CN109302017B - Variable frequency compressor rotor magnetic shoe surface-mounted machine - Google Patents
Variable frequency compressor rotor magnetic shoe surface-mounted machine Download PDFInfo
- Publication number
- CN109302017B CN109302017B CN201811568578.1A CN201811568578A CN109302017B CN 109302017 B CN109302017 B CN 109302017B CN 201811568578 A CN201811568578 A CN 201811568578A CN 109302017 B CN109302017 B CN 109302017B
- Authority
- CN
- China
- Prior art keywords
- station
- iron core
- magnetic shoe
- cylinder
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 78
- 239000000463 material Substances 0.000 claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000001816 cooling Methods 0.000 claims abstract description 16
- 230000009471 action Effects 0.000 claims abstract description 12
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims abstract description 9
- 230000000149 penetrating effect Effects 0.000 claims abstract description 4
- 239000003292 glue Substances 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 230000001174 ascending effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000010073 coating (rubber) Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to a rotor magnetic shoe surface-mounting machine of a variable frequency compressor, which comprises an iron core riveting device, a magnetic shoe pasting device and a drying air cooling device, wherein the iron core riveting device comprises a frame A, a circular turntable is arranged on the frame A, four iron core positioning tools are uniformly arranged at the top of the circular turntable, a feeding station, a rivet inserting station, a riveting station and a blanking station are sequentially arranged at positions, corresponding to the four iron core positioning tools, on the frame A, and after each station finishes the action, the circular turntable rotates to send an iron core to the next station; the magnetic shoe pasting device comprises a frame B, a fixed round table is arranged on the frame B, an annular rotary table is arranged on the periphery of the fixed round table, four expansion mechanisms penetrating into an inner hole of an iron core are uniformly arranged at the top of the annular rotary table, a material taking station, a gluing station, a magnetic shoe pasting station and a blanking station are sequentially arranged on the fixed round table corresponding to the four expansion mechanisms, and the annular rotary table rotates to convey the iron core to the next station after each station completes actions; the invention improves the production efficiency and the product quality.
Description
Technical Field
The invention relates to the technical field of variable frequency compressor rotor production, in particular to a variable frequency compressor rotor magnetic shoe surface-mounted machine.
Background
The core component of the variable frequency compressor for the refrigerator is a variable frequency motor, the core of the variable frequency motor is a magnetic rotor, the magnetic rotor comprises a rotor core and magnetic shoes arranged on the outer surface of the rotor core, and the magnetic interaction generated after the magnetizing magnetic shoes are electrified with a stator drives the magnetic rotor to rotate. Because the lamination of rotor core and magnetic shoe adopts the magnetic shoe to glue and takes place solidification reaction and bond after carrying out stoving cooling under specific temperature, under the operating condition, magnetic rotor produces the high-speed rotation more than 6000rpm, if magnetic shoe and rotor core adhesion force are not enough, can lead to the magnetic shoe to get rid of under the effect of centrifugal force, and then causes potential safety hazard and product quality problem, finally leads to refrigerator trouble. At present, when a rotor manufacturer manufactures the rotor, the rotor is mainly produced by manually matching with a simple tool, the quality of a product is unstable, the production efficiency is low, and the market demand is difficult to meet.
Disclosure of Invention
The invention aims to solve the problems that the existing rotor manufacturer mainly produces the rotor through manual cooperation with a simple tool, the quality of products is unstable, the production efficiency is low and the market demand is difficult to meet, and provides a variable frequency compressor rotor magnetic shoe surface-mounted machine which can ensure the coaxiality of inner and outer circles of a magnetic shoe and a rotor iron core in the bonding process, is firm in bonding and improves the production efficiency.
