CN109571221A - A kind of automatic polishing machine - Google Patents
A kind of automatic polishing machine Download PDFInfo
- Publication number
- CN109571221A CN109571221A CN201811511234.7A CN201811511234A CN109571221A CN 109571221 A CN109571221 A CN 109571221A CN 201811511234 A CN201811511234 A CN 201811511234A CN 109571221 A CN109571221 A CN 109571221A
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- work station
- jig
- cylinder
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- 238000005498 polishing Methods 0.000 title claims abstract description 83
- 230000005540 biological transmission Effects 0.000 claims abstract description 62
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 238000009987 spinning Methods 0.000 claims abstract description 12
- 230000007723 transport mechanism Effects 0.000 claims abstract description 6
- 230000009471 action Effects 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 230000004888 barrier function Effects 0.000 claims description 9
- 238000013459 approach Methods 0.000 claims description 7
- 239000012530 fluid Substances 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 239000013505 freshwater Substances 0.000 claims description 6
- 125000004122 cyclic group Chemical group 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000007423 decrease Effects 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 238000007667 floating Methods 0.000 description 4
- 244000309464 bull Species 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910001651 emery Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 230000003319 supportive effect Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention provides a kind of automatic polishing machine, including polished die group, deep bid rotating module, clutch mould group, vacuum breaker mould group, gear drive mould group, the polished die group is located at the top of the deep bid rotating module, the deep bid rotating module is connect with the gear drive mould group, the polished die group includes above mentioning cylinder, support frame, cylinder supports frame, polishing motor, the cylinder that above mentions is fixed in the cylinder supports frame, connecting shaft is equipped in the support frame, cylinder and the polishing hairbrush of above mentioning passes through connection axis connection, the polishing motor is connect with the polishing hairbrush, the deep bid rotating module includes deep bid, big disc carrier, revoluting motor, divider, the deep bid is located on the big disc carrier, the deep bid is equipped with several work station disks, several jig disks are equipped in each work station disk, it is equipped in each jig disk Several jigs, the revoluting motor drive the divider to rotate by transport mechanism, and the divider drives the big disc spins by transmission mechanism, and work station disk passes through transmission mechanism respectively and connect with a spinning motor.
Description
Technical field
The present invention relates to a kind of automatic polishing machines.
Background technique
Producing line personnel are using being manually put into jig for mobile phone backboard at present, after press the operator of start button timing polishing
Formula.Manual work belongs to traditional labour-intensive mode, in development in science and technology, automates under the premise of constantly popularizing.Traditional
Operation mode uses artificial mode, and there are following defects for the mode of manual work: 1, personnel's blowing is error big, polishing
Production capacity is relatively low;2, the precision of polishing has no idea to guarantee consistency.Even result in the hidden danger that product has destruction, such as 2 dirts
Dye, residue scratch the risks such as glass;The problems such as 3 producing line personnel are difficult to manage polishing quality, and mobility of people is stronger influences to produce
Energy.
Publication number CN201520602867.4 discloses a kind of polishing machine with workpiece slewing supporting device, belongs to polishing
Machine technical field.It includes the emery wheel cantilever for polishing machine support, being mounted on above polishing machine support, and emery wheel cantilever one end is equipped with
Emery wheel, polishing machine support bottom end are fixedly connected with workpiece support device pedestal, and driving electricity is equipped on workpiece support device pedestal
Machine and disc rotary support shaft are equipped with disk in disc rotary support shaft, uniformly divide on disk along disc rotary support shaft
Cloth is cased with sliding groove on horizontally-supported rail, horizontal mounting plate is fixedly installed on sliding groove there are four horizontally-supported rail, installs
Workpiece device is fixedly installed on plate.The present invention has the advantages that it is innovated from the support device of workpiece, one is realized
While platform polishing machine can complete the polishing of more size workpieces, it is not necessarily to somewhat complex design polishing wheel component, improves polishing machine work
While efficiency, the cost of polishing machine is significantly reduced.The workpiece that can once polish of the equipment is few, low efficiency.
Summary of the invention
In view of the foregoing deficiencies of prior art, it is an object of that present invention to provide a kind of automatic polishing machines, improve producing line
Person works' low efficiency reduces labour, realizes automation.
