CN104084715A - Non-copper plating welding wire production line and production technology - Google Patents
Non-copper plating welding wire production line and production technology Download PDFInfo
- Publication number
- CN104084715A CN104084715A CN201410311395.7A CN201410311395A CN104084715A CN 104084715 A CN104084715 A CN 104084715A CN 201410311395 A CN201410311395 A CN 201410311395A CN 104084715 A CN104084715 A CN 104084715A
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- Prior art keywords
- welding wire
- wire
- abrasive band
- polishing
- copper plating
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention relates to a non-copper plating welding wire production line and a production technology and belongs to the technical field of welding wire production. The non-copper plating welding wire production line is characterized by comprising a pay-off rack, an abrasive band polishing device, a rough drawing unit, a fine drawing unit, a cleaning box, a welding wire postprocessing device and a winding packing machine which are arranged in sequence. The technology sequentially comprises the steps that paying off is conducted, abrasive band polishing is conducted, reducing drawing is conducted, the cleaning box is used for preprocessing surface lubricating oil, and the welding wire postprocessing device is used for removing the surface lubricating oil and impurities and passes through the winding packing machine. The non-copper plating welding wire production line and the production technology have the advantages that the preprocessing acid-free rust removing technology and the welding wire postprocessing lubricating technology are thoroughly achieved, meanwhile, the surfaces of processed welding wires are even and smooth, and the wire feeding resistance is relieved.
Description
Technical field
The present invention relates to a kind ofly without copper plating soldering wire production line and production technology, belong to welding wire production technical field.
Background technology
At present, manufacture pre-treatment generally adopt chemical derusting, mechanical derusting at welding field welding wire, chemical derusting is mainly acid pickling and rust removing, and acid cleaning process produces a large amount of acid mists, and acid etching is serious, and spent acid amount is very big, produces a large amount of pickling waste waters simultaneously; Mechanical derusting is mainly shot peening, rust cleaning by brush, and its technique is simply pollution-free, but welding wire surface after processing easily produces cut, and cleaning speed is slow, is difficult for and the problem such as miscellaneous equipment on line use.And copper plating soldering wire, in welding job process, produces a large amount of copper smog, suck copper smog and can cause brass chill, there is shiver with cold, hyperthermia, respiratory tract symptom, long-term suction can cause lung's proliferation of fibrous tissue etc.
Summary of the invention
For overcoming prior art deficiency, the invention provides a kind of production technology simple, without acid pickling and rust removing without copper plating soldering wire production technology.
For realizing above-mentioned technical purpose, the present invention adopts following scheme:
Without a copper plating soldering wire production line, it is characterized in that: this production line comprises pay off rack, abrasive belt polishing equipment, rough unit, finish draw unit, clean box, welding wire after-treatment device and the winding-packing machine being arranged in order;
Described abrasive belt polishing equipment, comprise the two vertical welding wire supports that arrange, outside at two vertical welding wire supports arranges respectively abrasive band polishing parts, described every side abrasive band polishing parts are comprised of active abrasive band roller and passive abrasive band roller and the abrasive band that connects between them, and in a side of active abrasive band roller and passive abrasive band roller, semi-cylindrical pressing plate is set, and be provided with the positioner with locating hole in the side of semi-cylindrical pressing plate, between two vertical welding wire supports, be provided with and drive the initiatively power set of abrasive band roller, and at the arranged outside side guard plate of abrasive band polishing parts, the lower space of side guard plate is for becoming V word contraction-like, and in bottom, be provided with self-suction air dust arrester, the pressing plate in described two vertical welding wire support outsides arranges opposite direction.
Described rough unit is comprised of the rough silk machine connecting successively, and finish draw unit forms by connecting successively fine wire drawing machine, in thick wire drawing machine and fine wire drawing machine, is equipped with mould; One end of described mould arranges lubricating oil, the outer setting recirculated cooling water of mould.
Described clean box, is provided with steel wire lump in clean box;
Described welding wire after-treatment device, is comprised of cleaning yarn, actinobacillus wheel and take-up pulley, and cleaning yarn 360 is wrapped on welding wire, and the two ends of cleaning yarn connect respectively actinobacillus wheel and take-up pulley.