The specific scheme of the invention is as follows: a rotor magnetic shoe surface-mounted machine of a variable frequency compressor, which comprises an iron core riveting device, a magnetic shoe pasting device and a drying and air-cooling device,
the iron core riveting device comprises a frame A, wherein a circular turntable is arranged on the frame A, a servo motor for driving the circular turntable to rotate is arranged at the bottom of the circular turntable, four iron core positioning tools are uniformly arranged at the top of the circular turntable, four stations are fixedly arranged at positions corresponding to the four iron core positioning tools on the frame A, the four stations sequentially comprise a feeding station, a rivet inserting station, a riveting station and a discharging station, and each station rotates to send an iron core to the next station after finishing actions;
the magnetic shoe pasting device comprises a frame B connected with a blanking station of the iron core riveting device, a fixed round table is arranged on the frame B, an annular rotary table is arranged on the periphery of the fixed round table, a servo motor for driving the annular rotary table to rotate is arranged at the bottom of the annular rotary table, four expansion mechanisms penetrating into an inner hole of the iron core are uniformly arranged at the top of the annular rotary table, each expansion mechanism comprises a support fixed on the annular rotary table, a horizontal shaft sleeve is arranged in the support through a bearing, an expansion shaft is arranged in the shaft sleeve, a boss is arranged at the inner end of each expansion shaft, a counter bore is arranged at the inner end of each shaft sleeve, a pressure spring for supporting the boss is arranged in the counter bore, a key is arranged on the outer wall of each shaft sleeve, an expansion sleeve matched with the inner hole of the iron core is arranged at the outer end face of each shaft sleeve, the expansion sleeve penetrates out of the expansion sleeve, the expansion sleeve releases the iron core when the expansion shaft moves outwards, four stations are arranged at the positions corresponding to the four expansion mechanisms when the expansion shaft moves inwards, the four stations are sequentially connected with the blanking station of the iron core riveting device, the gluing station, the magnetic shoe and the blanking station are arranged, and the blanking station are carried out after each station is completed, and the annular rotary table is rotated to send the iron core to the blanking station;
the drying air cooling device is arranged on a frame C on one side of a blanking station of the magnetic shoe pasting device, a manipulator for taking down a rotor from the blanking station of the magnetic shoe pasting device is arranged on the frame C, a conveying chain is arranged on the frame C, an oven and an air cooling device are arranged on the conveying chain, a tooling plate moving along the conveying chain is arranged on the conveying chain, and a holding mechanism for clamping the magnetic shoe of the rotor is arranged on the tooling plate.
The outer end of the feeding station is provided with a material bottom plate, two material levels are arranged on the material bottom plate and are arranged on a track of a bracket, the two material levels are arranged along the track direction, the bracket is provided with a cylinder for driving the material bottom plate to move along the track, the cylinder acts for switching the material levels, and a manipulator for transferring an iron core from the material level to an iron core positioning tool is arranged on the feeding station on a frame A.
The invention discloses a rivet inserting machine, which is characterized in that a vibrating disc is arranged at the outer end of a rivet inserting station, rivets are arranged in the vibrating disc, and a miniature finger clamping cylinder for grabbing the rivets is arranged at the outlet of the vibrating disc on a machine frame A.
According to the invention, a horizontal sliding rail is arranged at a blanking station of an iron core riveting device on a frame A or at a material taking station of a magnetic shoe pasting device on a frame B, a sliding seat and a translation driving mechanism for driving the sliding seat are arranged on the sliding rail in a sliding manner, a vertical sliding way is arranged on the sliding seat, a lifting seat is arranged on the sliding seat, a rotary driving mechanism is arranged on the lifting seat, a support is arranged at the output end of the rotary driving mechanism, a material clamping mechanism for grabbing an iron core is arranged on the support, and the material clamping mechanism can send the iron core to an expanding sleeve on the material taking station of the magnetic shoe pasting device.
The material taking station and the material discharging station of the magnetic shoe pasting device are respectively provided with a cylinder for driving the expansion shaft to translate, the glue spreading station is provided with a track and a glue injecting device, the magnetic shoe pasting station is provided with a track, the two tracks are respectively provided with a rotary driving mechanism connected with the shaft sleeve through a key in a sliding way, the glue injecting device drives the iron core to rotate 90 degrees every time the glue injection device injects glue once, and the magnetic shoe rotary driving mechanism drives the iron core to rotate 90 degrees every time the magnetic shoe is pasted.
The annular turntable is provided with a sleeve for positioning, the fixed circular table is provided with a positioning cylinder matched with the sleeve, and when a piston rod of the positioning cylinder is inserted into the sleeve, four stations on the fixed circular table are respectively aligned with four expansion mechanisms.
According to the invention, four sliding grooves are uniformly distributed on the outer wall of the shaft sleeve at the outer end of the support, clamping pieces for clamping the magnetic shoe are arranged in each sliding groove, protrusions are arranged on the back surfaces of the clamping pieces, a support column is arranged on the fixed round platform at the gluing station, a cylinder A horizontally arranged is arranged on the support column, a fixed seat is arranged on a piston rod of the cylinder A, a cylinder B vertically arranged is arranged on the fixed seat, and a pushing block matched with the protrusions of the clamping pieces is arranged on the piston rod of the cylinder B vertically downwards.
The enclasping mechanism comprises a support and a fixed seat which are fixedly arranged on a tooling plate, wherein two through holes are formed in the support, guide posts are arranged in the through holes, one end of each guide post, which penetrates through the support, is provided with a sliding seat, the other end of each guide post is provided with a baffle, a pressure spring is sleeved outside each guide post between the sliding seat and the support, a trough for accommodating a rotor is arranged between the sliding seat and the fixed seat, and the sliding seat is pressed by the spring to enclasp the rotor when the rotor is placed in the trough.
According to the invention, a chute is arranged on one side of the baffle close to the support, a through hole is arranged at a position, corresponding to the chute, of the tooling plate, a cylinder C is arranged at a rotor feeding position on the frame C, a vertical upward wedge-shaped cutting is arranged at the top end of a piston rod of the cylinder C, the wedge-shaped cutting can penetrate through the through hole of the tooling plate and be inserted into the chute of the baffle, the baffle is retreated away from the fixed seat with a sliding seat when a piston rod of the cylinder C is lifted, and the sliding seat clamps the rotor under the thrust of a pressure spring when the piston rod of the cylinder C is retracted.
