CN109808167A - Integral type ocean oil hose assists coiled material automatic wrapping machine - Google Patents
Integral type ocean oil hose assists coiled material automatic wrapping machine Download PDFInfo
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- CN109808167A CN109808167A CN201711155039.0A CN201711155039A CN109808167A CN 109808167 A CN109808167 A CN 109808167A CN 201711155039 A CN201711155039 A CN 201711155039A CN 109808167 A CN109808167 A CN 109808167A
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- coiled material
- unwinding shaft
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Abstract
The present invention relates to ocean oil hose production fields, specifically integral type ocean oil hose assists coiled material automatic wrapping machine, including frame body, swing mechanism, walking mechanism, fixed unwinding shaft, swing unwinding shaft, rotating arm, guide roller system, deviation correction mechanism and Scroll, erection of frames is on swing mechanism, swing mechanism is mounted in walking mechanism, frame body side is equipped with fixed unwinding shaft and rotating arm, swing the free end that unwinding shaft is mounted on the rotating arm, the frame body other side is successively arranged guide roller system from top to bottom, deviation correction mechanism and Scroll, the guide roller system includes upper roller group and lower roller group, the coiled material swung on unwinding shaft passes through extraction via the upper roller group, coiled material on fixed unwinding shaft is passed through via the lower roller group draws, coiled material to be wound draws volume to the Scroll via the deviation correction mechanism.The present invention is wound suitable for different-diameter coiled material, and can carry out uncoiling and winding two classes movement simultaneously, substantially increases production efficiency.
Description
Technical field
The present invention relates to ocean oil hose production fields, specifically integral type ocean oil hose auxiliary coiled material certainly
Dynamic wrapping machine.
Background technique
Offshore oil delivery hose is chiefly used in ship and ship-to-shore oil-gas transportation, since its flexibility is larger, and is primarily subjected to along pipeline
The pulling force of length direction, pipeline need to have multilayer reinforce nylon cord and single spiral winding stiffener, structure type with
Manufacturing process is complex.In the oil hose manufacturing of ocean, for assisting the winding of coiled material, existing equipment is all to use
The semi-automatic mode in conjunction with manual intervention can only once wind a kind of auxiliary coiled material of material, need manually according to winding pipe
The tension of the variation of diameter adjustment auxiliary coiled material winding in real time, and for carrying out the coiled material that reuses of recycling, when winding, need to
Width and winding range are wound using it is manually limited, existing defects are mainly as follows:
1, winding coiled material is single, and existing equipment can only wind the lesser material of roll diameter, for major diameter finished product foam
Volume can not wind, can only artificial winding virtually increase production cost, extend whole beat, reduce production efficiency；
2, when winding composite material, need to carry out uncoiling winding and winding winding two classes movement simultaneously, winding does not have
Compensation device, it is ineffective to carry out secondary use；
3, to needing to recycle the secondary coiled material used, rotary shaft can not be according to when twining pipe diameter and changing adjustment recycling when winding
Applied tension.
Summary of the invention
The purpose of the present invention is to provide integral type ocean oil hoses to assist coiled material automatic wrapping machine, is suitable for different straight
The winding of diameter coiled material, and uncoiling and winding two classes movement can be carried out simultaneously, the scope of application of equipment has been widened, has guaranteed uncoiling and receipts
Volume quality also substantially increases production efficiency simultaneously.
The purpose of the present invention is achieved through the following technical solutions:
A kind of integral type ocean oil hose assist coiled material automatic wrapping machine, including frame body, swing mechanism, walking mechanism,
Fixed unwinding shaft swings unwinding shaft, rotating arm, guide roller system, deviation correction mechanism and Scroll, erection of frames on swing mechanism,
Swing mechanism is mounted in walking mechanism, and frame body side is equipped with fixed unwinding shaft and rotating arm, and swing unwinding shaft is mounted on described
The free end of rotating arm, the frame body other side are successively arranged guide roller system, deviation correction mechanism and Scroll, the guide roller from top to bottom
System includes upper roller group and lower roller group, and the coiled material on swing unwinding shaft is passed through via the upper roller group draws, on fixed unwinding shaft
Coiled material is passed through via the lower roller group and is drawn, and coiled material to be wound draws volume to the Scroll via the deviation correction mechanism.
