CN109457423A - 一种旅游用胚布的加工方法 - Google Patents
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Abstract
本发明公开了一种旅游用胚布的加工方法,包括以下步骤:A、首先将胚布底色染整;B、对胚布表面的艺术花样进行染色处理;C、将胚布表面染色处理后的布料进行防水处理;D、将布料的表面进行压花处理;E、对布料的表面进行涂层处理;F、最后将进行处理后的布料进行打卷,本发明通过对布料进行染色、印花,并且对布料的表面进行防水处理,最终将经过染色加工后的布料进行打卷,采用该加工方法加工后的布料不仅外表美观,而且具有防水的功能。
Description
技术领域
本发明涉及胚布加工技术领域,具体为一种旅游用胚布的加工方法。
背景技术
布料是装饰材料中常用的材料。包括有化纤地毯、无纺壁布、亚麻布、尼龙布、彩色胶布、法兰绒等各式布料。布料在装饰陈列中起到了相当的作用,常常是整个销售空间中不可忽视的主要力量。大量运用布料进行墙面面饰、隔断、以及背景处理,同样可以形成良好的商业空间展示风格 。
布料是人们最常用的生活资料之一,人们利用布料制作衣物,饰品,包装材料等由来已久,布料的利用给人们的生活带来来了极大的便利。
但是目前的布料存在防水性不足,而且花式比较简单。
发明内容
本发明的目的在于提供一种外表美观,而且具有防水的功能,有效提高对布料的加工速度的旅游用胚布的加工方法,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:一种旅游用胚布的加工方法,包括以下步骤:一种旅游用胚布的加工方法,包括以下步骤:
A、首先将胚布底色染整;
B、对胚布表面的艺术花样进行染色处理;
C、将胚布表面染色处理后的布料进行防水处理;
D、将布料的表面进行压花处理;
E、对布料的表面进行涂层处理;
F、最后将进行处理后的布料进行打卷。
优选的,所述根据步骤A首先将胚布底色染整:
a、在室温下二浸二轧悬浮体染液,进行预烤及烘燥后透风冷却,然后在 35℃以下浸轧还原染液,在100-105℃下汽蒸还原 1-3 分钟,经过水洗、氧化、皂洗、皂蒸及热冷水洗后烘干整理;
b、浸轧染液后在 80-100℃下汽蒸还原 3-5 分钟,经过水洗、氧化、皂洗及水洗后上卷烘干;
c、取含量为 10%的漂水或含量为 3%高锰酸钾溶液,随机性的在染整
后的布面上喷洒或涂覆,待其显色后,对布样进行水洗晾干。
优选的,所述根据步骤C将胚布表面染色处理后的布料进行防水处理:
a、将织物先放在防水整理液中进行防水整理,之后在其表面用涂布机均匀涂抹一层VAE防水胶;
b、将涂抹有AVE防水胶的织物送入烘干机,在 90℃的温度条件下烘干 8min,采用异氰酸酯固化剂对烘干后的织物进行固化处理。
优选的,所述根据步骤D将布料的表面进行压花处理:
a、将进行压花的模具通电加热预热3min-5min;
b、加工经过防水处理后的布料放到压花设备模具之间;
c、将压花模具下压,压花模具压住布料后5-8s,压花模具离开布料的表面。
优选的,所述根据步骤E对布料的表面进行涂层处理:
a、将纺织布料放置在置料装置上后,通过主动电机带动主动辊筒进行同步转动,将纺织物进行移动,通过旋转电机带动凸柱进行同步转动对纺织物进行涂层处理,凸柱在转动过程中不断带动下料架在置料箱内进行往复直线运动,置料箱内的涂料挤出;
b、涂胶辊筒与上胶辊筒进行反向转动,将上胶辊筒上的涂料转移到涂胶辊筒上,使得涂胶辊筒下端的涂料能够均匀涂抹在与纺织布料上端面;
c、在进行涂层处理的同时,通过风机向风筒内输送气体,气体从风筒内排出,加快纺织布料上涂层的干燥。
与现有技术相比,本发明的有益效果是:
采用该加工方法加工后的布料不仅外表美观,而且具有防水的功能,有效提高对布料的加工速度。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本发明提供如下技术方案:一种旅游用胚布的加工方法,包括以下步骤:
A、首先将胚布底色染整;
B、对胚布表面的艺术花样进行染色处理;
C、将胚布表面染色处理后的布料进行防水处理;
D、将布料的表面进行压花处理;
E、对布料的表面进行涂层处理;
F、最后将进行处理后的布料进行打卷。
