CN109353738B - High-throughput rate intelligent warehousing and goods distribution operation method and operation system - Google Patents
High-throughput rate intelligent warehousing and goods distribution operation method and operation system Download PDFInfo
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- CN109353738B CN109353738B CN201811324185.6A CN201811324185A CN109353738B CN 109353738 B CN109353738 B CN 109353738B CN 201811324185 A CN201811324185 A CN 201811324185A CN 109353738 B CN109353738 B CN 109353738B
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- 238000003860 storage Methods 0.000 claims abstract description 32
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- 230000007246 mechanism Effects 0.000 claims description 64
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- 238000007599 discharging Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 22
- 238000007726 management method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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Abstract
A high throughput rate intelligent storage and distribution operation method and an operation system thereof are disclosed, wherein a plurality of rows of mutually parallel goods shelves are adopted, bottom goods conveying channels are arranged at the bottoms of the goods shelves, the goods are fed and discharged through the bottom goods conveying channels for operation, circulating water operation lines are arranged on the periphery of the goods shelves, and the bottom goods conveying channels and the circulating water operation lines are combined to form the intelligent storage and distribution operation conveying system; and the bottom cargo conveying channel and the circulating water line are completely controlled by a computer control system to carry out program action, and the operation is carried out through modularized positioning movement. According to the invention, the goods discharging channel is arranged at the bottom of the goods shelves which are arranged in parallel, the goods are sent out to the circulating water production line through the bottom channel, and a positioning conveying mode is adopted, so that accurate positioning conveying can be realized, the accurate positions of all containers can be known timely, and the intelligent storage and goods distribution are convenient.
Description
Technical Field
The invention relates to a material distribution line production device and an operation method, in particular to a bulk material storage and distribution line production method and an operation device, which are mainly used for carrying out intelligent storage and distribution operation on various materials with different specifications, different varieties and different sizes, and belong to the technical field of material storage and distribution, conveying and transportation.
Background
Currently, with the continuous development of social economy and the arrival of internet technology, people have changed fundamentally on the demand mode of various substances, and most of the people trade through the internet and distribute through logistics companies. For example, the prior restaurant food buying is realized by purchasing through a purchaser in a food market, and many food buying is realized by directly ordering through a network or a video and then delivering the food to the home through a delivery person; the former ordering and taking out are all ordering food only by telephone, but more at present, ordering food on the internet and then delivering the food to the home; because such online ordering has many advantages, such as being fast and convenient, not going out, and being able to directly perform video viewing through the internet, more and more people have started to perform transactions and shopping in such an online ordering manner. However, a lot of workload is added to the sorting operation and the logistics link of the delivery, so that the delivery is more and more live and more complicated, the sorting operation is often wrong, and in addition, the delivered articles are often piled together and are often disordered, so that the quality of the goods is damaged; the distribution of the article sorting operation excessively depends on human resources, the automatic management is lacked, and the utilization efficiency of the transportation space of the article is low, so that the distribution becomes a great bottleneck in the current development of network service industry, and the distribution is urgently solved. And with the continuous increase of online purchase flow, the function of efficient logistics is more and more shown, and the key of the logistics lies in storage. Most of the existing warehouses have low space utilization rate, and particularly in traditional companies, the warehouse has great space waste. In addition, traditional warehouse sorting requires a lot of labor and is also prone to errors.
To solve this problem, many logistics companies or logistics-dependent business companies today are increasingly investing in development in logistics warehousing or directly purchasing expensive warehousing automation equipment to cope with the increasingly intense competitive market. However, in view of the existing storage and distribution methods, the existing automatic storage and distribution methods mainly use a large number of sensors to obtain real-time positions of the goods and use expensive AGV trolleys to perform in-bin goods distribution, so that the cost is low, one set of equipment is small, the equipment is large, the throughput rate of the system is low, and a relatively large storage space and field are still required, so that the current logistics area is large, the equipment is large, and even if the sorting or storage and distribution errors still occur frequently, delivery of delivered items still presents error problems and improvements are needed.