Without a copper plating soldering wire production-line technique, it is characterized in that: this technique comprises that unwrapping wire, abrasive band polishing, tube reducing drawing, clean box pretreating surface lubricating oil, welding wire after-treatment device removal surface lubrication oil and impurity are then through winding-packing machine successively;
One, unwrapping wire: welding wire connects mechanical peeling apparatus by pay off rack, plays pretreatment welding wire surface oxide skin, simultaneously stretching welding wire;
Two, abrasive band polishing: through belt sander, carry out polishing, described belt sander welding wire surface degree of depth sanding and polishing, scale removal and foreign material above thereof, oxide skin dust and the foreign material of removal reclaim through self-suction air dust arrester;
Three, tube reducing drawing: the welding wire through abrasive belt polishing equipment polishing enters rough unit respectively successively, finish draw unit carries out tube reducing drawing, pulls out in process and adds lubricant, and mould is lowered the temperature by the running water that circulates, and makes required wire size requirement;
Four, remove surface lubrication oil: the welding wire after tube reducing drawing is through clean box pretreatment welding wire surface lubricant;
Five, welding wire after-treatment device: carry out the comprehensive of 360 degree between cleaning yarn and welding wire in welding wire after-treatment device and contact, pretreatment welding wire surface lubricant is the impurity of clean welding wire surface simultaneously.
For ease of the lasting renewal of yarn, actinobacillus wheel on described welding wire after-treatment device and the axis of take-up pulley are parallel, actinobacillus wheel and take-up pulley will be wrapped in and on welding wire, clear up yarn tension, and it is vertical that the axis of actinobacillus wheel and take-up pulley is parallel to welding wire, actinobacillus wheel and take-up pulley are separately positioned on the both sides up and down of welding wire.
For ease of pulling out different diameters, described rough unit is by the tube reducing wire drawing successively of seven thick wire drawing machinees of orthoscopic, through finish draw unit 7 road linear refined wire drawing machine tube reducing wire drawing, according to circumstances choice for uses.
The described yarn top of clearing up on welding wire is provided with conductive additive device, and conductive additive drips.
Beneficial effect of the present invention: the present invention thoroughly solves the rust cleaning of welding wire pre-treatment anacidity, and welding wire post processing lubricating process, the welding wire surface after simultaneously processing presents even, smooth, reduces wire-feeder resistance.
Accompanying drawing explanation
Accompanying drawing 1 is production line flow chart of the present invention;
Accompanying drawing 2 is pre-treatment derusting principle figure of the present invention;
Accompanying drawing 3 is mold box structural map of the present invention;
Accompanying drawing 4 is post processing structural texture schematic diagram of the present invention;
Accompanying drawing 5 is the tetrameric structure practice of accompanying drawing figure;
In figure 1, welding wire 2, pay off rack 3, mechanical descaling device, 4, abrasive belt polishing equipment 5, main abrasive band roller 6, rough unit 7, locating hole, 8, passive abrasive band roller 9, abrasive band 10, mold box 11, circulation running water 12, mould, 13, lubricant, 14, finish draw unit, 15, clean box, 16, welding wire after-treatment device, 17, yarn 18, winding-packing machine.
The specific embodiment
Accompanying drawing is a kind of specific embodiment of the present invention.This embodiment comprises that this production line comprises pay off rack 2, abrasive belt polishing equipment 4, rough unit 6, finish draw unit 14, clean box 15, welding wire after-treatment device 16 and the winding-packing machine 18 being arranged in order;
The mechanical descaling device that described mechanical descaling device adopts Hangzhou astral crowne machinery Science and Technology Ltd. to produce.Unit type XG-8/150, this equipment plays pretreatment wire rod surface scale, simultaneously stretching wire rod;
Described abrasive belt polishing equipment 4, comprise the two vertical welding wire supports 19 that arrange, outside at two vertical welding wire supports 2 arranges respectively abrasive band polishing parts, described every side abrasive band polishing parts are comprised of active abrasive band roller 5 and passive abrasive band roller 8 and the abrasive band 9 that connects between them, and in a side of active abrasive band roller and passive abrasive band roller, semi-cylindrical pressing plate is set, and be provided with the positioner with locating hole 7 in the side of semi-cylindrical pressing plate, between two vertical welding wire supports, be provided with and drive the initiatively power set of abrasive band roller 5, and at the arranged outside side guard plate 20 of abrasive band polishing parts, the lower space of side guard plate 20 is for becoming V word contraction-like, and in bottom, be provided with self-suction air dust arrester, the pressing plate in described two vertical welding wire support outsides arranges opposite direction,
Described rough unit is comprised of the rough silk machine connecting successively, and finish draw unit forms by connecting successively fine wire drawing machine, in thick wire drawing machine and fine wire drawing machine, is equipped with mould 12; One end of described mould arranges lubricating oil, the outer setting recirculated cooling water of mould.
