CN109732478B - Automatic production device for crucible - Google Patents
Automatic production device for crucible Download PDFInfo
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- CN109732478B CN109732478B CN201811291878.XA CN201811291878A CN109732478B CN 109732478 B CN109732478 B CN 109732478B CN 201811291878 A CN201811291878 A CN 201811291878A CN 109732478 B CN109732478 B CN 109732478B
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Abstract
The invention relates to an automatic crucible production device which comprises a linear conveying device (1) for conveying crucibles (5), a correcting device (2) arranged on the linear conveying device (1), and a mechanical arm (4) positioned above the correcting device (2), wherein a polishing head (41) for polishing the crucibles (5) is connected to the mechanical arm (4). This device can realize the transport to crucible (5) through conveyor (1), realizes correcting the crucible position in real time through orthotic devices (2), polishes the crucible through arm (4) drive head (41), can realize the full automatization and polish.
Description
Technical Field
The invention relates to a full-automatic crucible production device.
Background
The sander is generally used for metal grinding, removal of paint layers, sanding of putty layers and the like. Especially, a large amount of dust is generated in the process of polishing the crucible, the health of workers is seriously harmed, and meanwhile, the production cost is greatly increased due to the rising of labor cost. At present, mainly through installing grinding device on industrial robot and replacing the manual work, production efficiency is higher, low in production cost.
The crucible is mainly composed of natural crystalline flake graphite and silicon carbide. The high-temperature-resistant heat-insulating material has good heat conductivity and high temperature resistance, has small thermal expansion coefficient in a high-temperature use process, and has certain strain resistance to rapid heating and rapid cooling. Has strong corrosion resistance to acid and alkaline solutions and excellent chemical stability. Because of the excellent performance, the alloy has wide application in the metallurgy, casting, machinery, chemical industry and other industrial departments in the smelting of alloy tool steel and the smelting of non-ferrous metals and alloys thereof, and has better technical and economic effects.
The crucible needs to be polished by a polishing machine before being used, and the existing polishing device cannot realize real-time correction on the position of the crucible.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide an automatic crucible production device.
The technical scheme of the invention is as follows:
the utility model provides a crucible automated production device which characterized in that: the crucible polishing device comprises a linear conveying device 1 for conveying a crucible 5, a correcting device 2 arranged on the linear conveying device 1, and a mechanical arm 4 positioned above the correcting device 2, wherein a polishing head 41 for feeding the crucible 5 is connected to the mechanical arm 4;
the correcting device 2 comprises a first mounting plate 21, a second mounting plate 22, a third mounting plate 23 and a fourth mounting plate 24 which are horizontally arranged from bottom to top in sequence, wherein the first mounting plate 21 is fixedly mounted on the conveying device 1;
sliding sleeves 215 are arranged at four corners of the first mounting plate 21, sliding rods 216 are sleeved in the sliding sleeves 215, and one end of each sliding rod 216 is fixedly connected with the bottom of the second mounting plate 22; a first stepping motor 211 is arranged at the bottom of the first mounting plate 21, a worm wheel 213 is connected to the driving end of the first stepping motor 211, a lifting rod 2141 is rotatably connected to the center of the bottom surface of the second mounting plate 22, the lifting rod 2141 extends to the lower part of the first mounting plate 21, a worm 214 is connected to the part of the lifting rod 2141 located at the lower part of the first mounting plate 21, and the worm 214 is engaged with the worm wheel 213;
a first slide rail 221 is arranged at the upper part of the second mounting plate 22 along the X-axis direction, a first slide block 222 is arranged at the bottom of the third mounting plate 23 along the X-axis direction, and the first slide block 222 is connected to the first slide rail 221; the second mounting plate 22 is further connected with an X-axis driving motor 223 and a first screw rod seat 224, the driving end of the X-axis driving motor 223 is connected with a first screw rod 2231, the end of the first screw rod 2231 is connected to the inside of the first screw rod seat 224, the first screw rod 2231 is further connected with a first driving block 225, and the upper end of the first driving block 225 is connected with the bottom of the third mounting plate 23;
a second slide rail 231 is arranged on the third mounting plate 23 along the Y-axis direction, a second slide block 232 is arranged at the bottom of the fourth mounting plate 24 along the X-axis direction, and the second slide block 232 is connected to the second slide rail 231; the third mounting plate 23 is further connected with a Y-axis driving motor 233 and a second screw rod seat 235, the driving end of the Y-axis driving motor 233 is connected with a second screw rod 2331, the end of the second screw rod 2331 is connected into the second screw rod seat 235, the second screw rod 2331 is further connected with a second driving block 236, and the upper end of the second driving block 236 is connected with the bottom of the fourth mounting plate 24; the third mounting plate 23 is further provided with a rotating motor 234, a driving end of the rotating motor 234 is connected with a reduction gearbox 237, and an output end of the reduction gearbox 237 extends to the upper part of the fourth mounting plate 24;
be provided with the bearing on the fourth mounting panel 24, the bearing outer joint has main drive gear 242, the output is located the part of fourth mounting panel 24 top is connected with first drive gear 241, first drive gear 241 meshing main drive gear 242, still be provided with clutch 238 on the third mounting panel 23, the drive end of clutch 238 extends to fourth mounting panel 24 top, the drive end of clutch 238 is located the part of fourth mounting panel 24 top is connected with reduction gear 243, reduction gear 243 meshes main drive gear 242.
