CN108616202A - Automatic magnetic steel mounting equipment - Google Patents
Automatic magnetic steel mounting equipment Download PDFInfo
- Publication number
- CN108616202A CN108616202A CN201810778939.9A CN201810778939A CN108616202A CN 108616202 A CN108616202 A CN 108616202A CN 201810778939 A CN201810778939 A CN 201810778939A CN 108616202 A CN108616202 A CN 108616202A
- Authority
- CN
- China
- Prior art keywords
- magnet steel
- magnetic steel
- magnetic
- rotor core
- magnet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 136
- 239000010959 steel Substances 0.000 title claims abstract description 136
- 238000009434 installation Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 5
- 230000005347 demagnetization Effects 0.000 claims description 4
- 238000003475 lamination Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Manufacture Of Motors, Generators (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
Abstract
The invention relates to automatic magnetic steel installation equipment which comprises a support and a rotary table for placing a rotor core to be processed, wherein the rotary table is rotatably supported on the support, a plurality of stations are arranged on the rotary table and uniformly positioned on the same circumference by taking the rotation axis of the rotary table as the center, the rotor core to be installed with magnetic steel is fixed at each station, and the automatic magnetic steel installation equipment also comprises a magnetic steel fool-proofing mechanism for selectively closing or opening an opening of a magnetic steel groove according to the magnetic pole of the magnetic steel. The equipment can automatically install the magnetic steel, and can automatically judge whether the magnetic steel is correctly installed according to the polarity of the magnetic steel when the magnetic steel is installed.
Description
Technical field
The present invention relates to magnet steel installing area more particularly to a kind of magnet steel automatic installation apparatus.
Background technology
When the magnet steel of p-m rotor is embedded into inside rotor core slot, the polar consistency of magnet steel and operating efficiency are wanted
It asks.The alinco assembled of traditional p-m rotor, usually by embedding magnet steel by hand or embedding magnet steel with tooling；Because of the magnetic of permanent magnet
Power is very strong, by hand detaches the magnet steel of strip, is assembled to inside rotor core slot, and all relatively difficult, manipulation strength is larger, effect
Rate is low.According to p-m rotor groove design, the polarity needs of magnet steel are consistent, and manual assembly is easy error, causes motor work(
Rate, electric current and vibration etc. are bad.
Invention content
In view of this, the present invention provides a kind of magnet steel automatic installation apparatus, which can realize magnetic
The automatic installation of steel, and it is capable of the polarity of automatic decision magnet steel during the installation process, polarized correctly can just be installed to magnetic
In steel tank, the accuracy of all magnet steel installation of rotor core ensure that.
In order to achieve the above objectives, present invention generally provides following technical solutions：
A kind of magnet steel automatic installation apparatus, including holder and to place the turntable of rotor core to be processed, the turntable
On be pivotally supported on holder, multiple stations are provided on turntable, multiple stations are positioned evenly over the rotation with turntable
On same circumference centered on axis, the rotor core of magnet steel to be installed is fixed at each station, which is characterized in that further includes
To selectively close off or open the magnet steel fool-proof mechanism of magnet steel channel opening according to the magnetic pole of magnet steel.
Preferably, further include ensureing that magnet steel can stablize the magnet steel detent mechanism being inserted into magnetic slot, magnet steel is fixed
Position mechanism includes the linear guide extended up and down, cylinder and magnet steel positioning seat, magnet steel positioning seat can be along the linear guide above and below
Mobile, the magnet steel fool-proof mechanism is arranged on magnet steel positioning seat.
Preferably, magnet steel polarity fool proof uses sliding block, and permanent magnet is provided in sliding block.
Preferably, further include magnet steel clamp mechanism and magnet steel guiding mechanism, magnet steel gripping body is by magnet steel clamp hand, collet gas
Cylinder, magnet steel clamping workpiece and sensor composition, magnet steel guiding mechanism include sensor and magnet steel push-in guide rod.