首先将胚布底色染整,在室温下二浸二轧悬浮体染液,进行预烤及烘燥后透风冷却,然后在 35℃以下浸轧还原染液,在100-105℃下汽蒸还原 1-3 分钟,经过水洗、氧化、皂洗、皂蒸及热冷水洗后烘干整理,浸轧染液后在 80-100℃下汽蒸还原 3-5 分钟,经过水洗、氧化、皂洗及水洗后上卷烘干,取含量为 10%的漂水或含量为 3%高锰酸钾溶液,随机性的在染整,将染色后的布面上喷洒或涂覆,待其显色后,对布样进行水洗晾干。
将胚布表面染色处理后的布料进行防水处理,将织物先放在防水整理液中进行防水整理,之后在其表面用涂布机均匀涂抹一层VAE防水胶,将涂抹有AVE防水胶的织物送入烘干机,在 90℃的温度条件下烘干 8min,采用异氰酸酯固化剂对烘干后的织物进行固化处理。
将布料的表面进行压花处理,将进行压花的模具通电加热预热3min-5min,加工经过防水处理后的布料放到压花设备模具之间,将压花模具下压,压花模具压住布料后5-8s,压花模具离开布料的表面。
对布料的表面进行涂层处理,将纺织布料放置在置料装置上后,通过主动电机带动主动辊筒进行同步转动,将纺织物进行移动,通过旋转电机带动凸柱进行同步转动对纺织物进行涂层处理,凸柱在转动过程中不断带动下料架在置料箱内进行往复直线运动,置料箱内的涂料挤出,涂胶辊筒与上胶辊筒进行反向转动,将上胶辊筒上的涂料转移到涂胶辊筒上,使得涂胶辊筒下端的涂料能够均匀涂抹在与纺织布料上端面,在进行涂层处理的同时,通过风机向风筒内输送气体,气体从风筒内排出,加快纺织布料上涂层的干燥。
综上所述,本发明通过对布料进行染色、印花,并且对布料的表面进行防水处理,最终将经过染色加工后的布料进行打卷,采用该加工方法加工后的布料不仅外表美观,而且具有防水的功能。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (5)
1.一种旅游用胚布的加工方法,其特征在于:包括以下步骤:
A、首先将胚布底色染整;
B、对胚布表面的艺术花样进行染色处理;
C、将胚布表面染色处理后的布料进行防水处理;
D、将布料的表面进行压花处理;
E、对布料的表面进行涂层处理;
F、最后将进行处理后的布料进行打卷。
2.根据权利要求1所述的一种旅游用胚布的加工方法,其特征在于:所述根据步骤A首先将胚布底色染整:
a、在室温下二浸二轧悬浮体染液,进行预烤及烘燥后透风冷却,然后在 35℃以下浸轧还原染液,在100-105℃下汽蒸还原 1-3 分钟,经过水洗、氧化、皂洗、皂蒸及热冷水洗后烘干整理;
b、浸轧染液后在 80-100℃下汽蒸还原 3-5 分钟,经过水洗、氧化、皂洗及水洗后上卷烘干;
c、取含量为 10%的漂水或含量为 3%高锰酸钾溶液,随机性的在染整后的布面上喷洒或涂覆,待其显色后,对布样进行水洗晾干。
3.根据权利要求1所述的一种旅游用胚布的加工方法,其特征在于:所述根据步骤C将胚布表面染色处理后的布料进行防水处理:
将织物先放在防水整理液中进行防水整理,之后在其表面用涂布机均匀涂抹一层VAE防水胶;
将涂抹有AVE防水胶的织物送入烘干机,在 90℃的温度条件下烘干 8min,采用异氰酸酯固化剂对烘干后的织物进行固化处理。
4.根据权利要求1所述的一种旅游用胚布的加工方法,其特征在于:所述根据步骤D将布料的表面进行压花处理:
将进行压花的模具通电加热预热3min-5min;
加工经过防水处理后的布料放到压花设备模具之间;
将压花模具下压,压花模具压住布料后5-8s,压花模具离开布料的表面。
5.根据权利要求1所述的一种旅游用胚布的加工方法,其特征在于:所述根据步骤E对布料的表面进行涂层处理:
将纺织布料放置在置料装置上后,通过主动电机带动主动辊筒进行同步转动,将纺织物进行移动,通过旋转电机带动凸柱进行同步转动对纺织物进行涂层处理,凸柱在转动过程中不断带动下料架在置料箱内进行往复直线运动,置料箱内的涂料挤出;
涂胶辊筒与上胶辊筒进行反向转动,将上胶辊筒上的涂料转移到涂胶辊筒上,使得涂胶辊筒下端的涂料能够均匀涂抹在与纺织布料上端面;
在进行涂层处理的同时,通过风机向风筒内输送气体,气体从风筒内排出,加快纺织布料上涂层的干燥。
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CN104963215A (zh) * | 2015-07-21 | 2015-10-07 | 莆田市港西工贸有限公司 | 一种布面艺术染色方法 |
CN108686899A (zh) * | 2018-07-02 | 2018-10-23 | 刘先平 | 一种纺织布料自动涂层生产线及其布料涂层加工方法 |
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