CN109483002B - Soldering bit quick change system - Google Patents
Soldering bit quick change system Download PDFInfo
- Publication number
- CN109483002B CN109483002B CN201811610265.8A CN201811610265A CN109483002B CN 109483002 B CN109483002 B CN 109483002B CN 201811610265 A CN201811610265 A CN 201811610265A CN 109483002 B CN109483002 B CN 109483002B
- Authority
- CN
- China
- Prior art keywords
- soldering
- module
- soldering iron
- storage
- control processor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/027—Holders for soldering irons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Manipulator (AREA)
- Automatic Tool Replacement In Machine Tools (AREA)
Abstract
The invention discloses a soldering bit quick-change system which is characterized by comprising a soldering bit storage support, a mechanical arm and a master control device, wherein the soldering bit storage support is provided with a position sensor and a storage tank, a soldering iron and an image acquisition device are installed at the tail end of the mechanical arm, a detachable soldering bit is installed at the head of the soldering iron, the master control device is provided with a control system, the control system is provided with a programmable control processor, a storage module, a servo motion module, a position information acquisition module and an image information acquisition module, the storage module is electrically connected with the programmable control processor, and the mechanical arm, the position sensor and the image acquisition device are respectively and correspondingly connected with the programmable control processor through the servo motion module, the position information acquisition module and the image information acquisition module. The automatic replacement device can automatically replace the soldering bit, avoids manual operation errors, improves the replacement efficiency of the soldering bit, and ensures the smooth operation of the whole welding work.
Description
Technical Field
The invention belongs to the technical field of welding, and particularly relates to a soldering bit quick-change system.
Background
Electronic technology is a new technology which starts to develop at the end of the nineteenth century, and the development of the technology is rapid, so that the technology becomes an important mark for the development of modern science and technology. Modern electronic technology plays a great role in various fields such as national defense, science, industry, medicine, communication, cultural life and the like. The electric soldering iron is a necessary tool for electronic manufacturing and electric appliance maintenance.
In the practical application process, the soldering bit belongs to an easily-consumed product, the surface temperature of the soldering bit is seriously damaged after the soldering bit is used for a long time or is used for many times, the soldering efficiency also has great gliding quality, and the soldering bit needs to be frequently replaced; in addition, when different products are welded or the same product is welded at different positions, the head of the soldering iron head is required to be replaced frequently due to different shapes and sizes, the replacement operation of the soldering iron head in the prior art is manually operated, the replacement time is prolonged, the working efficiency is low, and meanwhile, the phenomenon that the soldering iron head is not installed in place or the soldering iron head is installed incorrectly due to manual operation often occurs.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the utility model provides a soldering bit quick change system for solve the manual replacement soldering bit and make mistakes easily, installation time is long and the problem of installation not in place, improved work efficiency.
In order to achieve the technical effects, the invention adopts the technical scheme that:
a soldering bit quick-change system is characterized by comprising a soldering bit storage support, a mechanical arm and a master control device, wherein the soldering bit storage support is provided with a storage tank for storing soldering bits and a position sensor for monitoring position information of the soldering bits in the storage tank, the mechanical arm is arranged outside the soldering bit storage support, a soldering iron and an image collector are mounted at the tail end of the mechanical arm, a detachable soldering bit is mounted at the head of the soldering iron, the master control device is provided with a control system, the control system is provided with a programmable control processor, a storage module, a servo motion module, a position information acquisition module and an image information acquisition module, the storage module is electrically connected with the programmable control processor, the storage module is used for storing storage tank information and parameter information of the corresponding soldering bits in the storage tank, and the position sensor is electrically connected with a position information acquisition unit, the image collector is electrically connected with the image collecting unit, the manipulator, the position sensor and the image collector are respectively and correspondingly connected with the programmable control processor through the servo motion module, the position information collecting module and the image information collecting module, and the programmable control processor is used for receiving and processing information collected by the position sensor and the image collector and then transmitting the information to the servo motion module to drive the manipulator to move so as to replace the soldering iron head of the soldering iron head with the soldering iron head arranged on the storage support.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the programmable control processor receives and processes related information to instruct the mechanical arm to move so as to replace the soldering bit on the soldering bit head part with the soldering bit arranged on the storage bracket, so that the automatic replacement of the soldering bit is realized, the manual misoperation is avoided, the soldering bit replacement efficiency is improved, and the smooth operation of the whole welding work is ensured.
The invention is further improved as follows:
furthermore, the storage grooves are provided with a plurality of storage grooves, and each storage groove is provided with a position sensor.