The working principle of the invention is as follows: the production flow is as follows: the iron core is fed from the feeding station of the frame A, the iron core is clamped on the positioning tool of the circular turntable by the manipulator, the circular turntable rotates to convey the iron core to the rivet inserting station, the manipulator of the rivet inserting station grabs 4 rivets from the outlet of the vibrating disk to be put into rivet holes of the iron core, the circular turntable rotates to convey the iron core to the riveting station to rivet and press, then the iron core is rotationally conveyed to the discharging station, the manipulator of the discharging station conveys the iron core to the material taking station of the frame B, the air cylinder of the material taking station pushes the expansion shaft to loosen the expansion sleeve, the inner hole of the iron core is sleeved on the expansion sleeve by the manipulator, the air cylinder retracts to enable the expansion sleeve to expand and fix the iron core, the annular turntable conveys the iron core to the gluing station, the air cylinder of the gluing station pushes the servo motor to enable the output end of the servo motor to be connected with the shaft sleeve through keys, the method comprises the steps that after one side of a gluing device is coated, a servo motor drives a shaft sleeve to drive an iron core to rotate for 90 degrees for gluing, after 4 sides of glue are coated, an annular rotary table sends the iron core to a magnetic shoe pasting station, a cylinder of the magnetic shoe pasting station pushes a servo motor to enable an output end of the magnetic shoe to be connected with the shaft sleeve, after a manipulator pastes one side of the magnetic shoe, a pushing block is clamped at a protrusion of a clamping piece by action of a cylinder B, the clamping piece is pushed by the pushing block to clamp the pasted magnetic shoe forwards along a sliding groove by action of the cylinder A, then the servo motor drives the shaft sleeve to drive the iron core to rotate for 90 degrees for repeating action until 4 pieces of magnetic shoes are pasted, the annular rotary table sends a rotor to a blanking station, a manipulator of a rack C takes the rotor of the blanking station and puts the rotor into a trough of a tooling plate, all the troughs of the tooling plate put the rotor into a conveying chain action, after the tooling plate is dried by glue, the conveying chain sends the tooling plate into a cooling area to be cooled by a fan, and then the tooling plate is taken off.
Compared with the prior art, the invention has the following advantages: 1. the full-automatic operation is realized, only feeding and discharging are needed manually, so that the efficiency is greatly improved, and the labor intensity is reduced; 2. the coaxiality of the inner circle and the outer circle of the magnetic shoe and the rotor core in the bonding process can be ensured, and the rotor is clamped by the clamping mechanism of the tooling plate during drying and cooling, so that the magnetic shoe is firmly bonded, and the quality stability of products is greatly improved; 3. the double-station feeding structure is adopted, and the material waiting station is used as a material storage station, so that the running continuity of equipment is ensured, and the production efficiency is improved; 4. the precise positioning of the rotor core in the transferring process is ensured by the expanding mechanism, the rotor core is ensured to be in an expanded state in the turnover process, the rotor is ensured not to rotate in the transferring process, and the positioning precision is higher; 5. through the axle sleeve setting key, servo motor drive is rotatory, guarantees the precision of action when rubber coating and magnet tile are pasted.
Drawings
FIG. 1 is a front view of the iron core riveting device and the magnetic shoe bonding device of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a view A-A of FIG. 2;
FIG. 4 is a view B-B of FIG. 2;
FIG. 5 is a view C-C of FIG. 2;
FIG. 6 is a top view of the drying air cooling device of the present invention;
FIG. 7 is a D-D view of FIG. 6;
FIG. 8 is an E-E view of FIG. 2;
in the figure: 1-iron core riveting device, 101-vibration plate, 102-manipulator, 103-rack A, 104-material bottom plate, 105-cylinder, 106-riveting station, 107-manipulator, 1071-servo motor, 1072-screw, 1073-guide rail, 1074-cylinder, 1075-iron core grabbing mechanism, 108-manipulator, 1081-slide rail, 1082-cylinder, 1083-rotary cylinder, 1084-servo motor, 109-round turntable, 110-rivet inserting station, 112-feeding station, 113-blanking station, 114-iron core positioning fixture, 2-magnetic tile pasting device, 201-rack B, 202-expanding mechanism, 2021-boss, 2022-pressure spring, 2023-key, 2024-support, 2025-expansion shaft, 2026-expansion sleeve, 2027-shaft sleeve, 203-glue injection device, 204-annular turntable, 205-cylinder A, 206-cylinder B, 207-pushing block, 208-protrusion, 209-clip, 210-manipulator, 2101-cylinder, 2102-work rest, 2103-magnetic shoe grabbing mechanism, 2104-guide column, 2105-bracket, 2106-servo motor, 211-blanking station, 212-sleeve, 213-positioning cylinder, 214-fixed round table, 215-cylinder, 216-material taking station, 217-glue application station, 218-magnet tile pasting station, 219-cylinder, 220-servo motor, 221-track, 222-post, 3-drying air cooling device, 301-frame C, 302-manipulator, 303-conveying chains, 304-baking ovens, 305-tooling plates, 306-permanent seats, 307-trough grooves, 308-sliding seats, 309-guide columns, 310-supporting seats, 311-wedge-shaped cutting bars, 312-baffle plates, 313-cylinder C, 314-pressure springs, 315-air cooling devices, 4-iron cores and 5-magnetic shoes.
