CN109318420A - Fascia memory-type foaming production line and production technology - Google Patents
Fascia memory-type foaming production line and production technology Download PDFInfo
- Publication number
- CN109318420A CN109318420A CN201811317901.8A CN201811317901A CN109318420A CN 109318420 A CN109318420 A CN 109318420A CN 201811317901 A CN201811317901 A CN 201811317901A CN 109318420 A CN109318420 A CN 109318420A
- Authority
- CN
- China
- Prior art keywords
- instrument board
- foaming
- transmission line
- production line
- instrument
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/56—After-treatment of articles, e.g. for altering the shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1658—Cooling using gas
- B29C2035/1666—Cooling using gas dried air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/58—Upholstery or cushions, e.g. vehicle upholstery or interior padding
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Molding Of Porous Articles (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention refers in particular to a kind of fascia memory-type foaming production line and production technology, belongs to Production Technique of Automotive Interior Trims field, including foaming and epidermis coating unit, and the foaming for instrument board is handled；Catenary suspension type continuous vulcanization stores transmission line, for hanging the instrument board after foaming, and is transferred to subsequent deburring and grinding station, which can hang a large amount of instrument board, transmission during there is the sufficient time to make foamed material cooling and shaping.Instrument board is directly hanging on catenary suspension type continuous vulcanization storage transmission line after foaming, transmission line can store instrument board, instrument board is set to have sufficient time cooling and shaping, and instrument board is suspended on high-altitude, can save ground space, eliminate the work of scheduling and transhipment, avoid it is unnecessary in scheduling and transport process damage, the instrument board being fully cooled is delivered directly to subsequent processing by transmission line automatic running, seamless interfacing between process, substantially increases production efficiency.
Description
Technical field
The invention belongs to Production Technique of Automotive Interior Trims field, refer in particular to a kind of fascia memory-type foaming production line and
Production technology.
Background technique
After fascia is handled just through foaming, since foaming agent is there are no cooling and shaping, the table of instrument board after bruising
Face is easily recessed or deforms, and leads to damage of product.Existing foaming tupe is that the instrument board after foaming is placed into shelf
On allow its natural cooling to be formed, which can occupy a large amount of space and it is necessary to carry out Classification Management, guarantee the instrument of each batch
Dash board has sufficient cooling time, and instrument board up to standard cooling time is then transported to next manufacturing procedure by lorry.?
In large batch of production process, more personnel are needed to be scheduled, and cooled down from shelf are placed into, to the mistake of transhipment
It is easy to instrument board of damaging in journey, yields is caused to decline, and this scheduling and transhipment greatly reduce production efficiency.
Summary of the invention
The object of the present invention is to provide a kind of fascia memory-type foaming production line and production technologies, greatly save
Production space and improve production efficiency.
The object of the present invention is achieved like this: fascia memory-type foaming production line, comprising:
Foaming and epidermis coating unit, foaming machine is combined with coating machine, and instrument panel substrate and epidermis are placed in coating machine
Die cavity in, foaming agent is sprayed between instrument panel substrate and epidermis by foaming machine after closure, and pressure maintaining form；
Catenary suspension type continuous vulcanization stores transmission line, for hanging the instrument board after foaming, and is transferred to subsequent deburring and grinding
Station, the transmission line can hang a large amount of instrument board, transmission during there is the sufficient time to keep foamed material cooling
Sizing.
It advanced optimizes: added with foaming agent made of various raw material in the foaming machine, and passing through a plurality of high-voltage tube
It is transported in the die cavity of coating machine.
Advanced optimize: the transmission line is divided into the feeding section of upper layer suspension canned paragraphs and lower layer and the discharging of lower layer
Section, the suspension canned paragraphs, feeding section and unloading part form closed loop.
Advanced optimize: the feeding section is located at the lower section of suspension canned paragraphs, and is set as U-shaped, horizontal, forms
The two sides of two upper shots, each upper shots are provided with coating machine, and the instrument board after the completion of foaming is outstanding by the upper shots
It is suspended on transmission line.