Patent documents in which the same technology as that of the present invention is not found through patent search are reported, and the following patents which have a certain relationship with the present invention are mainly included:
1. patent No. CN201310323138.0 entitled "a material distribution transfer device", which discloses a material distribution transfer device, comprising: the storage and transportation trolley with the wheels is provided with a cushion pad, the cushion pad is provided with a plurality of distribution containers which correspond to materials required to be prepared on stations for producing or overhauling products one by one, the distribution containers are counter bores which are arranged on the upper surface of the cushion pad and are matched with the shapes of the corresponding materials, first labels matched with the types of the corresponding materials are pasted on the inner wall of each counter bore or the cushion pad close to each counter bore, the first labels can be managed by color codes and can be provided with various colors, and the first labels represent various models of the products respectively.
2. The patent number is CN201610490821.7, the name is "full automatization material delivery system", this patent discloses a full automatization material delivery system, the power distribution box comprises a box body, be provided with on the box body and with last mould complex lower mould, be provided with the recess in the middle of the lower mould, feed inlet and discharge gate have been seted up to the both sides of box, feed inlet department is provided with the locating plate of control flitch position, discharge gate department is provided with automatic receiving agencies, the recess both sides are provided with a plurality of running rollers, the even interval of running roller sets up on the gear belt, be provided with a plurality of conveying gear in the gear belt, conveying gear's below is provided with the crossbearer.
3. Patent No. CN201410586972.3 entitled "material dispensing method", which discloses a material dispensing method, comprising the steps of: setting distribution nodes, distribution paths, distribution modes and packaging rules to realize distribution modeling; obtaining information of a BOM structure and a material supplier to form basic conditions required by material decomposition; decomposing the materials according to the delivery modeling information and a preset packaging rule; and matching the decomposed material demands to obtain a distribution list inside or outside the plant, and distributing the distribution list through a warehouse or a material supplier.
Therefore, although the above patents relate to methods for storing and distributing materials and propose specific improved technical solutions, there is no suggestion on how to change the problems of the distribution of bulk materials of various types, specifications and quantities, so that the operations of storing and distributing materials are frequently in error, the storage and distributing materials occupy large space due to crowded piling, and the situation of confusion often occurs, and further improvement is still needed.
Disclosure of Invention
The invention aims to provide a novel high-throughput rate intelligent warehousing and distribution operation method and system aiming at a series of problems of large warehousing and distribution occupied area, frequent error, disorderly stored articles and the like of the existing multi-variety, large-quantity and multi-specification bulk materials.
In order to achieve the purpose, the invention provides a high-throughput rate intelligent storage and goods distribution operation method, which adopts a plurality of rows of mutually parallel goods shelves, wherein the bottom of each goods shelf is provided with a bottom goods conveying channel, the goods are fed and discharged through the bottom goods conveying channels for operation, a circulating water operation line is arranged on the periphery of each goods shelf, and the bottom goods conveying channels and the circulating water operation line are combined to form an intelligent storage and goods distribution operation conveying system; and the bottom cargo conveying channel and the circulating water line are completely controlled by a computer control system to carry out program action, and the operation is carried out through modularized positioning movement.
Furthermore, the operation of the modularized positioning movement is realized by accurately positioning all the goods entering and exiting and warehousing by the computer according to the goods entering and exiting conditions and the storage conditions of the warehousing shelves, accurately conveying the goods at fixed points through the bottom goods conveying channel and the circulating water line according to the positions determined by the computer, and then storing the goods or accurately operating the goods at fixed points.
Furthermore, the fixed-point accurate conveying is that the bottom cargo conveying channel and the circulating water line are synchronously conveyed by adopting a positioning belt or a positioning roller, so that the containers cannot slide relative to the belt on the way of conveying on the conveying belt or the roller to influence the judgment of the positions, the positions of the containers on all the conveying lines are calculated in real time by a computer, and the occurrence of interference phenomenon is avoided.
Furthermore, the positioning belt or the positioning roller for synchronous conveying is that the conveying positioning belt or the conveying roller is provided with positioning teeth, the bottom of the container is provided with positioning holes, and the positioning holes at the bottom of the container are matched with the positioning teeth on the positioning belt or the conveying roller, so that the container is ensured not to slide after falling onto the belt and synchronously move with the positioning belt.