Description of the embodiments
Referring to fig. 1, 2 and 6, the embodiment comprises an iron core riveting device 1, a magnetic shoe pasting device 2 and a drying air cooling device 3,
the iron core riveting device 1 comprises a frame A103, wherein a circular turntable 109 is arranged on the frame A103, a servo motor for driving the circular turntable 109 to rotate is arranged at the bottom of the circular turntable 109, four iron core positioning tools 114 are uniformly arranged at the top of the circular turntable 109, four stations are fixedly arranged on the frame A103 corresponding to the four iron core positioning tools 114 and sequentially comprise a feeding station 112, a rivet inserting station 110, a riveting station 106 and a blanking station 113, and each station rotates to send an iron core to the next station after finishing actions;
the magnetic shoe pasting device 2 comprises a frame B201 connected with the blanking station 113 of the iron core riveting device 1, a fixed round table 214 is arranged on the frame B201, an annular rotary table 204 is arranged on the periphery of the fixed round table 214, a servo motor for driving the annular rotary table 204 to rotate is arranged at the bottom of the annular rotary table 204, four expanding mechanisms 202 penetrating into the inner hole of the iron core 4 are uniformly arranged at the top of the annular rotary table 204, as shown in figure 3, the expanding mechanisms 202 comprise a support 2024 fixed on the annular rotary table 204, a horizontal shaft sleeve 2027 is arranged in the support 2024 through a bearing, an expanding shaft 2025 is arranged in the shaft sleeve 2027, a boss 2021 is arranged at the inner end of the expanding shaft 2025, a counter bore is arranged at the inner end of the shaft sleeve 2027, a pressure spring 2022 for supporting the boss 2021 is arranged in the counter bore, a key 2023 is arranged on the outer wall of the shaft sleeve 2027, an expansion sleeve 2026 matched with the inner hole of the iron core 4 is arranged on the outer end face of the shaft sleeve 2027, the expansion sleeve 2026 penetrates through the outer end of the expansion shaft 2025, the expansion sleeve 2026 loosens the iron core 4 when the expansion shaft 2025 moves outwards, the expansion sleeve 2026 tightly pushes the inner hole of the iron core 4 when the expansion shaft 2025 moves inwards, four stations are arranged on the fixed round table 214 corresponding to the four expansion mechanisms 202, the four stations are sequentially a material taking station 216, a gluing station 217, a magnet tile pasting station 218 and a blanking station 211 which are connected with the blanking station 113 of the iron core riveting device 1, and after each station completes the action, the annular rotary table 204 rotates to convey the iron core 4 to the next station;
the drying air cooling device 3 is arranged on a rack C301 at one side of a blanking station 211 of the magnetic shoe sticking device 2, a manipulator 302 for taking off a rotor from the blanking station 211 of the magnetic shoe sticking device 2 is arranged on the rack C301, a conveying chain 303 is arranged on the rack C301, an oven 304 and an air cooling device 315 are arranged on the conveying chain 303, a tooling plate 305 moving along the conveying chain 303 is arranged on the conveying chain 303, and a holding mechanism for clamping the rotor magnetic shoe 5 is arranged on the tooling plate 305.
In this embodiment, a material bottom plate 104 is installed at the outer end of the feeding station 112, two material levels are provided on the material bottom plate 104, the material bottom plate 104 is installed on a track of a bracket, the two material levels are arranged along the track direction, a cylinder 105 driving the material bottom plate 104 to move along the track is installed on the bracket, the cylinder 105 acts to switch the material levels, a manipulator 107 for transferring an iron core 4 from the material level to an iron core positioning tool 114 is installed on the feeding station 112 on a frame A103, the manipulator 107 includes a bracket fixed on the frame A103, a horizontal guide rail 1073 is installed on the bracket, a cylinder 1074 moving along the guide rail 1073 is installed on the guide rail 1073, a piston rod of the cylinder 1074 is vertically downward and is provided with an iron core grabbing mechanism 1075, a servo motor 1071 is installed at the outer end of the bracket, and a screw 1072 fixedly connected with the cylinder 1074 is installed at the output end of the servo motor 1071.