Further, the conveying device comprises a first conveying device 11 and a second conveying device 12 which are arranged linearly and are in double-side synchronous chain transmission, wherein the width of the first conveying device 11 is smaller than that of the second conveying device 12, and the first conveying device 11 is partially positioned in the second conveying device 12; the first conveying device 11 comprises a first bracket 111, a correcting device mounting plate 13 is arranged on the inner side of the first bracket 111, and the correcting device mounting plate 13 is used for connecting a first mounting plate 21 of the correcting device 2; the first bracket 111 is provided with a lifting device 14 at the outer side opposite to the orthotic device mounting plate 13, and the lifting device 14 comprises two lifting device side plates 141 connected with the first bracket 111, a lifting cylinder 142 arranged on the lifting device side plates 141, and a lifting plate 143 connected with the two lifting cylinders 142.
Further, the first support 111 includes two first horizontal supports 11101 arranged in parallel, and a plurality of first vertical supports 11102 connected to the first horizontal supports 11101; a first long cross beam 113 is arranged on each of the left sides of the first cross supports 11101, a vertical first long cross beam installation groove 11301 is formed in the first long cross beam 113, a first transmission roller 115 is installed in the first long cross beam installation groove 11301 in a clamping manner, a first motor 114 is fixedly connected to the left side of the first support 111, the first motor 114 drives the first transmission roller 115 to rotate through a belt, a first lower compression roller installation block 1161 is fixedly connected to the inner side of the first long cross beam 113, and a first lower compression roller 116 is installed on the first lower compression roller installation block 1161 in a sleeved manner; a first adjusting roller mounting block 1181 is arranged on the right side of the first transverse support 11101, a first adjusting opening 118101 facing horizontally is formed in the first adjusting roller mounting block 1181, a first adjusting roller 118 is installed in the first adjusting opening 118101 in a clamping manner, the first adjusting roller mounting block 1181 is also vertically connected with a first adjusting block 1182, a first adjusting rod 1183 is arranged in the first adjusting block 1182, a first threaded hole is formed in the first adjusting roller 118, the first adjusting rod 1183 is connected into the first threaded hole, a second lower pressing roller mounting block 1171 is further connected to the first adjusting roller mounting block 1181, and a second lower pressing roller 117 is connected in the second lower pressing roller mounting block 1171;
the first driving roller 115 and the first adjusting roller 118 are located at the same height, and the first lower pressing roller 116 and the second lower pressing roller 117 are located at the same height and are lower than the first driving roller 115 and the first adjusting roller 118; two ends of the first driving roller 115, the first adjusting roller 118, the first lower pressing roller 116 and the second lower pressing roller 117 are connected with chain wheels, and a first chain 112 is arranged on the chain wheels of the first driving roller 115, the first adjusting roller 118, the first lower pressing roller 116 and the second lower pressing roller 117 on each side of the first support 111;
the second conveying device comprises a second bracket 121, and the second bracket 121 comprises two second transverse brackets arranged in parallel and a plurality of second vertical brackets connected with the second transverse brackets; a second long cross beam 123 is connected to both sides of the right end of the second transverse bracket, a power wheel 127 with a rotatable chain wheel is arranged on the second long cross beam 123, a second motor 124 is fixedly connected to the right end of the second bracket 121, a third lower press roll mounting block 1261 is connected to the second long cross beam 123 on the outer side of the second transverse bracket, the third lower press roll mounting block 1261 is connected to a third lower press roll 126, a transmission rod mounting block 1251 is further connected to the lower portion of the right end of the second bracket 121, a transmission rod 125 is mounted in the transmission rod mounting block 1251, the second motor 124 is connected to the transmission rod 125 through belt transmission, and the end portion of the transmission rod 125 is connected to the power wheel 127 through belt transmission; the two sides of the left end of the second transverse support are both connected with an adjusting sprocket mounting block 129, a horizontally-oriented second adjusting opening is formed in the adjusting sprocket mounting block 129, an adjusting sprocket 1210 is mounted in the second adjusting opening, a fourth lower press roll mounting block 1281 is arranged on the adjusting sprocket mounting block 129 on the outer side of the second transverse support, a fourth lower press roll 128 is sleeved in the fourth lower press roll mounting block 1281, a second adjusting block 1291 is further arranged on the adjusting sprocket mounting block 129 on the outer side of the second transverse support, a second threaded hole is formed in the central shaft of the adjusting sprocket 1210, a second adjusting rod 1292 is formed in the second adjusting block 1291, and the second adjusting rod 1292 is connected into the second threaded hole;
the power wheel 127 and the adjusting chain wheel 1210 are positioned at the same height, and the third lower pressing roller 126 and the fourth lower pressing roller 128 are positioned at the same height and are lower than the power wheel 127 and the adjusting chain wheel 1210; the two ends of the third lower pressing roller 126 and the fourth lower pressing roller 128 are both connected with chain wheels, and a second chain 122 is arranged on the power wheel 127, the adjusting chain wheel 1210, the chain wheel of the third lower pressing roller 126 and the chain wheel of the fourth lower pressing roller 128 on each side of the second support 121.