Described clean box 15, is provided with steel wire lump in clean box;
Described welding wire after-treatment device, is comprised of cleaning yarn 17, actinobacillus wheel and take-up pulley, and cleaning yarn 360 is wrapped on welding wire 1, and the two ends of cleaning yarn 17 connect respectively actinobacillus wheel and take-up pulley;
This technique comprises that unwrapping wire, abrasive band polishing, tube reducing drawing, clean box pretreating surface lubricating oil, welding wire after-treatment device removal surface lubrication oil and impurity are then through winding-packing machine successively;
One, unwrapping wire: welding wire 1 connects mechanical peeling apparatus 3 by pay off rack 2, plays pretreatment welding wire surface oxide skin, simultaneously stretching welding wire;
Two, abrasive band polishing: through belt sander, carry out polishing, described belt sander welding wire surface degree of depth sanding and polishing, scale removal and foreign material above thereof, oxide skin dust and the foreign material of removal reclaim through self-suction air dust arrester;
Three, tube reducing drawing: the welding wire through abrasive belt polishing equipment polishing enters respectively rough unit 6 successively, finish draw unit (14) carries out tube reducing drawing, pulls out in process and adds lubricant, and mould 12 is lowered the temperature by circulation running water, makes required wire size requirement;
Four, remove surface lubrication oil: the welding wire after tube reducing drawing is through clean box 15 pretreatment welding wire surface lubricants;
Five, welding wire after-treatment device: carry out the comprehensive of 360 degree between the interior cleaning yarn 17 of welding wire after-treatment device 16 and welding wire and contact, pretreatment welding wire surface lubricant is the impurity of clean welding wire surface simultaneously.
Actinobacillus wheel on described welding wire after-treatment device and the axis of take-up pulley are parallel, actinobacillus wheel and take-up pulley will be wrapped in and on welding wire, clear up yarn tension, and it is vertical that the axis of actinobacillus wheel and take-up pulley is parallel to welding wire, actinobacillus wheel and take-up pulley are separately positioned on the both sides up and down of welding wire.
The welding wire 1 of handling well carries out tube reducing drawing through rough unit 6, finish draw unit 14, in drawing process, at mold box 10, adds lubricant 13, and mould 12, by 11 coolings of circulation running water, is made required wire size requirement.
Clean box 15: in-built steel wire lump, pretreatment welding wire surface lubricant, removes the unnecessary lubricant of welding wire surface, and welding wire draws dials process
Rough unit, by the tube reducing wire drawing successively of seven thick wire drawing machinees of orthoscopic, carries out the rational proportion of mould according to situations such as welding wire, equipment, drawing welding wire is become to specification 2.0mm.After finish draw unit is by eight linear refined wire drawing machinees successively tube reducing wire drawing, can obtain the welding wire of 0.8 mm, also the welding wire that optional six linear refined wire drawing machinees obtain 1.2 mm also optional seven linear refined wire drawing machinees obtains the welding wire of 1.0 mm, selects as required the quantity of fine wire drawing machine;
Enter welding wire post processing 16, this operation is the clean surface impurity of removing, make lubricant evenly carry out with lubricated synchronizeing simultaneously, the technology that is wound around welding wire by yarn is carried out the post processing of welding wire surface, yarn is in controlled push-and-pull state, the renewal that yarn is continued, cleaning yarn 17 carries out the comprehensive of 360 degree with 1 of welding wire and contacts, the impurity of clean welding wire surface, particle etc., on welding wire, clear up yarn top and be provided with conductive additive device simultaneously, the conductive additive that drips, can also make conductive additive evenly spread upon on welding wire simultaneously.
This technique cleans welding wire by abrasive band and reduces the formation that surperficial hydrocarbon reduces flue dust and diffusible hydrogen, by removal of contamination and the agent of application proper lubrication, improve wire feeding property, by removing lip-deep insulating materials and applying conductive additive and reduce resistance, by removal of contamination and minimizing resistance, reducing ignition tip weares and teares, by reaching arc stability with conductive additive, conductive additive also has anti-corrosion effect, and welding wire is carried out after precision is wound around being packed by winding-packing machine 18.
