CN109503963A - A kind of preparation method of butyl latex and preparation method thereof and the gloves with its preparation - Google Patents
A kind of preparation method of butyl latex and preparation method thereof and the gloves with its preparation Download PDFInfo
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- CN109503963A CN109503963A CN201811301261.1A CN201811301261A CN109503963A CN 109503963 A CN109503963 A CN 109503963A CN 201811301261 A CN201811301261 A CN 201811301261A CN 109503963 A CN109503963 A CN 109503963A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
- C08J3/09—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in organic liquids
- C08J3/091—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in organic liquids characterised by the chemical constitution of the organic liquid
- C08J3/092—Hydrocarbons
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D19/00—Gloves
- A41D19/0055—Plastic or rubber gloves
- A41D19/0058—Three-dimensional gloves
- A41D19/0062—Three-dimensional gloves made of one layer of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/14—Dipping a core
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2391/00—Characterised by the use of oils, fats or waxes; Derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C08J2423/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
- C08J2423/22—Copolymers of isobutene; butyl rubber
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2429/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Derivatives of such polymer
- C08J2429/02—Homopolymers or copolymers of unsaturated alcohols
- C08J2429/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2491/00—Characterised by the use of oils, fats or waxes; Derivatives thereof
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/321—Phosphates
- C08K2003/324—Alkali metal phosphate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08K5/13—Phenols; Phenolates
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Abstract
The invention discloses a kind of butyl latexes, are made of raw material from the following weight: 100 parts of butyl adhesive paste, 11~19 parts of emulsifier mixture, 13~18 parts and 0~0.5 part of stabilizer KOH of hybrid dispersions;The emulsifier mixture is made of raw material from the following weight: 4~6 parts of oleic acid, 2~4 parts of stabilizer KOH, 1~3 part of potassium dihydrogen phosphate, 2~4 parts of polyvinyl alcohol, 2~4 parts of potash soap, the potash soap includes the raw material of following mass percent: the stabilizer KOH aqueous solution surplus of castor oil 75%~85% and 10%.Solid butyl rubber is prepared as butyl latex by the present invention; emulsifier etc. is added during the preparation process; reduce the gel particles generated in latex preparation process by mechanism or glue residue; solve the problems, such as that butyl latex conversion ratio is low; butyl latex conversion ratio can be improved 12% or more than before; technology stability is good in glove production, and the gloves of preparation have excellent tensile strength.
Description
Technical field
The invention belongs to rubber gloves fields, and in particular to a kind of butyl latex and preparation method thereof and with its preparation
The preparation method of gloves.
Background technique
Butyl rubber has the spies such as heat-resisting, resistance to ozone, low temperature resistant, high-air-tightness as a kind of main synthetic rubber
Property, it is widely used in the manufacture of gloves, sebific duct, medical rubber stopper, tyre airtight layer and adhesive product.Butyl latex retains
The characteristic of butyl rubber, processing technology is simpler, and be easy to be used cooperatively with other latex.Using dipping and coating work
Skill can prepare cord dipping, protective garment, corrosion-inhibiting coating and packaging coating, non-woven fabrics, protective glove etc..Butyl latex and poly-
Isoprene rubber latex, ethylene propylene rubber latex simultaneously claim three big artificial latexs, are generally applicable to " dissolution-emulsification " method to prepare.Emulsifier body
System and preparation process directly affect yield, stability and the service performance of latex products.Butyl latex also has in gloves field
Some applications, the performance of butyl latex also largely effect on the performance of gloves.Existing rubber gloves no matter permeability, anti-
Shield performance or corrosion resistant performance be not it is ideal, be unable to satisfy the labor protection needs of special dimension.
Summary of the invention
One kind is provided it is an object of the invention to overcome the deficiencies in the prior art with butyl rubber as main high polymers material
The preparation method of latex of material and preparation method thereof and the gloves using this kind of butyl latex.
In order to achieve the above object, the present invention adopts the following technical scheme:
A kind of butyl latex, is made of raw material from the following weight: 100 parts of butyl adhesive paste, emulsifier mixture 11~19
Part, 13~18 parts and 0~0.5 part of stabilizer KOH of hybrid dispersions;The emulsifier mixture by following parts by weight raw material
It is made: 4~6 parts of oleic acid, 2~4 parts of stabilizer KOH, 1~3 part of potassium dihydrogen phosphate, 2~4 parts of polyvinyl alcohol, 2~4 parts of potash soap,
The potash soap includes the raw material of following mass percent: more than the stabilizer KOH aqueous solution of castor oil 75%~85% and 10%
Amount.
