CN109279336B - Automatic change and insert magnet steel machine - Google Patents
Automatic change and insert magnet steel machine Download PDFInfo
- Publication number
- CN109279336B CN109279336B CN201811217371.XA CN201811217371A CN109279336B CN 109279336 B CN109279336 B CN 109279336B CN 201811217371 A CN201811217371 A CN 201811217371A CN 109279336 B CN109279336 B CN 109279336B
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- Prior art keywords
- feeding
- plate
- blanking
- material preparation
- magnetic steel
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an automatic magnetic steel inserting machine which comprises a machine table, a feeding mechanism, a manipulator, a magnetic isolation plate collecting box, a magnetic steel inserting mechanism, a feeding component sensor and a magnetic steel preparing component sensor, wherein the feeding mechanism, the manipulator, the magnetic isolation plate collecting box, the magnetic steel inserting mechanism, the feeding component sensor and the magnetic steel preparing component sensor are arranged on the machine table, the magnetic isolation plate collecting box is arranged below the feeding mechanism, the feeding component sensor and the magnetic steel preparing component sensor are arranged on the side face of the feeding mechanism, the feeding mechanism comprises a feeding component and a magnetic steel preparing component, the feeding component and the magnetic steel preparing component are arranged side by side, the magnetic steel inserting mechanism comprises an index plate, a carrier arranged on the index plate, and a pressing tool and a shaping plate which are respectively arranged on two opposite sides of the index plate, and the manipulator is provided with clamping jaws. The automatic feeding device is reasonable in structure and high in automation degree, can complete the procedures of quick feeding, assembly, shaping and the like of the magnetic steel, has an automatic material changing function, and has the advantages of being quick and accurate, high in efficiency and high in yield.
Description
Technical Field
The invention relates to the field of new energy permanent magnet motor assembly, in particular to an automatic magnetic steel inserting machine.
Background
When the motor of the new energy automobile is produced, the rotor magnetic steel assembly process is particularly important, and the problems of low assembly efficiency and unstable product quality caused by human factors in the assembly process are solved by manually and mechanically assisting in separating magnetic steel assembly and then assisting in assembly of personnel into a magnetic groove in the traditional industry. Thus causing the risks of difficult and costly subsequent return work and extremely easy material rejection.
Disclosure of Invention
The invention aims to provide an automatic magnetic steel inserting machine which is rapid and accurate, high in efficiency and high in yield.
The invention realizes the aim through the following technical scheme: the utility model provides an automatic change and insert magnet steel machine, includes board, installs feed mechanism, manipulator, magnetism isolating plate collection box, insert magnet steel mechanism, feed subassembly sensor and the subassembly sensor of prepareeing material on the board, magnetism isolating plate collection box is located the below of feed mechanism, feed subassembly sensor and the subassembly sensor of prepareeing material are located the side of feed mechanism of prepareeing material, feed mechanism of prepareeing material includes feed subassembly and the subassembly of prepareeing material, feed subassembly and the subassembly of prepareeing material set up side by side, insert magnet steel mechanism and include the graduated disk, install carrier on the graduated disk, install pressfitting frock and the shaping board at graduated disk both sides side respectively, the manipulator is equipped with the clamping jaw.
Further, the feed subassembly includes feed elevating system mounting panel, installs the feed elevator motor and the feed elevator screw on the feed elevating system mounting panel, feed elevator motor and feed elevator screw connection, feed elevator screw connection has the feed layer board, be equipped with the charging tray on the feed layer board.
Further, the material preparation assembly comprises a material preparation lifting mechanism mounting plate, a material preparation lifting motor and a material preparation lifting screw rod, wherein the material preparation lifting motor and the material preparation lifting screw rod are mounted on the material preparation lifting mechanism mounting plate, the material preparation lifting motor is connected with the material preparation lifting screw rod, the material preparation lifting screw rod is connected with a material preparation supporting plate, and a material tray is arranged on the material preparation supporting plate.
Further, a tray lifting lug is arranged on the tray.
Further, the pressing tool is connected with a pressing driving cylinder, and a positioning groove with the same shape as the magnetic steel is formed in the pressing tool.
Further, the shaping plate is connected with a shaping driving cylinder.
Further, the feeding mechanism comprises a pushing and transverse moving module, a pushing and longitudinal moving module arranged on the pushing and transverse moving module, a pushing connecting plate arranged on the pushing and transverse moving module and a pushing plate arranged on the pushing connecting plate.
Further, feed mechanism still includes feeding sideslip module, installs the feeding connecting plate on feeding sideslip module, the feed plate of being connected with the feeding connecting plate, installs the feeding deflector at the feed plate top, the top of feeding connecting plate is equipped with the blanking plate, the top of blanking plate is equipped with two parallel striker plates, be equipped with upper blanking mouth on the blanking plate, upper blanking mouth is located between two striker plates, be equipped with the lower floor blanking mouth on the feeding connecting plate, the lower floor blanking mouth is located under the upper blanking mouth, the bottom of blanking plate is equipped with the blanking and blocks the cylinder, the blanking is stopped the cylinder and is connected with the blanking dog, the blanking dog is located between upper blanking mouth and the lower floor blanking mouth, the bottom of feeding connecting plate is equipped with the feeding cylinder, the top of feeding cylinder is connected with the ejector pin, be equipped with the feed inlet that link up on the feeding deflector, the ejector pin is located the below of feed inlet.
Compared with the prior art, the automatic magnetic steel inserting machine has the beneficial effects that: the automatic feeding device has the advantages of reasonable structure, high automation degree, capability of completing the procedures of quick feeding, assembly, shaping and the like of the magnetic steel, automatic material changing function, rapidness, accuracy, high efficiency and high yield.
Drawings
Fig. 1 is a schematic structural diagram of an automated magnet steel insertion machine.
Fig. 2 is a schematic structural view of the feed mechanism.
Fig. 3 is a schematic structural view of the tray.
Fig. 4 is a schematic structural view of the magnet steel inserting mechanism.
Fig. 5 is a schematic structural view of the feeding mechanism.
Fig. 6 is a partial schematic view of the structure of fig. 5.
Fig. 7 is another angular view of fig. 6.
Detailed Description
Referring to fig. 1 to 7, an automatic magnetic steel inserting machine comprises a machine table 1, a feeding mechanism 2, a feeding mechanism 3, a manipulator 4, a magnetic steel inserting mechanism 5, a magnetic steel separating plate collecting box 6, a feeding component sensor 8 and a feeding component sensor 9, wherein the feeding mechanism 2, the feeding mechanism 3, the manipulator 4, the magnetic steel inserting mechanism 5, the magnetic steel separating plate collecting box 6 and the feeding component sensor 9 are arranged on the machine table 1. The magnetism isolating plate collecting box 6 is positioned below the feeding mechanism 3. The feed assembly sensor 8 and the preparation assembly sensor 9 are located on the sides of the feed preparation mechanism 2. The manipulator 4 is a three-axis manipulator, and the manipulator 4 is provided with a clamping jaw 41.
The feed and stock preparation mechanism 2 includes a feed assembly 21 and a stock preparation assembly 22, and the feed assembly 21 and the stock preparation assembly 22 are disposed side by side. The feeding assembly 21 comprises a feeding lifting mechanism mounting plate 211, a feeding lifting motor 212 and a feeding lifting screw 213 which are mounted on the feeding lifting mechanism mounting plate 211, the feeding lifting motor 212 is connected with the feeding lifting screw 213, the feeding lifting screw 213 is connected with a feeding supporting plate 214, and a feeding tray 7 is arranged on the feeding supporting plate 214. The material preparation assembly 22 comprises a material preparation lifting mechanism mounting plate 221, a material preparation lifting motor 222 and a material preparation lifting screw 223 which are mounted on the material preparation lifting mechanism mounting plate 221, the material preparation lifting motor 222 is connected with the material preparation lifting screw 223, the material preparation lifting screw 223 is connected with a material preparation supporting plate 224, and a material tray 7 is arranged on the material preparation supporting plate 224. The material tray 7 is provided with magnetic steel and a magnetism isolating baffle, in particular to a magnetism isolating baffle which is clamped between two pieces of magnetic steel, and the material tray 7 is provided with a material tray lifting lug 71.