Claims (5)
1. without a copper plating soldering wire production line, it is characterized in that: this production line comprises pay off rack (2), abrasive belt polishing equipment (4), rough unit (6), finish draw unit (14), clean box (15), welding wire after-treatment device (16) and the winding-packing machine (18) being arranged in order;
Described abrasive belt polishing equipment (4), comprise the two vertical welding wire supports (19) that arrange, outside at two vertical welding wire supports (2) arranges respectively abrasive band polishing parts, described every side abrasive band polishing parts are comprised of active abrasive band roller (5) and passive abrasive band roller (8) and the abrasive band (9) that connects between them, and in a side of active abrasive band roller and passive abrasive band roller, semi-cylindrical pressing plate is set, and in the side of semi-cylindrical pressing plate, be provided with band locating hole (7) positioner, between two vertical welding wire supports, be provided with and drive the initiatively power set of abrasive band roller (5), and at the arranged outside side guard plate (20) of abrasive band polishing parts, the lower space of side guard plate is for becoming V word contraction-like, and in bottom, be provided with self-suction air dust arrester, the pressing plate in described two vertical welding wire support outsides arranges opposite direction,
Described rough unit is comprised of the rough silk machine connecting successively, and finish draw unit forms by connecting successively fine wire drawing machine, in thick wire drawing machine and fine wire drawing machine, is equipped with mould (12); One end of described mould arranges lubricating oil, the outer setting recirculated cooling water of mould;
Described clean box (15), is provided with steel wire lump in clean box;
Described welding wire after-treatment device, is comprised of cleaning yarn (17), actinobacillus wheel and take-up pulley, and it is upper that cleaning yarn 360 is wrapped in welding wire (1), and the two ends of cleaning yarn (17) connect respectively actinobacillus wheel and take-up pulley.
2. without a copper plating soldering wire production-line technique, it is characterized in that: this technique comprises that unwrapping wire, abrasive band polishing, tube reducing drawing, clean box pretreating surface lubricating oil, welding wire after-treatment device removal surface lubrication oil and impurity are then through winding-packing machine successively;
One, unwrapping wire: welding wire (1) connects mechanical peeling apparatus (3) by pay off rack (2), plays pretreatment welding wire surface oxide skin, simultaneously stretching welding wire;
Two, abrasive band polishing: through belt sander, carry out polishing, described belt sander welding wire surface degree of depth sanding and polishing, scale removal and foreign material above thereof, oxide skin dust and the foreign material of removal reclaim through self-suction air dust arrester;
Three, tube reducing drawing: the welding wire through abrasive belt polishing equipment polishing enters respectively rough unit (6) successively, finish draw unit (14) carries out tube reducing drawing, pull out and in process, add lubricant, mould (12) is lowered the temperature by circulation running water, makes required wire size requirement;
Four, remove surface lubrication oil: the welding wire after tube reducing drawing is through clean box (15) pretreatment welding wire surface lubricant;
Five, welding wire after-treatment device: carry out the comprehensive of 360 degree between cleaning yarn (17) and welding wire in welding wire after-treatment device (16) and contact, pretreatment welding wire surface lubricant is the impurity of clean welding wire surface simultaneously.
3. according to claim 2 without copper plating soldering wire production-line technique, it is characterized in that: the actinobacillus wheel on described welding wire after-treatment device and the axis of take-up pulley are parallel, actinobacillus wheel and take-up pulley will be wrapped in and on welding wire, clear up yarn tension, and it is vertical that the axis of actinobacillus wheel and take-up pulley is parallel to welding wire, actinobacillus wheel and take-up pulley are separately positioned on the both sides up and down of welding wire.
4. according to claim 2 without copper plating soldering wire production-line technique, it is characterized in that: described rough unit is by the tube reducing wire drawing successively of seven thick wire drawing machinees of orthoscopic, through eight linear refined wire drawing machine tube reducing wire drawings successively of finish draw unit.