Furthermore, the movement of the positioning belt or the roller drives the positioning belt to move through a servo motor or a stepping motor, the positioning belt or the roller is a synchronous belt type conveying belt, and the servo motor or the stepping motor drives the positioning belt or the roller to convey in a synchronous mode, so that the computer can conveniently judge the timely position.
Furthermore, the joint of the bottom cargo conveying channel and the circulating water production line and the self steering position of the circulating water production line are provided with steering mechanisms, and the steering of positioning conveying is realized through the steering mechanisms.
Furthermore, the steering mechanism is formed by combining two mutually perpendicular positioning conveying mechanisms and a lifting mechanism, a height difference exists between the two mutually perpendicular positioning conveying mechanisms, and the lifting mechanism is used for lifting one positioning conveying mechanism to the other positioning conveying mechanism so as to realize steering in the conveying direction.
Furthermore, the positioning conveying mechanisms are also conveying mechanisms made of positioning belts, so that positioning conveying is carried out, and position judgment of a computer system is facilitated; the lifting mechanism is a cam type lifting mechanism, and the lifting of the positioning conveying mechanism is realized through the rotation of a cam.
A high throughput rate intelligent warehousing and distribution operation system at least comprises a bottom cargo conveying channel and a circulating water operating line, wherein the bottom cargo conveying channel and the circulating water operating line are combined to form the intelligent warehousing and distribution operation conveying system; and the bottom cargo conveying channel and the circulating water line are completely controlled by a computer control system to carry out program action, and the operation is carried out through modularized positioning movement.
Furthermore, the bottom cargo conveying channel and the circulating water line both adopt a positioning belt or a positioning roller as a conveying device, so that the containers cannot slide relative to the belt or the roller on the conveying belt or the roller in the conveying process to influence the judgment of the positions, the positions of the containers on all the conveying lines are calculated in real time through a computer, and the occurrence of interference phenomenon is avoided; the positioning belt or the positioning roller is used for synchronous conveying, positioning teeth are arranged on the conveying positioning belt or the conveying roller, positioning holes are formed in the bottom of the container, the positioning holes in the bottom of the container are matched with the positioning teeth on the positioning belt or the positioning roller, the container is guaranteed not to slide after falling onto the belt, and the container and the positioning belt or the positioning roller synchronously move.
The invention has the advantages that:
according to the invention, the goods outlet channel is arranged at the bottom of the goods shelves which are arranged in parallel, the goods are sent out to the circulating water production line through the bottom channel, and a positioning conveying mode is adopted, so that the goods circulating system has the following advantages:
1. the goods storage box is conveyed from the bottom of the goods shelf, so that the goods can be discharged from the bottom of the goods shelf, the time for loading and unloading the goods shelf on the goods shelf can be greatly prolonged, the floor area of the whole system is reduced, and the system is convenient to popularize.
2. The positioning belts or the positioning rollers are adopted to move synchronously, the positions of the containers on all the conveying lines are calculated in real time through the computer, and the real-time position of each container can be accurately calculated, so that accurate fixed-point conveying is carried out, and interference and errors are prevented.
3. Through the transport of fixed point, can effectively grasp the goods condition of goods shelves comprehensively, it is also very convenient to get goods, is convenient for realize intelligent storage's purpose according to the modularization operation mode.
4. Efficient operation can be achieved through fixed-point positioning conveying, operation efficiency is greatly improved, automatic information management of a computer is facilitated through an operation mode of an assembly line, and intelligent warehousing is facilitated.
Drawings
FIG. 1 is a schematic overall perspective view of one embodiment of the present invention;
FIG. 2 is a schematic plan view of the bottom conveyor system and peripheral conveyor belts and sorting platform of the present invention;
FIG. 3 is a schematic external perspective view of the steering mechanism of the present invention;
FIG. 4 is a schematic view showing the internal structure of the steering mechanism of the present invention;
FIG. 5 is a schematic bottom view of the steering mechanism of the present invention;
FIG. 6 is an enlarged schematic view of the positioning belt U of the present invention;
FIG. 7 is a schematic view of the positioning roller conveying structure of the present invention;
FIG. 8 is a schematic view of another positioning roller conveying structure according to the present invention.