The magnetic steel inserting mechanism 5 comprises an index plate 501, four carriers 502 arranged on the index plate 501, and a pressing tool mounting frame 505 and a shaping tool mounting frame 510 respectively arranged on two opposite sides of the index plate 501. The four carriers 502 are arranged at equal angles, the included angle between each two adjacent carriers is 90 degrees, the dividing disc 501 rotates clockwise, and each time the dividing disc rotates by 90 degrees, the carriers move to the positions of the adjacent carriers. The pressing tool mounting frame 505 is provided with a pressing driving cylinder 506, the top of the pressing driving cylinder 506 is connected with a pressing tool 507, and the pressing tool 507 is provided with a positioning groove 508 with the same shape as the magnetic steel. The shaping tool mounting frame 510 is provided with a shaping driving cylinder 511, and the bottom of the shaping driving cylinder 511 is connected with a shaping plate 512. The pressing tool 507 and the shaping plate 512 are respectively located above the carriers on two opposite sides. The magnetic steel inserting mechanism 5 further comprises a pressing station sensor mounting frame 503, a pressing station sensor 509 is arranged on the pressing station sensor mounting frame 503, the pressing station sensor 509 is located below the pressing tool 507, and the pressing station sensor 509 is used for detecting whether materials exist in the pressing station. The magnetic steel inserting mechanism 5 further comprises a transition position sensor mounting frame 504, wherein a transition position sensor 513 is arranged on the transition position sensor mounting frame 504, and the transition position sensor 513 is used for detecting whether a material exists in the next station of the lamination station.
The feeding mechanism 3 comprises a pushing and traversing module 301, a pushing and longitudinally traversing module 302 arranged on the pushing and traversing module 301, a pushing connecting plate 303 arranged on the pushing and traversing module 301, and a pushing plate 304 arranged on the pushing connecting plate 303. The feeding mechanism 3 further comprises a feeding transverse moving module 305, a feeding connecting plate 306 arranged on the feeding transverse moving module 305, a feeding plate 311 vertically connected with the feeding connecting plate 306, and a feeding guide plate 319 arranged at the top of the feeding plate 311, wherein a Hall sensor 308 is arranged on the feeding plate 311, and the Hall sensor 308 is used for detecting magnetism of magnetic steel. A blanking plate 312 is arranged above the feeding connecting plate 306, the blanking plate 312 is connected with the feeding connecting plate 306 through a supporting column 314, the blanking plate 312 is parallel to the feeding connecting plate 306, and the blanking plate 312 is vertically connected with the feeding plate 311. Two parallel baffle plates 313 are arranged above the blanking plate 312, the baffle plates 313 are vertically connected with the blanking plate 312, and the baffle plates 313 are vertically connected with the feeding plate 311. The blanking plate 312 is provided with an upper blanking port 318, and the upper blanking port 318 is located between the two baffle plates 313. The feeding connection plate 306 is provided with a lower layer blanking port 317, the lower layer blanking port 317 is positioned under an upper layer blanking port 318, the lower layer blanking port 317 is connected with a blanking slide 307, and the bottom of the blanking slide 307 is positioned above the magnetism isolating plate collecting box 6. The bottom of blanking plate 312 is equipped with blanking and blocks cylinder 315, and blanking blocks cylinder 315 and is connected with blanking dog 316, and blanking dog 316 lateral shifting, blanking dog 316 are located between upper strata blanking mouth 318 and lower floor's blanking mouth 317. The bottom of feeding connecting plate 306 is equipped with the material loading cylinder 309, and the top of material loading cylinder 309 is connected with ejector pin 310, and ejector pin 310 vertical setting is equipped with the feed inlet 320 that link up on the feeding deflector 319, and ejector pin 310 is located the below of feed inlet 320.