Further, the hybrid dispersions include the raw material of following parts by weight: 1~3 part of vulcanizing agent S, promotor TT
2~4 parts, 1~3 part of promotor Px, 3~6 parts of activating agent ZNO, 1~3 part of antioxidant 264, reinforcing agent TiO26~10 parts,
2~4 parts of pigment, 2~4 parts of dispersing agent NF, 2~4 parts of stabilizer KOH.
Further, the butyl adhesive paste is made of raw material from the following weight: 10 parts and 90 parts of solution of butyl rubber.
Further, the solution is gasoline.
The preparation method of above-mentioned butyl latex, comprising the following steps:
(1) preparation of butyl adhesive paste: after the thin logical tabletting of butyl rubber conche, it is processed into the butyl rubber of fritter
Thin slice is put into the pulper for filling solvent, and 4~6h of stirring is completely dissolved to it;
(2) it emulsifies: butyl adhesive paste is added in emulsion tank, weigh emulsifier mixture and be added in butyl adhesive paste, starting cream
Change 2~6h of pump emulsification;
(3) it purifying: the product after emulsification is added in heating device, 85 DEG C~110 DEG C of heating purifies lotion,
Except stopping after neat solvent;
(4) it is concentrated: product after purification being added in seperator, glue is concentrated, the control of latex total solids content
Index is 50%~60%;
(5) preparation of latex mixing: weighing hybrid dispersions raw material, and configure hybrid dispersions, by the latex after concentration
It is added in hybrid dispersions and is uniformly mixed to get butyl latex.
The preparation method of the gloves of above-mentioned butyl latex preparation, which comprises the following steps:
(1) soak hot water: the production model of gloves preheats about 60~80 seconds in 65 DEG C~75 DEG C of hot water;
(2) it soaks coagulator: soaking coagulator after production model preheating;
(3) dry: to be dried after production model leaching coagulator at 65 DEG C~80 DEG C, drying time is 20~30 seconds;
(4) impregnation cream: production model is immersed in butyl latex as described in any one of claims 1 to 4;
(5) it leaching: is impregnated 6~10 minutes in 50 DEG C~60 DEG C of hot water after impregnation cream;
(6) it covers framework material: covering the framework material of upper same specification on gloves glue film, and framework material arranged smooth;
(7) secondary leaching latex: in framework material face Dipped latex;
(8) dry: glue film is dry in long cabinet, and drying temperature is 70 DEG C~100 DEG C, and drying time is 20~40 minutes;
(9) crimping: wearing and security consideration for convenience, up roll up diameter is 5mm from the cuff edge of gloves
The side of~8mm;
(10) it demoulds: gloves is taken off from production model;
(11) cover die: by product cover with production model same specification sulfide model on;
(12) it checks, repair: visual examination being carried out to product, discovery light defects are repaired;
(13) entrucking: the semi-finished product repaired are attached to and prepare to vulcanize on vulcanized vehicle;
(14) vulcanize: gloves vulcanize 60 minutes under the conditions of 115 ± 8 DEG C;
(15) water process: being washed at 60 DEG C~75 DEG C after gloves vulcanization, and washing time is 30~50 minutes;
(16) airtight test: gloves are inflated inspection, detection gloves whether there is gas leakage, by the gloves of gas leakage
It rejects;
(17) dry: will to be dried in drying drum through the gastight gloves of airtight test until gloves are completely dry
Dry, drying temperature is 70 DEG C~90 DEG C;
(18) visual examination: product carries out 100% and carries out visual examination by standard;
(19) batching, detection: product carries out grade batching, inspector's sampling inspection after visual examination;
(20) it packs: being packed and stored after product testing is qualified.
Further, the coagulator is calcium chloride solution, and the calcium chloride solution is by 20~25 parts of calcium chloride and 100
Part water is made.
Compared with prior art, the invention has the benefit that
1. solid butyl rubber is prepared as butyl latex by the present invention, in emulsion process, a certain amount of stabilization is added
Agent reduces the gel particles that generate by mechanism or glue residue in latex preparation process, and it is low etc. to solve butyl latex conversion ratio
Problem, butyl latex conversion ratio can be improved 12% or more than before, and technology stability is good in glove production, for production
The high-quality butyl gloves of series lay good basis.
2. the present invention improves butyl rubber by the way that a certain amount of rubber reinforcing filler is added in the preparation process of butyl latex
Film physics mechanical performance, compared with no reinforcing agent, physical mechanical property improves 33.33%.
Specific embodiment
Embodiment one:
A kind of butyl latex, is made of raw material from the following weight: 100 parts of butyl adhesive paste, 11 parts of emulsifier mixture,
13 parts of hybrid dispersions.