In this embodiment, the vibration plate 101 is mounted at the outer end of the rivet inserting station 110, rivets are mounted in the vibration plate 101, the manipulator 102 is mounted at the outlet of the machine frame a103 located at the vibration plate 101, the manipulator 102 comprises a slideway, a micro finger clamping cylinder sliding along the slideway and used for grabbing the rivets is mounted on the slideway, and a cylinder driving the micro finger clamping cylinder to move is mounted at the outer end of the slideway.
Referring to fig. 5, in the embodiment, a manipulator 108 is mounted at a blanking station 113 of the iron core riveting device 1 on the stand a103 (may also be a material taking station 216 of the magnetic shoe bonding device 2 on the stand B201), the manipulator 108 includes a horizontal slide rail 1081, a slide seat and a servo motor 1084 for driving the slide seat are slidably mounted on the slide rail 1081, a screw rod connected with the servo motor 1084 is mounted on the slide rail 1081, a vertical slide rail is mounted on the slide seat, a lifting seat and a cylinder 1082 for driving the lifting seat are mounted on the slide rail, a rotary cylinder 1083 is mounted on the lifting seat, a support is mounted at an output end of the rotary cylinder 1083, a material clamping mechanism for grabbing the iron core 4 is mounted on the support, and the material clamping mechanism can send the iron core 4 to an expanding sleeve 2026 on the material taking station 216 of the magnetic shoe bonding device 2.
In the embodiment, the material taking station 216 and the material discharging station 211 of the magnetic shoe pasting device 2 are respectively provided with an air cylinder 215 for driving the expansion shaft 2025 to translate, the glue spreading station 217 is provided with a track 221 and a glue injecting device 203, the track 221 is provided with a rotary driving mechanism connected with a shaft sleeve 2027 in a sliding manner through a key 2023, the fixed round table 214 is provided with an air cylinder 219 for driving the rotary driving mechanism to move along the track 221, the rotary driving mechanism comprises a speed reducer and a servo motor 220, the output end of the speed reducer is provided with a sleeve matched with the shaft sleeve 2027, the glue injecting device 203 drives the iron core 4 to rotate 90 degrees when the glue injecting device 203 injects glue once, the magnetic shoe pasting station 218 is provided with the track 221, the track 221 is provided with a rotary driving mechanism connected with the shaft sleeve 2027 in a sliding manner through the key 2023, and each magnetic shoe 5 is pasted with the rotary driving mechanism for driving the iron core 4 to rotate 90 degrees when the magnetic shoe 5 is pasted.
Referring to fig. 1 and 4, in this embodiment, a manipulator 210 is mounted on a frame B201 at a magnetic tile attaching station 218, the manipulator 210 includes a loading platform mounted on the frame B201, a material rack 2102 for placing magnetic tiles 5 is mounted in the middle of the loading platform, a cylinder 2101 for feeding is mounted at the outer end of the loading platform, a support 2105 is mounted on the frame B201 above the inner end of the loading platform, two guide posts 2104 are mounted on the support 2105, a magnetic tile grabbing mechanism 2103 sliding along the guide posts 2104 is mounted on the two guide posts 2104, a servo motor 2106 is mounted on the support 2105, and a screw rod connected with the magnetic tile grabbing mechanism 2103 is mounted at the output end of the servo motor 2106.
In this embodiment, the annular turntable 204 is provided with a sleeve 212 for positioning, the fixed circular table 214 is provided with a positioning cylinder 213 matched with the sleeve 212, and when the piston rod of the positioning cylinder 213 is inserted into the sleeve 212, four stations on the fixed circular table 214 are aligned with four expansion mechanisms 202 respectively.
In this embodiment, four sliding grooves are uniformly distributed on the outer wall of the shaft sleeve 2027 at the outer end of the support 2024, a clamping piece 209 for clamping the magnetic shoe 5 is installed in each sliding groove, a protrusion 208 is arranged on the back surface of the clamping piece 209, a support column 222 is installed on the fixing round table 214 at the gluing station 217, a horizontally arranged air cylinder A205 is installed on the support column 222, a fixing seat is installed on a piston rod of the air cylinder A205, a vertically arranged air cylinder B206 is installed on the fixing seat, and a pushing block 207 matched with the protrusion 208 of the clamping piece 209 is installed on the piston rod of the air cylinder B206 vertically downwards.
Referring to fig. 6-7, the enclasping mechanism in this embodiment includes a support 310 and a fixing seat 306 fixedly mounted on a tooling plate 305, two through holes are provided on the support 310, guide posts 309 are provided in the through holes, one end of each guide post 309 passing through the support 310 is provided with a sliding seat 308, the other end is provided with a baffle 312, a compression spring 314 is sleeved outside each guide post 309 between the sliding seat 308 and the support 310, a groove 307 for accommodating a rotor is provided between the sliding seat 308 and the fixing seat 306, and the sliding seat 308 is urged by the compression spring 314 to enclasp the rotor when the rotor is placed in the groove 307.