An automatic magnetic steel inserting method comprises the following steps:
s1, feeding magnetic steel:
s11, a feeding lifting motor 212 drives a feeding lifting screw 213 to rotate, the feeding lifting screw 213 drives a feeding supporting plate 214 to ascend, the feeding supporting plate 214 drives a material tray 7 to ascend, magnetic steel and a magnetism isolating block are arranged on the material tray 7, and a magnetism isolating block is clamped between the two magnetic steel sheets, so that feeding is completed;
and S12, when the feeding component sensor 8 detects no material, the material preparation lifting motor 222 drives the material preparation lifting screw 223 to rotate, the material preparation lifting screw 223 drives the material preparation supporting plate 224 to ascend, the material preparation supporting plate 224 drives the material tray 7 to ascend, and when the feeding component sensor 9 detects that the material is present, the clamping jaw 41 of the mechanical arm 4 moves the material tray 7 to a feeding position through the material tray lifting lug 71, so that material replacement is completed.
S2, feeding magnetic steel:
s21, a pushing and traversing module 301 moves firstly, a pushing plate 304 is adjusted, the adjusted pushing plate 304 is aligned to the middle position of two baffle plates 313, a pushing and longitudinally moving module 302 drives the pushing plate 304 to move towards the baffle plates 313, and magnetic steel and a magnetism isolating baffle enter between the two baffle plates 313;
s22, a feeding cylinder 309 pushes a push rod 310 upwards, the push rod 310 ejects the magnetic steel from a feeding opening 320, and a clamping jaw 41 of a manipulator 4 clamps the magnetic steel for feeding;
s23, the magnetism isolating block falls into an upper blanking port 318, the blanking blocking cylinder 315 drives the blanking stop block 316 to move, the magnetism isolating block continues to fall into a lower blanking port 317, and then falls into the magnetism isolating plate collecting box 6 through the blanking slideway 307;
s3, assembling magnetic steel;
s31, detecting an iron core on the carrier by a lamination station sensor 509;
s32, the mechanical arm 4 places the magnetic steel into the iron core from the positioning groove 508 of the pressing tool 507 to finish pressing;
s32, rotating an index plate 501 to a station, and detecting an iron core on a carrier 502 by a transition position sensor mounting rack 504;
s34, the index plate 501 rotates a station again, and the shaping driving cylinder 511 drives the shaping plate 512 to press down, so that all the magnetic steels are guaranteed to be on the same horizontal plane;
s35, the index plate 501 rotates one station again to finish blanking.
The automatic feeding device is reasonable in structure and high in automation degree, can complete the procedures of quick feeding, assembly, shaping and the like of the magnetic steel, has an automatic material changing function, and has the advantages of being quick and accurate, high in efficiency and high in yield.