Advanced optimize: the suspension canned paragraphs are in the U-shaped circuit of multistage.
Advanced optimize: the unloading part is set as U-shaped, and in shape is erect, the bottom of U-shaped structure is in a horizontal state, as
Emptying point removes the instrument board after cooling and shaping from transmission line.
It advanced optimizes: being provided with separation net between suspension canned paragraphs and the feeding section and unloading part of lower layer.
Advanced optimize: the transmission line includes slideway, conveyer chain and driving motor, and the conveyer chain is built in slideway
It is interior, and drive conveyer chain to slide in slideway by driving motor, drive instrument board to move on the transmission line with this.
Advanced optimize: the conveyer chain is equipped with hanging rod, and the hanging rod is sagging vertically, and hook, institute are provided on hanging rod
Instrument board is stated to be hung on hook.
It advanced optimizes, includes the following steps:
S1, instrument panel substrate and epidermis are arranged to respectively in the die cavity of coating machine, after cavity closed, foaming machine is to die cavity
Interior conveying foaming agent, is filled between instrument panel substrate and epidermis；
S2, by instrument board after molding pressure maintaining 1-2 minutes in die cavity；
S3, taking-up instrument board are hanging on the hanging rod of transmission line, and instrument board slowly moves ahead under the drive of conveyer chain；
S4, each instrument board enter suspension canned paragraphs from feeding section, then arrive unloading part, the time of storage and cooling and shaping
At least for 24 hours.
The present invention is prominent and beneficial compared with prior art, and to have the technical effect that instrument board is directly hanging to after foaming outstanding
Chain type stores on transmission line, and transmission line can store instrument board, and instrument board is made to have sufficient time cooling and shaping, and instrument board
It is suspended on high-altitude, ground space can be saved, eliminates the work of scheduling and transhipment, avoiding need not in scheduling and transport process
That wants damages, transmission line automatic running, and the instrument board being fully cooled is delivered directly to subsequent processing, seamless right between process
It connects, substantially increases production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of instrument board in the present invention；
Fig. 2 is the structural schematic diagram one of catenary suspension type continuous vulcanization storage transmission line in the present invention；
Fig. 3 is the structural schematic diagram two of catenary suspension type continuous vulcanization storage transmission line in the present invention；
In figure: 10- instrument board, 11- feeding section, 12- hang canned paragraphs, 13- unloading part, 14- hanging rod, 15- hook, 16-
Separation net, 17- slideway.
Specific embodiment
With specific embodiment, the invention will be further described with reference to the accompanying drawing, and referring to Fig. 1-3: fascia is deposited
Storage formula foaming production line, comprising:
Foaming and epidermis coating unit, foaming machine is combined with coating machine, and instrument panel substrate and epidermis are placed in coating machine
Die cavity in, foaming agent is sprayed between instrument panel substrate and epidermis by foaming machine after closure, and pressure maintaining form；
Catenary suspension type continuous vulcanization stores transmission line, for hanging the instrument board after foaming, and is transferred to subsequent deburring and grinding
Station, the transmission line can hang a large amount of instrument board, transmission during there is the sufficient time to keep foamed material cooling
Sizing.
Added with foaming agent made of various raw material in the foaming machine, and coating machine is transported to by a plurality of high-voltage tube
Die cavity in.Component is high-density polyethylene resin 41-43 parts, 2-4 parts of dipropylene glycol, beta-naphthalenesulfonic-acid first in the foaming agent
Aldehyde is condensation product 1.5-3 parts low, electrographite 3-5 parts of coal tar carbon system, bis- 3-5 parts of (C2-C32) the alkane amides of (C2-C32) alkylidene,
5-7 parts of 5-7 parts of grape seed oil, tetrabromobisphenol A-bis- (2,3- dibromopropyl ethers), 3-5 parts of Triafol T, 3-5 parts of copper powder,
1-3 parts of hexamethylene diisocyanate, 1 part of cauliflower, 1-3 parts of dimethyl sulfoxide and 3-5 parts of dinitrosopentamethlyene tetramine.