Further, a first origin switch, a first front inductive switch and a first rear inductive switch are further disposed on the second mounting plate 22 on the stroke of the first slider 222.
Further, a second origin switch, a second front inductive switch and a second rear inductive switch are further arranged on the third mounting plate 23 and located on the stroke of the second slider 232.
Further, a rubber pad is disposed outside each link of the first chain 112 and the second chain 122.
Further, the mechanical arm 4 is installed in the supporting frame 3, supporting legs of the supporting frame 3 are located on two sides of the first conveying device, a mounting frame is connected to the supporting legs and located above the correcting device 2, and the mechanical arm 4 is installed on the mounting frame.
By the scheme, the invention at least has the following advantages:
(1) the device realizes the full-automatic production of the crucible and can correct the position of the crucible in real time through the correction device in the production process;
(2) the device limits the X/Y axial movement position of the correction device through the arrangement of a plurality of proximity switches, and can realize that the slide block moves to the original point position; (ii) a
(3) The device can rapidly stop the main driving gear under the condition that the first driving gear stops working by arranging the clutch, and can improve the correction precision of the whole device.
(4) The crucibles are conveyed by the two conveying devices, so that one conveying device can place the crucibles for conveying and the crucibles of one conveying device are processed;
(5) the chains of the conveying device are provided with the foaming silica gel pads, so that the vibration of the crucible in the conveying process can be reduced, and the crucible is prevented from being damaged.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate a certain embodiment of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a perspective view of the orthotic device of the present invention;
FIG. 3 is a front view of the orthotic device of the present invention;
FIG. 4 is a left side view of the orthotic device of the present invention;
FIG. 5 is a top view of the orthotic device of the present invention;
FIG. 6 is a right side view of the orthotic device of the present invention;
FIG. 7 is a schematic view of the structure of the delivery device of the present invention;
FIG. 8 is a top view of the delivery device of the present invention;
FIG. 9 is an enlarged view taken at A of FIG. 6 in accordance with the present invention;
FIG. 10 is an enlarged view of the invention at B of FIG. 6;
FIG. 11 is an enlarged view of the invention at C of FIG. 6;
FIG. 12 is an enlarged view of the invention at D of FIG. 6;
FIG. 13 is an enlarged view of the invention at E of FIG. 6;
FIG. 14 is a schematic structural view of a first bracket of the present invention;
in the figure:
1-a conveying device;
11-a first conveying device;
111-a first scaffold; 11101-first cross brace; 11102 first vertical support
112-a first chain; 11201-foaming silica gel pad;
113-a first long beam; 11301 — a first long beam mounting groove; 114-a first motor; 115-a first drive roller; 116-a first lower pressure roller; 1161-a first lower press roll mounting block; 117-second bottom roll; 1171-a second lower nip roller mounting block; 118-a first dancer; 1181-a first dancer roll mounting block; 118101-first adjustment port; 1182-a first conditioning block; 1183-a first adjustment lever;
12-a second conveying device;
121-a second bracket; 12101-second Cross brace; 12102-second vertical support;
122-a second chain;
123-a second long beam; 124-a second motor; 125-a transmission rod; 1251-drive rod mounting block; 126-a third bottom roll; 1261-a third lower nip roller mounting block; 127-a power wheel; 128-a fourth bottom roll; 1281-a fourth lower press roll mounting block;
129-adjusting the sprocket mounting block; 1291-a second conditioning block; 1292-a second adjustment bar; 1210-adjusting the sprocket.
13-a orthotic device mounting plate;
14-a lifting device; 141-lifting the device side plate; 1141-a first motor mounting plate; 142-a lift cylinder; 143-raising the plate;
2-a corrective device;
21-a first mounting plate; 211-a first stepper motor; 212-a motor mounting plate; 213-a turbine; 214-a worm; 2141-a lifting rod; 215-a sliding sleeve; 216-a slide bar;
22-a second mounting plate; 221-a first sliding rail; 222-a first slider; 223-X axis drive motor; 2231-a first lead screw; 224-a first screw boss; 225-a first drive block; 226-first rear inductive switch;
23-a third mounting plate; 231-a second slide rail; 232-a second slider; 233-Y axis drive motor; 2331-a second lead screw; 234-a rotating motor; 235-a second screw base; 236-a second drive block; 237-reduction gearbox; 238-clutch; 239-second rear induction switch
24-a fourth mounting plate; 241-a first drive gear; 242 — a main drive gear; 243-reduction gear.
3-a support frame;
4-a mechanical arm; 41-polishing head;
5-crucible.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
Referring to fig. 1 to 14, an automatic crucible production apparatus according to a preferred embodiment of the present invention includes a linear conveying device 1 for conveying a crucible 5, a correcting device 2 disposed on the linear conveying device 1, and a mechanical arm 4 located above the correcting device 2, wherein a polishing head 41 for polishing the crucible 5 is connected to the mechanical arm 4;
the correcting device 2 comprises a first mounting plate 21, a second mounting plate 22, a third mounting plate 23 and a fourth mounting plate 24 which are horizontally arranged from bottom to top in sequence, wherein the first mounting plate 21 is fixedly mounted on the conveying device 1;
four corners of the first mounting plate 21 are respectively provided with a sliding sleeve 215, a sliding rod 216 is arranged in the sliding sleeve 215, and one end of the sliding rod 216 is fixedly connected with the bottom of the second mounting plate 22; the bottom of the first mounting plate 21 is provided with a first stepping motor 211, the driving end of the first stepping motor 211 is connected with a worm wheel 213, the center of the bottom surface of the second mounting plate 22 is rotatably connected with a lifting rod 2141, the lifting rod 2141 extends to the lower part of the first mounting plate 21, the part of the lifting rod 2141 positioned at the lower part of the first mounting plate 21 is connected with a worm 214, and the worm 214 is meshed with the worm wheel 213;
a first slide rail 221 is arranged at the upper part of the second mounting plate 22 along the X-axis direction, a first slide block 222 is arranged at the bottom of the third mounting plate 23 along the X-axis direction, and the first slide block 222 is connected to the first slide rail 221; the second mounting plate 22 is further connected with an X-axis driving motor 223 and a first screw rod seat 224, the driving end of the X-axis driving motor 223 is connected with a first screw rod 2231, the end part of the first screw rod 2231 is connected into the first screw rod seat 224, the first screw rod 2231 is further connected with a first driving block 225, and the upper end of the first driving block 225 is connected with the bottom of the third mounting plate 23;
a second slide rail 231 is arranged on the third mounting plate 23 along the Y-axis direction, a second slide block 232 is arranged at the bottom of the fourth mounting plate 24 along the X-axis direction, and the second slide block 232 is connected to the second slide rail 231; the third mounting plate 23 is further connected with a Y-axis driving motor 233 and a second screw rod seat 235, the driving end of the Y-axis driving motor 233 is connected with a second screw rod 2331, the end of the second screw rod 2331 is connected into the second screw rod seat 235, the second screw rod 2331 is further connected with a second driving block 236, and the upper end of the second driving block 236 is connected with the bottom of the fourth mounting plate 24; the third mounting plate 23 is also provided with a rotating motor 234, the driving end of the rotating motor 234 is connected with a reduction gearbox 237, and the output end of the reduction gearbox 237 extends to the upper part of the fourth mounting plate 24;
the fourth mounting plate 24 is provided with a bearing, a main driving gear 242 is connected outside the bearing, a first driving gear 241 is connected to the part of the output end above the fourth mounting plate 24, the first driving gear 241 is meshed with the main driving gear 242, the third mounting plate 23 is further provided with a clutch 238, the driving end of the clutch 238 extends to the position above the fourth mounting plate 24, the part of the driving end of the clutch 238 above the fourth mounting plate 24 is connected with a reduction gear 243, and the reduction gear 243 is meshed with the main driving gear 242.
