CN109647924A - Pretreating process before a kind of steel wire drawing of circular cross-section - Google Patents

Pretreating process before a kind of steel wire drawing of circular cross-section Download PDF

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Publication number
CN109647924A
CN109647924A CN201811467848.XA CN201811467848A CN109647924A CN 109647924 A CN109647924 A CN 109647924A CN 201811467848 A CN201811467848 A CN 201811467848A CN 109647924 A CN109647924 A CN 109647924A
Authority
CN
China
Prior art keywords
steel wire
wire
wire drawing
wire rod
circular cross
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811467848.XA
Other languages
Chinese (zh)
Inventor
刘祥
张正裕
柯增光
陶彦鑫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Xingda Steel Tyre Cord Co Ltd
Original Assignee
Jiangsu Xingda Steel Tyre Cord Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Xingda Steel Tyre Cord Co Ltd filed Critical Jiangsu Xingda Steel Tyre Cord Co Ltd
Priority to CN201811467848.XA priority Critical patent/CN109647924A/en
Priority to PCT/CN2018/120161 priority patent/WO2020113609A1/en
Publication of CN109647924A publication Critical patent/CN109647924A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C43/00Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
    • B21C43/02Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
    • B21C43/04Devices for de-scaling wire or like flexible work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/02Machines or devices using grinding or polishing belts; Accessories therefor for grinding rotationally symmetrical surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface

Abstract

The present invention proposes pretreating process before the steel wire drawing of circular cross-section a kind of, it the steps include: wire rod unwrapping wire, wire rod carries out mechanical descaling by mechanical descaling machine, and the wire rod after mechanical descaling is derusted by belt sanding device, will carry out hot water wash by the wire rod of belt sanding, applies boron;Heated-air drying will be carried out by the wire rod for applying boron;And the wire rod after drying is entered into wire drawing machine after powdered lubricant is smeared and carries out take-up after wire drawing and wire drawing.Compared with pretreating process before existing steel wire drawing, technique of the invention is using belt sanding derusting process instead of the high pressure water flushing before implementation, cathodic pickling, washing series-connection three process, and process flow is obviously shortened, and effect is more obvious;The dosage of sulfuric acid, electric energy, water has been saved, and has reduced cost of labor and spent acid, the processing cost of exhaust gas and corresponding equipment investment and maintenance cost that solution is safeguarded;In addition, significantly improving steel wire surface quality and steel wire production capacity.