In this embodiment, a chute is disposed on one side of the baffle 312 near the support, a through hole is disposed at a position of the tooling plate 305 corresponding to the chute, a cylinder C313 is mounted on the frame C301 at the rotor feeding position, a vertical upward wedge-shaped insert 311 is mounted at the top end of a piston rod of the cylinder C313, the wedge-shaped insert 311 can be inserted into the chute of the baffle 312 through the through hole of the tooling plate 305, the baffle 312 moves back away from the fixing seat 306 with the sliding seat 308 when the piston rod of the cylinder C313 is lifted, so that the manipulator 302 can place the rotor, and the sliding seat 308 is pressed by the thrust of the compression spring 314 to clamp the rotor when the piston rod of the cylinder C313 is retracted.
Claims (9)
1. The utility model provides a frequency conversion compressor rotor magnetic shoe surface mounting machine, includes iron core riveting device, magnetic shoe paste device and stoving forced air cooling device, characterized by:
the iron core riveting device comprises a frame A, wherein a circular turntable is arranged on the frame A, a servo motor for driving the circular turntable to rotate is arranged at the bottom of the circular turntable, four iron core positioning tools are uniformly arranged at the top of the circular turntable, four stations are fixedly arranged at positions corresponding to the four iron core positioning tools on the frame A, the four stations sequentially comprise a feeding station, a rivet inserting station, a riveting station and a discharging station, and each station rotates to send an iron core to the next station after finishing actions;
the magnetic shoe pasting device comprises a frame B connected with a blanking station of the iron core riveting device, a fixed round table is arranged on the frame B, an annular rotary table is arranged on the periphery of the fixed round table, a servo motor for driving the annular rotary table to rotate is arranged at the bottom of the annular rotary table, four expansion mechanisms penetrating into an inner hole of the iron core are uniformly arranged at the top of the annular rotary table, each expansion mechanism comprises a support fixed on the annular rotary table, a horizontal shaft sleeve is arranged in the support through a bearing, an expansion shaft is arranged in the shaft sleeve, a boss is arranged at the inner end of each expansion shaft, a counter bore is arranged at the inner end of each shaft sleeve, a pressure spring for supporting the boss is arranged in the counter bore, a key is arranged on the outer wall of each shaft sleeve, an expansion sleeve matched with the inner hole of the iron core is arranged at the outer end face of each shaft sleeve, the expansion sleeve penetrates out of the expansion sleeve, the expansion sleeve releases the iron core when the expansion shaft moves outwards, four stations are arranged at the positions corresponding to the four expansion mechanisms when the expansion shaft moves inwards, the four stations are sequentially connected with the blanking station of the iron core riveting device, the gluing station, the magnetic shoe and the blanking station are arranged, and the blanking station are carried out after each station is completed, and the annular rotary table is rotated to send the iron core to the blanking station;
the drying air cooling device is arranged on a frame C on one side of a blanking station of the magnetic shoe pasting device, a manipulator for taking down a rotor from the blanking station of the magnetic shoe pasting device is arranged on the frame C, a conveying chain is arranged on the frame C, an oven and an air cooling device are arranged on the conveying chain, a tooling plate moving along the conveying chain is arranged on the conveying chain, and a holding mechanism for clamping the magnetic shoe of the rotor is arranged on the tooling plate.
2. The variable frequency compressor rotor magnetic shoe surface mount machine according to claim 1, wherein: the feeding station outer end is equipped with the material bottom plate, is equipped with two material levels on the material bottom plate, and the material bottom plate is installed on the track of a bracket, and two material levels are arranged along the track direction, is equipped with the cylinder that drives the material bottom plate along orbital movement on the bracket, and the cylinder action is used for switching the material level, is located the feeding station on frame A and is equipped with the manipulator that is used for transferring the iron core from the material level to iron core location frock.
3. The variable frequency compressor rotor magnetic shoe surface mount machine according to claim 1, wherein: the outer end of the rivet inserting station is provided with a vibrating disc, rivets are arranged in the vibrating disc, and a miniature clamping finger cylinder for grabbing the rivets is arranged at the outlet of the vibrating disc on the machine frame A.
4. The variable frequency compressor rotor magnetic shoe surface mount machine according to claim 1, wherein: the feeding station of the iron core riveting device on the rack A or the material taking station of the magnetic shoe pasting device on the rack B is provided with a horizontal sliding rail, the sliding rail is provided with a sliding seat and a translation driving mechanism for driving the sliding seat in a sliding manner, the sliding seat is provided with a vertical sliding way, the sliding seat is provided with a lifting seat, the lifting seat is provided with a rotary driving mechanism, the output end of the rotary driving mechanism is provided with a bracket, the bracket is provided with a material clamping mechanism for grabbing an iron core, and the material clamping mechanism can send the iron core to an expanding sleeve on the material taking station of the magnetic shoe pasting device.