In order to achieve the above objects and other related objects, the present invention provides a kind of automatic polishing machine, including polished die group, big
It spirals revolving die group, clutch mould group, vacuum breaker mould group, gear drive mould group, the polished die group is located at the deep bid rotating module
Top, the deep bid rotating module connect with the gear drive mould group, and the polished die group includes above mentioning cylinder, support
Frame, cylinder supports frame, polishing motor, the cylinder that above mentions are fixed in the cylinder supports frame, the company of being equipped in the support frame
Spindle, by connection axis connection, the polishing motor is connect cylinder and the polishing hairbrush of above mentioning with the polishing hairbrush,
The deep bid rotating module includes deep bid, big disc carrier, revoluting motor, divider, and the deep bid is located on the big disc carrier,
The deep bid is equipped with several work station disks, and several jig disks are equipped in each work station disk, are equipped with several jigs in each jig disk,
The revoluting motor drives the divider to rotate by transport mechanism, and the divider drives the deep bid by transmission mechanism
Rotation, work station disk pass through transmission mechanism respectively and connect with a spinning motor.
Preferably, the gear drive mould group includes including motor gear, deep bid transmission gear, deep bid gear wheel, station
Disk transmission gear, work station disk gear wheel, jig disk transmission gear, jig disk gear wheel, jig disk pinion gear, the spinning motor
It is connect with the motor gear, the motor gear is engaged with the deep bid transmission gear, the deep bid gear wheel and described big
Disk transmission gear is connected and is moved synchronously, and the work station disk transmission gear is engaged with the deep bid gear wheel, and the work station disk is big
Gear connect and moves synchronously with the work station disk transmission gear, and the jig disk transmission gear is nibbled with the work station disk gear wheel
Close, the jig disk gear wheel connect and moves synchronously with the jig disk transmission gear, the jig disk pinion gear with it is described
The connection of jig disk gear wheel, the jig disk pinion gear connect with the jig disk by transmission shaft and jig can be driven to spiral
Turn.
Preferably, the vacuum breaker mould group includes support circuit, vacuum loop, vacuum breaker cylinder, the vacuum breaker cylinder
It is supported by support frame, the head end of the vacuum breaker cylinder is equipped with cylinder interface, the one end in the support circuit and the vacuum
The other end of circuit connection, the support circuit is equipped with mechanical valve, and the cylinder interface can be under the promotion of vacuum breaker cylinder
The mechanical valve connection.
Preferably, the support circuit is in " Contraband " font, and the upper end in the support circuit is equipped with support stomata, the deep bid
The center of bracket is equipped with gas circuit bearing, and the junction of the big disc carrier and the gas circuit bearing, which is equipped with, shunts bearing, and described point
It flows bearing and is equipped with bearing stomata, four sides for shunting bearing are equipped with bearing interface, and the bearing interface stops in rotation
It is connect under situation with the vacuum loop.
Preferably, jig stomata is distributed on the jig, the lower section of the jig disk is equipped with gas circuit one, the jig
Stomata is connect with the gas circuit one of the jig disk, the work station disk be equipped with gas circuit two, the gas circuit two of the work station disk with it is described
Gas circuit one connects, and the gas circuit two is connect with the support circuit.
Preferably, the clutch mould group includes the clutch for being built up in work station disk bearing two sides, the clutch packet
Clutch plate, lower platen, clutch motor are included, the clutch motor is connect with the clutch plate, and the lower platen is located at the clutch
The thickness of one end of plate, the lower platen is smaller than the thickness of clutch plate, the work station disk bearing and the work station disk transmission gear
Connection, the work station disk bearing set groove, and the lower platen protrudes into the groove, and the lower platen can be under the promotion of cylinder
Work station disk bearing is moved down, the lower section of the work station disk bearing is equipped with spring.
It preferably, further include secondary positioning module, the secondary positioning module includes stop cylinder, barrier plate, plectrum gas
Cylinder, plectrum, metal approach switch, the stop cylinder are connect with the barrier plate, and the plectrum cylinder is connect with the plectrum,
The side of the jig disk is equipped with rotation sense base, when the rotation of jig disk, when the rotation sense base of jig disk side leans on
When nearly metal approach switch, barrier plate protrudes into jig disk under the action of stop cylinder, and the plectrum is in plectrum cylinder
The jig disk is blocked under effect, jig disk stops rotation under the action of secondary positioning module.
Preferably, the work station disk bearing is equipped with bolt, and the work station disk transmission gear is equipped with pin hole, the bolt
Enter the pin hole under the action of the spring.In the idle situation of clutch, work station disk transmission gear and work station disk bearing
Connection, work station disk bearing are connect by drive rod with other mechanisms.
It preferably, further include water cyclic module group, the water cyclic module group includes polishing bucket, vacuum filter, the polishing
Bucket is connect with the vacuum filter by water pipe, and the top of the polished die group is equipped with the polishing liquid pipe for spraying polishing fluid
Road and fresh water pipeline for rinsing polishing impurity, the fresh water pipeline connect with the polishing bucket.
Preferably, the surface of the deep bid is in the inclined-plane that center is tilted down to edge.Convenient for polishing when sundries with
Water flow flow down.
As described above, a kind of automatic polishing machine provided by the invention, has the advantages that using intelligentized machine
To replace high cost, the producing line operation mode of highly dense type.To greatly improve production production capacity, labour cost is reduced, is realized certainly
Dynamicization.The problems such as this mechanism performance is stablized, and does not pick and place trace manually, biased inclination, production capacity is high, can once polish tens productions
Product.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of automatic polishing machine.
Fig. 2 is work station disk partial structure diagram.
Fig. 3 is a kind of structural schematic diagram of automatic polishing machine.
Fig. 4 is the structural schematic diagram of gear drive mould group.
Fig. 5 is work station disk partial structure diagram.
Fig. 6 is the structural schematic diagram of vacuum breaker mould group.
Fig. 7 is the structural schematic diagram of secondary positioning module.
Fig. 8 is the structural schematic diagram of clutch mould group.
Fig. 9 is the structural schematic diagram of clutch mould group.
Figure 10 is the structural schematic diagram of polished die group.
1, deep bid;101, supporting rib;2, work station disk;3, jig disk;4, jig;41, jig stomata;42, barrier plate;43,
Metal approach switch;44, plectrum;45, rotation sense base;46, plectrum cylinder;47, stop cylinder;5, revoluting motor;51, it above mentions
Cylinder;52, floating junction;53, polishing motor;54, support frame;55, screw rod;56, lead screw motor;57, hairbrush is polished;58, gas
Cylinder support frame;6, clutch mould group;61, clutch plate;62, lower platen;63, clutch motor;64, clutch vertical plate;65, clutch supports
Frame;66, clutch motor support frame;67, set square;71, vacuum loop;72, circuit is supported;73, cylinder interface;74, vacuum breaker
Cylinder;75, mechanical valve;76, support frame;78, bearing is shunted;79, bearing stomata;710, bearing interface;8, divider;9, deep bid
Bracket;10, deep bid gear wheel;21, work station disk transmission gear;22, work station disk gear wheel;12, chain;13, spring;14, deep bid
Transmission gear;15, motor gear;16, spinning motor;31, jig disk transmission gear;32, jig disk gear wheel;25, work station disk
Bearing.
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book is understood other advantages and efficacy of the present invention easily.
Fig. 1 is please referred to Figure 10.It should be clear that this specification structure depicted in this specification institute accompanying drawings, ratio, size etc., are only used
To cooperate the revealed content of specification, so that those skilled in the art understands and reads, being not intended to limit the invention can
The qualifications of implementation, therefore do not have technical essential meaning, the tune of the modification of any structure, the change of proportionate relationship or size
It is whole, in the case where not influencing the effect of present invention can be generated and the purpose that can reach, it should all still fall in disclosed skill
Art content obtains in the range of capable of covering.Meanwhile in this specification it is cited as "upper", "lower", "left", "right", " centre " and
The term of " one " etc. is merely convenient to being illustrated for narration, rather than to limit the scope of the invention, relativeness
It is altered or modified, under the content of no substantial changes in technology, when being also considered as the enforceable scope of the present invention.
As shown in Figures 1 to 10, the present invention provides a kind of automatic polishing machine, including deep bid 1, big disc carrier, revoluting motor
5, divider 8, the deep bid 1 are located on the big disc carrier, and the deep bid is equipped with several work station disks 2, in each work station disk 2
Equipped with several jig disks 3, several jigs 4 are equipped in each jig disk 3, the revoluting motor 5 passes through described in transport mechanism drive
Divider 8 rotates, and the divider 8 drives the deep bid 1 to rotate by transmission mechanism, and work station disk 2 passes through transmission mechanism respectively
It is connect with a spinning motor.Polished die group includes above mentioning cylinder 51, support frame 54, cylinder supports frame 58, polishing motor 53, described
Above mention cylinder 51 to be fixed in the cylinder supports frame 58, be equipped with connecting shaft in the support frame 54, it is described above mention cylinder 51 with
The polishing hairbrush 57 is connect by connection axis connection, the polishing motor 53 with the polishing hairbrush 57.
In the present embodiment, the vacuum breaker mould group further includes support circuit 72, vacuum loop 71, vacuum breaker cylinder 74,
The vacuum breaker cylinder 74 is supported by support frame 76, and the head end of the vacuum breaker cylinder 74 is equipped with cylinder interface 73, the branch
The one end in support circuit 72 is connect with the vacuum loop 71, and the other end in the support circuit 72 is equipped with mechanical valve 75, the gas
Cylinder interface 73 can be connect under the promotion of vacuum breaker cylinder 74 with the mechanical valve 75.Big disc carrier 9 is fixed in support circuit 72
Lower section, support frame 76 is fixed on the lower section of work station disk transmission gear 21.
In the present embodiment, the support circuit 72 is in " Contraband " font, and the upper end in the support circuit 72 is equipped with support gas
Hole.
In the present embodiment, the center of the big disc carrier is equipped with gas circuit bearing, the big disc carrier and the gas circuit axis
The junction held, which is equipped with, shunts bearing 78, and the shunting bearing 78 is equipped with bearing stomata 79, four sides for shunting bearing 78
Equipped with bearing interface 710, the bearing interface 710 is connect under the situation that rotation stops with the vacuum loop 71.
In the present embodiment, jig stomata 41 is distributed on the jig 4, the lower section of the jig disk 3 is equipped with gas circuit one,
The stomata of the jig 4 is connect with the gas circuit one of the jig disk 3, and the work station disk 2 is equipped with gas circuit two, the work station disk 2
Gas circuit two connect with the gas circuit one, the gas circuit two is connect with the support circuit.
In the present embodiment, the big disc carrier is equipped with for installing the station of work station disk and for playing a supportive role
Supporting rib 101.
In the present embodiment, the surface of the deep bid is in the inclined-plane that center is tilted down to edge.When convenient for polishing
Sundries is flowed down with water flow.
In the present embodiment, the work station disk is 4, and 3 jig disks, each jig disk the inside are equipped in each work station disk
There are 5 jigs.
It in the present embodiment, further include secondary positioning module, the secondary positioning module includes stop cylinder 47, barrier plate
42, plectrum cylinder 46, plectrum 44, metal approach switch 43, the stop cylinder 47 are connect with the barrier plate 42, the plectrum
Cylinder 46 is connect with the plectrum 44, and the side of the jig disk 3 is equipped with rotation sense base 45, when the rotation of jig disk,
When rotation sense base when jig disk side is switched close to metal approach, barrier plate is protruded under the action of stop cylinder and is controlled
Has disk, the plectrum blocks the jig disk under the action of plectrum cylinder, and jig disk stops under the action of secondary positioning module
Only rotation.
In the present embodiment, gear drive mould group include motor gear 15, deep bid transmission gear 14, deep bid gear wheel 10,
Work station disk transmission gear 21, work station disk gear wheel 22, jig disk transmission gear 31, jig disk gear wheel 32, jig disk pinion gear,
The spinning motor is connect with the motor gear, and the motor gear is engaged with the deep bid transmission gear, and the deep bid is big
Gear connect and moves synchronously with the deep bid transmission gear, and the work station disk transmission gear is engaged with the deep bid gear wheel,
The work station disk gear wheel connect and moves synchronously with the work station disk transmission gear, the jig disk transmission gear and the work
Position disk gear wheel engagement, the jig disk gear wheel connect and move synchronously with the jig disk transmission gear, the jig disk
Pinion gear is connect with the jig disk gear wheel, and the jig disk pinion gear is connect by transmission shaft with the jig disk and energy band
Dynamic jig disc spins.