Description

Pretreating process before a kind of steel wire drawing of circular cross-section
Technical field
The present invention relates to steel cord production technical field, in particular to a kind of section for producing steel cord is circular Steel wire drawing front surface pretreating process.
Background technique
Under the market competitive pressure, cost efficiency is the requisite measure of each enterprise seeking development in the market, limited money The saving use in source is brought into schedule by manufacturing industry.Therefore, as the steel cord of tyre framework material, steel bead wire and other metals Product enterprise constantly receives the challenge of performance, cost and energy conservation, increasingly payes attention to energy-saving and emission-reduction all over the world in addition, high The development of performance low energy consumption tire is getting faster, and requirement and relevant industries of the tire to all-steel cord and steel bead wire are to metal The requirement of product is higher and higher.Therefore production low cost, low energy consumption, the product that blowdown is few, low in the pollution of the environment are following each rows The trend of industry development.
The drawing of steel wire is present in the every field of wire production, at present radial framework material wire for steel cord of tyre One or many drawings that silk, steel bead wire pass through raw material wire rod obtain desired line footpath steel wire;Raw material wire rod surface There are a large amount of hard phosphorus shape epidermis and floating rust, for the smooth drawing for guaranteeing steel wire, wire rod needs pair before entering drawbench drawing Steel wire surface is handled, and most of wire rod surface treatment be unable to do without acid cleaning process.
Existing conventional raw materials wire rod line footpath is between 5.0mm~7.0mm, wire rod is used before drawing at present conventional table Face pretreating process is to first pass through high pressure water flushing after wire rod mechanical descaling, then carries out cathodic pickling, then carry out at least three Road washing series-connection process;To guarantee that cathodic pickling is solution-stabilized, there need to be special messenger to safeguard solution daily;To guarantee each process Groove body solution not cross contamination, washing must open for a long time before and after cathodic pickling when production, and keep certain spillway discharge;It is useless The processing of gas, spent acid need to build special processing system, and have special messenger to handle exhaust gas, spent acid addition drug daily;One Denier processing equipment failure problem, production scene often have some exhaust gas and overflow, affect greatly, lead to site environment It causes field device to accelerate corrosion, while the health of Field Force is caused centainly to injure.
Generally speaking, conventional surface pretreating process has the following disadvantages: before existing steel wire drawing
One, existing cathodic pickling power consumption, consumption acid, while the stabilization to guarantee pickling concentration, need to have special messenger to tie solution daily It is added maintenance, Production for Steel Wire higher cost;
Two, steel wire surface has a large amount of residual acids after cathodic pickling, to prevent cross contamination between groove body, needs a large amount of water to steel wire table Face is rinsed, and increases production cost;
Three, the processing of exhaust gas, spent acid needs to build special processing system, while putting into larger process cost, brings to enterprise Larger burden;
Four, cathodic pickling technology waste gas is dealt with improperly or equipment fault affects greatly site environment, leads to field device Accelerate corrosion, while the health of Field Force is caused compared with major injury;
Five, treated that steel wire surface is very smooth for cathodic pickling, and band powdered lubricant amount deficiency easily leads to steel wire drawing when subsequent drawing It pulls out unsmooth, influences the yield rate of wire drawing, waste material is more to cause production cost to rise.
Summary of the invention
For the problems of the prior art, the object of the present invention is to provide pre-process work before a kind of improved steel wire drawing Skill can reduce Production for Steel Wire cost, energy-saving, improve steel wire surface quality, promote production capacity;Keep the scene intact environment, reduces Labor intensity guarantees the physical and mental health of employee.
To achieve the object of the present invention, pretreating process includes as follows before a kind of steel wire drawing of circular cross-section of the invention Step:
S1: wire rod is passed through random wire loop by wire rod unwrapping wire, and random wire loop connects and controls Snarl swi tch;The Snarl swi tch because Entire production line parking is controlled when wire rod winding or abnormal other reasons unwrapping wire;
S2: wire rod is subjected to mechanical descaling by mechanical descaling machine, the oxide skin of bulk is crushed, mechanical bend is anti-dandruff;
S3: the wire rod after mechanical descaling is derusted by belt sanding device, the belt sanding device passes through rotation Machine drives abrasive band to carry out grinding process to steel wire surface;
S4: hot water wash will be carried out by the wire rod of belt sanding, applies boron;
S5: heated-air drying will be carried out by the wire rod for applying boron;And
S6: the wire rod after dry enters wire drawing machine after powdered lubricant is smeared and carries out take-up after wire drawing and wire drawing.
Preferably, the diameter of the steel wire wire rod is 5.00mm-7.00mm;Steel wire carbon content be 0.60wt% ~ 0.95wt%。
Further preferably, the grains of sand mesh number in the abrasive band is 60 ~ 120 mesh.
Further preferably, the grains of sand mesh number in the abrasive band is 70 ~ 85 mesh.
Further preferably, in step s3, the abrasive band rotation speed and steel wire pass through the linear speed ratio of belt sanding device Coefficient are as follows: 0.1 ~ 1.0.