Wherein, emulsifier mixture is made of raw material from the following weight: 4 parts of oleic acid, 2 parts of stabilizer KOH, and di(2-ethylhexyl)phosphate
1 part of hydrogen potassium, 2 parts of polyvinyl alcohol, 2 parts of potash soap.Potash soap includes the raw material of following mass percent: castor oil 75% and 10%
KOH aqueous solution 25%.
Hybrid dispersions include the raw material of following parts by weight: 1 part of vulcanizing agent S, 2 parts of promotor TT, and promotor Px 1
Part, 3 parts of activating agent ZNO, 1 part of antioxidant 264, reinforcing agent TiO26 parts, 2 parts of pigment, 2 parts of dispersing agent NF, stabilizer KOH
2 parts.
Butyl adhesive paste is made of raw material from the following weight: 10 parts and 90 parts of gasoline of butyl rubber.
The preparation method of above-mentioned butyl latex, comprising the following steps:
(1) preparation of butyl adhesive paste: after the thin logical tabletting of butyl rubber conche, it is processed into the butyl rubber of fritter
Thin slice is put into the pulper for filling solvent, and stirring 4h is completely dissolved to it;
(2) it emulsifies: butyl adhesive paste is added in emulsion tank, weigh emulsifier mixture and be added in butyl adhesive paste, starting cream
Change pump emulsification 2h;
(3) it purifies: the product after emulsification is added in heating device, 85 DEG C of heating purifies lotion, removes neat solvent
After stop;
(4) it is concentrated: product after purification being added in seperator, glue is concentrated, the control of latex total solids content
Index is 50%~60%;
(5) preparation of latex mixing: weighing hybrid dispersions raw material, and configure hybrid dispersions, by the latex after concentration
It is added in hybrid dispersions and is uniformly mixed to get butyl latex.
The preparation method of the gloves of above-mentioned butyl latex preparation, which comprises the following steps:
(1) soak hot water: the production model of gloves preheats about 80 seconds in 65 DEG C of hot water;
(2) it soaks coagulator: soaking coagulator after production model preheating;
(3) dry: to be dried after production model leaching coagulator at 65 DEG C, drying time is 30 seconds;
(4) impregnation cream: production model is immersed in above-mentioned butyl latex;
(5) it leaching: is impregnated 10 minutes in 50 DEG C of hot water after impregnation cream;
(6) it covers framework material: covering the framework material of upper same specification on gloves glue film, and framework material arranged smooth;
(7) secondary leaching latex: in framework material face Dipped latex;
(8) dry: glue film is dry in long cabinet, and drying temperature is 70 DEG C, and drying time is 40 minutes;
(9) crimping: wearing and security consideration for convenience, up roll up diameter is 5mm from the cuff edge of gloves
Side;
(10) it demoulds: gloves is taken off from production model;
(11) cover die: by product cover with production model same specification sulfide model on;
(12) it checks, repair: visual examination being carried out to product, discovery light defects are repaired;
(13) entrucking: the semi-finished product repaired are attached to and prepare to vulcanize on vulcanized vehicle;
(14) vulcanize: gloves vulcanize 60 minutes under the conditions of 115 ± 8 DEG C;
(15) water process: being washed at 60 DEG C after gloves vulcanization, and washing time is 50 minutes;
(16) airtight test: gloves are inflated inspection, detection gloves whether there is gas leakage, by the gloves of gas leakage
It rejects;
(17) dry: will to be dried in drying drum through the gastight gloves of airtight test until gloves are completely dry
Dry, drying temperature is 70 DEG C;
(18) visual examination: product carries out 100% and carries out visual examination by standard;
(19) batching, detection: product carries out grade batching, inspector's sampling inspection after visual examination;
(20) it packs: being packed and stored after product testing is qualified.
Coagulator is calcium chloride solution, and calcium chloride solution is made of 20~25 parts of calcium chloride and 100 parts of water.
Embodiment two
A kind of butyl latex, is made of raw material from the following weight: 100 parts of butyl adhesive paste, 13 parts of emulsifier mixture,
15 parts and 0.2 part of stabilizer KOH of hybrid dispersions.
Wherein, emulsifier mixture is made of raw material from the following weight: 5 parts of oleic acid, 3 parts of stabilizer KOH, and di(2-ethylhexyl)phosphate
2 parts of hydrogen potassium, 3 parts of polyvinyl alcohol, 3 parts of potash soap.Potash soap includes the raw material of following mass percent: castor oil 80% and 10%
KOH aqueous solution 20%.
Hybrid dispersions include the raw material of following parts by weight: 2 parts of vulcanizing agent S, 3 parts of promotor TT, and promotor Px 2
Part, 4 parts of activating agent ZNO, 2 parts of antioxidant 264, reinforcing agent TiO27 parts, 3 parts of pigment, 3 parts of dispersing agent NF, stabilizer KOH
3 parts.
