CN109564140B - Dynamic balance testing machine - Google Patents
Dynamic balance testing machine Download PDFInfo
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- CN109564140B CN109564140B CN201680088288.XA CN201680088288A CN109564140B CN 109564140 B CN109564140 B CN 109564140B CN 201680088288 A CN201680088288 A CN 201680088288A CN 109564140 B CN109564140 B CN 109564140B
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- 238000010168 coupling process Methods 0.000 description 11
- 238000005859 coupling reaction Methods 0.000 description 11
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/14—Determining imbalance
- G01M1/16—Determining imbalance by oscillating or rotating the body to be tested
- G01M1/22—Determining imbalance by oscillating or rotating the body to be tested and converting vibrations due to imbalance into electric variables
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/14—Determining imbalance
- G01M1/16—Determining imbalance by oscillating or rotating the body to be tested
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/02—Details of balancing machines or devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/02—Details of balancing machines or devices
- G01M1/04—Adaptation of bearing support assemblies for receiving the body to be tested
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/14—Determining imbalance
- G01M1/16—Determining imbalance by oscillating or rotating the body to be tested
- G01M1/24—Performing balancing on elastic shafts, e.g. for crankshafts
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Abstract
A dynamic balance test machine according to an embodiment of the present invention includes: a vibration unit that holds a rotating body as a test object in such a manner that the rotating body is rotatable; a first spring that elastically supports the vibration unit and restricts displacement of the vibration unit in a direction parallel to a rotation axis of the rotating body; and at least three second springs that elastically support the vibration unit and restrict displacement of the vibration unit in a predetermined direction perpendicular to the rotation axis, wherein the at least three second springs are attached to the vibration unit on the same predetermined plane, and the vibration unit holds the rotating body such that a projection of a center of gravity of the rotating body onto the predetermined plane is at substantially the same position as a position at which the first spring is attached to the vibration unit.
Description
Technical Field
The invention relates to a dynamic balance testing machine.
Background
There is known a dynamic balance testing machine in which a rotary body as a test object is rotatably held on a vibration table supported on a stage so as to be capable of vibrating, the rotary body is rotated, and vibrations generated in the vibration table due to dynamic unbalance of the rotary body at that time are measured, thereby measuring a dynamic balance state of the test object.
The dynamic balance testing machine described in japanese patent No. 5426991 (hereinafter referred to as "patent document 1") has the following structure: a substantially rectangular flat plate-like base of the vibration table is attached to and suspended from a vertical spring at substantially the center in the width direction of the upper end thereof, and is attached to and supported by a horizontal spring in the vicinity of four corners of the substantially rectangular base, thereby vibratably connecting the base to the table frame.
The dynamic balance testing machine described in japanese patent No. 5622171 (hereinafter referred to as "patent document 2") has a structure in which a test object is held by an air bearing.
The dynamic balance testing machine described in japanese examined patent publication No. 5-17636 (hereinafter referred to as "patent document 3") has a structure in which a nozzle for blowing compressed air for rotationally driving a rotating body is provided, and the height and direction of the air blown from the nozzle to the rotating body can be adjusted.
Disclosure of Invention
In the dynamic balance testing machine, the measurement sensitivity is higher as the difference between the displacement on the upper surface side (lower surface side) of the base, which is obtained by subtracting the displacement on the upper surface side (lower surface side) of the base, which is obtained by the predetermined unbalance amount on the lower surface side (upper surface side) of the rotating body, from the displacement on the upper surface side (lower surface side) of the base, which is obtained by the predetermined unbalance amount on the upper surface side (lower surface side) of the rotating body. However, in the configuration described in patent document 1, since the position at which the vertical spring is attached to the base is greatly displaced from the point at which the center of gravity of the rotating body is projected onto the base, the displacement on the upper surface side (lower surface side) of the base becomes large not only with respect to the degree of unbalance on the upper surface side (lower surface side) of the rotating body but also with respect to the degree of unbalance on the lower surface side (upper surface side) of the rotating body. As a result, the difference obtained by subtracting the displacement on the upper surface side (lower surface side) of the base due to the predetermined unbalance amount on the lower surface side (upper surface side) of the rotating body from the displacement on the upper surface side (lower surface side) of the base due to the predetermined unbalance amount on the upper surface side (lower surface side) of the rotating body becomes small, which is one of the causes of the decrease in the measurement sensitivity of the dynamic balance testing machine.
As described below, according to one embodiment of the present invention, a dynamic balance tester with high measurement sensitivity is provided.
A dynamic balance testing machine according to an embodiment of the present invention includes: a vibration unit that holds a rotating body as a test object in such a manner that the rotating body is rotatable; a first spring that elastically supports the vibration unit and restricts displacement of the vibration unit in a direction parallel to a rotation axis of the rotating body; and at least three second springs that elastically support the vibration unit and restrict displacement of the vibration unit in a predetermined direction perpendicular to the rotation axis, wherein the at least three second springs are attached to the vibration unit on the same predetermined plane, and the vibration unit holds the rotating body such that a projection of a center of gravity of the rotating body onto the predetermined plane is substantially the same position as a position where the first spring is attached to the vibration unit.
According to this configuration, by holding the rotating body so that the projection of the center of gravity of the rotating body onto the predetermined plane where the at least three second springs are attached to the vibration unit is substantially the same position as the position where the first springs are attached to the vibration unit, it is possible to reduce the displacement of the lower side (upper side) of the vibration unit due to the unbalance on the upper surface side (lower surface side) of the rotating body, and further increase the difference between the displacement of the upper surface side (lower surface side) of the vibration unit due to the predetermined unbalance on the lower surface side of the rotating body and the displacement of the upper surface side (lower surface side) of the vibration unit due to the predetermined unbalance on the upper surface side (lower surface side) of the rotating body, and therefore, the measurement sensitivity is improved, and the measurement accuracy can be improved.
In the dynamic balance testing machine according to the embodiment of the present invention, the first springs may be attached to the vibration unit at positions substantially equidistant from the positions where the at least three second springs are attached to the vibration unit.
In one embodiment of the present invention, the position where the at least three second springs are attached to the vibration unit may be arranged to be symmetrical with respect to a plane passing through the rotation shaft and the position where the first springs are attached to the vibration unit.
In the dynamic balance testing machine according to the embodiment of the present invention, the four second springs may be disposed so that a substantially rectangular shape having a position where the second spring is attached to the vibration unit as a vertex is formed on the predetermined plane.
In one embodiment of the present invention, the vibration unit may be provided with a relief structure for allowing the first spring to pass therethrough.
In one embodiment of the present invention, the avoiding structure may be a hole, a groove, or a notch.
In one embodiment of the present invention, the vibration unit may have: a base formed with a mounting portion to which a first spring and at least three second springs are mounted; and a bearing unit fixed to the base and rotatably holding the rotating body.
Further, in one embodiment of the present invention, a structure may be adopted in which the vibration unit has a shape that is substantially symmetrical with respect to a plane including a position for mounting the first spring and the rotation axis.
In one embodiment of the present invention, the base may be a substantially rectangular plate having a side parallel to the rotation axis, and the second spring may be attached to the base in the vicinity of each of the four apexes of the base.
In one embodiment of the present invention, the bearing unit may be fixed to the vicinity of one end of the base in the rotation axis direction.
In one embodiment of the present invention, the vibration unit may have an opening that penetrates in a direction perpendicular to the predetermined plane.
In the dynamic balance testing machine having the structure described in patent document 2 in which the test object is held by the air bearing, the bearing portion that generates friction with the test object does not have a structure that can be easily replaced, and therefore, not only is it necessary to replace the bearing portion, but also when it takes time to replace it, the measurement operation itself is stopped, which causes an increase in running cost and a decrease in productivity.
As described below, according to one embodiment of the present invention, a dynamic balance testing machine is provided that can reduce the running cost and improve the productivity.
A dynamic balance testing machine according to an embodiment of the present invention includes a bearing unit that forms an air bearing that rotatably holds a rotating body as a test object, the bearing unit including: a bearing housing; and a thrust bearing member detachably fixed to the bearing housing, the thrust bearing member being a plate-like member having an opening through which the shaft body passes, and forming a thrust air bearing between the thrust bearing member and the rotating body.
According to this configuration, the thrust bearing member which is easily worn out is made to be a replaceable member, and both surfaces of the member can be used as the thrust bearing, whereby the number of times of replacing the member, the member cost, and the time for stopping the measuring operation due to the replacement of the member can be reduced, and the running cost can be reduced and the productivity can be improved.
In one embodiment of the present invention, the thrust bearing member may be formed in a flat plate shape.
In one embodiment of the present invention, the bearing unit may have a positioning and fixing member that positions the thrust bearing member and is detachably fixed to the bearing housing.
Further, in one embodiment of the present invention, the following structure may be adopted, and the positioning and fixing member includes: a positioning member that positions the thrust bearing member; and a fixing member that detachably fixes the positioning member to the bearing housing.
In one embodiment of the present invention, the bearing unit may include a radial bearing member detachably held by the bearing housing, and a radial air bearing may be formed between the radial bearing member and the rotating body.
In one embodiment of the present invention, the radial bearing member and the thrust bearing member may be fixed to the bearing housing by a positioning and fixing member.
In one embodiment of the present invention, the opening of the thrust bearing member may be circular.
In one embodiment of the present invention, the thrust bearing member may be a substantially disk-shaped member.
Further, in one embodiment of the present invention, a structure may be adopted in which the positioning fixing member is positioned in such a manner that the center of the circular opening of the thrust bearing member is located on the axis of the radial bearing member.
In one embodiment of the present invention, the radial bearing member may have a cylindrical projecting portion having substantially the same diameter as the outer diameter of the thrust bearing member and coaxial with the axis of the radial bearing member on the end surface on which the thrust bearing member is disposed, and the positioning and fixing member may have a cylindrical hollow portion having substantially the same diameter as the outer diameter of the thrust bearing member and the projecting portion and formed to have a depth substantially equal to the dimension obtained by adding the height of the projecting portion to the thickness of the thrust bearing member.
In the dynamic balance testing machine having the configuration described in patent document 3 in which the nozzle for blowing the compressed air for rotationally driving the rotating body is provided, the test objects of various sizes and shapes can be rotationally driven, and the nozzle can be moved to a non-interference position when the nozzle interferes with the attachment and detachment of the test object, but it takes time and labor to move the nozzle each time the test object is attached and detached, and it is very difficult to return the nozzle to the same position every time, which is one of the causes of the reduction in the work efficiency and the measurement accuracy.
As described below, according to one embodiment of the present invention, a dynamic balance testing machine capable of improving workability and measurement accuracy is provided.
A dynamic balance testing machine according to an embodiment of the present invention includes: a drive unit for blowing air to the rotatably supported rotating body to rotationally drive the rotating body; a moving unit that moves the driving unit in a direction of a rotation axis of the rotating body between a driving position at which the rotating body can be driven and a standby position at which the rotating body can be easily attached and detached; and a changing unit that changes a driving position in the direction of the rotation axis.
According to this configuration, the mechanism for moving the drive unit to the position where the attachment and detachment of the test object are not hindered and the mechanism for changing the position of the drive unit in accordance with the shape and size of the test object are provided as separate mechanisms, whereby the attachment and detachment of the test object can be facilitated, the trouble of adjusting the position of the drive unit each time the attachment and detachment of the test object is performed can be eliminated, the positional deviation of the drive unit can be prevented, and the workability and the measurement accuracy can be improved.
In one embodiment of the present invention, the driving unit may be supported by the moving unit, and the changing unit may change the position of the driving unit in the rotation axis direction by moving the moving unit in the rotation axis direction.
In one embodiment of the present invention, the changing means may support the driving means, and the moving means may move the changing means in the rotation axis direction to change the position of the driving means in the rotation axis direction.
Further, the dynamic balance testing machine according to the embodiment of the present invention may employ a structure including a guide that restricts the movement of the driving unit to the rotation axis direction.
In the dynamic balance testing machine according to the embodiment of the present invention, the support member for supporting the driving unit may be provided, and the guide may guide the movement of the support member in the rotation axis direction.
In one embodiment of the present invention, the changing means may support the support member, and the moving means may move the changing means in the rotation axis direction to change the position of the driving means via the support member.
In one embodiment of the present invention, the moving means may support the support member, and the changing means may change the position of the driving means via the support member by moving the moving means in the rotation axis direction.
Further, in one embodiment of the present invention, a structure may be adopted in which the moving unit is driven by fluid pressure.
Further, in one embodiment of the present invention, a structure may be adopted in which the driving unit has a nozzle that blows air to the rotating body.
Further, in one embodiment of the present invention, the following structure may be adopted, the nozzle including: at least one forward spray nozzle for driving the rotary body to rotate forward; and at least one reverse injection nozzle for rotationally driving the rotary body in a reverse direction of the forward direction.
In one embodiment of the present invention, the drive unit may have a hollow portion penetrating in the rotation axis direction and surrounding the outer periphery of the rotating body, and the nozzle may be formed on the inner periphery of the hollow portion.
Drawings
Fig. 1 is a front view of a main part of a dynamic balance testing machine according to an embodiment of the present invention.
Fig. 2 is a right side view of a main part of the dynamic balance testing machine according to the embodiment of the present invention.
Fig. 3 is a plan view of a main part of the dynamic balance testing machine according to the embodiment of the present invention.
Fig. 4 is an exploded view of the vibration unit of the dynamic balance testing machine according to the embodiment of the present invention.
Fig. 5 is a diagram illustrating vibration displacements generated when the vibration unit of the comparative example is subjected to a dynamic balance test.
Fig. 6 is a diagram illustrating vibration displacement generated when the vibration unit according to the embodiment of the present invention performs a dynamic balance test.
Fig. 7 is a plan view of a bearing housing of the dynamic balance testing machine according to the embodiment of the present invention.
Fig. 8 is a cross-sectional view of a bearing unit of the dynamic balance testing machine of the embodiment of the present invention.
Fig. 9 is a front view of the drive unit, the guide unit, the changing unit, and the moving unit of the dynamic balance testing machine according to the embodiment of the present invention.
Fig. 10 is a right side view of the drive unit, the guide unit, the changing unit, and the moving unit of the dynamic balance testing machine according to the embodiment of the present invention.
Fig. 11 is a plan view of the drive unit, the guide unit, the changing unit, and the moving unit of the dynamic balance testing machine according to the embodiment of the present invention.
Detailed Description
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
Fig. 1, 2, and 3 are a front view, a right side view, and a plan view of a main part of the dynamic balance testing machine 1, respectively. In the following description, the left-right direction in fig. 1 is referred to as the X-axis direction, the direction perpendicular to the paper surface is referred to as the Y-axis direction, and the up-down direction is referred to as the Z-axis direction. The Z-axis direction is a vertical direction, and the X, Y-axis direction is a horizontal direction. Note that the near side (paper surface side) in fig. 1 is referred to as the front side, and the deep side (paper back side) is referred to as the back side.