Further preferably, in step s3, the abrasive band rotation speed and steel wire pass through the linear speed ratio of belt sanding device Coefficient are as follows: 0.6 ~ 1.0.
Further preferably, in step s3, the linear speed range that the steel wire passes through belt sanding device is 0.1m/s ~ 5m/s.
Further preferably, in step s3, the linear speed range that the steel wire passes through belt sanding device is 1.2m/s ~ 4.0m/ s。
Compared with pretreating process before existing steel wire drawing, pretreating process uses abrasive band before steel wire drawing of the invention Derusting process polish instead of the high pressure water flushing before implementation, cathodic pickling, washing series-connection three process, process flow is obviously contracted Short, effect is more obvious;Saved the dosage of sulfuric acid, electric energy, water, and reduce solution maintenance cost of labor and spent acid, The processing cost of exhaust gas and corresponding equipment investment and maintenance cost;In addition, treated in abrasive band steel wire surface roughness compared with It increases before implementation, band powdered lubricant amount is more obvious when steel wire drawing, and drawing is obviously improved compared with fruit, reduces steel wire drawing light Fil-Lumiere, the generation for drawing the rejected products such as trace silk, improve steel wire surface quality and steel wire production capacity.
Specific embodiment
Details are as follows for the process step of the invention and advantage in conjunction with specific embodiments.
Pretreating process before a kind of steel wire drawing of circular cross-section according to the present invention comprising following steps:
S1: wire rod is passed through random wire loop by wire rod unwrapping wire, and random wire loop connects and controls Snarl swi tch;The Snarl swi tch because Entire production line parking is controlled when wire rod winding or abnormal other reasons unwrapping wire;
S2: wire rod is subjected to mechanical descaling by mechanical descaling machine, the oxide skin of bulk is crushed, mechanical bend is anti-dandruff;
S3: the wire rod after mechanical descaling is derusted by belt sanding device, the belt sanding device passes through rotation Machine drives abrasive band to carry out grinding process to steel wire surface;
S4: hot water wash will be carried out by the wire rod of belt sanding, applies boron;
S5: heated-air drying will be carried out by the wire rod for applying boron;And
S6: the wire rod after dry enters wire drawing machine after powdered lubricant is smeared and carries out take-up after wire drawing and wire drawing.
In the above-described embodiment, abrasive band is driven to carry out grinding process, the abrasive band to steel wire surface by whirler Grains of sand mesh number with steel wire line footpath be according to determine, the steel wire surface quality is by adjusting abrasive band rotation speed and steel wire linear speed Proportionality coefficient and abrasive band mesh number be finally reached ideal steel wire surface quality.
In a preferred embodiment, the diameter of the steel wire wire rod of the circular cross-section is 5.00-7.00mm;Steel wire Carbon content is 0.60wt% ~ 0.95wt%.
In another preferred embodiment, the grains of sand mesh number in the abrasive band is 60 ~ 120 mesh;It is furthermore preferred that the sand The grains of sand mesh number of band is 70 ~ 85 mesh.
In a preferred embodiment, the abrasive band rotation speed and steel wire pass through the linear speed ratio of belt sanding device Coefficient are as follows: 0.1 ~ 1.0;It is furthermore preferred that the abrasive band rotation speed and steel wire pass through the linear speed proportionality coefficient of belt sanding device Are as follows: 0.6 ~ 1.0.
In a preferred embodiment, the linear speed range that the steel wire passes through belt sanding device is 0.1m/s ~ 5m/s; In preferred embodiment, the linear speed range that the steel wire passes through belt sanding device is 1.2m/s ~ 4.0m/s.
Compared with pretreating process before existing steel wire drawing, technique of the invention is replaced using belt sanding derusting process High pressure water flushing, cathodic pickling, washing series-connection three process before implementing, process flow are obviously shortened, and effect is more obvious.
Pretreating process before the steel wire drawing of circular cross-section of the invention eliminates water before and after cathodic pickling and cathodic pickling Developing technique, has not only saved the dosage of sulfuric acid, electric energy, water, but also reduces the cost of labor and spent acid, exhaust gas of solution maintenance Processing cost, reach reduce Production for Steel Wire cost, energy-saving effect;It is synchronous to cancel after eliminating cathodic pickling technique Spent acid, the emission-control equipment at scene, cleaned in situ space of becoming clear increase, and less there is acid dip pickle, spent acid, exhaust-gas treatment Spent acid caused by plant failure, exhaust gas leakage problem, to be effectively protected site environment;In addition, treated in abrasive band steel wire Surface roughness increases before relatively implementing, and band powdered lubricant amount is more obvious when steel wire drawing, and drawing is obviously improved compared with fruit, reduces Steel wire drawing illumi yarn, the generation for drawing the rejected products such as trace silk, improve steel wire surface quality and steel wire production capacity;Of the invention After process implementing, reduce the amount of labour used of personnel, the promotion of product quality reduces personnel to equipment, the profit for generating rejected product The maintenance cost of smoothers and time, it is physically and mentally healthy to improve employee to reduce labor intensity.
The present invention is not limited to the described embodiments, and those skilled in the art is not departing from spirit of the invention i.e. public affairs Open in range, still may make some modifications or changes, thus the range that is limited with claims of the scope of the present invention as It is quasi-.