Butyl adhesive paste is made of raw material from the following weight: 10 parts and 90 parts of gasoline of butyl rubber.
The preparation method of above-mentioned butyl latex, comprising the following steps:
(1) preparation of butyl adhesive paste: after the thin logical tabletting of butyl rubber conche, it is processed into the butyl rubber of fritter
Thin slice is put into the pulper for filling solvent, and stirring 5h is completely dissolved to it;
(2) it emulsifies: butyl adhesive paste is added in emulsion tank, weigh emulsifier mixture and be added in butyl adhesive paste, starting cream
Change pump emulsification 3h;
(3) it purifies: the product after emulsification is added in heating device, 90 DEG C of heating purifies lotion, removes neat solvent
After stop;
(4) it is concentrated: product after purification being added in seperator, glue is concentrated, the control of latex total solids content
Index is 50%~60%;
(5) preparation of latex mixing: weighing hybrid dispersions raw material, and configure hybrid dispersions, by the latex after concentration
It is added in hybrid dispersions and is uniformly mixed to get butyl latex.
The preparation method of the gloves of above-mentioned butyl latex preparation, which comprises the following steps:
(1) soak hot water: the production model of gloves preheats about 70 seconds in 70 DEG C of hot water;
(2) it soaks coagulator: soaking coagulator after production model preheating;
(3) dry: to be dried after production model leaching coagulator at 70 DEG C, drying time is 25 seconds;
(4) impregnation cream: production model is immersed in above-mentioned butyl latex;
(5) it leaching: is impregnated 8 minutes in 55 DEG C of hot water after impregnation cream;
(6) it covers framework material: covering the framework material of upper same specification on gloves glue film, and framework material arranged smooth;
(7) secondary leaching latex: in framework material face Dipped latex;
(8) dry: glue film is dry in long cabinet, and drying temperature is 80 DEG C, and drying time is 35 minutes;
(9) crimping: wearing and security consideration for convenience, up roll up diameter is 6mm from the cuff edge of gloves
Side;
(10) it demoulds: gloves is taken off from production model;
(11) cover die: by product cover with production model same specification sulfide model on;
(12) it checks, repair: visual examination being carried out to product, discovery light defects are repaired;
(13) entrucking: the semi-finished product repaired are attached to and prepare to vulcanize on vulcanized vehicle;
(14) vulcanize: gloves vulcanize 60 minutes under the conditions of 115 ± 8 DEG C;
(15) water process: being washed at 65 DEG C after gloves vulcanization, and washing time is 45 minutes;
(16) airtight test: gloves are inflated inspection, detection gloves whether there is gas leakage, by the gloves of gas leakage
It rejects;
(17) dry: will to be dried in drying drum through the gastight gloves of airtight test until gloves are completely dry
Dry, drying temperature is 80 DEG C;
(18) visual examination: product carries out 100% and carries out visual examination by standard;
(19) batching, detection: product carries out grade batching, inspector's sampling inspection after visual examination;
(20) it packs: being packed and stored after product testing is qualified.
Coagulator is calcium chloride solution, and calcium chloride solution is made of 20~25 parts of calcium chloride and 100 parts of water.
Embodiment three
A kind of butyl latex, is made of raw material from the following weight: 100 parts of butyl adhesive paste, 15 parts of emulsifier mixture,
15 parts and 0.3 part of stabilizer KOH of hybrid dispersions.
Wherein, emulsifier mixture is made of raw material from the following weight: 5 parts of oleic acid, 3 parts of stabilizer KOH, and di(2-ethylhexyl)phosphate
2 parts of hydrogen potassium, 3 parts of polyvinyl alcohol, 3 parts of potash soap.Potash soap includes the raw material of following mass percent: castor oil 80% and 10%
KOH aqueous solution 20%.
Hybrid dispersions include the raw material of following parts by weight: 2 parts of vulcanizing agent S, 3 parts of promotor TT, and promotor Px 2
Part, 5 parts of activating agent ZNO, 2 parts of antioxidant 264, reinforcing agent TiO28 parts, 3 parts of pigment, 3 parts of dispersing agent NF, stabilizer KOH
3 parts.
Butyl adhesive paste is made of raw material from the following weight: 10 parts and 90 parts of gasoline of butyl rubber.