The conveyor means comprise a first conveyor means 11 and a second conveyor means 12, both arranged in line for a double-sided synchronous chain drive, wherein the width of the first conveyor means 11 is smaller than the width of the second conveyor means 12 and the first conveyor means 11 is partly located inside the second conveyor means 12; the first conveying device 11 comprises a first bracket 111, a correcting device mounting plate 13 is arranged on the inner side of the first bracket 111, and the correcting device mounting plate 13 is used for connecting a first mounting plate 21 of the correcting device 2; the first bracket 111 is provided with a lifting device 14 at the opposite outer side of the orthotic device mounting plate 13, and the lifting device 14 includes two lifting device side plates 141 connected to the first bracket 111, a lifting cylinder 142 provided on the lifting device side plates 141, and a lifting plate 143 connected to the two lifting cylinders 142.
The first support 111 includes two first lateral supports 11101 arranged in parallel, and a plurality of first vertical supports 11102 connecting the first lateral supports 11101; the left sides of the first cross supports 11101 are provided with first long beams 113, the first long beams 113 are provided with vertical first long beam mounting grooves 11301, the first long beam mounting grooves 11301 are clamped with first driving rollers 115, the left side of the first support 111 is also fixedly connected with a first motor 114, the first motor 114 drives the first driving rollers 115 to rotate through a belt, the inner side of the first long beams 113 is also fixedly connected with a first lower pressing roller mounting block 1161, and the first lower pressing roller mounting block 1161 is sleeved with a first lower pressing roller 116; a first adjusting roller mounting block 1181 is arranged on the right side of the first transverse support 11101, a first adjusting opening 118101 facing horizontally is formed in the first adjusting roller mounting block 1181, a first adjusting roller 118 is installed in the first adjusting opening 118101 in a clamping manner, the first adjusting roller mounting block 1181 is also vertically connected with a first adjusting block 1182, a first adjusting rod 1183 is arranged in the first adjusting block 1182, a first threaded hole is formed in the first adjusting roller 118, the first adjusting rod 1183 is connected into the first threaded hole, a second lower pressing roller mounting block 1171 is further connected onto the first adjusting roller mounting block 1181, and a second lower pressing roller 117 is connected into the second lower pressing roller mounting block 1171;
the first driving roller 115 and the first adjusting roller 118 are located at the same height, and the first lower pressing roller 116 and the second lower pressing roller 117 are located at the same height and are lower than the first driving roller 115 and the first adjusting roller 118; two ends of the first driving roller 115, the first adjusting roller 118, the first lower pressing roller 116 and the second lower pressing roller 117 are connected with chain wheels, and a first chain 112 is arranged on each chain wheel of the first driving roller 115, the first adjusting roller 118, the first lower pressing roller 116 and the second lower pressing roller 117 on each side of the first support 111;
the second conveying device comprises a second bracket 121, and the second bracket 121 comprises two second transverse brackets arranged in parallel and a plurality of second vertical brackets connected with the second transverse brackets; the two sides of the right end of the second transverse bracket are both connected with a second long cross beam 123, the second long cross beam 123 is provided with a power wheel 127 with a rotatable chain wheel, the right end of the second bracket 121 is also fixedly connected with a second motor 124, the second long cross beam 123 on the outer side of the second transverse bracket is connected with a third lower pressure roller mounting block 1261, the third lower pressure roller mounting block 1261 is connected with a third lower pressure roller 126, a transmission rod mounting block 1251 is further connected below the right end of the second bracket 121, a transmission rod 125 is mounted in the transmission rod mounting block 1251, the second motor 124 is connected with the transmission rod 125 through belt transmission, and the end part of the transmission rod 125 is connected with the power wheel 127 through belt transmission; the two sides of the left end of the second transverse support are both connected with an adjusting chain wheel mounting block 129, a second horizontally-oriented adjusting opening is formed in the adjusting chain wheel mounting block 129, an adjusting chain wheel 1210 is mounted in the second adjusting opening, a fourth lower press roller mounting block 1281 is arranged on the adjusting chain wheel mounting block 129 on the outer side of the second transverse support, a fourth lower press roller 128 is sleeved in the fourth lower press roller mounting block 1281, a second adjusting block 1291 is further arranged on the adjusting chain wheel mounting block 129 on the outer side of the second transverse support, a second threaded hole is formed in the central shaft of the adjusting chain wheel 1210, a second adjusting rod 1292 is arranged in the second adjusting block 1291, and the second adjusting rod 1292 is connected into the second threaded hole;
the power wheel 127 and the adjusting chain wheel 1210 are positioned at the same height, and the third lower pressing roller 126 and the fourth lower pressing roller 128 are positioned at the same height and are lower than the power wheel 127 and the adjusting chain wheel 1210; gears are connected to two ends of the third lower pressing roller 126 and the fourth lower pressing roller 128, and a second chain 122 is arranged on the power wheel 127, the adjusting chain wheel 1210, the gear of the third lower pressing roller 126 and the gear of the fourth lower pressing roller 128 on each side of the second support 121.