Preferably, further include magnet steel feed mechanism, the magnet steel feeding structure includes motor, lead screw, pulling plate and deflector chute,
Deflector chute is made of non-magnetic or demagnetization material, and magnetic steel laminations are in strip structure, is packed into inside deflector chute one by one.
Compared with prior art, the present invention has following advantageous effect：
The present invention applies to the characteristic of magnet steel, inlays permanent magnet by sliding block, realizes the consistency of magnetic steel magnetic pole assembly, reach
The effect of magnetic pole fool proof；The rotor core positioning of design and magnet steel guider use un-conducted magnetic material, using robot and turn
The feed mechanism of sub- iron core, magnet steel realizes slotting magnet steel automatically.
Description of the drawings
Fig. 1 is the stereogram of the present invention
Fig. 2 is the front view of the present invention
Specific implementation mode
It is of the invention to reach the technological means and effect that predetermined goal of the invention is taken further to illustrate, below in conjunction with
Specific implementation mode, structure, feature and its effect applied according to the present invention is described in detail such as in attached drawing and preferred embodiment
Afterwards.In the following description, what different " embodiment " or " embodiment " referred to is not necessarily the same embodiment.In addition, one or more
Special characteristic, structure or feature in a embodiment can be combined by any suitable form.
As shown in Figs. 1-2, a kind of magnet steel automatic installation apparatus, including holder 1, placing rotor core 100 to be processed
Turntable 2, being gripped by the magnet steel feed mechanism 3 of magnet steel feeding, to the magnet steel that picks up magnet steel from magnet steel feed mechanism 3
Mechanism 4, the magnet steel guiding mechanism 5 to be inserted into the magnet steel in magnet steel gripping body 4 in rotor core magnetic slot 101, use
To ensure that magnet steel can stablize the magnet steel detent mechanism 6 being inserted into magnetic slot 101 and setting is used on magnet steel detent mechanism 6
To prevent the magnetic pole of magnet steel that can be properly inserted into the magnet steel fool-proof mechanism 7 in magnetic slot 101.
It is provided with multiple to place the station of rotor core 100 on the turntable 2, multiple stations are along with turntable 2
Rotation axis is the same even circumferential setting of circle.Correspond to that rotor core is provided at the position of each station is fixed on turntable 2
Position seat 21, rotor core 100 use non-magnetic or demagnetization material in a manner of positioning key with 21 precise positioning of positioning seat, positioning seat 21
Material, after ensureing that magnet steel is inserted into rotor core, then when offline assembly, magnet steel is not touched or is fallen off there is a phenomenon where inhaling.
The turntable 2 is driven by motor, and motor via reducer drives dispenser and turntable, and anti-dazzling screen is respectively adopted, passes
Sensor and segmentation gear precise positioning, make each rotation angle of workbench, position be consistent, reach the work(of rotor core feeding
Energy.Angle of the angle that turntable 2 rotates every time between two adjacent stations turns after an assembly of rotor core 100 is completed
Disk 2 assembles next rotor core 100 by rotation.
Magnet steel feed mechanism is made of motor, lead screw, pulling plate and deflector chute, and deflector chute uses non-magnetic or demagnetization material system
Make, magnetic steel laminations are in strip structure, is packed into inside deflector chute one by one；It, will in the way of stepping by motor, lead screw and pulling plate
Magnet steel installs sensor in the limit of magnet steel push-in, gripping position, magnet steel feeding position is detected, on deflector chute piecewise to being pushed forward
Magnet steel quantity in sensor detect tank is installed in face, realizes the function of cycle automatic charging.
Have between magnet steel and magnet steel every magnetic patch, when feed mechanism stepping pushes forward, every magnetic patch automatically from feed mechanism
Blanking port, fall into every magnetic patch recovery port.