The number of each component can be adjusted according to the instrument board of different model in above-mentioned foaming agent, to meet product
Demand.
Several foaming agent spraying mouths are provided on the die cavity of the coating machine, foaming agent is sprayed mouth respectively by a plurality of high-voltage tube
It is connected with foaming machine, and associated control procedures is integrated into the control device of coating machine, passes through the setting of program, coating machine
It cooperates with foaming machine, completes foaming and cladding.
In order to be additionally arranged catenary suspension type continuous vulcanization storage transmission line, the transmission to the foaming of instrument board 10 processing and the optimization of the production line
Line be divided into upper layer suspension canned paragraphs 12 and lower layer feeding section 11 and lower layer unloading part 13, the suspension canned paragraphs 12, on
Expect that section 11 and unloading part 13 form closed loop, the need such as the feeding to instrument board 10, storage, cooling and shaping and transhipment can be met simultaneously
It asks, allows the instrument board that has foamed and next procedure seamless interfacing.
The foaming of instrument board 10 needs for instrument panel substrate and epidermis to be respectively installed to the specific position of die cavity, then closes
Mould supplements foaming agent and pressure maintaining, and the foaming handling duration of single instrument board is longer, so examining in terms of improving production efficiency
To consider, the feeding section 11 is located at the lower section of suspension canned paragraphs 12, facilitates feeding, and be set as U-shaped, and it is horizontal, form two
A upper shots, the two sides of each upper shots are provided with coating machine, and settable four coating machines, foaming are completed in total at feeding section
Instrument board afterwards is hanging on transmission line by the upper shots, carries out shelving cooling and shaping it is not necessary that shelf are used alone.
There is sufficient cooling time during space and instrument board 10 transmit on the transmission line to save, it is described
Hanging canned paragraphs 12 is in the U-shaped circuit of multistage, and instrument board 10 is on the U-shaped circuit of multistage " walking ".
The unloading part 13 is set as U-shaped, and in shape is erect, the bottom of U-shaped structure is in a horizontal state, will as emptying point
Instrument board 10 after cooling and shaping is removed from transmission line.Pass through unloading part 13 in the cooling instrument board finished of suspension canned paragraphs 12
Lower layer is run to from upper layer, then instrument board 10 is removed and carries out deburring or grinding.
It is fallen in order to prevent in the instrument board 10 of suspension canned paragraphs 12, the feeding section 11 of the suspension canned paragraphs 12 and lower layer
It is provided with separation net 16 between unloading part 13, can effectively guarantee the safety of lower section operator.
The specific transmission line includes slideway 17, conveyer chain (not shown) and driving motor (not shown),
The conveyer chain is built in slideway 17, and drives conveyer chain to slide in slideway by driving motor, drives instrument board with this
It moves on the transmission line.
The conveyer chain is equipped with hanging rod 14, and the hanging rod 14 is vertical sagging, and hook 15, the instrument are provided on hanging rod 14
Dash board 10 is hung on hook 15.
It is as follows in the concrete operations for combining catenary suspension type continuous vulcanization storage transmission line to carry out instrument board foam process:
S1, instrument panel substrate and epidermis are arranged to respectively in the die cavity of coating machine, after cavity closed, foaming machine is to die cavity
Interior conveying foaming agent, is filled between instrument panel substrate and epidermis；
S2, by instrument board after molding pressure maintaining 1-2 minutes in die cavity, the specific dwell time is according to product type and quality
It is required that being adjusted；
After S3, die sinking, takes out instrument board and be successively hanging to from feeding section on the hanging rod of transmission line, instrument board is in conveyer chain
Drive under slowly move ahead, cooling and shaping is carried out during forward；
S4, each instrument board enter suspension canned paragraphs from feeding section, then arrive unloading part, the time of storage and cooling and shaping
At least for 24 hours.
Transmission line is stored using catenary suspension type continuous vulcanization, without being scheduled to instrument board, according to feeding section feeding to the instrument after foaming
Dash board is transmitted, and is sent to the instrument board of unloading part cooling and shaping, without being classified and being detected, whether instrument board is complete
Full cooling and shaping.
