CN109721994A - A kind of high glaze scratch resistance polycarbonate and its preparation method and application - Google Patents
A kind of high glaze scratch resistance polycarbonate and its preparation method and application Download PDFInfo
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- CN109721994A CN109721994A CN201811604145.7A CN201811604145A CN109721994A CN 109721994 A CN109721994 A CN 109721994A CN 201811604145 A CN201811604145 A CN 201811604145A CN 109721994 A CN109721994 A CN 109721994A
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- scratch resistance
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- resistance polycarbonate
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Abstract
The present invention provides a kind of high glaze scratch resistance polycarbonate and its preparation method and application, belong to new material technology field, wherein the high glaze scratch resistance polycarbonate includes: 63.4-73.5 parts of PC resin in parts by weight;5-7 parts of MBS resin;20-25 parts of scratching resistant;1-3 parts of silicone powder;0.2-0.6 parts of antioxidant;0.3-1 parts of lubricant.High glaze scratch resistance PC material provided by the invention has taken into account the important performances such as glossiness, impact strength while improving its adhesion strength, has good and balanced mechanics, heat and electrical property as substrate PC, and melt viscosity is lower, it is more easy to process.And bloom scratch resistance PC preparation method of the present invention, preparation is simple, and strong operability is easy to implement, large-scale industrial production can be realized by means of existing mature technology double screw extruder, is exempting from spraying field with boundless application prospect.
Description
Technical field
The present invention relates to field of material technology, and in particular to a kind of high glaze scratch resistance polycarbonate and preparation method thereof and
Using.
Background technique
Polycarbonate (PC) has because of its excellent mechanical property, thermal stability, dimensional stability and surface gloss
Extensive purposes, already development is one of most important engineering plastics.Plastics exempt from spraying due to its environmental protection, the advantages such as drop this at present
One of the development trend for already becoming plastic industry exempts from spraying PC and is also applied wherein, however due to surface scratch resistance energy
Power is poor to limit it in the application in the field.The general method for increasing surface hardness has the side such as modification, blending, plated film
Method, wherein filling-modified compared with simple economy.But relatively fewer on the research of the direction at present and easy influence glossiness, impact are strong
The important performances such as degree, so that the requirement for exempting from painted plastic be not achieved.
Summary of the invention
To solve the problems, such as that background technique is mentioned, the present invention provides a kind of high glaze scratch resistance polycarbonate, according to weight
The ingredient of proportion includes:
Further, ingredient according to the weight ratio includes:
Further, the PC resin melt index is 3-15g/min.
Further, the MBS resin is insensitive to shearing, and is suitable for PC toughening and influences on other performances small.
Further, the scratching resistant is low molecular weight propylene acids particular polymer, can be hard on the raising surface PC
Its glossiness and transparency are not influenced while spending.
Further, the silicone powder white in appearance is powdered, and average grain diameter is less than 5 μm.
Further, the antioxidant selects the (β-[3,5- di-tert-butyl-hydroxy phenyl] of Hinered phenols antioxidant 1076
Propionic acid n-octadecyl alcohol ester) it is compounded with phosphite ester antioxidant 168 (three [2,4- di-tert-butyl-phenyl] phosphite esters), compounding
Ratio is 1:1.
Further, the lubricant is pentaerythritol tetrastearate (PETS).
The present invention also provides a kind of preparation methods of above-mentioned high glaze scratch resistance polycarbonate, comprising the following steps:
Step 1: by the PC resin matched according to constant weight, MBS resin, scratching resistant, silicone powder, antioxidant, lubrication
Agent is added in batch mixer and mixes 5-10min, obtains pre-mixed material;
Step 2: pre-mixed material is added twin-screw extrude by main spout, melted through double screw extruder
It squeezes out, using water cooling bracing pelletizing mode, high glaze scratch resistance polycarbonate (PC) is made using screening and dewatering.
The invention also includes application of the above-mentioned high glaze scratch resistance polycarbonate in terms of exempting from sprayed product.