The dynamic balance testing machine 1 of the present embodiment is suitable for dynamic balance testing of a rotating body (test object W) having a blade such as a turbine rotor of a supercharger. The dynamic balance testing machine 1 is configured as follows: the dynamic balance of the test object W can be measured based on the measurement result of the vibration generated at the time of rotationally driving the test object W by blowing air to the blades of the test object W.
The dynamic balance testing machine 1 includes: a vibration unit 200 that rotatably holds the test object W in a posture in which a rotation axis thereof faces the Z-axis direction; a drive unit 300 that rotationally drives the test object W by blowing air to the blades of the test object W held by the vibration unit 200; and a stage 100 supporting the vibration unit 200 and the driving unit 300. The dynamic balance testing machine 1 further includes a guide unit 400, a changing unit 500, and a moving unit 600, which will be described later. In fig. 1 to 3, the drive unit 300, the guide unit 400, the change unit 500, and the moving unit 600 are not shown.
As shown in fig. 1 to 3, the vibration unit 200 is supported on the stage 100 by one longitudinal spring (first spring) 110 extending in the Z-axis direction and four lateral springs (second springs) 120 extending in the Y-axis direction. The longitudinal spring 110 and the lateral spring 120 are substantially rigid bodies in the longitudinal direction, allow only substantial bending deformation, and are round rod-shaped members. The vertical spring 110 suspends and supports the vibration unit 200 from above, and the horizontal spring 120 supports the vibration unit 200 from the rear side. As for the vibration unit 200, the displacement thereof in the Z-axis direction is restricted by the longitudinal spring 110, and the displacement thereof in the Y-axis direction is restricted by the lateral spring 120, and therefore, it is substantially allowed to perform only the translational movement (vibration) in the X-direction and the rotational movement (vibration) around the Y-axis.
The stage 100 includes: two vibration sensor units 130 that measure vibrations in the X-axis direction of the vibration unit 200; and a phase sensor unit 140 that detects a rotational phase of the test object W. The front end of the measuring element 132 of one vibration sensor unit 130 is connected to the vicinity of the upper end of the back surface of the vibration unit 200, and measures the vibration displacement on the upper surface side of the vibration unit 200. Further, the front end of the measuring element 132 of the other vibration sensor unit 130 is connected to the vicinity of the lower end of the back surface of the vibration unit 200, and measures the vibration displacement on the lower surface side of the vibration unit 200. Further, the phase sensor unit 140 is a device that detects the rotational phase of the test object W in an optically non-contact manner. The phase sensor unit 140 is attached to the upper portion of the stage 100, and detects the rotational phase of the test object W from directly above.
Fig. 4 is an exploded view of the vibration unit 200. The vibration unit 200 includes: a base 210; and a bearing unit 220 detachably fixed to the front surface of the base 210 by bolts. The bearing unit 220 forms an air bearing that rotatably holds the test object W.
The base 210 is a substantially rectangular metal plate having sides parallel to the X-axis and Z-axis, respectively. A circular opening 214 penetrating in the Y direction is formed in the upper portion of the base 210. By providing the opening 214, the vibration unit 200 is reduced in weight, and therefore, the measurement sensitivity is improved.
A substantially rectangular vertical spring attachment opening 211 penetrating in the Y direction is formed substantially in the center of the base 210. The base 210 also has a vertical spring attachment member 219 for attaching the vertical spring 110 to the base 210. The vertical spring mounting member 219 is inserted into the vertical spring mounting opening 211 and is detachably fixed to the main body of the base 210 by bolts.
Further, in the base 210, two relief holes 212a, 212b extending in the Z-axis direction are formed on a straight line passing through the center of the opening 214. The upper relief hole 212a penetrates from the upper surface of the base 210 to the opening 214, and the lower relief hole 212b penetrates from the lower end of the opening 214 to the vertical spring attachment opening 211. Longitudinal spring 110 passes through relief hole 212a, opening 214, and relief hole 212 b. The tip end of the vertical spring 110 is inserted into and attached to a vertical spring attachment part 219a of a vertical spring attachment member 219, and the vertical spring attachment member 219 is inserted into the vertical spring attachment opening 211. The relief holes 212a, 212b are formed with an inner diameter sufficiently larger than the outer diameter of the longitudinal spring 110 so as not to contact the longitudinal spring 110.
Further, lateral spring mounting portions 213 to which the distal end portions of the lateral springs 120 are mounted are provided at four corners of the substantially rectangular base 210. The vertical spring attachment opening 211 is formed such that a center position C of the array of the four lateral spring attachment portions 213 (i.e., a position having the same distance from each lateral spring attachment portion 213) is located substantially at the center of the vertical spring attachment opening 211. Therefore, in the present embodiment, the position where the vertical spring 110 is attached to the base 210 by the vertical spring attachment member 219 (vertical spring attachment position P) coincides with the center position C.
A key 217 extending in the Z-axis direction for positioning the bearing unit 220 is provided on a front surface of a lower portion of the base 210 on which the bearing unit 220 is mounted. Further, air supply holes 215 and 216, through which compressed air supplied to the bearing unit 220 flows, penetrate in the Y-axis direction in the lower portion of the base 210.
The vibration unit 200 of the present embodiment is configured such that the projection of the center of gravity of the test object W held by the bearing unit 220 on the base 210 overlaps the longitudinal spring attachment position P. In other words, the center of gravity of the test object W is disposed on or near a straight line extending in the Y-axis direction from the longitudinal spring attachment position P.
In the dynamic balance testing machine, the larger the difference between the displacement on the upper surface side (lower surface side) of the vibration unit, which is obtained by subtracting the predetermined unbalance amount on the lower surface side (upper surface side) of the object to be tested from the displacement on the upper surface side (lower surface side) of the vibration unit, which is obtained by subtracting the predetermined unbalance amount on the upper surface side (lower surface side) of the object to be tested, the higher the measurement sensitivity. As described below with reference to fig. 5 and 6, the vibration unit 200 of the present embodiment has a larger difference than the conventional structure described in patent document 1, and thus has higher measurement sensitivity than the conventional structure.
Fig. 5 is a diagram illustrating vibration displacement occurring at the time of a dynamic balance test in the vibration unit 200' as a comparative example. Fig. 6 is a diagram illustrating the vibration displacement generated during the dynamic balance test in the vibration unit 200 according to the present embodiment. In fig. 5, the same reference numerals as in the present embodiment are given to the structure corresponding to the vibration unit 200 of the present embodiment. Unlike the vibration unit 200 of the present embodiment, the vibration unit 200 'of the comparative example has the longitudinal spring attachment position P' located at the center of the upper end of the base.
In fig. 5 and 6, O denotes a longitudinal spring fixing position at which the longitudinal spring 110 is fixed to the stage 100, G denotes a gravity center position of the test object W, Mo denotes a weight attached to the test object W in order to apply an unbalance degree, F denotes a centrifugal force generated by rotation of the weight Mo attached to the test object W, Uu (U 'U) denotes an X-direction displacement of the upper surface side of the vibration unit 200 (200') measured in a state where the weight Mo is attached to the upper surface side of the test object W, Ul (U 'L) denotes an X-direction displacement of the upper surface side of the vibration unit 200 (200') measured in a state where the weight Mo is attached to the lower surface side of the test object W, Lu (L 'U) denotes an X-direction displacement of the lower surface side of the vibration unit 200 (200') measured in a state where the weight Mo is attached to the upper surface side (lower surface side) of the test object W, ll (L 'L) represents the displacement in the X direction of the lower surface side of the vibration unit 200 (200') measured in a state where the weight Mo is attached to the lower surface side of the test object W. The displacements Uu (U 'U) and Ul (U' L) are measured by the upper side vibration sensor unit 130, and the displacements Lu (L 'U) and Ll (L' L) are measured by the lower side vibration sensor unit 130.