After capable of having cooling time and instrument board foaming for 24 hours in order to ensure every piece of instrument board on transmission line
It can successively and timely be hanging on the hanging rod of transmission line, the length of whole transmission line is about 144 meters, and driving motor drives
Transmitting chaindriven speed is 6m/h, and conveyer chain is advanced 10cm per minute.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore: it is all according to
The equivalence changes that structure of the invention, shape, principle are done, should all be covered by within protection scope of the present invention.
Claims (10)
1. fascia memory-type foaming production line characterized by comprising
Foaming and epidermis coating unit, foaming machine is combined with coating machine, and instrument panel substrate is placed in the mould of coating machine with epidermis
It is intracavitary, foaming agent is sprayed between instrument panel substrate and epidermis by foaming machine after closure, and pressure maintaining forms；
Catenary suspension type continuous vulcanization stores transmission line, for hanging the instrument board after foaming, and is transferred to subsequent deburring and grinding station,
The transmission line can hang a large amount of instrument board, transmission during there is the sufficient time to make foamed material cooling and shaping.
2. instrument board memory-type foaming production line according to claim 1, it is characterised in that: be added in the foaming machine
Foaming agent made of various raw material, and be transported in the die cavity of coating machine by a plurality of high-voltage tube.
3. instrument board memory-type foaming production line according to claim 1, it is characterised in that: the transmission line is divided into upper layer
The feeding section of canned paragraphs and lower layer and the unloading part of lower layer are hung, the suspension canned paragraphs, feeding section and unloading part formation are closed
Ring.
4. instrument board memory-type foaming production line according to claim 3, it is characterised in that: the feeding section is located at suspension
The lower section of canned paragraphs, and it is set as U-shaped, it is horizontal, two upper shots are formd, the two sides of each upper shots are provided with packet
Machine is covered, the instrument board after the completion of foaming is hanging on transmission line by the upper shots.
5. instrument board memory-type foaming production line according to claim 4, it is characterised in that: the suspension canned paragraphs are in more
The U-shaped circuit of section.
6. instrument board memory-type foaming production line according to claim 5, it is characterised in that: the unloading part is set as U
Type, in shape is erect, the bottom of U-shaped structure is in a horizontal state, as emptying point, by the instrument board after cooling and shaping from transmission line
It removes.
7. instrument board memory-type foaming production line according to claim 6, it is characterised in that: the suspension canned paragraphs are under
Separation net is provided between the feeding section and unloading part of layer.
8. according to instrument board memory-type foaming production line described in claim 3-7 Arbitrary Term, it is characterised in that: the transmission line
Including slideway, conveyer chain and driving motor, the conveyer chain is built in slideway, and drives conveyer chain in cunning by driving motor
It is slided in road, drives instrument board to move on the transmission line with this.
9. instrument board memory-type foaming production line according to claim 8, it is characterised in that: the conveyer chain, which is equipped with, to be hung
Bar, the hanging rod is sagging vertically, and hook is provided on hanging rod, and the instrument board is hung on hook.