A first origin switch, a first front inductive switch and a first rear inductive switch are also arranged on the second mounting plate 22 on the stroke of the first slider 222.
A second origin switch, a second front inductive switch and a second rear inductive switch are also arranged on the third mounting plate 23 on the stroke of the second slider 232.
A rubber pad is arranged outside each link of the first chain 112 and the second chain 122.
The mechanical arm 4 is mounted inside the support frame 3, the support legs of the support frame 3 being located on either side of the first conveyor, the support legs being connected to a mounting frame located above the corrective device 2, the mechanical arm 4 being mounted to the mounting frame.
The correcting device is also provided with laser sensors for detecting the X-direction, Y-direction and Z-direction positions of the crucible, and an automatic control system for controlling the operation of the conveying device, the correcting device and the mechanical arm.
After the power is switched on, a first stepping motor, an X-axis driving motor and a Y-axis driving motor on the correction device return to the original position, the X-axis driving motor and the Y-axis driving motor are realized through respective induction switches, and the first stepping motor returns to the original position. After clicking a starting button, the second conveying device starts conveying, and convey the crucible to the first conveying device, when the crucible arrives at the position above the correcting device, the correcting device turbine worm mechanism lifts the crucible to leave the surface of the chain, X-direction, Y-direction, Z-direction laser sensor of position fixes the position of the X-axis, Y-axis, Z-axis of the crucible, after the positioning is completed, the correcting mechanism corrects the position of the X-axis, Y-axis, Z-axis of the crucible, the lifting device lifts the crucible, the correcting device descends to below the height of the chain, meanwhile, the mechanical arm polishes the crucible through the polishing head, after the polishing is completed, the correcting device lifts to the bottom surface of the crucible, the cylinder of the lifting device retracts to the original position, the correcting device lowers the crucible onto the chain, and the first conveying device conveys the crucible to other stations.
The invention has at least the following advantages:
(1) the device realizes the full-automatic production of the crucible and can correct the position of the crucible in real time through the correction device in the production process;
(2) the device limits the X/Y axial movement position of the correction device through the arrangement of a plurality of proximity switches, and can realize that the slide block moves to the original point position; (ii) a
(3) The device can rapidly stop the main driving gear under the condition that the first driving gear stops working by arranging the clutch, and can improve the correction precision of the whole device.
(4) The crucibles are conveyed by the two conveying devices, so that one conveying device can place the crucibles for conveying and the crucibles of one conveying device are processed;
(5) the chains of the conveying device are provided with the foaming silica gel pads, so that the vibration of the crucible in the conveying process can be reduced, and the crucible is prevented from being damaged.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, it should be noted that, for those skilled in the art, many modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (5)
1. The utility model provides a crucible automated production device which characterized in that: the crucible polishing device comprises a linear conveying device (1) for conveying crucibles (5), a correcting device (2) arranged on the linear conveying device (1), and a mechanical arm (4) positioned above the correcting device (2), wherein a polishing head (41) for polishing the crucibles (5) is connected to the mechanical arm (4);
the correcting device (2) comprises a first mounting plate (21), a second mounting plate (22), a third mounting plate (23) and a fourth mounting plate (24) which are horizontally arranged from bottom to top in sequence, wherein the first mounting plate (21) is fixedly mounted on the conveying device (1);
four corners of the first mounting plate (21) are respectively provided with a sliding sleeve (215), a sliding rod (216) is arranged in each sliding sleeve (215), and one end of each sliding rod (216) is fixedly connected with the bottom of the second mounting plate (22); a first stepping motor (211) is arranged at the bottom of the first mounting plate (21), a worm wheel (213) is connected to the driving end of the first stepping motor (211), a lifting rod (2141) is rotatably connected to the center of the bottom surface of the second mounting plate (22), the lifting rod (2141) extends to the lower portion of the first mounting plate (21), a worm (214) is connected to the portion, located at the lower portion of the first mounting plate (21), of the lifting rod (2141), and the worm (214) is meshed with the worm wheel (213);
a first sliding rail (221) is arranged at the upper part of the second mounting plate (22) along the X-axis direction, a first sliding block (222) is arranged at the bottom of the third mounting plate (23) along the X-axis direction, and the first sliding block (222) is connected to the first sliding rail (221); the second mounting plate (22) is further connected with an X-axis driving motor (223) and a first screw rod seat (224), the driving end of the X-axis driving motor (223) is connected with a first screw rod (2231), the end of the first screw rod (2231) is connected into the first screw rod seat (224), the first screw rod (2231) is further connected with a first driving block (225), and the upper end of the first driving block (225) is connected with the bottom of the third mounting plate (23);
a second sliding rail (231) is arranged on the third mounting plate (23) along the Y-axis direction, a second sliding block (232) is arranged at the bottom of the fourth mounting plate (24) along the X-axis direction, and the second sliding block (232) is connected to the second sliding rail (231); the third mounting plate (23) is further connected with a Y-axis driving motor (233) and a second screw rod seat (235), the driving end of the Y-axis driving motor (233) is connected with a second screw rod (2331), the end part of the second screw rod (2331) is connected into the second screw rod seat (235), the second screw rod (2331) is further connected with a second driving block (236), and the upper end of the second driving block (236) is connected with the bottom of the fourth mounting plate (24); the third mounting plate (23) is further provided with a rotating motor (234), the driving end of the rotating motor (234) is connected with a reduction gearbox (237), and the output end of the reduction gearbox (237) extends to the position above the fourth mounting plate (24);
a bearing is arranged on the fourth mounting plate (24), a main driving gear (242) is connected outside the bearing, a first driving gear (241) is connected to the part of the output end, which is positioned above the fourth mounting plate (24), the first driving gear (241) is meshed with the main driving gear (242), a clutch (238) is further arranged on the third mounting plate (23), the driving end of the clutch (238) extends to the position above the fourth mounting plate (24), a reduction gear (243) is connected to the part, which is positioned above the fourth mounting plate (24), of the driving end of the clutch (238), and the reduction gear (243) is meshed with the main driving gear (242);
the conveying device comprises a first conveying device (11) and a second conveying device (12) which are arranged linearly and are in double-side synchronous chain transmission, wherein the width of the first conveying device (11) is smaller than that of the second conveying device (12), and the first conveying device (11) is partially positioned in the second conveying device (12); the first conveying device (11) comprises a first bracket (111), a correcting device mounting plate (13) is arranged on the inner side of the first bracket (111), and the correcting device mounting plate (13) is used for being connected with a first mounting plate (21) of the correcting device (2); the first bracket (111) is provided with a lifting device (14) at the outer side opposite to the correcting device mounting plate (13), and the lifting device (14) comprises two lifting device side plates (141) connected with the first bracket (111), a lifting cylinder (142) arranged on the lifting device side plates (141), and a lifting plate (143) connected with the two lifting cylinders (142);
the first bracket (111) comprises two first transverse brackets (11101) arranged in parallel and a plurality of first vertical brackets (11102) connected with the first transverse brackets (11101); a first long cross beam (113) is arranged on each left side of the first transverse support (11101), a vertical first long cross beam installation groove (11301) is formed in the first long cross beam (113), a first transmission roller (115) is installed in the first long cross beam installation groove (11301) in a clamping mode, a first motor (114) is further fixedly connected to the left side of the first support (111), the first motor (114) drives the first transmission roller (115) to rotate through a belt, a first lower compression roller installation block (1161) is further fixedly connected to the inner side of the first long cross beam (113), and a first lower compression roller (116) is installed on the first lower compression roller installation block (1161) in a sleeved mode; a first adjusting roller mounting block (1181) is arranged on each of the right sides of the first transverse supports (11101), a first adjusting opening (118101) horizontally oriented is formed in each first adjusting roller mounting block (1181), a first adjusting roller (118) is installed in each first adjusting opening (118101) in a clamping manner, each first adjusting roller mounting block (1181) is also vertically connected with a first adjusting block (1182), a first adjusting rod (1183) is arranged in each first adjusting block (1182), a first threaded hole is formed in each first adjusting roller (118), each first adjusting rod (1183) is connected into each first threaded hole, each first adjusting roller mounting block (1181) is further connected with a second lower pressing roller mounting block (1171), and each second lower pressing roller (117) is connected into each second lower pressing roller mounting block (1171);
the first driving roller (115) and the first adjusting roller (118) are positioned at the same height, and the first lower pressing roller (116) and the second lower pressing roller (117) are positioned at the same height and are lower than the first driving roller (115) and the first adjusting roller (118); two ends of the first transmission roller (115), the first adjusting roller (118), the first lower pressing roller (116) and the second lower pressing roller (117) are connected with chain wheels, and a first chain (112) is arranged on the chain wheels of the first transmission roller (115), the first adjusting roller (118), the first lower pressing roller (116) and the second lower pressing roller (117) on each side of the first support (111);