The displacement of the vibration unit 200(200 ') is the sum of the displacement due to the bending vibration about the Y axis of the longitudinal spring 110 with the longitudinal spring fixing position O as the fulcrum and the displacement due to the bending vibration about the Y axis of the longitudinal spring 110 with the longitudinal spring mounting position P (P ') as the fulcrum, but in order to explain the difference in the displacement of the vibration unit 200(200 ') in the X direction due to the difference in the longitudinal spring mounting position P (P '), hereinafter, the displacements Uu, Ul, Lu, Ll (U ' U, U ' L, L ' U, L ' L) are explained as the displacements due to the bending vibration about the Y axis of the longitudinal spring 110 with the longitudinal spring mounting position P (P ') as the fulcrum. The centrifugal force F changes in direction according to the rotational phase of the test object W, but in the following description, a state in which the centrifugal force acts in the positive X-axis direction (right direction in the drawing) will be described.
Fig. 5(a) and 6(a) are diagrams illustrating a case where a weight Mo is added to the upper surface side of the test object W, and fig. 5(b) and 6(b) are diagrams illustrating a case where a weight Mo is added to the lower surface side of the test object W. As shown in fig. 5(a), when the weight Mo is added to the upper surface side of the vibration unit 200 ' of the comparative example, a moment for rotating the vibration unit 200 ' counterclockwise in the drawing about the vertical spring attachment position P ' is generated by the centrifugal force F. Therefore, both the displacement U ' U and the displacement L ' U are displacements in the positive X-axis direction (right direction in the figure) (however, the magnitude of the displacement U ' U is very small). In addition, as shown in fig. 5(b), even in the vibration unit 200 ' of the comparative example, when the weight Mo is added to the lower surface side of the test object W, a moment that rotates the vibration unit 200 ' counterclockwise in the drawing about the longitudinal spring attachment position P ' is generated by the centrifugal force F. Therefore, both the displacement U 'L and the displacement L' L are displacements in the positive X-axis direction. That is, the upper surface side and the lower surface side of the vibration unit 200' are displaced in the same direction regardless of whether the weight Mo is attached to the upper surface side or the lower surface side of the test object W.
Therefore, in the vibration unit 200 'of the comparative example, regardless of whether the weight Mo is attached to the upper surface side or the lower surface side of the test object W, the displacement in the X-axis positive direction (right direction in the drawing) of the vibration unit 200' is increased by adding the displacements U 'U, U' L, L 'U, and L' L, which are the X-axis positive directions, to the displacement in the X-axis positive direction (right direction in the drawing) caused by the centrifugal force F with the vertical spring fixing position O as a fulcrum.
In contrast, as shown in fig. 6(a), when a weight Mo is added to the upper surface side of the test object W in the vibration unit 200 of the present embodiment, a moment is generated by the centrifugal force F to rotate the vibration unit 200 clockwise in the figure about the longitudinal spring attachment position P as an axis.
Therefore, the displacement Uu is a displacement in the positive X-axis direction (right direction in the figure) as in the comparative example, but the displacement Lu is a displacement in the negative X-axis direction (left direction in the figure) unlike the comparative example. Further, as shown in fig. 6(b), when the weight Mo is added to the lower surface side of the test object W, a moment is generated which rotates the vibration unit 200 counterclockwise in the figure with the longitudinal spring attachment position P as the axis. Therefore, the displacement Ll is a displacement in the positive X-axis direction (right direction in the figure) as in the comparative example, but the displacement Ul is a displacement in the negative X-axis direction (left direction in the figure) unlike the comparative example.
Therefore, in the vibration unit 200 of the present embodiment, when the weight Mo is attached to the upper surface side of the test object W, the displacement on the upper surface side of the vibration unit 200 is obtained by adding the displacement Uu, which is the X-axis positive direction, to the displacement in the X-axis positive direction (right direction in the figure) generated by the centrifugal force F with the vertical spring fixing position O as the fulcrum, and the displacement Lu, which is the X-axis negative direction (left direction in the figure), is subtracted from the displacement in the X-axis positive direction (right direction in the figure) generated by the centrifugal force F with the vertical spring fixing position O as the fulcrum, to reduce the displacement. Similarly, when the weight Mo is applied to the lower surface side of the test object W, the displacement on the lower surface side of the vibration unit 200 is the displacement in the positive X-axis direction (right direction in the figure) caused by the centrifugal force F with the vertical spring fixing position O as a fulcrum, plus the displacement Ll in the positive X-axis direction, and the displacement on the upper surface side of the vibration unit 200 is the displacement in the positive X-axis direction (right direction in the figure) caused by the centrifugal force F with the vertical spring fixing position O as a fulcrum, minus the displacement Ul in the negative X-axis direction (left direction in the figure), and becomes smaller.
As is clear from the above, in the vibration unit 200 of the present embodiment, the difference obtained by subtracting the displacement of the upper surface side (lower surface side) of the vibration unit 200 corresponding to the predetermined unbalance amount on the lower surface side (upper surface side) of the test object W from the displacement of the upper surface side (lower surface side) of the vibration unit 200 corresponding to the predetermined unbalance amount on the upper surface side (lower surface side) of the test object W becomes larger than the vibration unit 200' of the comparative example. As described above, the sensitivity of the dynamic balance testing machine is higher as the difference is larger, and therefore, the sensitivity of the vibration unit 200 of the present embodiment can be made higher than that of the vibration unit 200' of the comparative example.
Further, in the vibration unit 200 of the present embodiment, the center position C of the four lateral spring mounting portions 213 coincides with the longitudinal spring mounting position P, and therefore, the clockwise rotation angle in fig. 5 to 6 of the vibration unit 200 when the weight Mo is attached to the upper surface side of the test object W is substantially equal to the counterclockwise rotation angle in the drawing of the vibration unit 200 when the weight Mo is attached to the lower surface side of the test object W. Therefore, the measurement sensitivity for the degree of unbalance on the upper surface side of the test object W and the measurement sensitivity for the degree of unbalance on the lower surface side of the test object W can be made equal, and the degree of unbalance can be measured with high accuracy regardless of whether the degree of unbalance is on the upper surface side or the lower surface side.
The shape of the base 210 and the arrangement of the vertical springs 110 and the horizontal springs 120 are not limited to those of the present embodiment. The plane on which the four lateral spring mounting portions 213 are arranged may be parallel to the rotation axis of the test object W, and the positional relationship among the center position C, the vertical spring mounting position P, and the center of gravity of the test object W in the arrangement of the four lateral spring mounting portions 213 may be the relationship described above (that is, the positional relationship among the center position C, the vertical spring mounting position P, and the center of gravity of the test object W aligned in the Y-axis direction, and the center position C and the vertical spring mounting position P aligned with each other). Further, the base 210 and the bearing unit 220 may also be integrally formed as one component. The number of the lateral springs 120 may be three or more that can stably support the base 210.