Magnet steel gripping body and magnet steel guiding mechanism are mounted on the free end of robotic arm.Magnet steel gripping body is by magnet steel
Clamp hand, collet cylinder, magnet steel clamping workpiece and sensor composition, mechanical arm is by magnet steel gripping body transfer to magnet steel feeder
Structure position, vertically downward, after sensing that magnet steel is adjacent to clamp hand, collet cylinder movement clamps magnet steel to clamp hand, and magnet steel clamp hand continues
Downlink makes to detach after clamping between magnet steel and magnet steel, and by the preset movement locus of robotic arm, magnet steel is inserted into pole
Property fool-proof mechanism.
It is inserted into the cumulative limit of magnet steel to eliminate the rotation of rotor core feeding and robot, magnet steel is inserted into fool-proof mechanism design
Outside pattern draft ensures that magnet steel is smoothly inserted into rotor core.
Magnet steel guiding mechanism is mainly made of sensor and magnet steel push-in guide rod, to ensure each magnet steel in rotor core slot
It is adjacent to, in place, leads in preset pressure and guide rod push magnet steel to enter to rotor core slot, realize that magnet steel enters automatically to rotor iron
Function in core slot.
Mainly interior left and right the linear guide, cylinder and magnet steel positioning seat form magnet steel detent mechanism, are receiving rotor core
After work order in place, cylinder downlink drive the linear guide and magnet steel positioning seat keep positioning seat parallel with rotor core.
Magnet steel polarity fool-proof mechanism is mounted on above magnet steel detent mechanism, positioning between rotor core using dummy shaft and
The method of flat key ensure that fool-proof mechanism is completely concentric with rotor core magnetic slot, be aligned, entirety is bonded；Magnet steel polarity fool proof
Ensured using the method for sliding block and permanent magnet mold insert, using the magnet steel principle that identical charges repel each other, permanent magnet is inlayed into fool proof tooling and is slided
Inside block, the permanent magnet polarity of sliding block is identical as rotor core slot design requirement polarity, when magnet steel is inserted into rotor slot, if
Magnet steel polarity inconsistency, it will suction is generated to the permanent magnet of mold insert, while sliding block being sucked out to the magnet steel for blocking rotor core
Slot, magnet steel will be unable to continue into inside rotor core slot, reach absolute fool proof effect.
The above described is only a preferred embodiment of the present invention, be not intended to limit the present invention in any form, according to
According to the technical spirit of the present invention to any simple modification, equivalent change and modification made by above example, this hair is still fallen within
In the range of bright technical solution.
Claims (5)
1. a kind of magnet steel automatic installation apparatus, including holder and to place the turntable of rotor core to be processed, on the turntable
It is pivotally supported on holder, multiple stations is provided on turntable, multiple stations are positioned evenly over the rotary shaft with turntable
On same circumference centered on line, the rotor core of magnet steel to be installed is fixed at each station, which is characterized in that further includes using
To selectively close off or open the magnet steel fool-proof mechanism of magnet steel channel opening according to the magnetic pole of magnet steel.
2. according to a kind of magnet steel automatic installation apparatus described in claim 1, which is characterized in that further include ensureing magnet steel
The magnet steel detent mechanism being inserted into magnetic slot can be stablized, magnet steel detent mechanism includes the linear guide extended up and down, cylinder
With magnet steel positioning seat, magnet steel positioning seat can be moved up and down along the linear guide, and the magnet steel fool-proof mechanism setting is fixed in magnet steel
On the seat of position.
3. according to a kind of magnet steel automatic installation apparatus described in claim 2, which is characterized in that magnet steel polarity fool proof is using cunning
Block is provided with permanent magnet in sliding block.
4. according to a kind of magnet steel automatic installation apparatus described in claim 1, which is characterized in that further include magnet steel clamp mechanism
With magnet steel guiding mechanism, magnet steel gripping body is made of magnet steel clamp hand, collet cylinder, magnet steel clamping workpiece and sensor, magnet steel
Guiding mechanism includes sensor and magnet steel push-in guide rod.