Detailed Description
The invention is further illustrated with reference to the following figures and specific examples.
Example one
The attached drawings show an embodiment of the invention, and as can be seen from the attached drawings 1 and 2, the invention relates to a high-throughput rate intelligent storage and distribution operation system, which at least comprises a plurality of parallel-arranged goods shelves 1, a bottom goods conveying channel 2 is arranged at the bottom of each goods shelf 1, and circulating water operation lines 3 are arranged around the goods shelves 1; the bottom goods conveying channel 2 and the circulating water line 3 are combined to form an intelligent storage and distribution operation conveying system; and the bottom goods conveying channel 2 and the circulating water line 3 are completely controlled by a computer control system to carry out program action, and the operation is carried out through modularized positioning movement.
The bottom goods conveying channel 2 and the circulating water line 3 both adopt the positioning belt 4 as a conveying device, and the positioning belt 4 with positioning teeth is used for conveying the containers 5 (as shown in the attached drawing 7), so that the containers 5 cannot slide relative to the positioning belt 4 during conveying on the positioning belt 4 to influence the judgment of positions, the positions of the containers 5 on all the conveying lines are calculated in real time through a computer, and the occurrence of interference phenomenon is avoided. The positioning belt 4 is driven by a driving motor 16 to drive a driving shaft 17, then the driving shaft 17 drives a driving wheel 18, the driving wheel 18 drives the positioning belt 4 to rotate, a driven wheel 19 is arranged at the middle part of the positioning belt, and positioning teeth matched with the positioning belt are arranged on the driving wheel 18 and the driven wheel 19 to drive the positioning belt to realize positioning movement.
The circulating water line 3 receives the containers 5 sent out from the bottoms of the goods shelves, sends the containers 5 to the sorting operation platform 8, and sorts the containers according to the requirements by sorting operators; meanwhile, the circulating water line 3 also receives the sorted containers 5 and returns to the conveying work of the goods shelves 1 again, the sorted containers 5 are returned to the circulating water line 3 again through the sorting work platform 8, the containers 5 are continuously driven by the circulating water line 3 to be conveyed to the bottoms of the goods shelves 1 from another direction, and then the containers 5 are conveyed to the designated goods positions through the goods taking device.
The sorting operation platform 8 comprises a buffer area 9 and a sorting operation area 10, wherein the inlet of the buffer area 9 is positioned beside the peripheral conveying belt, a steering mechanism device 11 is arranged at the inlet, and when the container 5 reaches the inlet, the steering mechanism device 11 pushes the container 5 into the buffer area 9 of the sorting operation platform 8 according to the instruction of the computer information system; the sorting operation area 10 of the sorting operation platform 8 is positioned on one side of an outlet of the sorting operation platform, a computer sorting control device is arranged in the sorting operation area, and when sorting personnel take out goods stored in the goods storage box, relevant information of a computer information system is determined and modified through the computer sorting control device.
The positioning belt 4 carries out synchronous conveying through the positioning teeth, the belt of the positioning belt 4 is provided with the positioning teeth 6, the bottom of the container 5 is provided with the positioning holes 7, the positioning holes 7 at the bottom of the container are matched with the positioning teeth 6 on the positioning belt 4, and the container 5 is guaranteed not to slide after falling onto the positioning belt 4 and moves synchronously with the positioning belt 4.
The positioning belt 4 is driven to move by a servo motor or a stepping motor; the positioning belt 4 is a synchronous belt type conveying belt, and the servo motor or the stepping motor drives the positioning belt 4 to convey in a synchronous mode, so that the computer can conveniently judge the timely position.
The bottom goods conveying channel 2 and the joint of the positioning belt 4 of the circulating water line 3 and the self steering position of the circulating water line 3 are provided with a steering mechanism 12, and the steering of positioning conveying is realized through the steering mechanism 12.