Claims (8)

1. pretreating process before a kind of steel wire drawing of circular cross-section, which is characterized in that the technique includes the following steps:
S1: wire rod is passed through random wire loop by wire rod unwrapping wire, and random wire loop connects and controls Snarl swi tch;The Snarl swi tch because Entire production line parking is controlled when wire rod winding or abnormal other reasons unwrapping wire;
S2: wire rod is subjected to mechanical descaling by mechanical descaling machine, the oxide skin of bulk is crushed, mechanical bend is anti-dandruff;
S3: the wire rod after mechanical descaling is derusted by belt sanding device, the belt sanding device passes through rotation Machine drives abrasive band to carry out grinding process to steel wire surface;
S4: hot water wash will be carried out by the wire rod of belt sanding, applies boron;
S5: heated-air drying will be carried out by the wire rod for applying boron;And
S6: the wire rod after dry enters wire drawing machine after powdered lubricant is smeared and carries out take-up after wire drawing and wire drawing.
2. pretreating process before a kind of steel wire drawing of circular cross-section as described in claim 1, which is characterized in that the steel The diameter of wire rod is 5.00mm-7.00mm;Steel wire carbon content is 0.60wt% ~ 0.95wt%.
3. pretreating process before a kind of steel wire drawing of circular cross-section as claimed in claim 1 or 2, which is characterized in that described Abrasive band grains of sand mesh number be 60 ~ 120 mesh.
4. pretreating process before a kind of steel wire drawing of circular cross-section as claimed in claim 3, which is characterized in that the sand The grains of sand mesh number of band is 70 ~ 85 mesh.
5. pretreating process before a kind of steel wire drawing of circular cross-section as claimed in claim 3, which is characterized in that in step S3 In, the abrasive band rotation speed passes through the linear speed proportionality coefficient of belt sanding device with steel wire are as follows: 0.1 ~ 1.0.
6. pretreating process before a kind of steel wire drawing of circular cross-section as claimed in claim 5, which is characterized in that the abrasive band Rotation speed and steel wire pass through the linear speed proportionality coefficient of belt sanding device are as follows: 0.6 ~ 1.0.
7. pretreating process before a kind of steel wire drawing of circular cross-section as claimed in claim 3, which is characterized in that in step S3 In, the linear speed range that the steel wire passes through belt sanding device is 0.1m/s ~ 5m/s.
8. pretreating process before a kind of steel wire drawing of circular cross-section as claimed in claim 7, which is characterized in that in step S3 In, the linear speed range that the steel wire passes through belt sanding device is 1.2m/s ~ 4.0m/s.
CN201811467848.XA 2018-12-03 2018-12-03 Pretreating process before a kind of steel wire drawing of circular cross-section Pending CN109647924A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201811467848.XA CN109647924A (en) 2018-12-03 2018-12-03 Pretreating process before a kind of steel wire drawing of circular cross-section
PCT/CN2018/120161 WO2020113609A1 (en) 2018-12-03 2018-12-10 Circular cross-section steel wire pre-drawing pre-treatment processing

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Application Number Priority Date Filing Date Title
CN201811467848.XA CN109647924A (en) 2018-12-03 2018-12-03 Pretreating process before a kind of steel wire drawing of circular cross-section

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CN110202022A (en) * 2019-05-15 2019-09-06 安徽环新集团有限公司 Wire stripping pre-treatment production line and method for piston ring
CN110238236A (en) * 2019-06-11 2019-09-17 安徽环新集团有限公司 Shaped wire drawing production line and production method for piston ring
CN111589893A (en) * 2020-04-16 2020-08-28 江苏兴达钢帘线股份有限公司 Steel wire for reinforcing rubber hose and production process thereof
CN111842529A (en) * 2020-06-17 2020-10-30 江苏兴达钢帘线股份有限公司 Production process for improving binding force between steel wire and rubber
CN112643501A (en) * 2019-10-12 2021-04-13 丹阳亿鑫合金有限公司 Method for removing oxide layer on surface of nickel-chromium alloy
CN114130849A (en) * 2021-11-05 2022-03-04 河钢股份有限公司 Production method of invar wire with high surface quality
EP4023354A4 (en) * 2019-11-19 2022-10-19 Jiangsu Zhongtian Technology Co., Ltd. Preparation method for coated alloy wire

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CN110202022A (en) * 2019-05-15 2019-09-06 安徽环新集团有限公司 Wire stripping pre-treatment production line and method for piston ring
CN110238236A (en) * 2019-06-11 2019-09-17 安徽环新集团有限公司 Shaped wire drawing production line and production method for piston ring
CN112643501A (en) * 2019-10-12 2021-04-13 丹阳亿鑫合金有限公司 Method for removing oxide layer on surface of nickel-chromium alloy
CN112643501B (en) * 2019-10-12 2022-06-24 丹阳亿鑫合金有限公司 Method for removing oxide layer on surface of nickel-chromium alloy
EP4023354A4 (en) * 2019-11-19 2022-10-19 Jiangsu Zhongtian Technology Co., Ltd. Preparation method for coated alloy wire
CN111589893A (en) * 2020-04-16 2020-08-28 江苏兴达钢帘线股份有限公司 Steel wire for reinforcing rubber hose and production process thereof
CN111842529A (en) * 2020-06-17 2020-10-30 江苏兴达钢帘线股份有限公司 Production process for improving binding force between steel wire and rubber
CN114130849A (en) * 2021-11-05 2022-03-04 河钢股份有限公司 Production method of invar wire with high surface quality
CN114130849B (en) * 2021-11-05 2024-01-05 河钢股份有限公司 Production method of Yan Gangsi material with high surface quality

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