10. instrument board foam production technique described in -3 Arbitrary Terms according to claim 1, which comprises the steps of:
S1, instrument panel substrate and epidermis are arranged to respectively in the die cavity of coating machine, after cavity closed, foaming machine is defeated into die cavity
Foaming agent is sent, is filled between instrument panel substrate and epidermis；
S2, by instrument board after molding pressure maintaining 1-2 minutes in die cavity；
S3, taking-up instrument board are hanging on the hanging rod of transmission line, and instrument board slowly moves ahead under the drive of conveyer chain；
S4, each instrument board enter suspension canned paragraphs from feeding section, then arrive unloading part, and the time of storage and cooling and shaping is at least
24h。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811317901.8A CN109318420A (en) | 2018-11-07 | 2018-11-07 | Fascia memory-type foaming production line and production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811317901.8A CN109318420A (en) | 2018-11-07 | 2018-11-07 | Fascia memory-type foaming production line and production technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109318420A true CN109318420A (en) | 2019-02-12 |
Family
ID=65260333
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811317901.8A Pending CN109318420A (en) | 2018-11-07 | 2018-11-07 | Fascia memory-type foaming production line and production technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109318420A (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1142998A (en) * | 1997-07-29 | 1999-02-16 | Toyota Motor Corp | Vehicular internal trimming member including air bag door |
| CN202130315U (en) * | 2011-05-30 | 2012-02-01 | 海南钧达汽车饰件有限公司 | Automobile instrument board foaming structure |
| CN204769360U (en) * | 2015-07-19 | 2015-11-18 | 长春富维—江森自控汽车饰件***有限公司 | A automation line that is used for spouting of car door plant part to glue and the drying process transmission |
| JPWO2014024680A1 (en) * | 2012-08-09 | 2016-07-25 | カルソニックカンセイ株式会社 | Method and apparatus for molding soft thin resin molded product |
| CN106232316A (en) * | 2014-02-19 | 2016-12-14 | 江森自控内饰有限两合公司 | Multilamellar molding and the method for this molding of production for motor vehicle interior |
| CN106426714A (en) * | 2016-11-15 | 2017-02-22 | 武汉正为机械有限公司 | Integrated foaming production line for foamed automobile headrest |
| CN206170494U (en) * | 2016-10-19 | 2017-05-17 | 天津东和汽车零部件有限公司 | Automotive interior article foaming production line |
| CN106863832A (en) * | 2017-04-14 | 2017-06-20 | 常熟安通林汽车饰件有限公司 | A kind of PUspray foamed instrument panels cladding process |
| CN206561541U (en) * | 2017-02-07 | 2017-10-17 | 长沙广汽东阳汽车零部件有限公司 | The self-styled material structure of fascia foaming |
| CN206663641U (en) * | 2017-04-26 | 2017-11-24 | 长春富维安道拓汽车饰件***有限公司 | A kind of multi-layer combined preheating device for fascia processing |
| CN207344950U (en) * | 2016-11-15 | 2018-05-11 | 武汉正为机械有限公司 | Integral type fills bubble automotive headrest foaming production line |
-
2018
- 2018-11-07 CN CN201811317901.8A patent/CN109318420A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1142998A (en) * | 1997-07-29 | 1999-02-16 | Toyota Motor Corp | Vehicular internal trimming member including air bag door |
| JP3765166B2 (en) * | 1997-07-29 | 2006-04-12 | トヨタ自動車株式会社 | Vehicle interior member having airbag door |
| CN202130315U (en) * | 2011-05-30 | 2012-02-01 | 海南钧达汽车饰件有限公司 | Automobile instrument board foaming structure |
| JPWO2014024680A1 (en) * | 2012-08-09 | 2016-07-25 | カルソニックカンセイ株式会社 | Method and apparatus for molding soft thin resin molded product |
| CN106232316A (en) * | 2014-02-19 | 2016-12-14 | 江森自控内饰有限两合公司 | Multilamellar molding and the method for this molding of production for motor vehicle interior |
| CN204769360U (en) * | 2015-07-19 | 2015-11-18 | 长春富维—江森自控汽车饰件***有限公司 | A automation line that is used for spouting of car door plant part to glue and the drying process transmission |
| CN206170494U (en) * | 2016-10-19 | 2017-05-17 | 天津东和汽车零部件有限公司 | Automotive interior article foaming production line |
| CN106426714A (en) * | 2016-11-15 | 2017-02-22 | 武汉正为机械有限公司 | Integrated foaming production line for foamed automobile headrest |
| CN207344950U (en) * | 2016-11-15 | 2018-05-11 | 武汉正为机械有限公司 | Integral type fills bubble automotive headrest foaming production line |
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| CN106863832A (en) * | 2017-04-14 | 2017-06-20 | 常熟安通林汽车饰件有限公司 | A kind of PUspray foamed instrument panels cladding process |
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Application publication date: 20190212 |