Compared with prior art, the present invention has a characteristic that
(1) scratching resistant that adds of the present invention is low molecule acrylic acid particular polymer, by addition molecular weight it is low third
Olefin(e) acid class particular polymer improves the surface hardness of polycarbonate (PC), this is because the low molecular weight propylene acids of hard is special
Different polymer work in-process is easy to be covered on frosting formation anti-scratch layer, to reach scratch resistant purpose.Simultaneously because
The presence of low molecular weight propylene acids polymers is processed more simple so that melt viscosity reduces.
(2) although it has also been found that addition scratching resistant enables to the scratch resistance effect promoting of substrate, with anti-
Scratching increasing for agent additive amount instead weakens the impact strength of substrate, if by addition MBS resin come toughening, on the one hand, need
Largely to add MBS resin just can make impact strength considerable, and on the other hand, the bloom that can but make material is added in a large amount of MBS resins
Property it is impaired, the effect for exempting from spraying is not achieved.For this purpose, not only there is help present invention discover that passing through the silicone powder of addition specific quantity
Modified material crystallization, improves impact strength, improves plastic processing mobility and release property, additionally it is possible to improve material surface gloss,
And the addition of silicone powder can reduce the usage amount of scratching resistant and guarantee that material surface has good adhesion strength.But
It adds excessive silicone powder and is not further added by surface scratch resistance, while also will affect mechanical property and glossiness.
In conclusion the present invention exactly makees in the scratching resistant of specific additive amount, MBS resin and the collaboration of silicone powder three
A kind of modification material of polycarbonate that high glaze scratch resistance effect is good could be obtained with lower, which is improving adhesion strength
The important performances such as glossiness, impact strength have been combined, have there is good and balanced mechanics, heat and electrical property as substrate PC
Can, and melt viscosity is lower, it is more easy to process.And the preparation method of bloom scratch resistance PC of the present invention, preparation is simple, can grasp
The property made is strong, easy to implement, large-scale industrial production can be realized by means of existing mature technology double screw extruder,
Exempt from spraying field with boundless application prospect.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention,
Technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is the present invention one
Divide embodiment, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making
Every other embodiment obtained, shall fall within the protection scope of the present invention under the premise of creative work.
It should be noted that in the examples where no specific technique or condition is specified, it is described according to the literature in the art
Technology or conditions or carried out according to product description, reagents or instruments used without specified manufacturer, be that can lead to
Cross the conventional products of commercially available acquisition.
The part material that the present invention uses embodiment and comparative example is described as follows:
PC resin: strong wind chemical industry 02-10L
MBS resin: LG EM505
Scratching resistant: Mitsubishi H-880
Silicone powder: GM-100A
Antioxidant: antioxidant 1076 and irgasfos 168
Lubricant: PETS
The present invention provides embodiment 1-5 to illustrate, the proportion of embodiment 1-5 each component as shown in table 1 (each component according to
Parts by weight proportion):
Table 1
For the ease of comparing the coordinative role proved between component provided by the invention, the present invention also provides pairs of such as table 2
Ratio 1-5 (each component matches according to parts by weight):
Table 2
The following are the preparation methods of above-described embodiment and comparative example (to weigh each implementation by the parts by weight proportion of Tables 1 and 2
The component of example):
PC resin is placed in drying box by the first step, under the conditions of 120 DEG C, 3h is dried, then by the PC resin after drying
It is added in high-speed mixer with MBS resin, scratching resistant, silicone powder, antioxidant, lubricant and mixes 5min, mixing machine turns
Speed is 300r/min, is uniformly mixed in batch mixer and obtains pre-mixed material;
Above-mentioned pre-mixed material is added in double screw extruder by second step from main spout, through double screw extruder
Melting extrusion, extruded stock use water cooling bracing pelletizing, modification material of polycarbonate are made using screening and dewatering.Specifically, double
The screw slenderness ratio of screw extruder is 40:1, engine speed 300r/min, in double screw extruder from feed zone to head
Each conversion zone temperature be respectively 230 DEG C, 240 DEG C, 250 DEG C, 250 DEG C, 250 DEG C, 250 DEG C, 250 DEG C, 250 DEG C, 260 DEG C, 260
DEG C, die head temperature is 250 DEG C.
The modification material of polycarbonate of embodiment and comparative example preparation is infused in 230 DEG C -260 DEG C, pressure no more than 80MPa
Injection molding obtains test bars at a temperature of being moulded into type, and see Table 3 for details and table 4 for the correlated performance test of test bars and test method.
Table 3
Table 4
As may be known from Table 3 and Table 4, the glossiness of modification material of polycarbonate made from embodiment 1-5 reaches 100 or more,
Pencil hardness test grade is in H or more, it was demonstrated that polycarbonate provided by the invention has high glaze and scratch resistance effect;From
Comparison discovery between comparative example 1-4, when not adding MBS resin and silicone powder, as scratching resistant additive amount ratio increases,
The glossiness and pencil hardness test grade of makrolon material also increase therewith, however impact strength weakens instead;Comparative example 5
Needing to add 10 parts of MBS resins just can make impact strength considerable, however glossiness is because the addition of MBS resin is impaired;
Embodiment 1-5 and the comparison of comparative example 5 find that being added for silicone powder can be anti-in guarantee to avoid the detraction of glossiness
Also it can be reduced the additive amount of scratching resistant while scratching performance.
Above-mentioned experimental data shows: the present invention is exactly the scratching resistant, MBS resin and silicone powder three in specific additive amount
Synergistic effect under could obtain a kind of modification material of polycarbonate that high glaze scratch resistance effect is good, the material improve it is anti-zoned
The important performances such as glossiness, impact strength have been taken into account while hurting performance.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of high glaze scratch resistance polycarbonate, which is characterized in that ingredient according to the weight ratio includes:
2. high glaze scratch resistance polycarbonate according to claim 1, which is characterized in that according to the weight ratio at subpackage
It includes:
3. high glaze scratch resistance polycarbonate according to claim 1 or 2, it is characterised in that: the PC resin melting refers to
Number is 3-15g/min.
4. high glaze scratch resistance polycarbonate according to claim 1 or 2, it is characterised in that: the MBS resin is to shearing
It is insensitive.
5. high glaze scratch resistance polycarbonate according to claim 1 or 2, it is characterised in that: the scratching resistant is low
Molecular weight acrylic particular polymer.
6. high glaze scratch resistance polycarbonate according to claim 1 or 2, it is characterised in that: the silicone powder appearance is in
White powder, average grain diameter is less than 5 μm.
7. high glaze scratch resistance polycarbonate according to claim 1 or 2, it is characterised in that: the antioxidant select by
Resistance phenolic antioxidant 1076 is compounded with phosphite ester antioxidant 168, compound proportion 1:1.
8. high glaze scratch resistance polycarbonate according to claim 1 or 2, it is characterised in that: the lubricant is season penta
Tetrol tetrastearate.
9. a kind of preparation method of high glaze scratch resistance polycarbonate, which comprises the following steps:
Step 1: the PC resin matched according to constant weight, MBS resin, scratching resistant, silicone powder, antioxidant, lubricant are added
Enter and mix 5-10min in batch mixer, obtains pre-mixed material;
Step 2: pre-mixed material is added twin-screw extrude by main spout, through double screw extruder melting extrusion,
Using water cooling bracing pelletizing mode, high glaze scratch resistance polycarbonate is made using screening and dewatering.
10. a kind of such as described in any item high glaze scratch resistance polycarbonate the answering in terms of exempting from sprayed product of claim 1-8
With.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104629296A (en) * | 2013-11-06 | 2015-05-20 | 殷培花 | Low-warp high impact resistance flame retardant modified PC / ABS alloy |
US20150232661A1 (en) * | 2014-02-20 | 2015-08-20 | Sabic Innovative Plastics Ip B.V. | Thermoplastic composition and article |
CN105885379A (en) * | 2016-06-13 | 2016-08-24 | 上海锦湖日丽塑料有限公司 | Scratch-resistant high-gloss spraying-free PC/ASA alloy material and preparation method thereof |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104629296A (en) * | 2013-11-06 | 2015-05-20 | 殷培花 | Low-warp high impact resistance flame retardant modified PC / ABS alloy |
US20150232661A1 (en) * | 2014-02-20 | 2015-08-20 | Sabic Innovative Plastics Ip B.V. | Thermoplastic composition and article |
CN105885379A (en) * | 2016-06-13 | 2016-08-24 | 上海锦湖日丽塑料有限公司 | Scratch-resistant high-gloss spraying-free PC/ASA alloy material and preparation method thereof |
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