The preparation method of above-mentioned butyl latex, comprising the following steps:
(1) preparation of butyl adhesive paste: after the thin logical tabletting of butyl rubber conche, it is processed into the butyl rubber of fritter
Thin slice is put into the pulper for filling solvent, and stirring 6h is completely dissolved to it;
(2) it emulsifies: butyl adhesive paste is added in emulsion tank, weigh emulsifier mixture and be added in butyl adhesive paste, starting cream
Change pump emulsification 5h;
(3) it purifies: the product after emulsification is added in heating device, 100 DEG C of heating purifies lotion, cleared molten
Stop after agent;
(4) it is concentrated: product after purification being added in seperator, glue is concentrated, the control of latex total solids content
Index is 50%~60%;
(5) preparation of latex mixing: weighing hybrid dispersions raw material, and configure hybrid dispersions, by the latex after concentration
It is added in hybrid dispersions and is uniformly mixed to get butyl latex.
The preparation method of the gloves of above-mentioned butyl latex preparation, which comprises the following steps:
(1) soak hot water: the production model of gloves preheats about 60 seconds in 75 DEG C of hot water;
(2) it soaks coagulator: soaking coagulator after production model preheating;
(3) dry: to be dried after production model leaching coagulator at 75 DEG C, drying time is 25 seconds;
(4) impregnation cream: production model is immersed in above-mentioned butyl latex;
(5) it leaching: is impregnated 6 minutes in 60 DEG C of hot water after impregnation cream;
(6) it covers framework material: covering the framework material of upper same specification on gloves glue film, and framework material arranged smooth;
(7) secondary leaching latex: in framework material face Dipped latex;
(8) dry: glue film is dry in long cabinet, and drying temperature is 80 DEG C, and drying time is 30 minutes;
(9) crimping: wearing and security consideration for convenience, up roll up diameter is 7mm from the cuff edge of gloves
Side;
(10) it demoulds: gloves is taken off from production model;
(11) cover die: by product cover with production model same specification sulfide model on;
(12) it checks, repair: visual examination being carried out to product, discovery light defects are repaired;
(13) entrucking: the semi-finished product repaired are attached to and prepare to vulcanize on vulcanized vehicle;
(14) vulcanize: gloves vulcanize 60 minutes under the conditions of 115 ± 8 DEG C;
(15) water process: being washed at 75 DEG C after gloves vulcanization, and washing time is 30 minutes;
(16) airtight test: gloves are inflated inspection, detection gloves whether there is gas leakage, by the gloves of gas leakage
It rejects;
(17) dry: will to be dried in drying drum through the gastight gloves of airtight test until gloves are completely dry
Dry, drying temperature is 80 DEG C;
(18) visual examination: product carries out 100% and carries out visual examination by standard;
(19) batching, detection: product carries out grade batching, inspector's sampling inspection after visual examination;
(20) it packs: being packed and stored after product testing is qualified.
Coagulator is calcium chloride solution, and calcium chloride solution is made of 20~25 parts of calcium chloride and 100 parts of water.
Example IV
A kind of butyl latex, is made of raw material from the following weight: 100 parts of butyl adhesive paste, 18 parts of emulsifier mixture,
17 parts and 0.4 part of stabilizer KOH of hybrid dispersions.
Wherein, emulsifier mixture is made of raw material from the following weight: 6 parts of oleic acid, 4 parts of stabilizer KOH, and di(2-ethylhexyl)phosphate
3 parts of hydrogen potassium, 4 parts of polyvinyl alcohol, 4 parts of potash soap.Potash soap includes the raw material of following mass percent: castor oil 85% and 10%
KOH aqueous solution 15%.
Hybrid dispersions include the raw material of following parts by weight: 3 parts of vulcanizing agent S, 4 parts of promotor TT, and promotor Px 3
Part, 6 parts of activating agent ZNO, 3 parts of antioxidant 264, reinforcing agent TiO210 parts, 4 parts of pigment, 4 parts of dispersing agent NF, stabilizer
4 parts of KOH.
Butyl adhesive paste is made of raw material from the following weight: 10 parts and 90 parts of gasoline of butyl rubber.
The preparation method of above-mentioned butyl latex, comprising the following steps:
(1) preparation of butyl adhesive paste: after the thin logical tabletting of butyl rubber conche, it is processed into the butyl rubber of fritter
Thin slice is put into the pulper for filling solvent, and stirring 6h is completely dissolved to it;
(2) it emulsifies: butyl adhesive paste is added in emulsion tank, weigh emulsifier mixture and be added in butyl adhesive paste, starting cream
Change pump emulsification 6h;
(3) it purifies: the product after emulsification is added in heating device, 100 DEG C of heating purifies lotion, cleared molten
Stop after agent;
(4) it is concentrated: product after purification being added in seperator, glue is concentrated, the control of latex total solids content
Index is 55%;
(5) preparation of latex mixing: weighing hybrid dispersions raw material, and configure hybrid dispersions, by the latex after concentration
It is added in hybrid dispersions and is uniformly mixed to get butyl latex.
