CN102357543A - Acid Washing-free and drawing-free apparatus for steel strand - Google Patents
Acid Washing-free and drawing-free apparatus for steel strand Download PDFInfo
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- CN102357543A CN102357543A CN2011102470328A CN201110247032A CN102357543A CN 102357543 A CN102357543 A CN 102357543A CN 2011102470328 A CN2011102470328 A CN 2011102470328A CN 201110247032 A CN201110247032 A CN 201110247032A CN 102357543 A CN102357543 A CN 102357543A
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Abstract
The present invention relates to an acid washing-free and drawing-free apparatus for a steel strand, and belongs to the production equipment field of the steel strand. According to the apparatus, firstly oxide scale is online mechanically removed, wherein the power of a first drawing machine is adopted to remove the surface oxide scale of the 82B rod by a combination method of a bending treatment and a drawing treatment of a bending machine with the difference of hardness and ductility between the oxide scale and base iron; then a dust removing apparatus is adopted to remove the dust on the 82B rod surface; then the treated 82B rod is subjected to online phosphorization and saponification. With the present invention, a new production target of the steel strand production process without acid washing and drawing, and with online phosphorization and saponification is realized; the energy consumption is saved; the staff arrangement is reduced; the labor productivity is improved; the pollution is reduced; the environment is protected.
Description
Technical field
The present invention relates to steel strand wires wire drawing machine field, specifically a kind of steel strand wires pickling free drawing device.
Background technology
As everyone knows; At present in the steel strand wires production process; International, domestic all is to adopt earlier raw material (82B wire rod) to be carried out pretreated processing method, promptly earlier with hydrochloric acid or sulfuric acid the wire rod surface scale is carried out pickling, removes the wire rod surface scale; With after the flushing with clean water again through phosphatization, boronation (or saponification), carry out drawing processing steel strand wires then.The characteristics of traditional pickling drawing technique are; Need the employee that operating experience and chemical experiment control appliance are preferably arranged; Need bigger place, consume a large amount of fuel (pickling, phosphatization, saponification process all need a large amount of Steam Heating), water and chemicals, danger refuses such as spent acid, waste water, phosphatization slag, acid gas, industrial waste gas all have pollution to a certain degree to environment and human body; Need more environmental protection input, production cost is higher.
Summary of the invention
In order to overcome the deficiency of prior art, the present invention provides a kind of steel strand wires pickling free drawing device, has realized pickling free drawing and the online electrolytic phosphating of steel strand wires production processes, the brand-new productive target of saponification.Both save energy resource consumption, reduced personnel's configuration, improved labor productivity, reduced pollution again, protected environment.
The technical solution adopted for the present invention to solve the technical problems is: a kind of steel strand wires pickling free drawing device, be provided with frame, and it is characterized in that; End to end steel wire rod skinning machine, steel strand wires anacidity wire drawing dust removal machine and the online phosphatization of steel strand wires wire drawing, the saponification device of being equipped with on the frame, the frame top of steel wire rod skinning machine is equipped with the case of peeling off, and an end of the case of peeling off is fixed with the guided mode box; Lead a mouthful mould and be inserted in the guided mode box, the case two ends of peeling off are equipped with rotating disk through rotating shaft through the fixing respectively stripping pulley of mandrel in the case of peeling off; Rotating disk radially be fixed with two stripping pulleys through rotating shaft, stripping is processed with two road wire casings on the pulley, the case lower end of peeling off is provided with chip removal mouth; The rotating shaft of four stripping pulleys is parallel to each other, and is fixed with body through lifting screw on the frame of steel strand wires anacidity wire drawing dust removal machine, and orthogonal front spring, back steel plate are installed in the body; Front spring and the back steel plate through screw rod be rotary with respectively preceding handwheel, after handwheel; Be fixed with two motors on the front spring, the axle head of each motor is equipped with a preceding steel wheel brush, is fixed with two other motor on the back steel plate; Steel wheel brush after the axle head of each motor is equipped with one equally; Preceding steel wheel brush is perpendicular with back steel wheel brush, and the left and right sides of body is separately installed with a mould bases, and the bottom of body is provided with out the bits valve; The frame rear and front end of the online phosphatization of steel strand wires wire drawing, saponification device is separately installed with charging aperture directive wheel, charging aperture directive wheel; Support between charging aperture directive wheel and the discharging opening directive wheel is equipped with table successively and transfers activated bath, electrolytic phosphating groove, rinsing bowl, spray groove, soap tank, compressed air to cut tank and hot-air seasoning groove, and table is transferred between activated bath and the electrolytic phosphating groove and is fixed with the guiding wheel, in the electrolytic phosphating groove heating tube is installed; Between electrolytic phosphating groove and the rinsing bowl directive wheel is installed; Spray head is installed in the spray groove, and compressed air is cut the nozzle that 45 is installed in the tank, the blowing mouth that heating box is installed in the hot-air seasoning groove and is connected with heating box.
The invention has the beneficial effects as follows, realized pickling free drawing and the online electrolytic phosphating of steel strand wires production processes, the brand-new productive target of saponification.Both save energy resource consumption, reduced personnel's configuration, improved labor productivity, reduced pollution again, protected environment.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is that structure of the present invention is shown block diagram.
Fig. 2 is the structural representation of the steel wire rod skinning machine among Fig. 1 of the present invention.
Fig. 3 is the structural representation of the steel strand wires anacidity wire drawing dust removal machine among Fig. 1 of the present invention.
Fig. 4 is the A-A cutaway view of Fig. 3.
Fig. 5 is the online phosphatization of steel strand wires wire drawing among Fig. 1 of the present invention, the structural representation of saponification device.
Among the figure: 1. lead a mouthful mould, 2. guided mode box, the case of 3. peeling off, 4. stripping pulley, 5. mandrel; 6. rotating disk, 7. back handwheel, 8. ball handle, 9. before handwheel, 10. body; 11. mould bases, 12. lifting screws, 13. go out to consider to be worth doing valve, 14. chassis, 15. preceding steel wheel brushes; 16. motor, 17. back steel wheel brushes, 18. back steel plates, 19. front springs.20. the charging aperture directive wheel, 21. tables are transferred activated bath, 22. guiding wheels, 23. electrolytic phosphating grooves; 24. heating tube, 25. directive wheels, 26. rinsing bowls, 27. spray grooves; 28. soap tank, 29. compressed air are cut tank, 30. hot-air seasoning grooves, 31. discharging opening directive wheels; 32. the steel wire rod skinning machine, 33. steel strand wires anacidity wire drawing dust removal machines, the online phosphatization of 34. steel strand wires wire drawings, saponification device.
The specific embodiment
Shown in Figure 1, the present invention is provided with frame, end to end steel wire rod skinning machine 32, steel strand wires anacidity wire drawing dust removal machine 33 and the online phosphatization of steel strand wires wire drawing, the saponification device 34 of being equipped with on the frame.
The frame top of steel wire rod skinning machine 32 of the present invention shown in Figure 2 is equipped with the case 3 of peeling off, and an end of the case 3 of peeling off is fixed with guided mode box 2, leads mouthful mould 1 and is inserted in the guided mode box 2; Peel off case 3 two ends through the fixing respectively stripping pulley 4 of rotating shaft; Peeling off is equipped with rotating disk 6 through mandrel 5 in the case 3, rotating disk 6 radially be fixed with two stripping pulleys 4 through rotating shaft, be processed with two road wire casings on the stripping pulley 4; Mandrel 5 afterbodys are provided with nut and regulating block place; Case 3 lower ends of peeling off are provided with chip removal mouth, and the chip removal mouth below is provided with the collection inder pot, and the rotating shafts of four stripping pulleys 4 are parallel to each other.
Be fixed with body 10 through lifting screw 12 on the frame of steel disk steel strand wires anacidity wire drawing dust removal machine 33 of the present invention shown in Figure 3; Orthogonal front spring 19, back steel plate 18 are installed in the body 10; Front spring 19 and back steel plate 18 through screw rod is rotary with respectively before handwheel 9, after handwheel 7, be fixed with two motors 16 on the front spring 19, the axle head of each motor 16 is equipped with a preceding steel wheel and brushes 15; Be fixed with two other motor on the back steel plate 18; Steel wheel brush 17 after the axle head of each motor was equipped with one equally, and it is 17 perpendicular that preceding steel wheel brush 15 and back steel wheel are brushed, and the left and right sides of body 10 is separately installed with a mould bases 11; The bottom of body 10 is provided with out bits valve 13, is separately installed with a ball handle 8 on preceding handwheel 9 and the back handwheel 7.
The frame rear and front end of the online phosphatization of steel strand wires wire drawing of the present invention shown in Figure 4, saponification device 34 is separately installed with charging aperture directive wheel 20, discharging opening directive wheel 31; Support between charging aperture directive wheel 20 and the discharging opening directive wheel 31 is equipped with table successively and transfers activated bath 21, electrolytic phosphating groove 23, rinsing bowl 26, spray groove 27, soap tank 28, compressed air to cut tank 29 and hot-air seasoning groove 30; Table is transferred and is fixed with guiding wheel 22 between activated bath 21 and the electrolytic phosphating groove 23; Heating tube 24 is installed in the electrolytic phosphating groove 23; Between electrolytic phosphating groove 23 and the rinsing bowl 26 directive wheel 25 is installed; In the spray groove 27 spray head is installed, compressed air is cut the nozzle that 45 is installed in the tank 29, the blowing mouth that heating box is installed in the hot-air seasoning groove 30 and is connected with heating box.It is whole one section that charging aperture directive wheel 20, table are transferred activated bath 21, guiding wheel 22; Electrolytic phosphating groove 23 is one section; It is one section that rinsing bowl 26, spray groove 27, soap tank 28, compressed air are cut tank 29, hot-air seasoning groove 30, discharging opening directive wheel 31 integral body.
The at first online mechanical scale removal of the present invention; Utilize oxide skin different with hardness and ductility between the basic iron; Utilize the first road wire drawing machine power with the 82B wire rod through the bender bending with draw the method that combines and remove wire rod surface scale (centre adds calendering straightening better effects if); Remove the wire rod surface dirt through dust arrester again, get into online phosphatization, saponification then.
The present invention has broken the traditional production process method, utilizes B steel wire rod skinning machine, dust removal machine, electrolytic phosphating machine, boronation (saponification) machine, has realized pickling free drawing and the online electrolytic phosphating of steel strand wires production processes, the brand-new productive target of saponification.Both save energy resource consumption, reduced personnel's configuration, improved labor productivity, reduced pollution again, protected environment.Realized the target of environmental protection that steel strand wires produce, energy-conservation, consumption reduction, synergy.Pickling, phosphatization pollution on the environment have fundamentally been solved; Produce 10 kilograms in steel strand wires saving mark coal per ton; Simultaneously, the process of surface treatment of no pickling, online electrolytic phosphating saves production cost 30 yuan than traditional production process is per ton.Pickling free drawing has solved the acid residues problem on wire rod surface, makes product stop the harm that acid source causes product.Also fundamentally solved sour environmental pollution caused by discharge problem; Simultaneously, online electrolytic phosphating can not produce the phosphatization slag, has solved the hard nut to crack that the phosphatization slag is handled.
Claims (1)
1. a steel strand wires pickling free drawing device is provided with frame, it is characterized in that; End to end steel wire rod skinning machine, steel strand wires anacidity wire drawing dust removal machine and the online phosphatization of steel strand wires wire drawing, the saponification device of being equipped with on the frame, the frame top of steel wire rod skinning machine is equipped with the case of peeling off, and an end of the case of peeling off is fixed with the guided mode box; Lead a mouthful mould and be inserted in the guided mode box, the case two ends of peeling off are equipped with rotating disk through rotating shaft through the fixing respectively stripping pulley of mandrel in the case of peeling off; Rotating disk radially be fixed with two stripping pulleys through rotating shaft, stripping is processed with two road wire casings on the pulley, the case lower end of peeling off is provided with chip removal mouth; The rotating shaft of four stripping pulleys is parallel to each other, and is fixed with body through lifting screw on the frame of steel strand wires anacidity wire drawing dust removal machine, and orthogonal front spring, back steel plate are installed in the body; Front spring and the back steel plate through screw rod be rotary with respectively preceding handwheel, after handwheel; Be fixed with two motors on the front spring, the axle head of each motor is equipped with a preceding steel wheel brush, is fixed with two other motor on the back steel plate; Steel wheel brush after the axle head of each motor is equipped with one equally; Preceding steel wheel brush is perpendicular with back steel wheel brush, and the left and right sides of body is separately installed with a mould bases, and the bottom of body is provided with out the bits valve; The frame rear and front end of the online phosphatization of steel strand wires wire drawing, saponification device is separately installed with charging aperture directive wheel, charging aperture directive wheel; Support between charging aperture directive wheel and the discharging opening directive wheel is equipped with table successively and transfers activated bath, electrolytic phosphating groove, rinsing bowl, spray groove, soap tank, compressed air to cut tank and hot-air seasoning groove, and table is transferred between activated bath and the electrolytic phosphating groove and is fixed with the guiding wheel, in the electrolytic phosphating groove heating tube is installed; Between electrolytic phosphating groove and the rinsing bowl directive wheel is installed; Spray head is installed in the spray groove, and compressed air is cut the nozzle that 45 is installed in the tank, the blowing mouth that heating box is installed in the hot-air seasoning groove and is connected with heating box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102470328A CN102357543A (en) | 2011-08-26 | 2011-08-26 | Acid Washing-free and drawing-free apparatus for steel strand |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102470328A CN102357543A (en) | 2011-08-26 | 2011-08-26 | Acid Washing-free and drawing-free apparatus for steel strand |
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| CN102357543A true CN102357543A (en) | 2012-02-22 |
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| CN2011102470328A Pending CN102357543A (en) | 2011-08-26 | 2011-08-26 | Acid Washing-free and drawing-free apparatus for steel strand |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103769432A (en) * | 2014-01-28 | 2014-05-07 | 威海银兴预应力线材有限公司 | Steel strand production device and electrolysis phosphating technology |
| CN104070438A (en) * | 2014-05-14 | 2014-10-01 | 德州博旺五金工具制品有限公司 | Pickling-free environmentally-friendly type iron wire machine |
| CN104492741A (en) * | 2014-12-31 | 2015-04-08 | 天津日吉科技有限公司 | Steel strand wire drawing rust removing/grinding device |
| CN104525591A (en) * | 2015-01-15 | 2015-04-22 | 天津日吉科技有限公司 | Wire drawing production system and production technology for steel wire of steel strand |
| CN104588420A (en) * | 2015-01-15 | 2015-05-06 | 天津日吉科技有限公司 | Wiredrawing and bending production system and process for steel wire for steel strand |
| CN105018911A (en) * | 2015-08-14 | 2015-11-04 | 江苏利旭环保科技有限公司 | Wire rod cogging device |
| CN106424199A (en) * | 2016-12-06 | 2017-02-22 | 河北志达伟业通讯器材股份公司 | Direct phosphating process for hot-rolled wire rod |
| CN106694615A (en) * | 2016-12-15 | 2017-05-24 | 河南恒星科技股份有限公司 | Steel wire electric dephosphorization and mechanical descaling machine for steel cord production |
| CN106736922A (en) * | 2017-02-23 | 2017-05-31 | 青岛新华五金制品有限公司 | A kind of metal surface decortication wire drawing production technology |
| CN113649426A (en) * | 2021-08-16 | 2021-11-16 | 舟山市7412工厂 | Environment-friendly and energy-saving wire drawing method for stainless steel bolt |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103769432A (en) * | 2014-01-28 | 2014-05-07 | 威海银兴预应力线材有限公司 | Steel strand production device and electrolysis phosphating technology |
| CN104070438A (en) * | 2014-05-14 | 2014-10-01 | 德州博旺五金工具制品有限公司 | Pickling-free environmentally-friendly type iron wire machine |
| CN104492741A (en) * | 2014-12-31 | 2015-04-08 | 天津日吉科技有限公司 | Steel strand wire drawing rust removing/grinding device |
| CN104525591A (en) * | 2015-01-15 | 2015-04-22 | 天津日吉科技有限公司 | Wire drawing production system and production technology for steel wire of steel strand |
| CN104588420A (en) * | 2015-01-15 | 2015-05-06 | 天津日吉科技有限公司 | Wiredrawing and bending production system and process for steel wire for steel strand |
| CN104588420B (en) * | 2015-01-15 | 2017-03-29 | 天津日吉科技有限公司 | A kind of steel strand wires steel wire wire drawing bending production system and production technology |
| CN105018911B (en) * | 2015-08-14 | 2018-01-12 | 江苏利旭环保科技有限公司 | A kind of wire rod cogging device |
| CN105018911A (en) * | 2015-08-14 | 2015-11-04 | 江苏利旭环保科技有限公司 | Wire rod cogging device |
| CN106424199A (en) * | 2016-12-06 | 2017-02-22 | 河北志达伟业通讯器材股份公司 | Direct phosphating process for hot-rolled wire rod |
| CN106694615A (en) * | 2016-12-15 | 2017-05-24 | 河南恒星科技股份有限公司 | Steel wire electric dephosphorization and mechanical descaling machine for steel cord production |
| CN106694615B (en) * | 2016-12-15 | 2018-10-09 | 河南恒星科技股份有限公司 | The electronic de-scaling machinery decorticator of steel cord production steel wire |
| CN106736922A (en) * | 2017-02-23 | 2017-05-31 | 青岛新华五金制品有限公司 | A kind of metal surface decortication wire drawing production technology |
| CN113649426A (en) * | 2021-08-16 | 2021-11-16 | 舟山市7412工厂 | Environment-friendly and energy-saving wire drawing method for stainless steel bolt |
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| CB03 | Change of inventor or designer information |
Inventor after: Wang Fusheng Inventor after: Liu Hanlin Inventor after: Jiang Lin Inventor after: Yu Chengbo Inventor after: Li Xiufeng Inventor after: Sun Difei Inventor after: Wang Yueqin Inventor before: Wang Fusheng Inventor before: Liu Hanlin Inventor before: Jiang Lin Inventor before: Yu Chengbo Inventor before: Li Xiufeng Inventor before: Sun Lifei Inventor before: Wang Yueqin |
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Free format text: CORRECT: INVENTOR; FROM: WANG FUSHENG LIU HANLIN JIANG LIN YU CHENGBO LI XIUFENG SUN LIFEI WANG YUEQIN TO: WANG FUSHENG LIU HANLIN JIANG LIN YU CHENGBO LI XIUFENG SUN DIFEI WANG YUEQIN |
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Application publication date: 20120222 |