The steering mechanism 12 is formed by combining two mutually perpendicular positioning conveying mechanisms 13 and a lifting mechanism 14, a height difference exists between the two mutually perpendicular positioning conveying mechanisms 13, and the two positioning conveying mechanisms 13 are mutually perpendicular to respectively finish conveying in two directions; one positioning conveying mechanism is lifted to the other positioning conveying mechanism through the lifting mechanism 14, and the conveying direction is turned.
The positioning conveying mechanism 13 is also a conveying mechanism made of a positioning belt, positioning conveying is carried out, and position judgment of a computer system is facilitated.
The lifting mechanism 14 is a cam type lifting mechanism, and the lifting of the positioning conveying mechanism is realized through the rotation of a cam 15.
During operation, the bottom goods conveying channel and the circulating water line are started firstly, on one hand, a goods box filled with goods is conveyed to the circulating water line through a goods inlet by a delivery truck, and is conveyed to a designated goods shelf and a goods position according to the instruction of a computer; on the other hand, the goods taking device takes the containers out of the specified goods positions of the specified goods shelves according to the instructions of the computer, the containers are placed on the bottom goods conveying channel under the goods shelves, the containers are conveyed to the circulating production line through the bottom goods conveying channel, the containers are conveyed to the side of the specified sorting production platform through the circulating production line, the containers are pushed into the sorting production platform through the pushing device, corresponding goods are taken out of the sorting production platform by sorting personnel according to the instructions of the computer, the storage information of the containers on the computer is determined at the same time, the containers are conveyed to the storage conveying section of the circulating production line through the outlet of the sorting production platform, the containers are conveyed to the bottom of the specified goods shelves through the circulating production line again, and the containers are conveyed to the specified goods positions for storage through the goods taking device again.
Example two
The principle of the second embodiment is the same as that of the first embodiment, but the conveying mode is different, and the positioning rollers are adopted for conveying. A high throughput rate intelligent warehousing and distribution operation system at least comprises a bottom cargo conveying channel and a circulating water operating line, wherein the bottom cargo conveying channel and the circulating water operating line are combined to form the intelligent warehousing and distribution operation conveying system; and the bottom cargo conveying channel and the circulating water line are completely controlled by a computer control system to carry out program action, and the operation is carried out through modularized positioning movement.
The bottom goods conveying channel and the circulating water line both adopt positioning rollers as conveying devices (as shown in figure 8), so that the containers cannot slide relative to the rollers on the rollers in the conveying process to influence the judgment of positions, and the positions of the containers on all the conveying lines are calculated in real time through a computer to avoid interference; the positioning roller for synchronous conveying is that the positioning roller 201 for conveying is provided with positioning teeth 207, the bottom of the container 205 is provided with positioning holes 206, and the positioning holes 206 at the bottom of the container are matched with the positioning teeth 207 on the positioning roller 201, so that the container 205 cannot slide after falling onto a belt and synchronously moves with the positioning roller 201. The positioning roller 201 comprises a driving positioning roller 202 and a driven positioning roller 203, the driving positioning roller 202 is connected with a driving motor 209 through a driving shaft 208, the driving positioning roller 202 and the driven positioning roller 203 are both provided with positioning gear hobbing 207, the positioning gear hobbing 207 is meshed with a positioning hole 206 on the bottom of the box body 205 through rotation, and the box body 205 is driven to move in a rack mode, so that positioning movement is realized. The driven positioning roller 203 plays a supporting role. The driving positioning roller 202 and the driven positioning roller 203 are connected and driven by a positioning belt 204.
Obviously, the above embodiments are only for clear and complete description of the technical solution of the present invention with reference to the accompanying drawings; the described embodiments are only some embodiments of the invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention can clearly show that the invention can also be summarized as a high-throughput rate intelligent storage and goods allocation operation method, a plurality of rows of mutually parallel goods shelves are adopted, a bottom goods conveying channel is arranged at the bottom of the goods shelves, the goods are fed in and out through the bottom goods conveying channel for operation, a circulating water operation line is arranged at the periphery of the goods shelves, and the bottom goods conveying channel and the circulating water operation line are combined to form an intelligent storage and goods allocation operation conveying system; and the bottom cargo conveying channel and the circulating water line are completely controlled by a computer control system to carry out program action, and the operation is carried out through modularized positioning movement.
Furthermore, the operation of the modularized positioning movement is realized by accurately positioning all the goods entering and exiting and warehousing by the computer according to the goods entering and exiting conditions and the storage conditions of the warehousing shelves, accurately conveying the goods at fixed points through the bottom goods conveying channel and the circulating water line according to the positions determined by the computer, and then storing the goods or accurately operating the goods at fixed points.
Furthermore, the fixed-point accurate conveying is that the bottom cargo conveying channel and the circulating water line are synchronously conveyed by adopting a positioning belt or a positioning roller, so that the containers cannot slide relative to the belt on the way of conveying on the conveying belt or the roller to influence the judgment of the positions, the positions of the containers on all the conveying lines are calculated in real time by a computer, and the occurrence of interference phenomenon is avoided.
Furthermore, the positioning belt or the positioning roller for synchronous conveying is that the conveying positioning belt or the conveying roller is provided with positioning teeth, the bottom of the container is provided with positioning holes, and the positioning holes at the bottom of the container are matched with the positioning teeth on the positioning belt or the conveying roller, so that the container is ensured not to slide after falling onto the belt and synchronously move with the positioning belt.
Furthermore, the movement of the positioning belt or the roller is realized by driving the positioning belt to travel through a servo motor, the positioning belt or the roller is a synchronous belt type conveying belt, and the servo motor drives the positioning belt or the roller to convey in a synchronous mode, so that the computer can conveniently judge the timely position.
Furthermore, the joint of the bottom cargo conveying channel and the circulating water production line and the self steering position of the circulating water production line are provided with steering mechanisms, and the steering of positioning conveying is realized through the steering mechanisms.
Furthermore, the steering mechanism is formed by combining two mutually perpendicular positioning conveying mechanisms and a lifting mechanism, a height difference exists between the two mutually perpendicular positioning conveying mechanisms, and the lifting mechanism is used for lifting one positioning conveying mechanism to the other positioning conveying mechanism so as to realize steering in the conveying direction.
Furthermore, the positioning conveying mechanisms are also conveying mechanisms made of positioning belts, so that positioning conveying is carried out, and position judgment of a computer system is facilitated; the lifting mechanism is a cam type lifting mechanism, and the lifting of the positioning conveying mechanism is realized through the rotation of a cam.
The invention has the advantages that:
according to the invention, the goods outlet channel is arranged at the bottom of the goods shelves which are arranged in parallel, the goods are sent out to the circulating water production line through the bottom channel, and a positioning conveying mode is adopted, so that the goods circulating system has the following advantages:
1. the goods storage box is conveyed from the bottom of the goods shelf, so that the goods can be discharged from the bottom of the goods shelf, the time for loading and unloading the goods shelf on the goods shelf can be greatly prolonged, the floor area of the whole system is reduced, and the system is convenient to popularize.
2. The positioning belts are adopted to move synchronously, the positions of the containers on all the conveying lines are calculated in real time through the computer, and the real-time position of each container can be accurately calculated, so that accurate fixed-point conveying is carried out, and interference and errors are prevented.
3. Through the transport of fixed point, can effectively grasp the goods condition of goods shelves comprehensively, it is also very convenient to get goods, is convenient for realize intelligent storage's purpose according to the modularization operation mode.
4. Efficient operation can be achieved through fixed-point positioning conveying, operation efficiency is greatly improved, automatic information management of a computer is facilitated through an operation mode of an assembly line, and intelligent warehousing is facilitated.