Fig. 7 and 8 are a top view of the bearing housing 221 and a cross-sectional view of the bearing unit 220, respectively. As shown in fig. 4 and 8, the bearing unit 220 includes a bearing housing 221, a radial bearing member 222, a thrust bearing member 223, a positioning member 224, a fixing member 225, and a sealing member 226. The radial bearing member 222, the thrust bearing member 223, and the seal member 226 are each a replaceable member adapted to the outer diameter of the journal of the test object W.
The radial bearing member 222 is housed in the bearing housing 221, and the thrust bearing member 223 is placed on the upper surface of the radial bearing member 222. The positioning member 224 is a member for positioning the radial bearing member 222 with respect to the thrust bearing member 223. The fixing member 225 is a member for positioning and fixing the radial bearing member 222, the thrust bearing member 223, and the positioning member 224 to the bearing housing 221. The seal member 226 is a member that presses and fixes an O-ring 227A that seals the lower end of a space Sr described later from below.
A substantially cylindrical hollow portion 221A penetrating in the Z-axis direction is formed in the bearing housing 221. The hollow portion 221A is formed in a stepped shape having a large diameter portion 221Aa as a main portion and a small diameter portion 221Ab formed at a lower end portion and having a diameter smaller than the large diameter portion 221 Aa. As shown in fig. 7, a groove 221F is formed in the bearing housing 221, and is fitted into the key 217 provided in the base 210 to position the bearing housing 221 with respect to the base 210.
The bearing housing 221 is provided with passages 221B and 221C through which compressed air for forming an air bearing flows. The compressed air flowing through the passage 221B is supplied to the radial bearing member 222, and the compressed air flowing through the passage 221C is supplied to the thrust bearing member 223. One ends (inlets) of the channels 221B and 221C are connected to the air supply holes 215 and 216 of the base 210 via O- rings 218A and 218B, respectively.
The other end (outlet 221Be) of the flow channel 221B opens into the large-diameter portion 221Aa of the hollow portion 221A. Further, as shown in fig. 7, on the upper surface of the bearing housing 221, two annular grooves 221D and 221E are formed concentrically with the hollow portion 221A. The outlet 221Ce of the flow channel 221C opens at the bottom surface of the outer groove 221D. Further, an O-ring 227B is housed in the inner groove 221E.
The radial bearing member 222 is a substantially cylindrical member, and has a substantially cylindrical hollow portion 222E penetrating therethrough in the Z-axis direction. A journal of the test object W is inserted into the hollow portion 222E. The radial bearing member 222 is divided into a cylindrical portion 222A, a flange portion 222B, and a protruding portion 222C in this order from the lower side according to the outer diameter thereof.
The cylindrical portion 222A is a substantially cylindrical portion having the smallest outer diameter and housed in the hollow portion 221A of the bearing housing 221, and has an outer diameter substantially equal to the inner diameter of the small-diameter portion 221Ab of the hollow portion 221A.
The flange portion 222B is a disc-shaped portion having an outer diameter larger than the groove 221D on the outer side of the bearing housing 221. The flange portion 222B is placed on the upper surface of the bearing housing 221 in a state where the radial bearing member 222 is mounted on the bearing housing 221.
The protruding portion 222C is a substantially cylindrical portion having an outer diameter smaller than that of the flange portion 222B and protruding upward from the central portion of the upper surface of the flange portion 222B.
An annular groove 222D for accommodating the O-ring 227C is concentrically formed in the lower surface of the flange portion 222B of the radial bearing member 222. The inner circumference of the groove 222D is substantially the same diameter as the inner circumference of the groove 221D of the bearing housing 221, and the width of the groove 222D is formed larger than the groove 221D.
The hollow portion 222E of the radial bearing member 222 has a large diameter portion 222Ea located at the center in the Z-axis direction, a small diameter portion 222Eb located at the upper portion, and a small diameter portion 222Ec located at the lower portion. The small diameter portion 222Eb is formed on the protrusion portion 222C, the large diameter portion 222Ea is formed on the upper portion of the cylindrical portion 222A, and the small diameter portion 222Ec is formed on the lower portion of the cylindrical portion 222A. Further, radial air bearings are formed between the circumferential surfaces of the small diameter portions 222Eb and 222Ec and the journal of the test object W.
A plurality of radial bearing air supply holes 222F are formed at equal intervals in the circumferential direction in the lower portion of the cylindrical portion 222A, and the radial bearing air supply holes 222F penetrate the cylindrical portion 222A in the radial direction and are open at the small diameter portion 222 Ec. Further, a plurality of radial bearing air supply holes 222G connecting the outer periphery and the inner periphery of the radial bearing member 222 are formed at equal intervals in the circumferential direction in the upper portion of the radial bearing member 222 (the portion including the flange portion 222B and the protruding portion 222C disposed outside the bearing housing 221). One end (inlet) of the radial bearing air supply hole 222G opens to the lower surface (position facing the peripheral edge of the hollow portion 221A) of the root portion of the flange portion 222B, and the other end (outlet) opens to the inner peripheral surface of the small-diameter portion 222 Eb. Further, in the upper portion of the radial bearing member 222, a plurality of thrust bearing air supply holes 222H connecting the lower end portion of the inner circumference of the groove 222D and the upper end portion of the inner circumference of the small-diameter portion 222Eb are formed at equal intervals in the circumferential direction.
In a state where the radial bearing member 222 is mounted to the bearing housing 221, a cylindrical space Sr is formed between the cylindrical portion 222A of the radial bearing member 222 and the circumferential surface of the hollow portion 221A (large-diameter portion 221Aa) of the bearing housing 221. The compressed air supplied from the outlet 221Be of the flow path 221B fills the space Sr.
Further, a space Ss surrounded by the groove 221D of the bearing housing 221, the lower end portion of the inner periphery of the groove 222D of the radial bearing member 222, and the O-ring 227C is formed. The compressed air supplied from the outlet 221Ce of the passage 221C fills the space Ss. Space Sr is sealed by O- rings 227A and 227B, and space Ss is sealed by O- rings 227B and 227C. The radial bearing air supply holes 222F, 222G are connected to the space Sr at one end (inlet) thereof, and supply the compressed air in the space Sr to the small diameter portions 222Eb, 222 Ec. The thrust bearing air supply hole 222H is connected to the space Ss, and supplies the compressed air in the space Ss to the inner periphery of the thrust bearing member 223.
The thrust bearing member 223 is a precision member in the form of an open disc (flat washer) having substantially the same inner and outer diameters as the protruding portion 222C of the radial bearing member 222. The journal of the test object W passes through the opening 223A of the thrust bearing member 223. The flange portion Wa of the test object W is placed on the inner peripheral portion of the upper surface of the thrust bearing member 223 in a state where no compressed air is supplied from the thrust bearing air supply hole 222H.
When the compressed air is supplied from the thrust bearing air supply hole 222H, a thrust air bearing is formed between the inner peripheral portion of the upper surface of the thrust bearing member 223 and the flange portion Wa of the test object W, and the test object W floats from the thrust bearing member 223. When the supply of the compressed air is stopped, the test object W is lowered, and the flange portion Wa is placed on the thrust bearing member 223. When the supply of the compressed air is stopped before the rotation of the test object W is completely stopped, the flange portion Wa rubs against the thrust bearing member 223, and therefore, the upper surface of the thrust bearing member 223 gradually wears. If the amount of wear of the thrust bearing member 223 becomes large, a satisfactory thrust air bearing cannot be obtained, and the floating of the test object W becomes unstable. Therefore, the thrust bearing member 223 needs to be replaced periodically. Since the thrust bearing member 223 of the present embodiment is formed in a flat plate shape, both the front and back surfaces of the thrust bearing member 223 can be exchanged and used for forming the thrust air bearing. This substantially increases the life of the thrust bearing member 223 by 2 times, and therefore, the cost required for replacement of the thrust bearing member 223 can be reduced.