The preparation method of the gloves of above-mentioned butyl latex preparation, which comprises the following steps:
(1) soak hot water: the production model of gloves preheats about 65 seconds in 70 DEG C of hot water;
(2) it soaks coagulator: soaking coagulator after production model preheating;
(3) dry: to be dried after production model leaching coagulator at 80 DEG C, drying time is 20 seconds;
(4) impregnation cream: production model is immersed in above-mentioned butyl latex;
(5) it leaching: is impregnated 6 minutes in 60 DEG C of hot water after impregnation cream;
(6) it covers framework material: covering the framework material of upper same specification on gloves glue film, and framework material arranged smooth;
(7) secondary leaching latex: in framework material face Dipped latex;
(8) dry: glue film is dry in long cabinet, and drying temperature is 100 DEG C, and drying time is 20 minutes;
(9) crimping: wearing and security consideration for convenience, up roll up diameter is 7mm from the cuff edge of gloves
Side;
(10) it demoulds: gloves is taken off from production model;
(11) cover die: by product cover with production model same specification sulfide model on;
(12) it checks, repair: visual examination being carried out to product, discovery light defects are repaired;
(13) entrucking: the semi-finished product repaired are attached to and prepare to vulcanize on vulcanized vehicle;
(14) vulcanize: gloves vulcanize 60 minutes under the conditions of 115 ± 8 DEG C;
(15) water process: being washed at 70 DEG C after gloves vulcanization, and washing time is 40 minutes;
(16) airtight test: gloves are inflated inspection, detection gloves whether there is gas leakage, by the gloves of gas leakage
It rejects;
(17) dry: will to be dried in drying drum through the gastight gloves of airtight test until gloves are completely dry
Dry, drying temperature is 80 DEG C;
(18) visual examination: product carries out 100% and carries out visual examination by standard;
(19) batching, detection: product carries out grade batching, inspector's sampling inspection after visual examination;
(20) it packs: being packed and stored after product testing is qualified.
Coagulator is calcium chloride solution, and calcium chloride solution is made of 20~25 parts of calcium chloride and 100 parts of water.
Embodiment five
A kind of butyl latex, is made of raw material from the following weight: 100 parts of butyl adhesive paste, 19 parts of emulsifier mixture,
18 parts and 0.5 part of stabilizer KOH of hybrid dispersions.
Wherein, emulsifier mixture is made of raw material from the following weight: 6 parts of oleic acid, 4 parts of stabilizer KOH, and di(2-ethylhexyl)phosphate
3 parts of hydrogen potassium, 4 parts of polyvinyl alcohol, 4 parts of potash soap.Potash soap includes the raw material of following mass percent: castor oil 85% and 10%
KOH aqueous solution 15%.
Hybrid dispersions include the raw material of following parts by weight: 3 parts of vulcanizing agent S, 4 parts of promotor TT, and promotor Px 3
Part, 6 parts of activating agent ZNO, 3 parts of antioxidant 264, reinforcing agent TiO210 parts, 4 parts of pigment, 4 parts of dispersing agent NF, stabilizer
4 parts of KOH.
Butyl adhesive paste is made of raw material from the following weight: 10 parts and 90 parts of gasoline of butyl rubber.
The preparation method of above-mentioned butyl latex, comprising the following steps:
(1) preparation of butyl adhesive paste: after the thin logical tabletting of butyl rubber conche, it is processed into the butyl rubber of fritter
Thin slice is put into the pulper for filling solvent, and stirring 6h is completely dissolved to it;
(2) it emulsifies: butyl adhesive paste is added in emulsion tank, weigh emulsifier mixture and be added in butyl adhesive paste, starting cream
Change 2~6h of pump emulsification;
(3) it purifies: the product after emulsification is added in heating device, 110 DEG C of heating purifies lotion, cleared molten
Stop after agent;
(4) it is concentrated: product after purification being added in seperator, glue is concentrated, the control of latex total solids content
Index is 50%~60%;
(5) preparation of latex mixing: weighing hybrid dispersions raw material, and configure hybrid dispersions, by the latex after concentration
It is added in hybrid dispersions and is uniformly mixed to get butyl latex.