Claims (2)
1. The utility model provides a high throughput rate intelligent storage and cargo allocation operating system which characterized in that: the system at least comprises a plurality of goods shelves which are arranged in parallel, wherein the bottom of each goods shelf is provided with a bottom goods conveying channel, and circulating water operating lines are arranged around the goods shelves; the bottom goods conveying channel and the circulating water line are combined to form an intelligent storage and distribution operation conveying system; the bottom cargo conveying channel and the circulating water line are completely controlled by a computer control system to perform program action, and operation is performed through modularized positioning movement; the bottom goods conveying channel and the circulating water line both adopt positioning belts as conveying devices, the positioning belts with positioning teeth are used for conveying the containers, so that the containers cannot slide relative to the positioning belts in the conveying process on the positioning belts to influence the judgment of the positions, the positions of the containers on all the conveying devices are calculated in real time through a computer control system, and the occurrence of interference phenomenon is avoided; the positioning belt is characterized in that a driving shaft is driven by a driving motor, a driving wheel is driven by the driving shaft, the positioning belt is driven by the driving wheel to rotate, a driven wheel is arranged in the middle of the positioning belt, and positioning teeth matched with the positioning belt are arranged on the driving wheel and the driven wheel to drive the positioning belt to realize positioning movement;
the circulating water line receives the containers sent out from the bottom of the goods shelf, sends the containers to the sorting operation platform, and sorts the containers according to the requirements by sorting operation personnel; meanwhile, the circulating flow line also receives the sorted containers and returns the sorted containers to the conveying work of the goods shelves, the sorted containers are returned to the circulating flow line again by the sorting work platform, the circulating flow line continuously drives the containers to be conveyed to the bottoms of the goods shelves from another direction, and then the containers are conveyed to the designated goods positions by the goods taking device;
the sorting operation platform comprises a buffer area and a sorting operation area, wherein the inlet of the buffer area is positioned beside a peripheral circulating water line, a steering mechanism device is arranged at the inlet, and when a container reaches the inlet, the steering mechanism device pushes the container into the buffer area of the sorting operation platform according to the instruction of the computer control system; the sorting operation area of the sorting operation platform is positioned on one side of an outlet of the sorting operation platform, a computer sorting control device is arranged in the sorting operation area, and when sorting personnel take out the goods of the goods storage box, the computer sorting control device determines and modifies the related information of the computer control system;
the positioning belt is synchronously conveyed through the positioning teeth, the belt of the positioning belt is provided with the positioning teeth, the bottom of the container is provided with the positioning holes, and the positioning holes at the bottom of the container are matched with the positioning teeth on the positioning belt, so that the container is ensured not to slide after falling onto the positioning belt and synchronously move with the positioning belt;
the positioning belt moves by driving the positioning belt to move through a servo motor or a stepping motor; the positioning belt is a synchronous belt type conveying belt, and the servo motor or the stepping motor drives the positioning belt to convey in a synchronous mode, so that a computer control system can judge the timely position conveniently;
the joint of the bottom cargo conveying channel and a positioning belt of the circulating water line and the self steering position of the circulating water line are provided with steering mechanisms, and the steering of positioning conveying is realized through the steering mechanisms;
the steering mechanism is formed by combining two mutually perpendicular positioning conveying mechanisms and a lifting mechanism, the two mutually perpendicular positioning conveying mechanisms have a height difference and are mutually perpendicular, and the two positioning conveying mechanisms respectively complete conveying in two directions; one positioning conveying mechanism is lifted to the other positioning conveying mechanism through the lifting mechanism, and the steering of the conveying direction is realized;
the positioning conveying mechanisms are also made of positioning belts, positioning conveying is carried out, and position judgment of a computer control system is facilitated.
2. The high-throughput intelligent warehousing and distribution operation system of claim 1, wherein: the lifting mechanism is a cam type lifting mechanism, and the lifting of the positioning conveying mechanism is realized through the rotation of a cam.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811324185.6A CN109353738B (en) | 2018-11-08 | 2018-11-08 | High-throughput rate intelligent warehousing and goods distribution operation method and operation system |
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| CN201811324185.6A CN109353738B (en) | 2018-11-08 | 2018-11-08 | High-throughput rate intelligent warehousing and goods distribution operation method and operation system |
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| CN109353738B true CN109353738B (en) | 2021-02-19 |
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Citations (8)
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