Furthermore, the soldering bit storage support is provided with a clamping mechanism at the lower end of the storage groove, the clamping mechanism is electrically connected with the programmable control processor, and the clamping mechanism is used for clamping or loosening the soldering bit arranged in the storage groove.
Furthermore, the soldering iron is fixedly connected with the soldering iron head through a thread structure or a suction structure or a clamping structure.
Furthermore, the control system is provided with a power supply module, the master control device is provided with a power supply interface, the power supply interface is electrically connected with the programmable control processor through the power supply module, and the power supply interface is used for being connected with an external power supply.
Furthermore, the control system is provided with a data module, the master control device is provided with a data interface, the data interface is electrically connected with the programmable control processor through the data module, and the data interface is used for being connected with external equipment to input or output data.
Furthermore, a temperature sensor is arranged on the surface of the soldering iron head at the front end of the soldering iron and electrically connected with the programmable control processor.
Furthermore, the temperature sensor is arranged on the soldering iron, and the sensing end of the temperature sensor is attached to the surface of the soldering iron head.
Further, the manipulator is a six-axis robot.
Furthermore, the control system is provided with a counting module which is electrically connected with the programmable control processor.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the embodiments, and it is apparent that the described embodiments are some, but not all embodiments of the present invention.
Drawings
Fig. 1 is a schematic diagram of the structure of the present invention.
FIG. 2 is a schematic view of a partial structure of the present invention.
The reference numbers and corresponding designations in the drawings are:
1. a soldering bit storage support, 2 a soldering bit, 3 a soldering iron and 4 a manipulator.
Detailed Description
A soldering bit quick-change system is shown in figures 1 and 2 and comprises a soldering bit storage bracket 1, a manipulator and a master control device. The soldering bit storage bracket 1 is provided with a storage groove, a position sensor and a clamping mechanism. The storage tank is equipped with a plurality of, every storage tank all can correspond and place a soldering bit 2, clamping mechanism is used for pressing from both sides tightly and unclamping soldering bit 2, make things convenient for 4 installations of manipulator and take out soldering bit 2, clamping mechanism can adopt the cylinder to add the form that presss from both sides the cover tightly, when soldering iron 3 is screw thread locking connection with soldering bit 2, the tight position of clamp cover can adopt around pressing from both sides tight slidable structure from top to bottom, position sensor sets up in storage tank department, be used for detecting 2 position information of soldering bit (including whether disappearance soldering bit 2 in this storage tank). The manipulator 4 is arranged on the outer side of the soldering bit storage support 1, the soldering iron 3 and the image collector are mounted at the tail end of the manipulator 4, and the manipulator 4 is a six-axis robot. Detachable soldering iron 2 is installed to the head of flatiron 3, soldering iron 3 can be for the helicitic texture or through actuation structure or block structure fixed connection with soldering iron 2, 2 surfaces of soldering iron are equipped with temperature sensor, as preferred, for avoiding temperature sensor to hinder the replacement of soldering iron 2, temperature sensor can adopt revolution mechanic to install on soldering iron 3 in the one end of connecting wire, its temperature-sensing end makes its temperature-sensing end open or paste tightly on soldering iron 2 surface through the one end rotation back around its connecting wire, or can also adopt actuation structure installation temperature sensor. The image collector is used for collecting images of the soldering iron heads 2 in the storage groove when the manipulator 4 replaces the soldering iron heads 2, the manipulator 4 can be conveniently and quickly aligned to the mounting positions of the soldering iron 3 and the soldering iron heads 2 when the soldering iron heads 2 are replaced and installed, and the image collector adopts a high-definition camera. The master control device is provided with a control system, a power interface and a data interface; the control system is provided with a programmable control processor, a storage module, a servo motion module, a position information acquisition module, an image information acquisition module, a power supply module, a data module and a counting module. The power interface is electrically connected with the programmable control processor through the power module and is used for connecting an external power supply. The data interface is electrically connected with the programmable control processor through the data module and is used for connecting external equipment for data input or data output (such as connecting a PC and the like). The mechanical arm 4, the position sensor and the image collector are respectively and correspondingly connected with the programmable control processor through the servo motion module, the position information collection module and the image information collection module. The counting module is electrically connected with the programmable control processor and is used for metering the use times of the soldering iron head 2 arranged on the soldering iron 3. The storage module is electrically connected with the programmable control processor and is used for storing information of each storage groove and parameter information of the corresponding soldering bit 2 in each storage groove.