The positioning member 224 is an annular member in which a substantially cylindrical hollow portion 224C penetrating in the Z-axis direction is formed, and includes a flange portion 224A and a cylindrical portion 224B. The cylindrical portion 224B is a substantially cylindrical portion extending vertically. The inner diameter of the cylindrical portion 224B is substantially the same as the outer diameters of the projecting portion 222C of the radial bearing member 222 and the thrust bearing member 223, and the projecting portion 222C of the radial bearing member 222 and the thrust bearing member 223 are accommodated in the hollow portion 224C of the cylindrical portion 224B without a gap.
The flange portion 224A is a substantially disk-shaped portion protruding from the lower end portion of the cylindrical portion 224B to the outer periphery, and has substantially the same outer diameter as the flange portion 222B of the radial bearing member 222.
Further, at the upper end portion of the cylindrical portion 224B, a claw 224h protruding inward is formed over the entire circumference. The claw 224h has an inner diameter smaller than the outer diameters of the projection 222C and the thrust bearing member 223 and larger than the opening 223A of the thrust bearing member 223.
The depth of the hollow portion 224C of the positioning member 224 (the distance from the lower surface of the flange portion 224A to the lower surface of the claw 224 h) is the sum of the height of the protruding portion 222C of the radial bearing member 222 and the height of the thrust bearing member 223. Therefore, the protruding portion 222C of the radial bearing member 222 and the thrust bearing member 223 are housed in the hollow portion 224C of the positioning member 224 without a gap in the vertical direction. That is, the thrust bearing member 223 is positioned with respect to the radial bearing member 222 by the positioning member 224.
The fixing member 225 is a ring-shaped member. The fixing member 225 includes: a cylindrical hollow 225A formed from the bottom surface to the front of the upper surface; and a circular opening 225B penetrating from an upper end of the hollow portion 225A to an upper surface of the fixing member 225. The hollow portion 225A has substantially the same diameter as the flange portion 222B of the radial bearing member 222 and the cylindrical portion 224B of the positioning member 224. The opening 225B is formed concentrically with the hollow portion 225A, and has a diameter smaller than the hollow portion 225A and larger than the cylindrical portion 224B of the positioning member 224. Further, in the fixing member 225, holes through which fixing screws pass are formed at four positions outside the hollow portion 225A.
The hollow portion 225A is formed to a depth which is the sum of the height of the flange portion 222B of the radial bearing member 222 and the height of the flange portion 224A of the positioning member 224. Therefore, in a state where the lower surface of the fixing member 225 is in contact with the upper surface of the bearing housing 221, the upper surface of the flange portion 224A is in contact with the upper end surface of the hollow portion 225A, the lower surface of the flange portion 224A is in contact with the upper surface of the flange portion 222B, and the lower surface of the flange portion 222B is in contact with the upper surface of the bearing housing 221. That is, by fixing the fixing member 225 to the bearing housing 221, the positioning member 224, the thrust bearing member 223, and the radial bearing member 222 are fixed to the bearing housing 221.
By adopting a structure in which the positioning member 224, the thrust bearing member 223, and the radial bearing member 222 are fixed to the bearing housing 221 by fixing the fixing member 225 to the bearing housing 221, the radial bearing member 222, the thrust bearing member 223, and the positioning member 224 can be replaced by merely attaching and detaching screws for fixing the fixing member 225. Therefore, it is easy to replace not only the bearing member corresponding to the size of the test object W but also the thrust bearing member 223 and other members which are easily worn. Further, since the thrust bearing member 223 is formed so that both surfaces thereof can be used as surfaces on which thrust air bearings are formed, even when one surface is worn, the other surface can be reused as a bearing surface, and the frequency of replacement of members can be reduced. Further, by forming the thrust bearing member 223 into a shape that is easy to mold as in the present embodiment, the unit price of the member can be suppressed.
Further, in the structure in which the thrust bearing member 223 is easily replaced and both surfaces thereof can be used as thrust bearing surfaces, the frequency of replacement of the members can be reduced, and therefore, the positioning member 224 and the fixing member 225 may be formed as one member. The shape of the thrust bearing member 223 may be different from a disc shape, and may be a shape that can be used by exchanging front and back sides. Further, the bearing housing 221 and the radial bearing member 222 may also be formed as one member.
Fig. 9, 10, and 11 are front, right, and plan views of additional mechanism units (the drive unit 300, the guide unit 400, the changing unit 500, and the moving unit 600) of the dynamic balance testing machine 1, respectively.
As shown in fig. 9 to 11, the driving unit 300 includes a spray nozzle part 310 and a relay part 320. The jet nozzle member 310 is a substantially rectangular metal member, and is formed with a cylindrical hollow portion 311 penetrating in the Z-axis direction. The hollow portion 311 is a portion surrounding the periphery of the blade of the test object W at the time of testing. Therefore, the inner peripheral surface of the hollow portion 311 is formed with a diameter sufficiently larger than the outer diameter of the test object W so as not to contact the test object W.
Three nozzles 312 for ejecting air to the test object W are formed on the inner peripheral surface of the hollow portion 311. Two of the three nozzles 312 are forward jet nozzles 312A oriented to rotationally drive the test object W in a forward direction (counterclockwise direction when viewed from above), and one is reverse jet nozzles 312B oriented to rotationally drive the test object W in a direction opposite to the forward direction (clockwise direction when viewed from above).
The nozzle member 310 has flow paths 313A and 313B formed therein. One end of the flow path 313A opens to the right of the lower surface of the nozzle member 310, and the other end branches and is connected to the two forward nozzles 312A. One end of the flow path 313B opens to the left of the lower surface of the nozzle member 310, and the other end is connected to the reverse nozzle 312B.
The nozzle unit 310 rotationally drives the object W counterclockwise by the forward injection nozzle 312A during the dynamic balance test, and generates a clockwise driving force by the reverse injection nozzle 312B after the measurement is completed, thereby braking the rotation of the object W. By adopting the structure in which the rotation is braked by the reverse jet nozzle 312B, the test time taken from the end of the measurement to the removal of the test object W can be shortened.
The relay member 320 is divided into a relay member 320A fixed to the right end of the lower surface of the nozzle member 310 and a relay member 320B fixed to the left end of the lower surface of the nozzle member 310. The relay members 320A and 320B are formed with flow paths 322A and 322B, respectively. One ends of the flow paths 322A and 322B are connected to the flow paths 313A and 313B of the nozzle member 310, respectively. The other ends of the flow paths 322A and 322B are connected to corresponding compressed air supply sources (not shown) via connection portions 321A and 321B, respectively.
The drive unit 300 is not limited to the configuration of the present embodiment as long as it has a nozzle for blowing air to the test object W and rotationally driving the test object W. For example, since the test object W can be rotationally driven as long as the number of the forward injection nozzles 312A is one or more, the injection nozzle member 310 may be provided with one or more forward injection nozzles 312A. Further, instead of the reverse jet nozzle 312B, another braking mechanism such as a mechanism that brakes by friction force when contacting with a journal or the like of the test object W may be provided.
The drive unit 300 is supported by the gantry 100 via the guide unit 400, the changing unit 500, and the moving unit 600. The guide unit 400 includes four support rods 410, four guides 420, and two guide support tables 430A, 430B.
The support rods 410 are columnar members, and the upper ends of two support rods 410 are fixed to the relay member 320A, and the upper ends of the other two support rods 410 are fixed to the relay member 320B.
The guide 420 is a cylindrical member having a hollow portion 421 formed therein, and the hollow portion 421 supports the support rod 410 so that the support rod 410 can slide in the axial direction thereof. A large diameter portion 422 having a larger diameter than a lower portion of the guide 420 is formed at an upper end portion of the guide 420.
The guide support bases 430A and 430B are metal members formed in a crank shape when viewed from the Y-axis direction and extending in the Y-axis direction, and are disposed so as to face each other in the X-axis direction. The guide support bases 430A, 430B have fixing portions 431A, 431B, hanging portions 432A, 432B, and guide support portions 433A, 433B, respectively. The hanging portions 432A and 432B are rectangular flat plate-like portions arranged perpendicular to the X axis. Fixing portions 431A, 431B for fixing the guide support bases 430A, 430B to the gantry 100 with bolts protrude outward in the X-axis direction from the lower ends of the vertical portions 432A, 432B, respectively. Guide support portions 433A, 433B that support the guide 420 protrude inward in the X-axis direction from upper ends of the vertical portions 432A, 432B, respectively.
The fixing portions 431A and 431B are formed with a plurality of holes through which fixing bolts for fixing the guide support bases 430A and 430B to the gantry 100 pass.
A substantially rectangular opening 432Aa penetrating in the X-axis direction is formed in the center of the upper portion of the vertical portion 432A of the guide support base 430A.
The guide support portions 433A and 433B have two columnar through holes 430Aa and 430Ba, respectively, penetrating therethrough in the Z-axis direction. The through holes 430Aa and 430Ba have substantially the same diameter as the outer diameter of the lower portion of the guide 420, and receive the lower portion of the guide 420. The guide 420 is supported by the guide supporting portions 433A, 433B in a state where the large diameter portion 422 is placed on the upper surfaces of the guide supporting portions 433A, 433B.
The support rod 410 fixed to the relay member 320A of the drive unit 300 is slidably inserted into the hollow portion 421 of the guide 420 accommodated in the through hole 430Aa of the guide support base 430A. Further, the support rod 410 fixed to the relay member 320B is inserted into the guide 420 accommodated in the through hole 430Ba of the guide support base 430B. In the guide support tables 430A and 430B, the guide support portion 433A is fixed to the gantry 100 so as to face the left side and the guide support portion 433B faces the right side with a space in the X-axis direction. The driving unit 300 is guided by the guide unit 400 so as to be movable only in the Z-axis direction with respect to the stage 100.
The driving unit 300 is supported on the stage 100 via the indication lever 410 of the guide unit 400, the changing unit 500, and the moving unit 600 so as not to move freely in the vertical direction.
The changing unit 500 includes a support member 510, a screw 520, a coupling portion 530, and a lock member 540.
The support member 510 is a cylindrical member having a small diameter portion 511 and a large diameter portion 512 and having a step extending in the Z-axis direction. The support member 510 is supported by the moving unit 600 with the small diameter portion 511 on the lower side. Further, a cylindrical hole 513 extending in the Z-axis direction for rotatably supporting the screw 520 is formed in the upper surface of the support member 510.
The screw 520 includes a screw portion 521 as an external thread and an operating portion 522. The threaded portion 521 has substantially the same diameter as the hole 513 formed in the support member 510, and is rotatably supported by the support member 510 by inserting the distal end portion thereof into the hole 513. The operation portion 522 is a handle for performing an operation when the screw portion 521 is rotated around the axis.
The coupling part 530 includes a lifting member 531 and a support rod coupling member 532. The lifting member 531 is a metal member formed in a crank shape when viewed from the Y-axis direction. The elevating member 531 includes: a screw fitting portion 531A extending in the X-axis direction, a vertical portion 531B extending downward from an end of the screw fitting portion 531A in the X-axis negative direction, and a fixing portion 531C extending from a lower end of the vertical portion 531B in the X-axis negative direction. The fixing portion 531C is formed to have a cross section smaller than an opening 432Aa formed in the vertical portion 432A of the guide support base 430A, and to penetrate through the opening 432 Aa.
The screw fitting portion 531A has a female screw 531Aa penetrating in the Z-axis direction formed near the center in the X-axis direction and the Y-axis direction. The threaded portion 521 is fitted into the internal thread 531 Aa. Further, the screw fitting portion 531A has a female screw 531Ab penetrating in the Z-axis direction formed near an end in the X-axis positive direction. The end of the fixing portion 531C in the X-axis negative direction is fixed to the end of the support rod coupling member 532 in the X-axis positive direction by a fixing member (not shown).
The support bar connecting member 532 is a substantially rectangular metal plate horizontally arranged. The support rod coupling member 532 is formed to have an X-axis dimension and a Y-axis dimension substantially equal to the X-axis dimension and the Y-axis dimension of the nozzle member 310, respectively.
The coupling portion 530 defines a movable direction as a Z-axis direction by the guide unit 400. Therefore, when the screw 520 is rotated by operating the operating portion 522, the coupling portion 530 on which the female screw 531Aa fitted to the screw portion 521 is formed moves up and down in the Z-axis direction. As the coupling 530 moves up and down, the four support rods 410 move up and down in synchronization with each other, and the driving unit 300 fixed to the upper end of the support rods 410 also moves up and down. That is, the position of the driving unit 300 in the height direction can be adjusted by operating the operating unit 522 of the changing unit 500.
Further, the thread fitting portion 531A is formed with an internal thread 531Ac extending outward from the internal thread 531Aa in the Y axis direction. The threaded portion 541 (male thread) of the locking member 540 is fitted into the female thread 531 Ac. The threaded portion 541 has a length such that the tip thereof reaches the female screw 531 Aa. The operation portion 542 of the lock member 540 can be rotated until the tip of the screw portion 541 reaches the female screw 531Aa, and screwed into the screw portion 541, thereby preventing the screw 520 from rotating.
That is, by providing the changing means 500, the position of the driving unit 300 in the Z-axis direction can be changed and fixed in accordance with the test object W having a different shape or size by a simple operation of rotating the operation portion 522 of the screw 520 and the operation portion 542 of the lock member 540.
The moving unit 600 includes an actuator 610 and a stopper 620. The actuator 610 is a linear actuator that supports the changing unit 500 so as to be able to ascend and descend. In the present embodiment, an air cylinder is used as the actuator 610. A cylindrical hollow portion 611 having substantially the same diameter as the small diameter portion 511 of the support member 510 of the change unit 500 and extending in the Z direction is formed on the upper surface of the actuator 610. The hollow portion 611 is connected to a fluid pressure device that supplies fluid pressure to the actuator 610. The small diameter portion 511 inserted into the hollow portion 611 is moved up and down by the fluid pressure, whereby the driving unit 300 can be moved up and down via the changing unit 500.
The stopper 620 includes a stopper 621 and a threaded portion 622 (external thread). The screw portion 622 is fitted into an internal thread 531Ab formed in the screw fitting portion 531A of the changing unit 500. The stopper 620 is configured such that the lower end of the screw portion 622 abuts against the stopper 621 when the drive unit 300 is at the lowered position by the operation of the actuator 610.
The moving unit 600 is configured to move up and down the Z-axis direction position of the driving unit 300 between a driving position for blowing air to the test object W to rotationally drive the test object W and a standby position lower than the driving position. By configuring such that the drive unit 300 can be lowered to the standby position lower than the drive position, the test object W can be easily replaced. Further, since the changing unit 500 is also configured to be lifted and lowered together with the driving unit 300, the trouble of adjusting the Z-direction position of the driving unit 300 every time the test object W is replaced can be eliminated, and the workability and the positional accuracy of the driving unit 300 can be improved.