The fixed unwinding shaft is equipped with magnetic powder brake, fastens in the guide roller and is equipped with the control magnetic powder brake
Tension sensor.
The guide roller system is five roller roller systems, wherein upper roller group includes two rollers, lower roller group includes three rollers, in lower roller group
Between roller both ends be respectively equipped with the tension sensor.
The frame body is equipped with the flexible gag lever post for limiting the rotating arm position.
The flexible gag lever post front end is eyelet bolt, and fixed ears seat, rotating arm position are equipped in the middle part of the rotating arm
It sets after determining, the eyelet bolt of the flexible gag lever post front end passes through the fixation ears seat in the middle part of Quick bolt and the rotating arm
It is connected.
The swing unwinding shaft is equipped with unwinding shaft and limits chuck.
The frame body is equipped with the winding driving device for driving the Scroll rotation, and winding is equipped on the Scroll
Axis limits chuck.
The deviation correction mechanism includes deviation rectification actuator, photoelectric sensor and correcting error guidance roller, and coiled material is opened via close to fixation
The correcting error guidance roller of spool side is turned back upwards to be led in deviation rectification actuator, and the downward bending after around the deviation rectification actuator
And around on volume to Scroll, the deviation rectification actuator issues signal control by the photoelectric sensor after another correcting error guidance roller
System.
The swing mechanism includes revolving support and device for revolving and driving, and the revolving support and device for revolving and driving are pacified
On a pedestal, the pedestal is set in the walking mechanism, fixed with teeth on the device for revolving and driving output shaft
Wheel is engaged with the outer gear ring of the revolving support, and the erection of frames is in the revolving support.
The walking mechanism is set on a mounting base, the walking mechanism include movable plate, travel driving unit,
Rack gear and walking gear, the movable plate are slidably connected with the mounting base, and rack gear is equipped on the mounting base, described
Travel driving unit is set on movable plate and is installed with the walking gear with rack gear cooperation on output shaft.
Advantages of the present invention and good effect are as follows:
1, the present invention is equipped with fixed and swings two unwinding shafts, can be suitable for different-diameter coiled material and wind, wherein big straight
Diameter or the not high coiled material of frequency of use, which can be placed in, to be swung on unwinding shaft, and two axis can overlap winding simultaneously, can also individually wind, separately
The outer present invention is additionally provided with Scroll, can be achieved at the same time uncoiling and winding two classes movement.
2, suffered tension when guide roller of the invention is fastened equipped with tension sensor for calculating coiled material winding, and feed back and arrive
The brake force being applied on unwinding shaft is adjusted in the magnetic powder brake of uncoiling shaft end.
3, frame body of the present invention is equipped with deviation correction mechanism, when winding can real-time implementation correction, guarantee winding quality.
Detailed description of the invention
Fig. 1 is schematic perspective view of the invention,
Fig. 2 is the schematic perspective view of another angle of the present invention,
Fig. 3 is A direction view of the invention in Fig. 1,
Fig. 4 is left view of the invention in Fig. 3,
Fig. 5 is rearview of the invention in Fig. 3,
Fig. 6 is top view of the invention in Fig. 3,
Fig. 7 is working state schematic representation of the invention.
Wherein, 1 is guide roller system, and 2 be tension sensor, and 3 be magnetic powder brake, and 4 be deviation rectification actuator, and 5 be photoelectric transfer
Sensor, 6 be correcting error guidance roller, and 7 be safety chuck, and 8 be ears mounting base, and 9 be flexible gag lever post, and 10 be flange form safety card
Head, 11 be winding motor, and 12 limit chuck for Scroll, and 13 be revolving support, and 14 be rack gear, and 15 be travel driving unit, 16
Chuck is limited for unwinding shaft for device for revolving and driving, 17,18 be winding retarder, and 19 be fixed unwinding shaft, and 20 be swing uncoiling
Axis, 21 be Scroll, and 22 be guide roller mounting blocks, and 23 be movable plate, and 24 be sliding rail, and 25 be rotating arm, and 26 be deviation correction mechanism, 27
It is walking gear for frame body, 28,29 be swing mechanism, and 30 be walking mechanism.