5. The variable frequency compressor rotor magnetic shoe surface mount machine according to claim 1, wherein: the material taking station and the material discharging station of the magnetic shoe pasting device are respectively provided with a cylinder for driving the expansion shaft to translate, the gluing station is provided with a track and the glue injecting device, the magnetic shoe pasting station is provided with a track, the two tracks are respectively provided with a rotary driving mechanism connected with the shaft sleeve through a key in a sliding way, the glue injecting device drives the iron core to rotate 90 degrees every time the glue injection device is injected once, and the magnetic shoe pasting device drives the iron core to rotate 90 degrees every time the magnetic shoe pasting device is pasted.
6. The variable frequency compressor rotor magnetic shoe surface mount machine according to claim 1, wherein: the annular rotary table is provided with a sleeve for positioning, the fixed rotary table is provided with a positioning cylinder matched with the sleeve, and when a piston rod of the positioning cylinder is inserted into the sleeve, four stations on the fixed rotary table are respectively aligned with four expansion mechanisms.
7. The variable frequency compressor rotor magnetic shoe surface mount machine according to claim 1, wherein: four sliding grooves are uniformly distributed on the outer wall of the shaft sleeve and positioned at the outer end of the support, clamping pieces used for clamping the magnetic shoe are arranged in each sliding groove, protrusions are arranged on the back surfaces of the clamping pieces, a support column is arranged on the fixing round table and positioned at the gluing station, a cylinder A horizontally arranged is arranged on the support column, a fixing seat is arranged on a piston rod of the cylinder A, a cylinder B vertically arranged is arranged on the fixing seat, and a pushing block matched with the protrusions of the clamping pieces is vertically downwards arranged on the piston rod of the cylinder B.
8. The variable frequency compressor rotor magnetic shoe surface mount machine according to claim 1, wherein: the enclasping mechanism comprises a support and a fixed seat which are fixedly arranged on the tooling plate, two through holes are formed in the support, guide columns are arranged in the through holes, a sliding seat is arranged at one end of each guide column, which penetrates through the support, a baffle is arranged at the other end of each guide column, a pressure spring is sleeved outside each guide column between the sliding seat and the support, a trough for accommodating a rotor is arranged between the sliding seat and the fixed seat, and the rotor is enclasped by the compression spring of the sliding seat when the rotor is placed in the trough.
9. The variable frequency compressor rotor magnetic shoe surface mount machine of claim 8, wherein: the baffle is equipped with the chute by support one side, and frock board corresponds chute department and is equipped with the through-hole, is located rotor material loading department on frame C and is equipped with cylinder C, and cylinder C's piston rod top is equipped with vertical ascending wedge cutting, in the chute of baffle can be passed through the through-hole of frock board to the wedge cutting, in baffle drive sliding seat retreating and keeping away from the fixing base when cylinder C's piston rod jack-up, sliding seat receives the thrust clamping rotor of pressure spring when cylinder C's piston rod retreating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811568578.1A CN109302017B (en) | 2018-12-21 | 2018-12-21 | Variable frequency compressor rotor magnetic shoe surface-mounted machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811568578.1A CN109302017B (en) | 2018-12-21 | 2018-12-21 | Variable frequency compressor rotor magnetic shoe surface-mounted machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109302017A CN109302017A (en) | 2019-02-01 |
| CN109302017B true CN109302017B (en) | 2023-11-24 |
Family
ID=65142900
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811568578.1A Active CN109302017B (en) | 2018-12-21 | 2018-12-21 | Variable frequency compressor rotor magnetic shoe surface-mounted machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109302017B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110518760A (en) * | 2019-09-19 | 2019-11-29 | 安徽广博机电制造股份有限公司 | A kind of magneto magnet-pasting machine |
| CN111817514A (en) * | 2020-07-28 | 2020-10-23 | 龙城电装（常州）有限公司 | Manufacturing process of motor rotor |
| CN111957527A (en) * | 2020-08-05 | 2020-11-20 | 芜湖莫森泰克汽车科技股份有限公司 | Equipment for bonding mushroom hasps on skylight slide rail |
| CN112978251B (en) * | 2021-03-08 | 2023-02-28 | 日立电梯电机（广州）有限公司 | Surface-mounted magnetic steel production line, feeding and discharging device and working method thereof |