the second conveying device comprises a second bracket (121), the second bracket (121) comprises two second transverse brackets arranged in parallel and a plurality of second vertical brackets connected with the second transverse brackets; a second long cross beam (123) is connected to both sides of the right end of the second transverse support, a power wheel (127) with a chain wheel capable of rotating is arranged on the second long cross beam (123), a second motor (124) is fixedly connected to the right end of the second support (121), a third lower pressure roller mounting block (1261) is connected to the second long cross beam (123) on the outer side of the second transverse support, a third lower pressure roller (126) is connected to the third lower pressure roller mounting block (1261), a transmission rod mounting block (1251) is connected to the lower portion of the right end of the second support (121), a transmission rod (125) is mounted in the transmission rod mounting block (1251), the second motor (124) is connected with the transmission rod (125) through chain transmission of the chain wheel, and the end portion of the transmission rod (125) is connected with the power wheel (127) through chain transmission; both sides of the left end of the second transverse support are connected with adjusting chain wheel mounting blocks (129), a second adjusting opening which faces horizontally is formed in each adjusting chain wheel mounting block (129), an adjusting chain wheel (1210) is mounted in each second adjusting opening, a fourth lower press roller mounting block (1281) is arranged on each adjusting chain wheel mounting block (129) on the outer side of the second transverse support, a fourth lower press roller (128) is sleeved in each fourth lower press roller mounting block (1281), a second adjusting block (1291) is further arranged on each adjusting chain wheel mounting block (129) on the outer side of the second transverse support, a second threaded hole is formed in a central shaft of each adjusting chain wheel (1210), a second adjusting rod (1292) is arranged in each second adjusting block (1291), and each second adjusting rod (1292) is connected into each second threaded hole;
the power wheel (127) and the adjusting chain wheel (1210) are positioned at the same height, and the third lower pressing roller (126) and the fourth lower pressing roller (128) are positioned at the same height and are lower than the power wheel (127) and the adjusting chain wheel (1210); and chain wheels are connected to two ends of the third lower pressing roller (126) and two ends of the fourth lower pressing roller (128), and a second chain (122) is arranged on a power wheel (127) on each side of the second support (121), an adjusting chain wheel (1210), a chain wheel of the third lower pressing roller (126) and a chain wheel of the fourth lower pressing roller (128).
2. The automatic production device of the crucible as claimed in claim 1, wherein: and a first origin switch, a first front induction switch and a first rear induction switch are further arranged on the second mounting plate (22) on the stroke of the first sliding block (222).
3. The automatic production device of the crucible as claimed in claim 1, wherein: and a second origin switch, a second front induction switch and a second rear induction switch are further arranged on the third mounting plate (23) and positioned on the stroke of the second sliding block (232).
4. The automatic production device of the crucible as claimed in claim 1, wherein: and a foaming silica gel pad is arranged on the outer side of each chain link of the first chain (112) and the second chain (122).
5. The automatic production device of the crucible as claimed in claim 1, wherein: the mechanical arm (4) is installed in the supporting frame (3), supporting legs of the supporting frame (3) are located on two sides of the first conveying device, an installation frame is connected to the supporting legs and located above the correcting device (2), and the mechanical arm (4) is installed on the installation frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811291878.XA CN109732478B (en) | 2018-10-31 | 2018-10-31 | Automatic production device for crucible |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811291878.XA CN109732478B (en) | 2018-10-31 | 2018-10-31 | Automatic production device for crucible |
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| CN109732478A CN109732478A (en) | 2019-05-10 |
| CN109732478B true CN109732478B (en) | 2021-07-23 |
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| CN110666943A (en) * | 2019-09-19 | 2020-01-10 | 中建材创新科技研究院有限公司 | Zero point correction device and method for pushing wrapping edges |
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| DE102013016678A1 (en) * | 2013-10-08 | 2015-04-09 | Profiroll Technologies Gmbh | Apparatus and method for feeding workpieces to machining means and means for workpiece machining |
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Address after: 213000 Huashan Road, Xinbei District, Changzhou, Jiangsu Province, No. 18 Applicant after: Changzhou TIANYAO Intelligent Equipment Co.,Ltd. Address before: 213000 Huashan Road, Xinbei District, Changzhou, Jiangsu Province, No. 18 Applicant before: CHANGZHOU TIANYAO ELECTROMECHANICAL TECHNOLOGY Co.,Ltd. |
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Inventor after: Chen Jiao Inventor after: Ma Bin Inventor after: Zheng Liangjun Inventor before: Chen Jiao Inventor before: Ma Bin Inventor before: Zheng Liangjun |
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Effective date of registration: 20211130 Address after: 213000 Huashan Road, Xinbei District, Changzhou, Jiangsu Province, No. 18 Patentee after: Changzhou Yunjin Intelligent Equipment Co.,Ltd. Address before: 213000 Huashan Road, Xinbei District, Changzhou, Jiangsu Province, No. 18 Patentee before: Changzhou TIANYAO Intelligent Equipment Co.,Ltd. |