Specific embodiment
The invention will be further described with reference to the accompanying drawing.
As shown in Fig. 1~7, the present invention includes frame body 27, swing mechanism 29, walking mechanism 30, fixed unwinding shaft 19, swings
Unwinding shaft 20, rotating arm 25, guide roller system 1, deviation correction mechanism 26 and Scroll 21, frame body 27 are mounted on swing mechanism 29, are returned
Rotation mechanism 29 is mounted in walking mechanism 30, as shown in fig. 7,27 side of frame body is equipped with the fixed unwinding shaft 19 and rotating arm
25, the free end for swinging unwinding shaft 20 and being mounted on the rotating arm 25,27 other side of frame body is successively arranged institute from top to bottom
Guide roller system 1, deviation correction mechanism 26 and Scroll 21 are stated, the guide roller system 1 includes upper roller group and lower roller group, swings unwinding shaft 20
On coiled material pass through and draw via the upper roller group, the coiled material on fixed unwinding shaft 19 is passed through via the lower roller group and is drawn, to
The coiled material of winding draws volume to the Scroll 21 via the deviation correction mechanism 26.
Shown in Fig. 1~4 and Fig. 6, it is equipped with magnetic powder brake 3 in described fixed 19 one end of unwinding shaft, in the guide roller
It is that 1 lower roller group is equipped with tension sensor 2, when fixed 19 uncoiling of unwinding shaft, the tension sensor 2 will calculate coiled material
Suffered tension when winding, and feed back into the magnetic powder brake 3 to adjust the brake force being applied on fixed unwinding shaft 19.This
In embodiment, the model LS-150F30 of the tension sensor 2, manufacturer is that the Taiwan LEESUN benefit is fast, the magnetic powder system
The model PKB-20 of dynamic device 3, manufacturer are the Taiwan STEKI hall jade-like stone.19 both ends of fixed unwinding shaft pass through flange respectively
Formula safe chuck 10 is packed on frame body 27, the model FLO/FLW-50 of the flange form safe chuck 10, and manufacturer is
The Taiwan STEKI hall jade-like stone.The fixed unwinding shaft 19 can place coiled material maximum gauge up to 600mm.
As shown in figs. 1 to 6, the swing unwinding shaft 20 is equipped with unwinding shaft and limits chuck 17, major diameter or frequency of use
Not high coiled material is placed on the swing unwinding shaft 20, and limits 17 axial limiting of chuck by the unwinding shaft, thus real
Now it is suitable for the purpose of different in width coiled material.The swing unwinding shaft 20 is driven by the rotating arm 25 and is swung, in the frame
27 side of body is equipped with ears mounting base 8, and the rotating arm 25 is mounted in the ears mounting base 8 by pin shaft, in the frame
Body 27 is equipped with flexible gag lever post 9, and flexible 9 front end of gag lever post is eyelet bolt, i.e. real by screwing the eyelet bolt
9 length of flexible gag lever post is now adjusted, fixed ears seat is equipped in the middle part of the rotating arm 25, when rotating arm 25 goes to coiled material
Tooling position postpones, and the eyelet bolt of flexible 9 front end of gag lever post is to the fixation ears seat in the middle part of dextrorotation pivoted arm 25 and by side
It is inserted into Quick bolt, to fix 25 position of rotating arm, in the present embodiment, it is maximum straight that the swing unwinding shaft 20 can place coiled material
Diameter is up to 1200mm.
As shown in Fig. 1~2 and Fig. 4, it is equipped with the winding for driving the Scroll 21 to rotate on the frame body 27 and drives dress
It sets, the winding driving device includes winding motor 11 and winding retarder 18, the winding motor 11 and winding retarder 18
It is connected, the output end and the Scroll 21 of the winding retarder 18 are connected, and Scroll is equipped on the Scroll 21 and is limited
The axially position of coiled material when position chuck 12 is used to wind, in addition 21 both ends of Scroll, which are divided to, is fixed on two by safety chuck 7
The free end of sidespin pivoted arm 25.