When the soldering iron works, the counting module counts the using times of the soldering iron heads on the soldering iron, the temperature sensor monitors the surface temperature of the soldering iron heads and feeds information back to the programmable control processor, the programmable control processor calculates and processes according to the counting of the counting module and the information fed back by the temperature sensor or an externally input replacement instruction, after the requirement that the soldering iron heads need to be replaced is met, the programmable control processor sends out a soldering iron head replacement instruction, the manipulator drives the soldering iron to disassemble the soldering iron heads on the soldering iron to a preset area, then the soldering iron is driven to return to the position above the soldering iron heads with suitable parameter information according to the storage tank information of the storage module and the parameter information of the soldering iron heads corresponding to the storage tank, the image collector collects the image information of the soldering iron heads, the programmable control processor adjusts to the most suitable position for mounting the soldering iron heads after calculation and processing according to the image information and starts to mount the soldering iron heads, and returning to the soldering iron working area after the completion.
The soldering iron head automatic position finding and automatic replacement device can utilize the manipulator to drive the soldering iron to automatically find the position and automatically replace the soldering iron head by monitoring the welding scene temperature of the temperature sensor, metering the use condition of the soldering iron through the counting module and utilizing the position vision correction of the image collector, thereby realizing the unattended soldering iron head replacement and improving the working efficiency.
The present invention is not limited to the above-described embodiments, and various modifications made without inventive step from the above-described concept will fall within the scope of the present invention for those skilled in the art.
Claims (10)
1. A soldering bit quick-change system is characterized by comprising a soldering bit storage support, a mechanical arm and a master control device, wherein the soldering bit storage support is provided with a storage tank for storing soldering bits and a position sensor for monitoring position information of the soldering bits in the storage tank, the mechanical arm is arranged outside the soldering bit storage support, a soldering iron and an image collector are mounted at the tail end of the mechanical arm, a detachable soldering bit is mounted at the head of the soldering iron, the master control device is provided with a control system, the control system is provided with a programmable control processor, a storage module, a servo motion module, a position information acquisition module and an image information acquisition module, the storage module is electrically connected with the programmable control processor, the storage module is used for storing storage tank information and parameter information of the corresponding soldering bits in the storage tank, and the position sensor is electrically connected with a position information acquisition unit, the image collector is electrically connected with the image collecting unit, the manipulator, the position sensor and the image collector are respectively and correspondingly connected with the programmable control processor through the servo motion module, the position information collecting module and the image information collecting module, and the programmable control processor is used for receiving and processing information collected by the position sensor and the image collector and then transmitting the information to the servo motion module to drive the manipulator to move so as to replace the soldering iron head of the soldering iron head with the soldering iron head arranged on the storage support.
2. The soldering tip quick-change system according to claim 1, wherein the storage slot is provided in a plurality of numbers, and a position sensor is provided at each storage slot.
3. The soldering iron quick-change system according to claim 2, wherein the soldering iron storage rack is provided with a clamping mechanism at a lower end of the storage tank, the clamping mechanism being electrically connected to the programmable control processor, the clamping mechanism being configured to clamp or unclamp the soldering iron placed in the storage tank.
4. The soldering iron tip quick-change system according to claim 1, wherein the soldering iron is fixedly connected with the soldering iron tip through a threaded structure or an attraction structure or a clamping structure.
5. The quick-change system for the soldering iron tip as claimed in claim 1, wherein the control system is provided with a power supply module, the general control device is provided with a power supply interface, the power supply interface is electrically connected with the programmable control processor through the power supply module, and the power supply interface is used for connecting an external power supply.
6. The quick-change system for the soldering iron tip as claimed in claim 1, wherein the control system is provided with a data module, the general control device is provided with a data interface, the data interface is electrically connected with the programmable control processor through the data module, and the data interface is used for connecting with an external device for inputting or outputting data.
7. The soldering iron tip quick-change system according to claim 1, wherein a temperature sensor is provided on a tip surface of the soldering iron tip, and the temperature sensor is electrically connected to the programmable control processor.
8. The soldering tip quick-change system according to claim 7, wherein the temperature sensor is mounted on the soldering iron, and the sensing end of the temperature sensor is attached to the surface of the soldering tip.