While the fundamental and principal features of the invention and advantages of the invention have been shown and described, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (4)
1. An automatic change and insert magnet steel machine which characterized in that: the magnetic steel inserting mechanism comprises an index plate, a carrier arranged on the index plate, pressing tools and shaping plates respectively arranged on two opposite sides of the index plate, and clamping jaws are arranged on the manipulator;
the feeding assembly comprises a feeding lifting mechanism mounting plate, a feeding lifting motor and a feeding lifting screw rod, wherein the feeding lifting motor and the feeding lifting screw rod are mounted on the feeding lifting mechanism mounting plate, the feeding lifting motor is connected with the feeding lifting screw rod, the feeding lifting screw rod is connected with a feeding supporting plate, and a material tray is arranged on the feeding supporting plate;
the material preparation assembly comprises a material preparation lifting mechanism mounting plate, a material preparation lifting motor and a material preparation lifting screw rod, wherein the material preparation lifting motor and the material preparation lifting screw rod are mounted on the material preparation lifting mechanism mounting plate, the material preparation lifting motor is connected with the material preparation lifting screw rod, the material preparation lifting screw rod is connected with a material preparation supporting plate, and a material tray is arranged on the material preparation supporting plate;
the feeding mechanism comprises a pushing and traversing module, a pushing and longitudinally traversing module arranged on the pushing and traversing module, a pushing connecting plate arranged on the pushing and traversing module and a pushing plate arranged on the pushing connecting plate;
the feeding mechanism further comprises a feeding transverse moving module, a feeding connecting plate arranged on the feeding transverse moving module, a feeding plate connected with the feeding connecting plate and a feeding guide plate arranged at the top of the feeding plate, wherein a blanking plate is arranged above the feeding connecting plate, two parallel baffle plates are arranged above the blanking plate, an upper layer blanking port is arranged on the blanking plate, the upper layer blanking port is arranged between the two baffle plates, a lower layer blanking port is arranged on the feeding connecting plate, the lower layer blanking port is arranged under the upper layer blanking port, a blanking blocking cylinder is arranged at the bottom of the blanking plate, the blanking blocking cylinder is connected with a blanking stop block, the blanking stop block is arranged between the upper layer blanking port and the lower layer blanking port, a feeding cylinder is arranged at the bottom of the feeding connecting plate, a push rod is connected to the top of the feeding cylinder, a through feeding port is arranged on the feeding guide plate, and the push rod is arranged below the feeding port.
2. The automated magnet insertion machine according to claim 1, wherein: and a tray lifting lug is arranged on the tray.
3. The automated magnet insertion machine according to claim 1, wherein: the pressing tool is connected with a pressing driving cylinder, and a positioning groove with the same shape as the magnetic steel is formed in the pressing tool.
4. The automated magnet insertion machine according to claim 1, wherein: the shaping plate is connected with a shaping driving cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811217371.XA CN109279336B (en) | 2018-10-18 | 2018-10-18 | Automatic change and insert magnet steel machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811217371.XA CN109279336B (en) | 2018-10-18 | 2018-10-18 | Automatic change and insert magnet steel machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109279336A CN109279336A (en) | 2019-01-29 |
| CN109279336B true CN109279336B (en) | 2023-08-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811217371.XA Active CN109279336B (en) | 2018-10-18 | 2018-10-18 | Automatic change and insert magnet steel machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN109279336B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112018977A (en) * | 2020-08-04 | 2020-12-01 | 横店集团英洛华电气有限公司 | Auxiliary device for bonding machine shell and magnetic shoe |
| CN114726168B (en) * | 2022-05-11 | 2022-08-30 | 苏州德星云智能装备有限公司 | Automatic magnet steel inserting equipment for motor rotor core |
| CN115514172B (en) * | 2022-11-23 | 2023-04-07 | 杭州泰尚机械有限公司 | Magnetic shoe gumming inserting mechanism and control method thereof |
| CN116946727B (en) * | 2023-09-21 | 2024-01-02 | 中科摩通(常州)智能制造股份有限公司 | Automatic magnetic steel conveying equipment for new energy motor and working method of automatic magnetic steel conveying equipment |
| CN117963499B (en) * | 2024-03-28 | 2024-05-28 | 常州市三暄智能装备有限公司 | Magnetic steel intermittent blanking equipment for iron core |
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| Publication number | Publication date |
|---|---|
| CN109279336A (en) | 2019-01-29 |
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Effective date of registration: 20230728 Address after: 255418 3-2, Bay building, No. 1, Fenghuangshan Road, Fenghuang Town, Linzi District, Zibo City, Shandong Province Applicant after: Shandong Zhonglian nengchuang Power Technology Co.,Ltd. Address before: Building 6, Xinghua Industrial Park, No. 2, Shuangma Road, Weiting Town, Suzhou Industrial Park, Jiangsu Province, 215000 Applicant before: SUZHOU ZHONGLIANNENG INNOVATION ENERGY TECHNOLOGY CO.,LTD. |
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