As shown in Fig. 1~4 and Fig. 7, the deviation correction mechanism 26 includes deviation rectification actuator 4, photoelectric sensor 5 and two settings
Correcting error guidance roller 6 in 4 lower section of deviation rectification actuator, coiled material are vertical via the correcting error guidance roller 6 close to fixed 19 side of unwinding shaft
It turns back and leads in deviation rectification actuator 4 upwards, and bending vertically downward and bypass another correction after around the deviation rectification actuator 4
After guide roller 6 on volume to Scroll 21, the photoelectric sensor 5 is set on the downside of deviation rectification actuator 4 for real-time monitoring coiled material
Boundary shifts position, and feed back onto deviation rectification actuator 4, deviation rectification actuator 4 adjusts the pivot angle between correcting error guidance roller 6, thus
Coiled material is wound and realizes rectifying effect.In the present embodiment, the 4 model PD-440D60W240 of deviation rectification actuator, manufacturer
For the Taiwan STEKI hall jade-like stone, the 5 model PS-500 of photoelectric sensor, manufacturer is the Taiwan STEKI hall jade-like stone.
As shown in Fig. 1~5, the swing mechanism 29 includes revolving support 13 and device for revolving and driving 16, the revolution branch
Support 13 and device for revolving and driving 16 are installed on a pedestal, and the pedestal is set in the walking mechanism 30, and described time
It is installed with gear on 16 output shaft of rotary driving device to engage with the outer gear ring of the revolving support 13, the frame body 27 is mounted on institute
Revolving support 13 is stated, the device for revolving and driving 16 drives the revolving support 13 to rotate, and then frame body 27 is driven to rotate.This hair
It is bright by change 27 pivot angle of frame body, to change the screw pitch that coiled material is wrapped on each mandrel.In the present embodiment, the revolution is driven
Dynamic device 16 is planetary reduction gear servo motor, and the model 011.25.450 of the revolving support 13, manufacturer is Xuzhou ten thousand
Up to pivoting support Co., Ltd.
The walking mechanism 30 is set on a mounting base, and as shown in figs. 1 to 6, the walking mechanism 30 includes moving
Movable plate 23, travel driving unit 15, rack gear 14 and walking gear 28, wherein the movable plate 23 and mounting base sliding connect
It connects, sliding rail 24 is equipped on the mounting base, the sliding block cooperated with the sliding rail 24 is equipped on the downside of the movable plate 23, separately
Outside as shown in figure 4, being equipped with the rack gear 14 parallel with the sliding rail 24 on the mounting base, the travel driving unit 15 is set
The walking gear 28 being installed with the rack gear 14 cooperation is placed on 23 downside of movable plate and output shaft, the swing mechanism 29
Pedestal part is set on the movable plate 23.Entire frame body 27 and swing mechanism 29 pass through 30 drives edge of walking mechanism
The sliding rail 24 it is mobile, thus enable a device to it is different according to the petroleum pipeline diameter of winding, make corresponding front and back away from
From adjustment, the present embodiment maximum adjusting stroke is up to 700MM.In the present embodiment, the travel driving unit 15 is worm and gear
Decelerating motor.
As shown in figs. 6-7, in the present embodiment, the guide roller system 1 is five roller roller systems, wherein upper roller group includes two rollers, under
Roller group includes three rollers, is respectively equipped with the tension sensor 2 at the intermediate calender rolls both ends of lower roller group.