9. The solder tip quick-change system of claim 1, wherein the robotic arm is a six-axis robot.
10. The soldering tip quick-change system according to claim 1, wherein the control system is provided with a counting module, and the counting module is electrically connected with the programmable control processor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811610265.8A CN109483002B (en) | 2018-12-27 | 2018-12-27 | Soldering bit quick change system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811610265.8A CN109483002B (en) | 2018-12-27 | 2018-12-27 | Soldering bit quick change system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109483002A CN109483002A (en) | 2019-03-19 |
| CN109483002B true CN109483002B (en) | 2021-02-12 |
Family
ID=65712573
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811610265.8A Active CN109483002B (en) | 2018-12-27 | 2018-12-27 | Soldering bit quick change system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109483002B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113275692B (en) * | 2020-02-20 | 2023-01-03 | 台达电子工业股份有限公司 | Soldering iron management system and method |
| EP4178751A4 (en) * | 2020-07-08 | 2024-07-03 | Canon Virginia Inc | Method and device for welding tool automation |
| CN113634959B (en) * | 2021-09-28 | 2023-06-09 | 贵阳大东汽车配件有限公司 | Quick-change welding device for inner and outer sheet metal parts of main beam of rear longitudinal beam |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000042735A (en) * | 1998-07-31 | 2000-02-15 | Nec Yonezawa Ltd | Soldering device, and solder feed instructing method |
| KR101336282B1 (en) * | 2013-07-16 | 2013-12-03 | 주식회사 테스크 | A contact tip interchange machine |
| CN104469166A (en) * | 2014-12-26 | 2015-03-25 | 国网重庆市电力公司电力科学研究院 | Image collecting control device and method |
| JP2017100169A (en) * | 2015-12-03 | 2017-06-08 | 三浦工業株式会社 | Tip unit replacement device |
| JP2017205792A (en) * | 2016-05-19 | 2017-11-24 | 株式会社ヒロテック | Contact tip replacement device |
| CN108015770A (en) * | 2017-12-07 | 2018-05-11 | 王群 | Position of manipulator scaling method and system |
| CN207447546U (en) * | 2017-11-01 | 2018-06-05 | 苏州艾尔顿自动化科技有限公司 | A kind of solder horn Fast Installation regulating device |
-
2018
- 2018-12-27 CN CN201811610265.8A patent/CN109483002B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000042735A (en) * | 1998-07-31 | 2000-02-15 | Nec Yonezawa Ltd | Soldering device, and solder feed instructing method |
| KR101336282B1 (en) * | 2013-07-16 | 2013-12-03 | 주식회사 테스크 | A contact tip interchange machine |
| CN104469166A (en) * | 2014-12-26 | 2015-03-25 | 国网重庆市电力公司电力科学研究院 | Image collecting control device and method |
| JP2017100169A (en) * | 2015-12-03 | 2017-06-08 | 三浦工業株式会社 | Tip unit replacement device |
| JP2017205792A (en) * | 2016-05-19 | 2017-11-24 | 株式会社ヒロテック | Contact tip replacement device |
| CN207447546U (en) * | 2017-11-01 | 2018-06-05 | 苏州艾尔顿自动化科技有限公司 | A kind of solder horn Fast Installation regulating device |
| CN108015770A (en) * | 2017-12-07 | 2018-05-11 | 王群 | Position of manipulator scaling method and system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109483002A (en) | 2019-03-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109483002B (en) | Soldering bit quick change system | |
| CN205945430U (en) | Electric motor rotor commutator intelligent assembly equipment | |
| CN204019544U (en) | A kind of running type machine grabbing device | |
| CN103506729A (en) | Microphone automated welding device and method | |
| CN105578140A (en) | Z-axis tool setting gauge | |
| CN202770406U (en) | Positioning automation detection device | |
| CN216681056U (en) | Automatic positioning and assembling system for screwing screw to workpiece | |
| CN213857981U (en) | Screw and nut locking mechanism | |
| CN112139378B (en) | Punching machine platform material feeding unit | |
| CN110104291A (en) | Heparin tube bar code information processor | |
| CN205201525U (en) | Be used for electronic components to paste dress and welded industrial robot and hand claw thereof | |
| CN208336381U (en) | A kind of lithium battery fully automated assembly line | |
| CN204802633U (en) | Stores pylon dynamic sending machine | |
| CN209001047U (en) | A kind of lithium battery fully automated assembly line battery core station assembly device | |
| CN114083252A (en) | Universal screw machine | |
| CN210967588U (en) | Six-degree-of-freedom suspension type mechanical arm device for welding | |
| JP2019518612A (en) | Motion control method and system for welding torch maintenance | |
| CN208528346U (en) | Battery core mould group BUSBAR welding robot | |
| CN108246643B (en) | A kind of the industry mechanical arm processing rejected product statistic device and method synchronous based on construction | |
| CN105208767A (en) | PCB silicon sheet attaching machine | |
| CN218908930U (en) | Automatic change unloader | |
| CN212580931U (en) | Circuit board grabbing device based on machine vision | |
| CN211916048U (en) | Screw machine | |
| CN109148906A (en) | A kind of lithium battery fully automated assembly line | |
| CN210959331U (en) | High-efficiency double-working-head component inserter |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |