables (41) which are connected to the base in a sliding mode, each product fixing table is connected with a first driving motor (42), and the first driving motors drive the product fixing tables (41) to slide along sliding rails on the base, so that the task of adjusting the distance between products is completed.
5. The automated plating apparatus of claim 1, wherein: the material frame lifting mechanism (50) comprises a fixing frame (51), side plates (52) located on two sides of the fixing frame and a lifting motor (53) connected with the fixing frame, wherein the fixing frame and the side plates on two sides are in sliding connection through sliding rails and protruding blocks, the lifting motor (53) can drive the fixing frame to move up and down along the side plates, and the discharging streamline (90) extends to the position right below the fixing frame.
6. The automated plating apparatus of claim 1, wherein: the feeding streamline (80) and the discharging streamline (90) are belt conveyors, and the belt conveyors comprise driving rollers, driven rollers, conveying belts sleeved on the driving rollers and the driven rollers, and driving devices connected with the driving rollers.
7. A method of operating an automated plating apparatus according to any of claims 1-6, characterized in that: the method comprises the following steps:
Step one: the material frame is placed on a feeding streamline (80) through an AGV trolley, the material frame is transmitted to a material frame lifting mechanism (50) through the feeding streamline, and the material frame lifting mechanism (50) moves downwards to adjust a material inserting opening at the lowest end of the material frame to be flush with a second conveying mechanism (70);
step two: simultaneously, the carrier box is placed on a first conveying mechanism (60), the first conveying mechanism conveys the carrier box to the position right above a positioning table (61), the first conveying mechanism stops running, and a jacking mechanism below the positioning table (61) jacks the carrier box upwards to separate the carrier box from a conveying belt, and the carrier is clamped on the positioning table through clamping jaws;
step three: the Y-axis linear module in the carrying mechanism (20) drives the first suction module (24) to move right above the carrier box, the first Z-axis linear module drives the first suction module to move downwards and suck the cover plate, and the cover plate is sent to the fixed frame of the second conveying mechanism (70) through the Y-axis linear module;
Step four: the second X-axis linear module in the second conveying mechanism (70) adjusts the left and right positions of the fixed frame to enable the fixed frame to face the left material frame lifting mechanism (50), the second driving motor (73) in the second conveying mechanism pushes the cover plate to move forwards into the material frame, and then the lifting motor (53) drives the material frame to descend downwards for one grid for later use;
Step five: the product sucking mechanism (30) drives a second sucking module (34) to be right above the carrier through a first X-axis linear module (32), the second Z-axis linear module (33) drives the second sucking module (34) to move downwards to the product of the carrier and suck the product, and finally the first X-axis linear module drives the second sucking module to enable the product to be conveyed to the variable-distance mechanism (40);
step six: a first driving motor (42) in the variable-pitch mechanism (40) drives a product fixing table (41) to move back and forth along the operation table, so that the spacing between products of different product fixing tables is adjusted, the spacing between the products meets the requirement of a product suction module in the next process, and the product suction module in the next process enters the equipment to suck away all the products with good variable pitches;
Step seven: when the product is taken out from the carrier, the Y-axis linear module in the carrying mechanism (20) drives the first suction module to move to the position right above the carrier, the first Z-axis linear module drives the first suction module to move downwards and suck the carrier, and then the carrier is sent to the fixed frame of the second conveying mechanism (70) through the Y-axis linear module;
Step eight: the second X-axis linear module in the second conveying mechanism (70) adjusts the left and right positions of the fixed frame to enable the fixed frame to face the right material frame lifting mechanism (50), the second driving motor (73) in the second conveying mechanism pushes the carrier to move forwards and enter the material frame, and then the lifting motor (53) drives the material frame to descend downwards for one grid for later use;
Step nine: and repeating the second to eighth steps until the material frame in the material frame lifting mechanism (50) is filled with the cover plate or the carrier, the material frame filled with the cover plate or the carrier flows out of the equipment through the discharging streamline (90), and then repeating the first to eighth steps, and the equipment continuously and circularly operates.
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| CN201910217594.4A CN109823833B (en) | 2019-03-21 | 2019-03-21 | Automatic board separating device and operation method thereof |
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| CN110466965A (en) * | 2019-08-01 | 2019-11-19 | 广东华工佳源环保科技有限公司 | A kind of moulded paper pulp product discharging device |
| CN112236032B (en) * | 2020-09-24 | 2024-01-12 | 惠州市华阳智能技术有限公司 | Planting and dismantling integrated machine |
| CN112389970B (en) * | 2020-11-20 | 2022-02-25 | 昆山鸿仕达智能科技有限公司 | Conversion machine for automatic conversion carrier of double-in and double-out type product |
| CN113401630A (en) * | 2021-07-14 | 2021-09-17 | 苏州华智诚精工科技有限公司 | Dislocation divides material positioning mechanism |
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