The operation principle of the present invention is that:
When uncoiling of the present invention, the coiled material wound will be needed to be placed on fixed unwinding shaft 19, coiled material is under guide roller system 1
The reciprocal bending of roller group is drawn, and calculates suffered tension when coiled material is wound by the tension sensor 2 at lower roller group intermediate calender rolls both ends, and
Feed back the brake force that adjusting is applied on fixed unwinding shaft 19 in magnetic powder brake 3.Major diameter or the not high volume of frequency of use
Material, which can be placed in, to be swung on unwinding shaft 20, and coiled material is drawn by the reciprocal bending of upper roller group of guide roller system 1, the swing unwinding shaft 20
Winding can be overlapped simultaneously with the coiled material in fixed uncoiling office 19, can also individually be wound, and the swing unwinding shaft 20 can pass through
Rotating arm 25 drives adjustment position, and the flexible gag lever post 9 is fixed with rotating arm 25 by Quick bolt after position determines, from
And fix 25 position of rotating arm.
When the present invention carries out coiled material recycling, coiled material is led via the correction in deviation correction mechanism 26 close to fixed 19 side of unwinding shaft
Turn back and lead in deviation rectification actuator 4 vertically upward to roller 6, and around bending vertically downward after the deviation rectification actuator 4 and around
It rolls up after crossing another correcting error guidance roller 6 to Scroll 21, the photoelectric sensor 5 is set on the downside of deviation rectification actuator 4 for real
When monitor coiled material boundary deviation post, and feed back in deviation rectification actuator 4, deviation rectification actuator 4 is adjusted between correcting error guidance roller 6
Pivot angle realizes rectifying effect to wind to coiled material.
27 pivot angle of frame body can be changed in swing mechanism 29 of the invention, thus change the screw pitch that coiled material is wrapped on mandrel, frame
Body 27 together with swing mechanism 29 by walking mechanism 30 driving movement, enable a device to according to winding petroleum pipeline diameter not
It is same to make corresponding adjustment.
Claims (10)
1. a kind of integral type ocean oil hose assists coiled material automatic wrapping machine, it is characterised in that: including frame body (27), turn-around machine
Structure (29), fixed unwinding shaft (19), swings unwinding shaft (20), rotating arm (25), guide roller system (1), correction at walking mechanism (30)
Mechanism (26) and Scroll (21), frame body (27) are mounted on swing mechanism (29), and swing mechanism (29) is mounted on walking mechanism
(30) on, frame body (27) side is equipped with fixed unwinding shaft (19) and rotating arm (25), swings unwinding shaft (20) and is mounted on the rotation
The free end of pivoted arm (25), frame body (27) other side are successively arranged guide roller system (1), deviation correction mechanism (26) and winding from top to bottom
Axis (21), the guide roller system (1) include upper roller group and lower roller group, swing the coiled material on unwinding shaft (20) via the upper roller group
Coiled material in extraction, fixed unwinding shaft (19) is passed through via the lower roller group draws, and coiled material to be wound is entangled via described
Volume is drawn to the Scroll (21) by inclined mechanism (26).
2. integral type ocean according to claim 1 oil hose assists coiled material automatic wrapping machine, it is characterised in that: described
Fixed unwinding shaft (19) are equipped with magnetic powder brake (3), are equipped on the guide roller system (1) and control the magnetic powder brake
(3) tension sensor (2).
3. integral type ocean according to claim 2 oil hose assists coiled material automatic wrapping machine, it is characterised in that: described
Guide roller system (1) is five roller roller systems, wherein upper roller group includes two rollers, lower roller group includes three rollers, at the intermediate calender rolls both ends of lower roller group
It is respectively equipped with the tension sensor (2).
4. integral type ocean according to claim 1 oil hose assists coiled material automatic wrapping machine, it is characterised in that: described
Frame body (27) is equipped with the flexible gag lever post (9) for limiting rotating arm (25) position.
5. integral type ocean according to claim 4 oil hose assists coiled material automatic wrapping machine, it is characterised in that: described
Flexible gag lever post (9) front end is eyelet bolt, and fixed ears seat, rotating arm (25) position are equipped in the middle part of the rotating arm (25)
After determination, the eyelet bolt of flexible gag lever post (9) front end passes through the fixation in the middle part of Quick bolt and the rotating arm (25)
Ears seat is connected.
6. integral type ocean according to claim 1 oil hose assists coiled material automatic wrapping machine, it is characterised in that: described
It swings unwinding shaft (20) and is equipped with unwinding shaft limit chuck (17).