In the present embodiment, the revoluting motor 5 drives the divider 8 to rotate by transport mechanism, the divider 8
The big disc spins are driven by transmission mechanism, station disc spins are driven when the deep bid 1 rotates.
In the present embodiment, the transport mechanism is chain 12.
In the present embodiment, the lower section of the deep bid transmission gear 14, work station disk transmission gear 31 is equipped with spring 13.
In the present embodiment, the jig in each jig disk is 5, and the jig laterally puts into circle in jig disk
Shape, the circle circle concentric with jig disk that jig is put.
In the present embodiment, the work station disk bearing 25 is equipped with bolt, and the work station disk transmission gear 21 is equipped with pin
Hole, the bolt enter the pin hole under the action of the spring.In the idle situation of clutch, work station disk transmission gear with
The connection of work station disk bearing, work station disk bearing are connect by drive rod with other mechanisms.
In the present embodiment, the clutch mould group includes the clutch for being built up in work station disk bearing two sides, the clutch
Mechanism includes clutch plate 61, lower platen 62, clutch motor 63, and the clutch motor 63 is connect with the clutch plate 61, under described
Pressing plate 62 is located at one end of the clutch plate 61, and the thickness of the lower platen is smaller than the thickness of clutch plate, the work station disk bearing
It is connect with the work station disk transmission gear 21, the work station disk bearing 25 sets groove, and the lower platen 62 protrudes into the groove, institute
Work station disk bearing 25 can be moved down under the promotion of cylinder by stating lower platen 62, and the lower section of the work station disk bearing 25 is equipped with
Spring 13.
In the present embodiment, the clutch further includes clutch vertical plate 61, clutch support frame 65, clutch motor support frame
66, the clutch motor support frame 66 is connect with the clutch support frame 65, and the clutch motor 63 is located at the clutch motor
On support frame, the side of the clutch motor support frame is equipped with clutch vertical plate 64.
In the present embodiment, the lower section of the clutch support frame is equipped with the set square 67 for playing a supportive role.
When clutch motor 63 drives clutch plate to move down, lower platen 62 will drive work station disk bearing 25 to moving down
It is dynamic, so that work station disk transmission gear 21 and the work station disk bearing 25 are detached from, so that work station disk transmission gear and other machines
Structure is detached from transmission agency.
In the present embodiment, further include floating junction 52, the floating junction 52 be located at it is described above mention cylinder 51 with it is described
It polishes between hairbrush 57.
It in the present embodiment, further include proportioning valve, the proportioning valve is connect with the cylinder that above mentions.Pass through electronically controlled proportional valve
Detection to pressure in cylinder wall controls power in 150KG..Ramming head motor drives polishing hairbrush rotation, polishes product.
In the present embodiment, the side of the polishing hairbrush is equipped with back resistance electric cylinders.For prevent proportioning valve damage or it is out of control,
Product is damaged in entire polishing group decline by pressure.
It in the present embodiment, further include screw rod 55, lead screw motor 56, the cylinder supports frame 58 connects with the screw rod 55
It connects, the screw rod 55 is connect with the lead screw motor 56.Lead screw motor drives screw rod mobile, and screw rod drives cylinder supports frame to move
It is dynamic, the position of the mobile adjustable horizontal direction for above mentioning cylinder of cylinder supports frame.
In the present embodiment, the top of the support frame 54 is equipped with for spraying the polishing fluid pipeline of polishing fluid and for rushing
Wash the fresh water pipeline of polishing impurity.
Product is placed in loading and unloading working position by arm, and revoluting motor opens function, drives divider to rotate deep bid, product is revolved
After going to working position 1, spinning motor rotation, product rotation, level-one ramming head mould group above declines under the action of self-weight, works as throwing
When head contact product, lower pressure is controlled by electronically controlled proportional valve, precision reaches ± 0.02, and entire polishing process is all protected by proportioning valve
Pressure.Product successively rests on work station disk one, work station disk two, work station disk three, the corresponding level-one ramming head group of work station disk one, i.e. rough polishing, work
The corresponding second level ramming head group of position disk two, i.e. essence are thrown, the corresponding three-level ramming head group of work station disk three is ground.Different ramming heads are rubbed using difference
Wipe the non-woven fabrics of coefficient.