The preparation method of the gloves of above-mentioned butyl latex preparation, which comprises the following steps:
(1) soak hot water: the production model of gloves preheats about 60 seconds in 75 DEG C of hot water;
(2) it soaks coagulator: soaking coagulator after production model preheating;
(3) dry: to be dried after production model leaching coagulator at 80 DEG C, drying time is 20 seconds;
(4) impregnation cream: production model is immersed in above-mentioned butyl latex;
(5) it leaching: is impregnated 6 minutes in 60 DEG C of hot water after impregnation cream;
(6) it covers framework material: covering the framework material of upper same specification on gloves glue film, and framework material arranged smooth;
(7) secondary leaching latex: in framework material face Dipped latex;
(8) dry: glue film is dry in long cabinet, and drying temperature is 100 DEG C, and drying time is 20 minutes;
(9) crimping: wearing and security consideration for convenience, up roll up diameter is 8mm from the cuff edge of gloves
Side;
(10) it demoulds: gloves is taken off from production model;
(11) cover die: by product cover with production model same specification sulfide model on;
(12) it checks, repair: visual examination being carried out to product, discovery light defects are repaired;
(13) entrucking: the semi-finished product repaired are attached to and prepare to vulcanize on vulcanized vehicle;
(14) vulcanize: gloves vulcanize 60 minutes under the conditions of 115 ± 8 DEG C;
(15) water process: being washed at 75 DEG C after gloves vulcanization, and washing time is 30 minutes;
(16) airtight test: gloves are inflated inspection, detection gloves whether there is gas leakage, by the gloves of gas leakage
It rejects;
(17) dry: will to be dried in drying drum through the gastight gloves of airtight test until gloves are completely dry
Dry, drying temperature is 90 DEG C;
(18) visual examination: product carries out 100% and carries out visual examination by standard;
(19) batching, detection: product carries out grade batching, inspector's sampling inspection after visual examination;
(20) it packs: being packed and stored after product testing is qualified.
Coagulator is calcium chloride solution, and calcium chloride solution is made of 20~25 parts of calcium chloride and 100 parts of water.
Butyl latex and gloves prepared by embodiment one to five carries out viscosity, tensile strength, the performance of elongation at break
Test, test result is as follows shown in table 1.
1 performance test table of table
Project | Performance |
Total solids content (%) | 43.0~52.0 |
Viscosity (mPas) | 30~50 |
Tensile strength (Mpa) | ≥16 |
Elongation at break (%) | ≥850 |
As shown in table 1, the total solids content of butyl latex prepared by the present invention and viscosity are suitable for tensile strength and fracture
Elongation is high.
The foregoing is merely better embodiments of the invention, and the invention is not limited to above embodiment, are implementing
The structural modification small there may be part in the process, if do not departed to various changes or modifications of the invention of the invention
Spirit and scope, and belong within the scope of claim and equivalent technologies of the invention, then the present invention is also intended to encompass these and changes
Dynamic and modification.
Claims (7)
1. a kind of butyl latex, which is characterized in that be made of raw material from the following weight: 100 parts of butyl adhesive paste, emulsifier mixing
11~19 parts of object, 13~18 parts and 0~0.5 part of stabilizer KOH of hybrid dispersions;The emulsifier mixture is by following weight
The raw material of part is made: 4~6 parts of oleic acid, 2~4 parts of stabilizer KOH, and 1~3 part of potassium dihydrogen phosphate, 2~4 parts of polyvinyl alcohol, potash soap
2~4 parts, the potash soap includes the raw material of following mass percent: the stabilizer KOH of castor oil 75%~85% and 10% is water-soluble
Liquid surplus.
2. butyl latex according to claim 1, which is characterized in that the hybrid dispersions include the original of following parts by weight
Material: 1~3 part of vulcanizing agent S, 2~4 parts of promotor TT, 1~3 part of promotor Px, 3~6 parts of activating agent ZNO, antioxidant 264
1~3 part, reinforcing agent TiO26~10 parts, 2~4 parts of pigment, 2~4 parts of dispersing agent NF, 2~4 parts of stabilizer KOH.
3. butyl latex according to claim 2, which is characterized in that the butyl adhesive paste by following parts by weight raw material system
At: 10 parts and 90 parts of solution of butyl rubber.
4. butyl latex according to claim 3, which is characterized in that the solution is gasoline.
5. a kind of preparation method of butyl latex as claimed in claim 4, which comprises the following steps:
(1) preparation of butyl adhesive paste: after the thin logical tabletting of butyl rubber conche, being processed into the butyl rubber thin slice of fritter,
It is put into the pulper for filling solvent, 4~6h of stirring is completely dissolved to it;
(2) it emulsifies: butyl adhesive paste is added in emulsion tank, weigh emulsifier mixture and be added in butyl adhesive paste, start emulsification pump
Emulsify 2~6h;
(3) it purifies: the product after emulsification is added in heating device, 85 DEG C~110 DEG C of heating purifies lotion, cleared molten
Stop after agent;
(4) it is concentrated: product after purification being added in seperator, glue is concentrated, latex total solids content Con trolling index is
50%~60%;
(5) preparation of latex mixing: weighing hybrid dispersions raw material, and configure hybrid dispersions, and the latex after concentration is added
It is uniformly mixed into hybrid dispersions to get butyl latex.