The height of the standby position can be changed by the length of the screw portion 622 protruding from the lower surface of the screw fitting portion 531A of the changing unit 500. Therefore, by adjusting the screwing depth of the screw portion 622 into the internal thread 531Ab, for example, even if the driving position is changed to a higher position, the height of the standby position can be maintained at a lower position. With such a configuration, it is possible to prevent deterioration in workability due to a change in the drive position. As shown in fig. 1 and 2, in order to facilitate the attachment and detachment of the test object W, the dynamic balance testing machine 1 includes a jack-up unit 150 that jacks up the journal of the test object W from below to raise the Z-axis position of the test object W.
The positional relationship among the guide unit 400, the changing unit 500, and the moving unit 600 is not limited to the contents of the present embodiment as long as the moving unit 600 is configured to move between the driving position and the standby position by the up-and-down operation of the driving unit 300. For example, the positions of the changing means 500 and the moving means 600 may be interchanged. Further, the changing unit 500 (moving unit 600) may directly support the driving unit 300 so that the Z-axis direction position of the driving unit 300 can be changed (moved), and the moving unit 600 (changing unit 500) may move (change) the Z-axis direction positions of the changing unit 500 (moving unit 600) and the driving unit 300 via the guide unit 400. Further, the guide unit 400 may not be provided, and the drive unit 300 may be provided at the uppermost layer so that the drive unit 300, the change unit 500, and the moving unit 600 are overlapped with each other.
The above is a description of an example of the embodiment of the present invention. The embodiments of the present invention are not limited to the above description, and various modifications can be made within the scope of the technical idea expressed by the scope of claims. For example, embodiments described as examples in the specification or embodiments described as self-explanatory are also included in the embodiments of the present application.
In the above embodiment, the bearing unit 220 is fixed to the lower end of the base 210, and the test object W is supported on the upper surface side of the bearing unit 220, but if a configuration is adopted in which the projection of the center of gravity of the test object W onto the plane defined by the position where the lateral spring 120 is attached to the vibration unit 200 is located in the vicinity of the position where the longitudinal spring 110 is attached to the vibration unit 200, a configuration may be adopted in which the bearing unit 220 is fixed to the upper side of the base 210, and the test object W is suspended on the lower surface side of the bearing unit 220.
In the above embodiment, the test object W as the test object is supported by the vibration unit 200 so that the rotation axis is vertical, but the rotation axis of the test object W may be inclined by rotating the coordinate axes around the X axis in the above embodiment.
In the above embodiment, a rotating body having a journal is assumed as the test object, but the radial bearing member 222 may be formed into a shape having a substantially cylindrical protruding portion that passes through the opening 223A of the thrust bearing member 223 without the hollow portion 222E and protrudes upward, and the outer peripheral surface of the protruding portion may be a surface on which the radial air bearing is formed, thereby providing a dynamic balance testing machine corresponding to a rotating body whose rotating shaft is a substantially cylindrical hollow.
Claims (10)
1. A dynamic balance testing machine, comprising:
a vibration unit that rotatably holds a predetermined rotating body as a test object;
a first spring that elastically supports the vibration unit, restricts displacement of the vibration unit in a Z-axis direction parallel to a rotation axis of the predetermined rotating body, and extends in the Z-axis direction; and
at least three second springs that elastically support the vibration unit and restrict displacement of the vibration unit in a Y-axis direction orthogonal to the rotation axis, the second springs extending in the Y-axis direction,
the first spring and the second spring are each a round bar-shaped member that is rigid in the longitudinal direction and allows only bending deformation,
the at least three second springs are attached to the vibration unit on the same predetermined plane,
the vibration unit allows only translational movement in an X-axis direction perpendicular to a Z-axis direction and a Y-axis direction and rotational movement around a Y-axis using the first springs and the at least three second springs,
and the vibration unit holds the predetermined rotating body so that a projection of a center of gravity of the predetermined rotating body onto the predetermined plane is substantially the same as a position where the first spring is attached to the vibration unit,
the first springs are attached to the vibration unit at positions substantially equidistant from positions at which the at least three second springs are attached to the vibration unit.
2. The dynamic balance testing machine of claim 1, wherein:
the positions where the at least three second springs are mounted to the vibration unit are symmetrical with respect to a plane passing through the rotation shaft and the positions where the first springs are mounted to the vibration unit.
3. The dynamic balance testing machine of claim 1, wherein:
four of the second springs are provided and,
the four second springs are arranged such that a substantially rectangular shape having a vertex at which the second spring is attached to the vibration unit is formed on the predetermined plane.
4. The dynamic balance testing machine of claim 1, wherein:
an escape structure for allowing the first spring to pass is formed in the vibration unit.
5. The dynamic balance testing machine of claim 4, wherein:
the avoiding structure is a hole, a groove or a notch.
6. The dynamic balance testing machine of claim 1, wherein:
the vibration unit has:
a base having a mounting portion on which the first spring and the at least three second springs are mounted; and
and a bearing unit fixed to the base and rotatably holding the predetermined rotating body.
7. The dynamic balance testing machine of claim 1, wherein:
the vibration unit has a shape substantially symmetrical with respect to a plane including a position for mounting the first spring and the rotation axis.
8. The dynamic balance testing machine of claim 6, wherein:
four of the second springs are provided and,
the four second springs are arranged such that a substantially rectangular shape having a vertex at which the second springs are attached to the vibration unit is formed on the predetermined plane,
the base is a substantially rectangular plate having sides parallel to the axis of rotation,
the second spring is installed in the vicinity of each of four apexes of the base.
9. The dynamic balance testing machine of claim 8, wherein:
the bearing unit is fixed to the vicinity of one end of the base in the rotation axis direction.
10. The dynamic balance testing machine of claim 1, wherein:
the vibration unit has an opening penetrating in a direction perpendicular to the predetermined plane.
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CN202110393012.5A CN113176037A (en) | 2016-08-10 | 2016-08-10 | Dynamic balance testing machine |
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JP (1) | JP6830263B2 (en) |
KR (1) | KR20190035685A (en) |
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CN111693213A (en) * | 2020-07-21 | 2020-09-22 | 南京智金科技创新服务中心 | Dynamic balance calibration machine suitable for testing complex rotating parts |
CN113532860B (en) * | 2021-09-13 | 2021-12-21 | 南昌新宝路航空科技有限公司 | Automatic regulating system for aviation accessory bearing bonding |
CN117129145B (en) * | 2023-10-25 | 2024-01-23 | 贵州警察学院 | Dynamic balance testing device |
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JP6830263B2 (en) | 2021-02-17 |
US20230107238A1 (en) | 2023-04-06 |
WO2018029795A1 (en) | 2018-02-15 |
US20190145845A1 (en) | 2019-05-16 |
DE112016007136T8 (en) | 2019-05-09 |
CN112179563B (en) | 2023-03-14 |
JPWO2018029795A1 (en) | 2019-06-27 |
US10837856B2 (en) | 2020-11-17 |
US20210018392A1 (en) | 2021-01-21 |
DE112016007136T5 (en) | 2019-04-25 |
CN112179563A (en) | 2021-01-05 |
CN113176037A (en) | 2021-07-27 |
US11549857B2 (en) | 2023-01-10 |
KR20190035685A (en) | 2019-04-03 |
CN109564140A (en) | 2019-04-02 |
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