Loading and unloading station is separated using three working positions of clutch mould group and other.When i.e. clutch air cylinder jacks, other three
When station rotation, loading and unloading station not rotation.
Vacuum breaker cylinder stretches out, and presses mechanical valve, then this pipeline gas circuit is closed, and jig disk vacuum above is closed.Whole
Equipment is a vacuum loop, vacuum breaker is needed when taking product, therefore material position need to have vacuum breaker up and down.When equipment just starts, station glass
Glass is discontented, need to give no product position vacuum breaker.
Product is placed in loading and unloading working position by arm, and revoluting motor opens function, drives divider to rotate deep bid, product is revolved
After going to working position 1, spinning motor rotation, product rotation, level-one ramming head mould group above declines under the action of self-weight, works as throwing
When head contact product, lower pressure is controlled by electronically controlled proportional valve, precision reaches ± 0.02, and entire polishing process is all protected by proportioning valve
Pressure.Product successively rests on work station disk one, work station disk two, work station disk three, the corresponding level-one ramming head group of work station disk one, i.e. rough polishing, work
The corresponding second level ramming head group of position disk two, i.e. essence are thrown, the corresponding three-level ramming head group of work station disk three is ground.Different ramming heads are rubbed using difference
Wipe the non-woven fabrics of coefficient.
Loading and unloading station is separated using three working positions of clutch mould group and other.When i.e. clutch air cylinder jacks, other three
When station rotation, loading and unloading station not rotation.
Further include water cyclic module group, the water cyclic module group includes polishing bucket, vacuum filter, the polishing bucket with it is described
Vacuum filter is connected by water pipe, and the top of the polished die group is equipped with for spraying the polishing fluid pipeline of polishing fluid and being used for
The fresh water pipeline of polishing impurity is rinsed, the fresh water pipeline is connect with the polishing bucket.
Vacuum breaker cylinder stretches out, and presses mechanical valve, then this pipeline gas circuit is closed, and jig disk vacuum above is closed.Whole
Equipment is a vacuum loop, vacuum breaker is needed when taking product, therefore material position need to have vacuum breaker up and down.When equipment just starts, station glass
Glass is discontented, need to give no product position vacuum breaker.
Revoluting motor drives divider rotation, and divider drives big disc spins, and blue arrow is the signal of big disc spins, product
Working position is replaced with big disc spins on four stations.Spinning motor drives motor gear rotation, and motor gear drives deep bid transmission
Gear rotation, deep bid transmission gear drive deep bid bull gear drive, and deep bid gear wheel drives four work station disk transmission gear rotations,
Each work station disk drive gears move work station disk bull gear drive, and each work station disk gear wheel drives 3 jig disk transmission gears
Rotation.Each jig disk transmission gear drives jig disk bull gear drive.Jig disk gear wheel drives jig disk pinion rotation,
Jig disk pinion gear drives the rotation of jig disk.Each jig disk puts 5 jigs, and jig transverse annular is put because ramming head around
Center rotation, closer to outside, linear velocity is bigger.Product lateral distance is less than longitudinal direction, is utmostly to reduce linear velocity
Different bring friction velocity differences.Perhaps rotation can be driven because of friction reason when revolution, but will not revolved when rotation.And it is public
Rotating motor and spinning motor will not start simultaneously.
Clutch including being built up in work station disk bearing two sides, the clutch include clutch plate 61, lower platen 62,
Clutch motor 63, the clutch motor 63 are connect with the clutch plate 61, and the lower platen 62 is located at the one of the clutch plate 61
End, the thickness of the lower platen 62 is smaller than the thickness of clutch plate 61, the work station disk bearing 25 and the work station disk transmission gear
21 connections, the work station disk bearing 25 set groove, and the lower platen 62 protrudes into the groove, the pushing away in cylinder of lower platen 62
Work station disk bearing 25 can be moved down under dynamic, the lower section of the work station disk bearing 25 is equipped with spring 13.
It above mentions cylinder to be responsible for putting on the polishing hairbrush of decline, polish that the decline of hairbrush leans on is self weight.Self weight decline,
After touching product, detection by electronically controlled proportional valve to pressure in cylinder wall controls power in 150KG..Ramming head motor band
Dynamic polishing hairbrush rotation, polishes product.Ramming head group is proposed after operation, on cylinder, homemade floating junction is to guarantee entire Z axis
The verticality of mould group, with anti-jamming.There are a electric cylinders to stop when ramming head pushes, behind backboard as hard, damaged to prevent proportioning valve or
Out of control, product is damaged in entire ramming head group decline by pressure.
This equipment polishes precision height, and operation mode is reasonable, and operation type is more.Automatic clamping and placing is positioned using robotic firmly
Material mode.Entire work flow is the process of automation.We devise the choosing of heterogenous function menu in terms of machine switching
The mode selected.In the case where selection mode menu within the product specification of the current operation selection of machine meeting adjust automatically.Arm
Loading and unloading position functions can be judged automatically.This set mechanism of our company design mainly solves falling for producing line personnel operation mode at present
Afterwards, many influence factors such as the degree of automation is low, and production capacity is low, and precision is low.
In conclusion the present invention provides a kind of automatic polishing machine, high cost is replaced using intelligentized machine, it is highly dense
The producing line operation mode of type.To greatly improve production production capacity, labour cost is reduced, realizes automation.This mechanism polishing performance
Stablize, do not pick and place trace manually, the problems such as biased inclination, production capacity is high.So the present invention effectively overcome it is in the prior art
Various shortcoming and have high industrial utilization value.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe
The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause
This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as
At all equivalent modifications or change, should be covered by the claims of the present invention.
Claims (10)
1. a kind of automatic polishing machine, it is characterised in that: including polished die group, deep bid rotating module, clutch mould group, vacuum breaker mould
Group, gear drive mould group, the polished die group are located at the top of the deep bid rotating module, the deep bid rotating module with it is described
The connection of gear drive mould group, the polished die group includes above mentioning cylinder, support frame, cylinder supports frame, polishing motor, described above to mention
Cylinder is fixed in the cylinder supports frame, and connecting shaft is equipped in the support frame, described above to mention cylinder and the polishing hairbrush
By connecting axis connection, the polishing motor is connect with the polishing hairbrush, and the deep bid rotating module includes deep bid, deep bid branch
Frame, revoluting motor, divider, the deep bid are located on the big disc carrier, and the deep bid is equipped with several work station disks, Mei Gegong
It is equipped with several jig disks in the disk of position, is equipped with several jigs in each jig disk, the revoluting motor drives institute by transport mechanism
State divider rotation, the divider drives the big disc spins by transmission mechanism, work station disk pass through respectively transmission mechanism and
The connection of one spinning motor.
2. a kind of automatic polishing machine according to claim 1, it is characterised in that: the gear drive mould group includes including electricity
Machine gear, deep bid gear wheel, work station disk transmission gear, work station disk gear wheel, jig disk transmission gear, is controlled deep bid transmission gear
Have disk gear wheel, jig disk pinion gear, the spinning motor is connect with the motor gear, the motor gear and the deep bid
Transmission gear engagement, the deep bid gear wheel connect and move synchronously with the deep bid transmission gear, the work station disk driving cog
Wheel is engaged with the deep bid gear wheel, and the work station disk gear wheel connect and moves synchronously with the work station disk transmission gear, institute
It states jig disk transmission gear to engage with the work station disk gear wheel, the jig disk gear wheel and the jig disk transmission gear connect
It connects and moves synchronously, the jig disk pinion gear is connect with the jig disk gear wheel, and the jig disk pinion gear passes through transmission
Axis connect with the jig disk and can drive jig disc spins.
3. a kind of automatic polishing machine according to claim 1, it is characterised in that: the vacuum breaker mould group includes supporting back
Road, vacuum loop, vacuum breaker cylinder, the vacuum breaker cylinder are supported by support frame, and the head end of the vacuum breaker cylinder is equipped with
One end of cylinder interface, the support circuit is connect with the vacuum loop, and the other end in the support circuit is equipped with mechanical valve,
The cylinder interface can be connect under the promotion of vacuum breaker cylinder with the mechanical valve.
4. a kind of automatic polishing machine according to claim 3, it is characterised in that: the support circuit is in " Contraband " font, institute
The upper end for stating support circuit is equipped with support stomata, and the center of the big disc carrier is equipped with gas circuit bearing, the big disc carrier and institute
The junction for stating gas circuit bearing, which is equipped with, shunts bearing, and the shunting bearing is equipped with bearing stomata, four sides for shunting bearing
Equipped with bearing interface, the bearing interface is connect under the situation that rotation stops with the vacuum loop.
5. a kind of automatic polishing machine according to claim 4, it is characterised in that: jig stomata is distributed on the jig,
The lower section of the jig disk is equipped with gas circuit one, and the stomata of the jig is connect with the gas circuit one of the jig disk, the work station disk
It is equipped with gas circuit two, the gas circuit two of the work station disk is connect with the gas circuit one, and the gas circuit two is connect with the support circuit.
6. a kind of automatic polishing machine according to claim 1, it is characterised in that: it further include secondary positioning module, described two
Secondary positioning module includes stop cylinder, barrier plate, plectrum cylinder, plectrum, metal approach switch, the stop cylinder and the resistance
Baffle connection, the plectrum cylinder are connect with the plectrum, and the side of the jig disk is equipped with rotation sense base, when jig disk turns
When dynamic, when the rotation sense base when jig disk side is switched close to metal approach, work of the barrier plate in stop cylinder
Jig disk is protruded under, the plectrum blocks the jig disk under the action of plectrum cylinder, and jig disk is in secondary positioning module
Under the action of stop rotation.
7. a kind of automatic polishing machine according to claim 1, it is characterised in that: the clutch mould group includes being built up in station
Dish axle holds the clutch of two sides, and the clutch includes clutch plate, lower platen, clutch motor, the clutch motor and institute
Clutch plate connection is stated, the lower platen is located at one end of the clutch plate, and the thickness of the lower platen is smaller than the thickness of clutch plate,
The work station disk bearing is connect with the work station disk transmission gear, and the work station disk bearing sets groove, and the lower platen protrudes into institute
Groove is stated, the lower platen can move down work station disk bearing under the promotion of cylinder, the lower section of the work station disk bearing
Equipped with spring.
8. a kind of automatic polishing machine according to claim 8, it is characterised in that: the work station disk bearing is equipped with bolt,
The work station disk transmission gear is equipped with pin hole, and the bolt enters the pin hole under the action of the spring.Clutch not
The case where work, work station disk transmission gear are connect with work station disk bearing, and work station disk bearing is connected by drive rod and other mechanisms
It connects.
9. a kind of automatic polishing machine according to claim 1, it is characterised in that: further include water cyclic module group, the water follows
Ring moulds group includes polishing bucket, vacuum filter, and the polishing bucket is connect with the vacuum filter by water pipe, the polished die
The top of group is equipped with the polishing fluid pipeline for spraying polishing fluid and the fresh water pipeline for rinsing polishing impurity, the water pipe
Road is connect with the polishing bucket.
10. a kind of automatic polishing machine according to claim 1, it is characterised in that: the surface of the deep bid is in center to side
The inclined-plane tilted down at edge.
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CN201811511234.7A CN109571221A (en) | 2018-12-11 | 2018-12-11 | A kind of automatic polishing machine |
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CN201811511234.7A CN109571221A (en) | 2018-12-11 | 2018-12-11 | A kind of automatic polishing machine |
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CN111590419A (en) * | 2020-04-15 | 2020-08-28 | 安徽金诚复合材料有限公司 | Corner polishing device for machining rear tail door of passenger car and operation method of corner polishing device |
CN112318324A (en) * | 2020-10-16 | 2021-02-05 | 广东遂联智能装备制造有限公司 | Sweep ray apparatus multistation structure |
CN113305718A (en) * | 2021-05-21 | 2021-08-27 | 深圳西可实业有限公司 | Intelligent light sweeping machine and lower disc mechanism thereof |
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CN115179211B (en) * | 2022-07-11 | 2023-12-22 | 深圳市联宏五金制品有限公司 | Jig device for processing mobile phone shell and control method thereof |
CN115780416A (en) * | 2023-02-10 | 2023-03-14 | 山西通创智能制造股份有限公司 | Laser cleaning device of military spray pipe |
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