| CN114759747B (en) * | 2022-03-30 | 2023-12-26 | 江苏烽禾升智能科技有限公司 | Motor rotor magnetic shoe assembling system |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102611259A (en) * | 2012-04-11 | 2012-07-25 | 郑为香 | Quick chip pasting machine for magnetic tiles |
| CN103441624A (en) * | 2013-08-28 | 2013-12-11 | 苏州菱欧自动化设备有限公司 | Automatic magnetism attaching device |
| CN104065215A (en) * | 2014-06-06 | 2014-09-24 | 宁波新冠联机电有限公司 | Direct-current motor stator tile-shaped magnet gluing machine |
| CN104795946A (en) * | 2015-04-23 | 2015-07-22 | 广州先导自控专用设备有限公司 | Automatic bonding method of magnetic tiles |
| CN105471199A (en) * | 2015-12-24 | 2016-04-06 | 上海安添机电科技有限公司 | Motor rotor assembly apparatus |
| CN105945318A (en) * | 2016-05-24 | 2016-09-21 | 湖北省风机厂有限公司 | Expansion core shaft |
| CN206060472U (en) * | 2016-08-31 | 2017-03-29 | 江门马丁电机科技有限公司 | A kind of continuous bonding swelling device of magnetic shoe |
| CN106899150A (en) * | 2017-04-07 | 2017-06-27 | 福建永强力加动力设备有限公司 | Exciter rotor iron core laminated tool structure |
| CN107659081A (en) * | 2017-11-07 | 2018-02-02 | 黄石艾博科技发展有限公司 | A kind of magneto Surface Mount rotor manufacturing technique method |
| CN209001780U (en) * | 2018-12-21 | 2019-06-18 | 湖北艾博智能装备有限公司 | A kind of frequency-changeable compressor rotor magnetic shoe Surface Mount machine |
-
2018
- 2018-12-21 CN CN201811568578.1A patent/CN109302017B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102611259A (en) * | 2012-04-11 | 2012-07-25 | 郑为香 | Quick chip pasting machine for magnetic tiles |
| CN103441624A (en) * | 2013-08-28 | 2013-12-11 | 苏州菱欧自动化设备有限公司 | Automatic magnetism attaching device |
| CN104065215A (en) * | 2014-06-06 | 2014-09-24 | 宁波新冠联机电有限公司 | Direct-current motor stator tile-shaped magnet gluing machine |
| CN104795946A (en) * | 2015-04-23 | 2015-07-22 | 广州先导自控专用设备有限公司 | Automatic bonding method of magnetic tiles |
| CN105471199A (en) * | 2015-12-24 | 2016-04-06 | 上海安添机电科技有限公司 | Motor rotor assembly apparatus |
| CN105945318A (en) * | 2016-05-24 | 2016-09-21 | 湖北省风机厂有限公司 | Expansion core shaft |
| CN206060472U (en) * | 2016-08-31 | 2017-03-29 | 江门马丁电机科技有限公司 | A kind of continuous bonding swelling device of magnetic shoe |
| CN106899150A (en) * | 2017-04-07 | 2017-06-27 | 福建永强力加动力设备有限公司 | Exciter rotor iron core laminated tool structure |
| CN107659081A (en) * | 2017-11-07 | 2018-02-02 | 黄石艾博科技发展有限公司 | A kind of magneto Surface Mount rotor manufacturing technique method |
| CN209001780U (en) * | 2018-12-21 | 2019-06-18 | 湖北艾博智能装备有限公司 | A kind of frequency-changeable compressor rotor magnetic shoe Surface Mount machine |
Non-Patent Citations (1)
| Title |
|---|
| "小型交流永磁伺服电机制造工艺浅谈";李彩萍;《机械管理开发》;第55-58页 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109302017A (en) | 2019-02-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109302017B (en) | Variable frequency compressor rotor magnetic shoe surface-mounted machine | |
| CN212216963U (en) | Automatic riveting set of (window) curtain pulley | |
| CN209001780U (en) | A kind of frequency-changeable compressor rotor magnetic shoe Surface Mount machine | |
| CN109014896A (en) | Magnetic plate block toy automatic assembling technique | |
| CN111446828B (en) | Automatic assembling machine for motor magnetic shoes | |
| CN112157918A (en) | Slow-fixing type gluing process and gluing equipment for panel and frame | |
| CN109011619A (en) | Magnetic plate block toy automatic assembly line | |
| CN104772848A (en) | Feeding mechanism for annular parts | |
| CN106424960A (en) | Chamfering machine | |
| CN112517717A (en) | Full-automatic feeding and discharging chamfering tool | |
| CN213675528U (en) | Slow-fixing type gluing equipment for panel and frame | |
| CN209001779U (en) | It is a kind of for producing the magnetic shoe sticker of frequency-changeable compressor rotor | |
| CN210536474U (en) | Device for automatically feeding bearing and adding glue | |
| CN209419418U (en) | DC micro-motor automatic assembly equipment | |
| CN204094430U (en) | Water meter turbine lining and the automatic assembly tooling of agate | |
| CN214045365U (en) | Full-automatic assembly device for rotor balance block | |
| CN115301815A (en) | Punching device for asynchronous motor production | |
| CN108900044B (en) | Automatic magnet assembling equipment for motor of electric vehicle | |
| CN107738450A (en) | Hot plate welding machine | |
| CN211304371U (en) | Double-sided tooth safety washer processingequipment | |
| CN210098103U (en) | Hot melt adhesive smearing device | |
| CN113878334B (en) | Automatic assembling equipment for locking pliers | |
| CN218873618U (en) | Squeeze riveter | |
| CN216649489U (en) | Magnetic steel tool | |
| CN214078691U (en) | Full-automatic feeding and discharging chamfering tool |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |