CN109583525A - A kind of pallet cargo positioning system, delivery verifying system and method - Google Patents
A kind of pallet cargo positioning system, delivery verifying system and method Download PDFInfo
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- CN109583525A CN109583525A CN201811243229.2A CN201811243229A CN109583525A CN 109583525 A CN109583525 A CN 109583525A CN 201811243229 A CN201811243229 A CN 201811243229A CN 109583525 A CN109583525 A CN 109583525A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
- G06K7/10019—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves resolving collision on the communication channels between simultaneously or concurrently interrogated record carriers.
- G06K7/10079—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves resolving collision on the communication channels between simultaneously or concurrently interrogated record carriers. the collision being resolved in the spatial domain, e.g. temporary shields for blindfolding the interrogator in specific directions
- G06K7/10089—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves resolving collision on the communication channels between simultaneously or concurrently interrogated record carriers. the collision being resolved in the spatial domain, e.g. temporary shields for blindfolding the interrogator in specific directions the interrogation device using at least one directional antenna or directional interrogation field to resolve the collision
- G06K7/10099—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves resolving collision on the communication channels between simultaneously or concurrently interrogated record carriers. the collision being resolved in the spatial domain, e.g. temporary shields for blindfolding the interrogator in specific directions the interrogation device using at least one directional antenna or directional interrogation field to resolve the collision the directional field being used for pinpointing the location of the record carrier, e.g. for finding or locating an RFID tag amongst a plurality of RFID tags, each RFID tag being associated with an object, e.g. for physically locating the RFID tagged object in a warehouse
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- Computer Vision & Pattern Recognition (AREA)
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Abstract
The invention discloses a kind of pallet cargo positioning systems to obtain the goods information that cargo identification label carries by using label read module, the cargo location information that cargo is obtained on the position of pallet whether is put into using multiple freight detection modules detection cargo simultaneously, one freight detection module detects the position of a pallet, they are bound the cargo automatic positioning realized on pallet to obtain pallet cargo information according to goods information and cargo location information by main control module.In addition, a kind of delivery verifying system is also disclosed, after obtaining pallet cargo information using pallet cargo positioning system, identifies that label obtains order information by the pallet on pallet, veritified according to order information and pallet cargo information realization delivery cargo.Finally, a kind of delivery checking method is also disclosed, the veritification of pallet ship item and order information is realized.
Description
Technical field
The present invention relates to cargo field, especially a kind of pallet cargo positioning system, delivery verifying system and method.
Background technique
RFID (Radio Frequency Identification) is also known as radio frequency identification, is a kind of communication technology,
Specific objective can be identified by radio signals and reads related data.
The module supply mode of JIS (Just In Sequence) " series production, sequence are supplied ".
As the field that RFID is applied is more and more, more people experienced RFID technique bring it is convenient with efficiently,
RFID is in industry 4.0 with also more more and more universal.In industrial processes, many large size manufacturings have begun implementation
Lean JIS system, large piece article shipment generally use the delivery of pallet fixed form, require since customer order customizes, often
The same pallet needs to place same object difference configuration (such as different colours, different accessories) article.How Shipping Information is verified
Whether match this problem with order information, long-standing problem large-scale producer.
In the prior art, it is that the order that will deliver prints, corresponding shipment is pasted after the completion of each kinds of goods testing station
Bar code information passes through bar code information on bar code scan equipment scanning delivery order and each article when pallet article, which is placed, to be completed
To compare.This mode has the following problems in actual use:
1, to avoid influencing appearance, bar code information is usually pasted onto the more covert positions such as large piece article inside, labeling and object
It is high that product put requirement.
2, either scans' inefficiency, great work intensity.
3, bar code cracky, greasy dirt etc. cause that phenomenon can not be scanned.
4, staff on duty is needed, circulation is slow.
5, bar code stores Limited information, and scalability is poor.
Summary of the invention
The present invention is directed to solve at least some of the technical problems in related technologies.For this purpose, of the invention
One purpose is to provide a kind of pallet cargo positioning system.
For this purpose, realizing pallet ship item a second object of the present invention is to provide a kind of delivery verifying system and method
With the veritification of order information.
The technical scheme adopted by the invention is that:
In a first aspect, the present invention provides a kind of pallet cargo positioning system, including label read module, main control module, set
Set multiple freight detection modules that the cargo on cargo identifies label and is successively set on pallet, a freight detection module
The cargo location information for whether being put into the cargo being put on a position of the pallet with acquisition for detecting cargo, the goods
Object identification label carries the goods information of the cargo, and the label read module is for reading the goods information, the master
Control module is connect respectively with the label read module, the freight detection module to obtain the goods information and cargo location
Information, and the goods information and the cargo location information are bound to obtain pallet cargo information, realize pallet-load
Object positioning.
Further, the freight detection module includes photoelectric sensing module.
Further, the photoelectric sensing module includes correlation type optoelectronic switch or scattered reflection type optoelectronic switch.
Further, the cargo identification label includes RFID label tag.
Second aspect, the present invention provide a kind of delivery verifying system, including be arranged on pallet pallet identification label and
The pallet cargo positioning system, the pallet identification label carry order information, and label read module is also used to obtain
The order information, main control module are veritified according to the order information and the delivery of pallet cargo information realization.
Further, the delivery verifying system further includes production management system and label information writing module, the life
It produces management system storage goods information and the order information, the main control module is connect with the production management system to obtain
The goods information and the order information, the main control module are connect with the label information writing module, the label letter
It ceases writing module and identifies label by goods information write-in cargo identification label and by order information write-in pallet.
Further, the delivery verifying system further includes information output unit, for export delivery veritify result and/or
Warning information, the main control module are connect with the information output unit.
The third aspect, the present invention provide a kind of delivery checking method, comprising the following steps:
After cargo is put into pallet, goods information and corresponding cargo location information are obtained;
The goods information and the cargo location information are bound to obtain pallet cargo information;
Delivery veritification is carried out according to the pallet cargo information and order information.
Further, the goods information and/or order information are obtained using identification label and label read module.
Further, whether it is put on the position of the pallet using freight detection module detection cargo to obtain and be put into
The cargo location information of cargo, a position of a freight detection module detection pallet.
The beneficial effects of the present invention are:
A kind of pallet cargo positioning system obtains cargo identification label by using label read module and carries in the present invention
Goods information, while the goods of cargo is obtained on the position of pallet using whether multiple freight detection modules detection cargo is put into
Object location information, a freight detection module detect the position of a pallet, and main control module is according to goods information and cargo location
They are bound the cargo automatic positioning realized on pallet to obtain pallet cargo information by information, are overcome in the prior art
Either scans are needed to obtain goods information, the technical issues of great work intensity.In addition, a kind of delivery verifying system, utilizes support
After disk cargo positioning system obtains pallet cargo information, identify that label obtains order information by pallet on pallet, according to ordering
Single information and pallet cargo information realization delivery cargo are veritified, and are overcome in the prior art, and delivery, which is veritified, needs either scans, special messenger
On duty, circulation is slow, the low technical problem of working efficiency.Finally, a kind of delivery checking method, realizes pallet ship item and orders
The veritification of single information.
In addition, whether the present invention is also put into the position of pallet by using photoelectric sensing module detection cargo, it is at low cost
And it is easy to accomplish.
Detailed description of the invention
Fig. 1 is an a kind of specific embodiment structural schematic diagram of verifying system of delivering in the present invention;
Fig. 2 is an a kind of specific embodiment schematic diagram of the freight detection module of pallet cargo positioning system in the present invention;
Fig. 3 is an a kind of specific embodiment course of work flow chart of verifying system of delivering in the present invention.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.
Embodiment 1
A kind of delivery checking method, comprising the following steps:
After cargo is put into pallet, goods information and corresponding cargo location information are obtained;
Goods information and cargo location information are bound to obtain pallet cargo information;
Delivery veritification is carried out according to pallet cargo information and order information.
Specifically, it can use identification label and label read module obtain goods information and/or order information.Identification mark
Label include the pallet identification label for carrying the cargo identification label of goods information and carrying order information, and cargo identifies label
It is arranged on cargo, pallet identifies that label is arranged on pallet;Identification label can be RFID label tag;Label read module passes through
It reads identification label and obtains goods information and order information, correspondingly, label read module is RFID read-write module;Recycle goods
Whether analyte detection module detection cargo is put into the cargo location information that the cargo being put into is obtained on the position of pallet, a cargo
One position of detection module detection pallet.Freight detection module can be photoelectric sensing module, can detecte whether cargo is put
Enter in the position of pallet.When cargo obtains the goods information of cargo and after corresponding cargo location information, can be carried out
Binding finally can be thus achieved according to order information and pallet cargo information and carry out to delivery pallet to obtain pallet cargo information
Goods information is veritified, and is guaranteed the specific type of delivery cargo and the accuracy of position, can also be effectively improved veritification efficiency.
In addition, result and/or warning information are veritified in output delivery so that staff quickly knows that result is veritified in delivery.When
It when order information is consistent with pallet cargo information, that is, veritifies and passes through, output delivery is veritified as a result, can be voice output or straight
Display " veritification passes through " is connect, voice output or display " veritify failure " obstructed out-of-date when veritifying;Can also be sound-light alarm with
Prompt delivery is veritified as a result, when veritification passes through, and sound-light alarm 3 seconds, it was obstructed out-of-date to veritify, and sound-light alarm 10 seconds;In addition, working as core
It is obstructed out-of-date to test, and can be alarmed with outputting alarm information, for example, sending mobile phone or postal of the alarm message to staff
Part notice veritifies failure, is also possible to continue to carry out sound-light alarm.
Embodiment 2
It is an a kind of specific embodiment structural schematic diagram of verifying system of delivering in the present invention with reference to Fig. 1, Fig. 1;A kind of hair
Goods verifying system, including the pallet identification label being arranged on pallet and pallet cargo positioning system, pallet identifies that label carries
There is order information;Pallet is that cargo places carrier, and pallet cargo positioning system includes label read module, main control module, setting
Multiple freight detection modules that cargo on cargo identifies label and is successively set on pallet, a freight detection module are used
In the cargo location information for obtaining the cargo being put on the position whether detection cargo is put into pallet, cargo identifies label
The goods information of cargo is carried, label read module is for reading cargo identification label to obtain goods information, main control module point
Do not connect with label read module, freight detection module to obtain goods information and cargo location information, and by goods information and
Cargo location information is bound to obtain pallet cargo information, realizes pallet cargo positioning;In addition, label read module is also used
In reading pallet identification label to obtain order information, main control module is according to order information and pallet cargo information realization delivery core
It tests;Finally, delivery verifying system further includes production management system, label information writing module and information output unit, production pipe
Reason system establishes network connection for storing goods information and order information, main control module and production management system to obtain cargo
Information and order information, main control module are connect with label information writing module, and goods information is written label information writing module
Cargo identifies label and order information write-in pallet is identified label.Main control module from production management system in addition to that can obtain
It outside goods information and order information, can also be obtained from external memory, external storage copies to obtain arrival from production management system
Object information and order information.Information output unit veritifies result and/or warning information, main control module and information for exporting delivery
Output unit connection.
Wherein, freight detection module includes photoelectric sensing module, and photoelectric sensing module includes photoelectric sensor (such as sensor
1, sensor 2), photoelectric sensor is correlation type optoelectronic switch or scattered reflection type optoelectronic switch.Cargo identifies that label is cargo
RFID label tag (such as cargo RFID tag 1, cargo RFID tag 2), pallet identify that label is pallet RFID label tag.Label information is write
Enter module and label read module is realized using RFID read-write module, the information of RFID label tag can be read and is marked in RFID
Information is written in label, specifically, RFID read-write module includes RFID reader and antenna, in the present embodiment, antenna setting is being held in the palm
On disk.In addition, information output unit can be display output circuit, voice output circuit or sound light alarming circuit, directly with aobvious
Display screen is shown, voice plays delivery and veritifies result and warning information;When can also be that veritification passes through, sound light alarming circuit work 3
Second, when veritifying failure, sound light alarming circuit works 10 seconds to prompt staff to veritify result.When being abnormal alarm, sound
Optical alarm circuit persistently works.
The principle of the detection cargo of photoelectric sensor are as follows: according to article size, detecting distance and morphological differences, optional pair
Emitting optoelectronic switch or scattered reflection type optoelectronic switch.Correlation type optoelectronic switch long transmission distance, to item color and surface light
It is sliding etc. to require lower, it is suitable for detecting distance is remote or surface color is changeable and other items.Correlation type optoelectronic switch be divided into transmitter and
Transmitter and receiver are separately mounted to article two sides to be detected when use by receiver.When no article passes through, transmitter is issued
Signal, receiver normally receive;When there is article to be put into, since article stops, receiver can not receive transmitter transmission letter
Number, optoelectronic switch output level changes at this time.Scattered reflection type optoelectronic switch sends and receivees one, is suitable for detecting distance
Closer occasion, when article stops, launcher signal is reflected through article, and receiver receives, and output level is caused to change;
When article is not put into, after launcher signal issues, receiver can not receive reflected signal.It is with reference to Fig. 2, Fig. 2
An a kind of specific embodiment schematic diagram of the freight detection module of pallet cargo positioning system in the present invention;In the present embodiment, goods
Analyte detection module selects scattered reflection type optoelectronic switch as photoelectric sensor, and each photoelectric sensor corresponds to an article on pallet
Placement location, the solution of the present invention are suitable for the delivery system that article on pallet needs to put by fixed position, and position does not need
Fixed delivery system similarly can be used the solution of the present invention, in the present embodiment, to press the delivery system of fixed bit placement location
It being illustrated for system, each sensor exports the I/O port of a corresponding RFID reader, by the level change of each I/O port,
Judge corresponding position article condition, finally realizes that article position determines to obtain cargo location information in conjunction with software algorithm.
In the present embodiment, by RFID technique, is read using RFID electronic label without visual, antipollution, reads distance
Far, the features such as information memory capacity is big, sequence station pastes the RFID electronic label for having product information before manufacture.It is read by RFID
Write device and optoelectronic sensor fit applications software obtain the cargo that cargo identification label carries using RFID read-write module and believe
Breath, while being believed using whether multiple photoelectric sensing modules detection cargo is put on the position of pallet with the cargo location for obtaining cargo
Breath, a photoelectric sensing module detect the position of a pallet, cargo on automatic identification pallet when realizing pallet laying for goods
Placement position and sequence, main control module bind them to obtain pallet cargo according to goods information and cargo location information
Information realizes the cargo automatic positioning on pallet, overcomes and needs either scans in the prior art to obtain goods information, work is strong
Spend big technical problem.Meanwhile a kind of delivery verifying system, after obtaining pallet cargo information using pallet cargo positioning system,
Identify that label obtains order information by the pallet on pallet, according to order information and pallet cargo information realization delivery cargo core
It tests, overcomes in the prior art, delivery, which is veritified, needs either scans, and staff on duty, circulation is slow, and the low technology of working efficiency is asked
Topic.
It is an a kind of specific embodiment course of work flow chart of verifying system of delivering in the present invention with reference to Fig. 3, Fig. 3, under
Mask body illustrates the specific work process of delivery verifying system:
Current order information write-in pallet is identified into label first, empty pallet is placed by guide rail position by fork truck,
Pallet is sent into designated position by conveyer belt, and pallet is equipped with photoelectric sensor and is put into movement for detect cargo.Detect support
Disk (detects that pallet identifies label) after entering designated position, and delivery verifying system is started to work, and worker examines from preamble one by one
Qualified cargo is placed into pallet and specifies region backed off after random by station, and RFID reader recognizes currently newly-increased RFID label tag (i.e. goods
Object identifies label), while photoelectric sensor recognizes current cargo and is put into, by software algorithm by goods information and cargo location
Information is bound.When cargo is placed on pallet designated position one by one, main control module is by goods informations all in pallet and cargo
Location information is converted to pallet cargo information and is matched with order information in label tray, and then audible and visual alarm prompts successful match
Success, sound light alarming circuit work 3 seconds, and failure then carries out abnormality alarming, and sound light alarming circuit works 10 seconds.When veritification passes through
When, show that the cargo of tray loading covers together, can be with outbound, main control module generates outbound and records and report to production management at this time
System.
The present invention introduces RFID technique in modern industrial production delivery link, realizes pallet cargo positioning (by goods information
Bound with cargo location information), and realize the accurate match check of automation of delivery order and physicals, realize precisely hair
Goods, cargo high speed circulate.This programme flexibility ratio is big, highly reliable, has good scalability, can be according to production actual demand
With the real-time, interactives such as inventory system, delivery system, while labor intensity of workers is also greatly reduced, it is automatic to realize industry manufacture
Change and production information digitization.It is verified with order, automatic withdrawing realizes production information digitization.
It is to be illustrated to preferable implementation of the invention, but the invention is not limited to the implementation above
Example, those skilled in the art can also make various equivalent variations on the premise of without prejudice to spirit of the invention or replace
It changes, these equivalent deformations or replacement are all included in the scope defined by the claims of the present application.
Claims (10)
1. a kind of pallet cargo positioning system, which is characterized in that including label read module, main control module, setting on cargo
Cargo identification label and multiple freight detection modules for being successively set on pallet, a freight detection module is for detecting goods
Whether object is put into the cargo location information that the cargo being put into is obtained on a position of the pallet, and the cargo identifies label
The goods information of the cargo is carried, the label read module is for reading the goods information, the main control module difference
It is connect with the label read module, the freight detection module to obtain the goods information and cargo location information, and will
The goods information and the cargo location information are bound to obtain pallet cargo information, realize pallet cargo positioning.
2. pallet cargo positioning system according to claim 1, which is characterized in that the freight detection module includes photoelectricity
Sensing module.
3. pallet cargo positioning system according to claim 2, which is characterized in that the photoelectric sensing module includes to penetrating
Type optoelectronic switch or scattered reflection type optoelectronic switch.
4. pallet cargo positioning system according to any one of claims 1 to 3, which is characterized in that the cargo identification mark
Label include RFID label tag.
5. a kind of delivery verifying system, which is characterized in that including be arranged on pallet pallet identification label and claim 1 to
4 described in any item pallet cargo positioning systems, the pallet identification label carry order information, and label read module is also used
In obtaining the order information, main control module is veritified according to the order information and the delivery of pallet cargo information realization.
6. delivery verifying system according to claim 5, which is characterized in that the delivery verifying system further includes production pipe
Reason system and label information writing module, the production management system storage goods information and the order information, the master control
Module is connect to obtain the goods information and the order information with the production management system, the main control module with it is described
The connection of label information writing module, the label information writing module is by goods information write-in cargo identification label and by institute
State order information write-in pallet identification label.
7. delivery verifying system according to claim 5 or 6, which is characterized in that the delivery verifying system further includes letter
Output unit is ceased, veritifies result and/or warning information for exporting delivery, the main control module and the information output unit connect
It connects.
8. a kind of delivery checking method, which comprises the following steps:
After cargo is put into pallet, goods information and corresponding cargo location information are obtained;
The goods information and the cargo location information are bound to obtain pallet cargo information;
Delivery veritification is carried out according to the pallet cargo information and order information.
9. delivery checking method according to claim 8, which is characterized in that obtained using identification label and label read module
Take the goods information and/or order information.
10. delivery checking method according to claim 8 or claim 9, which is characterized in that detect cargo using freight detection module
Whether the cargo location information that the position of the pallet on obtains the cargo that is put into, a freight detection module detection support are put into
One position of disk.
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