5. according to claim 2 without copper plating soldering wire production-line technique, it is characterized in that: the described yarn top of clearing up on welding wire is provided with conductive additive device, and conductive additive drips.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410311395.7A CN104084715B (en) | 2014-07-02 | 2014-07-02 | A kind of without copper plating soldering wire production line and production technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410311395.7A CN104084715B (en) | 2014-07-02 | 2014-07-02 | A kind of without copper plating soldering wire production line and production technology |
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| Publication Number | Publication Date |
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| CN104084715A true CN104084715A (en) | 2014-10-08 |
| CN104084715B CN104084715B (en) | 2016-01-20 |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105032822A (en) * | 2015-07-29 | 2015-11-11 | 陈桂粦 | Rotary cleaning device |
| CN105499450A (en) * | 2015-12-29 | 2016-04-20 | 杨杰 | Wire rolling mill for raw wires of wire thread inserts |
| CN105921914A (en) * | 2016-06-01 | 2016-09-07 | 武汉铁锚焊接材料股份有限公司 | Method and device for producing barreled copper-coated-free solid welding wire for high-strength steel |
| CN106363474A (en) * | 2016-08-31 | 2017-02-01 | 巩义市恒铭金属制品有限公司 | Surface treatment device and surface treatment method for oil quenching-tempering spring steel wire |
| CN106583476A (en) * | 2016-12-28 | 2017-04-26 | 东莞市科力钢铁线材有限公司 | Silvery bright steel wire acid-washing-free and drawing treatment process |
| CN107442972A (en) * | 2017-09-23 | 2017-12-08 | 芜湖恒泰有色线材股份有限公司 | Continuous annealing production technology is drawn by the company that a kind of welding wire continues tube reducing |
| CN107838389A (en) * | 2017-11-06 | 2018-03-27 | 三花股份（江西）自控元器件有限公司 | A kind of new copper rod draws casting process and equipment |
| CN109647924A (en) * | 2018-12-03 | 2019-04-19 | 江苏兴达钢帘线股份有限公司 | Pretreating process before a kind of steel wire drawing of circular cross-section |
| CN109693055A (en) * | 2019-01-31 | 2019-04-30 | 江苏新航合金科技有限公司 | Oil-gas pipeline inner wall overlaying corrosion-and high-temp-resistant nickel alloy welding wire and preparation method |
| CN109894770A (en) * | 2019-01-31 | 2019-06-18 | 江苏新航合金科技有限公司 | Ethane cracking furnace cast tube NiCrNb-Re corrosion-and high-temp-resistant welding wire and preparation method thereof |
| CN110735166A (en) * | 2019-10-22 | 2020-01-31 | 天津市明桥工贸有限公司 | High-speed copper plating process for submerged arc welding wires |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105032822B (en) * | 2015-07-29 | 2017-06-27 | 陈桂粦 | Rotary cleaning device |
| CN105032822A (en) * | 2015-07-29 | 2015-11-11 | 陈桂粦 | Rotary cleaning device |
| CN105499450A (en) * | 2015-12-29 | 2016-04-20 | 杨杰 | Wire rolling mill for raw wires of wire thread inserts |
| CN105921914A (en) * | 2016-06-01 | 2016-09-07 | 武汉铁锚焊接材料股份有限公司 | Method and device for producing barreled copper-coated-free solid welding wire for high-strength steel |
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| CN106583476A (en) * | 2016-12-28 | 2017-04-26 | 东莞市科力钢铁线材有限公司 | Silvery bright steel wire acid-washing-free and drawing treatment process |
| CN107442972A (en) * | 2017-09-23 | 2017-12-08 | 芜湖恒泰有色线材股份有限公司 | Continuous annealing production technology is drawn by the company that a kind of welding wire continues tube reducing |
| CN107838389A (en) * | 2017-11-06 | 2018-03-27 | 三花股份（江西）自控元器件有限公司 | A kind of new copper rod draws casting process and equipment |
| CN107838389B (en) * | 2017-11-06 | 2020-01-07 | 三花股份（江西）自控元器件有限公司 | Novel copper bar casting process and equipment |
| CN109647924A (en) * | 2018-12-03 | 2019-04-19 | 江苏兴达钢帘线股份有限公司 | Pretreating process before a kind of steel wire drawing of circular cross-section |
| CN109693055A (en) * | 2019-01-31 | 2019-04-30 | 江苏新航合金科技有限公司 | Oil-gas pipeline inner wall overlaying corrosion-and high-temp-resistant nickel alloy welding wire and preparation method |
| CN109894770A (en) * | 2019-01-31 | 2019-06-18 | 江苏新航合金科技有限公司 | Ethane cracking furnace cast tube NiCrNb-Re corrosion-and high-temp-resistant welding wire and preparation method thereof |
| CN110735166A (en) * | 2019-10-22 | 2020-01-31 | 天津市明桥工贸有限公司 | High-speed copper plating process for submerged arc welding wires |
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| CN104084715B (en) | 2016-01-20 |
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Inventor after: Liu Chengqiang Inventor after: Liu Aiping Inventor after: Liu Jintao Inventor after: Xu Haigang Inventor after: Yao Honglei Inventor after: Wang Lijie Inventor after: Yang Jinhe Inventor after: Wang Aiwen Inventor before: Liu Chengqiang Inventor before: Liu Aiping Inventor before: Liu Jintao Inventor before: Feng Tianguo Inventor before: Yao Honglei Inventor before: Wang Lijie Inventor before: Yang Jinhe Inventor before: Wang Aiwen |