7. integral type ocean according to claim 1 oil hose assists coiled material automatic wrapping machine, it is characterised in that: described
Frame body (27) is equipped with the winding driving device for driving Scroll (21) rotation, and winding is equipped on the Scroll (21)
Axis limits chuck (12).
8. integral type ocean according to claim 1 oil hose assists coiled material automatic wrapping machine, it is characterised in that: described
Deviation correction mechanism (26) includes deviation rectification actuator (4), photoelectric sensor (5) and correcting error guidance roller (6), and coiled material is opened via close to fixation
The correcting error guidance roller (6) of spool (19) side turns back lead on deviation rectification actuator (4) upwards, and is bypassing the deviation rectification actuator
(4) it downward bending and is rolled up on Scroll (21) afterwards around another correcting error guidance roller (6) afterwards, the deviation rectification actuator (4) passes through
The photoelectric sensor (5) issues signal control.
9. integral type ocean according to claim 1 oil hose assists coiled material automatic wrapping machine, it is characterised in that: described
Swing mechanism (29) includes revolving support (13) and device for revolving and driving (16), the revolving support (13) and device for revolving and driving
(16) it is installed on a pedestal, the pedestal is set on the walking mechanism (30), the device for revolving and driving (16)
It is installed with gear on output shaft to engage with the outer gear ring of the revolving support (13), the frame body (27) is mounted on the revolution branch
It supports (13).
10. integral type ocean according to claim 1 oil hose assists coiled material automatic wrapping machine, it is characterised in that: institute
It states walking mechanism (30) to be set on a mounting base, the walking mechanism (30) includes movable plate (23), hoofing part dress
(15), rack gear (14) and walking gear (28) are set, the movable plate (23) is slidably connected with the mounting base, in the installation
Bottom plate is equipped with rack gear (14), and the travel driving unit (15) is set on movable plate (23) and is installed on output shaft and institute
State the walking gear (28) of rack gear (14) cooperation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711155039.0A CN109808167B (en) | 2017-11-20 | 2017-11-20 | Integrated automatic winding machine for auxiliary coiled material of marine oil hose |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711155039.0A CN109808167B (en) | 2017-11-20 | 2017-11-20 | Integrated automatic winding machine for auxiliary coiled material of marine oil hose |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109808167A true CN109808167A (en) | 2019-05-28 |
| CN109808167B CN109808167B (en) | 2021-01-26 |
Family
ID=66597908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711155039.0A Active CN109808167B (en) | 2017-11-20 | 2017-11-20 | Integrated automatic winding machine for auxiliary coiled material of marine oil hose |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109808167B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111015468A (en) * | 2019-12-30 | 2020-04-17 | 天津时代创业科技有限公司 | Flat grinding machine for tableware |
| CN114538197A (en) * | 2021-03-07 | 2022-05-27 | 李玉玲 | Deviation rectifying structure suitable for large plastic pipe production |
| CN117885370A (en) * | 2023-12-21 | 2024-04-16 | 江苏西沙科技有限公司 | Intelligent cord cloth strip winding machine for marine hose and flexibility winding method |
| CN117885370B (en) * | 2023-12-21 | 2024-07-05 | 江苏西沙科技有限公司 | Intelligent cord cloth strip winding machine for marine hose and flexibility winding method |
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| CN114538197A (en) * | 2021-03-07 | 2022-05-27 | 李玉玲 | Deviation rectifying structure suitable for large plastic pipe production |
| CN114538197B (en) * | 2021-03-07 | 2023-08-25 | 上海接展新材料科技有限公司 | Deviation rectifying structure suitable for large plastic pipe production |
| CN117885370A (en) * | 2023-12-21 | 2024-04-16 | 江苏西沙科技有限公司 | Intelligent cord cloth strip winding machine for marine hose and flexibility winding method |
| CN117885370B (en) * | 2023-12-21 | 2024-07-05 | 江苏西沙科技有限公司 | Intelligent cord cloth strip winding machine for marine hose and flexibility winding method |
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| Publication number | Publication date |
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| CN109808167B (en) | 2021-01-26 |
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