6. a kind of preparation method using the gloves such as butyl latex according to any one of claims 1 to 5 preparation, feature
It is, comprising the following steps:
(1) soak hot water: the production model of gloves preheats about 60~80 seconds in 65 DEG C~75 DEG C of hot water;
(2) it soaks coagulator: soaking coagulator after production model preheating;
(3) dry: to be dried after production model leaching coagulator at 65 DEG C~80 DEG C, drying time is 20~30 seconds;
(4) impregnation cream: production model is immersed in butyl latex as described in any one of claims 1 to 4;
(5) it leaching: is impregnated 6~10 minutes in 50 DEG C~60 DEG C of hot water after impregnation cream;
(6) it covers framework material: covering the framework material of upper same specification on gloves glue film, and framework material arranged smooth;
(7) secondary leaching latex: in framework material face Dipped latex;
(8) dry: glue film is dry in long cabinet, and drying temperature is 70 DEG C~100 DEG C, and drying time is 20~40 minutes;
(9) crimping: wearing and security consideration for convenience, up roll up diameter is 5mm~8mm from the cuff edge of gloves
Side;
(10) it demoulds: gloves is taken off from production model;
(11) cover die: by product cover with production model same specification sulfide model on;
(12) it checks, repair: visual examination being carried out to product, discovery light defects are repaired;
(13) entrucking: the semi-finished product repaired are attached to and prepare to vulcanize on vulcanized vehicle;
(14) vulcanize: gloves vulcanize 60 minutes under the conditions of 115 ± 8 DEG C;
(15) water process: being washed at 60 DEG C~75 DEG C after gloves vulcanization, and washing time is 30~50 minutes;
(16) airtight test: gloves are inflated inspection, detection gloves whether there is gas leakage, the gloves of gas leakage are rejected;
(17) dry: will to be dried until gloves are completely dried, and do in drying drum through the gastight gloves of airtight test
Dry temperature is 70 DEG C~90 DEG C;
(18) visual examination: product carries out 100% and carries out visual examination by standard;
(19) batching, detection: product carries out grade batching, inspector's sampling inspection after visual examination;
(20) it packs: being packed and stored after product testing is qualified.
7. the preparation method of the gloves of butyl latex according to claim 6 preparation, which is characterized in that the coagulator is
Calcium chloride solution, the calcium chloride solution are made of 20~25 parts of calcium chloride and 100 parts of water.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111363259A (en) * | 2020-03-26 | 2020-07-03 | 青岛科技大学 | Butyl latex and preparation method and application thereof |
CN111704773A (en) * | 2020-07-07 | 2020-09-25 | 山东利尔新材股份有限公司 | Synthetic latex gloves |
CN111745876A (en) * | 2020-07-07 | 2020-10-09 | 山东利尔新材股份有限公司 | Preparation method of waterproof and anti-seepage latex gloves |
CN113831558A (en) * | 2021-09-23 | 2021-12-24 | 汇鸿(南通)安全用品有限公司 | Preparation method of water-based butyl gloves without linings |
CN113956504A (en) * | 2021-11-01 | 2022-01-21 | 山东京博中聚新材料有限公司 | Preparation method of butyl latex |
CN115975219B (en) * | 2022-12-27 | 2024-04-16 | 山东京博中聚新材料有限公司 | Butyl latex, butyl latex product and preparation method thereof |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111363259A (en) * | 2020-03-26 | 2020-07-03 | 青岛科技大学 | Butyl latex and preparation method and application thereof |
CN111363259B (en) * | 2020-03-26 | 2022-11-11 | 青岛科技大学 | Butyl latex and preparation method and application thereof |
CN111704773A (en) * | 2020-07-07 | 2020-09-25 | 山东利尔新材股份有限公司 | Synthetic latex gloves |
CN111745876A (en) * | 2020-07-07 | 2020-10-09 | 山东利尔新材股份有限公司 | Preparation method of waterproof and anti-seepage latex gloves |
CN113831558A (en) * | 2021-09-23 | 2021-12-24 | 汇鸿(南通)安全用品有限公司 | Preparation method of water-based butyl gloves without linings |
CN113956504A (en) * | 2021-11-01 | 2022-01-21 | 山东京博中聚新材料有限公司 | Preparation method of butyl latex |
CN113956504B (en) * | 2021-11-01 | 2024-02-13 | 山东京博中聚新材料有限公司 | Preparation method of butyl latex |
CN115975219B (en) * | 2022-12-27 | 2024-04-16 | 山东京博中聚新材料有限公司 | Butyl latex, butyl latex product and preparation method thereof |
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