5. according to a kind of magnet steel automatic installation apparatus described in claim 1, which is characterized in that further include magnet steel feeder
Structure, the magnet steel feeding structure include motor, lead screw, pulling plate and deflector chute, and deflector chute is made of non-magnetic or demagnetization material,
Magnetic steel laminations are in strip structure, are packed into inside deflector chute one by one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810778939.9A CN108616202B (en) | 2018-07-16 | 2018-07-16 | Automatic magnetic steel installation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810778939.9A CN108616202B (en) | 2018-07-16 | 2018-07-16 | Automatic magnetic steel installation equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108616202A true CN108616202A (en) | 2018-10-02 |
| CN108616202B CN108616202B (en) | 2023-10-24 |
Family
ID=63666397
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810778939.9A Active CN108616202B (en) | 2018-07-16 | 2018-07-16 | Automatic magnetic steel installation equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108616202B (en) |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109194057A (en) * | 2018-10-25 | 2019-01-11 | 宁波均普工业自动化有限公司 | A kind of motor rotor magnetic steel installation equipment |
| CN109279336A (en) * | 2018-10-18 | 2019-01-29 | 苏州众联能创新能源科技有限公司 | A kind of automate inserts magnet steel machine |
| CN109302014A (en) * | 2018-10-12 | 2019-02-01 | 赣州诚正稀土新材料股份有限公司 | A kind of rare-earth permanent magnet motor rotor automatic assembly equipment |
| CN109412363A (en) * | 2018-10-08 | 2019-03-01 | 赣州诚正稀土新材料股份有限公司 | A kind of rare-earth permanent-magnet electric machine magnetic shoe automatic assembly equipment |
| CN109450193A (en) * | 2018-12-30 | 2019-03-08 | 江苏闽仙电驱动科技有限公司 | A kind of alinco assembled machine |
| CN109586529A (en) * | 2018-12-29 | 2019-04-05 | 纳瑞盛（上海）实业有限公司 | A kind of slotting magnet steel system of rotor |
| CN109616309A (en) * | 2018-12-14 | 2019-04-12 | 中国科学院近代物理研究所 | Magnet ring tools |
| CN109713858A (en) * | 2018-12-11 | 2019-05-03 | 江苏金坛绿能新能源科技有限公司 | A kind of slotting magnet steel error-proofing tool of permanent-magnetic synchronous motor rotor |
| CN111211653A (en) * | 2020-03-04 | 2020-05-29 | 邵东智能制造技术研究院有限公司 | Magnetic steel inserting equipment for motor rotor core |
| CN111446077A (en) * | 2020-05-20 | 2020-07-24 | 遵义长征汽车零部件有限公司 | Ignition coil magnet steel autoloading and mistake proofing equipment |
| CN111756200A (en) * | 2019-03-27 | 2020-10-09 | 株洲中车机电科技有限公司 | Device and method for assembling magnetic steel of rotor of permanent magnet synchronous traction motor in rail transit |
| CN112350536A (en) * | 2020-11-20 | 2021-02-09 | 东风汽车集团有限公司 | Rotor magnet steel inserting system for flat wire motor production line |
| CN113210186A (en) * | 2021-03-18 | 2021-08-06 | 盐城工业职业技术学院 | Automatic paster system of motor rotor subassembly |
| TWI737222B (en) * | 2020-03-19 | 2021-08-21 | 李少鋒 | Object picking mechanism selection control system and object picking mechanism selection control method |
| CN113732690A (en) * | 2021-08-31 | 2021-12-03 | 广东利元亨智能装备股份有限公司 | Magnetic steel sheet feeding mechanism |
| CN113909397A (en) * | 2021-09-28 | 2022-01-11 | 南通巨能锻压机床有限公司 | Motor rotor punching sheet weighing prepressing machine and weighing prepressing method thereof |
| US20220302803A1 (en) * | 2020-08-04 | 2022-09-22 | Hengdian Group Innuovo Electric Co., Ltd. | Device for adhering magnetic shoes on rotor |
| CN115118101A (en) * | 2022-07-08 | 2022-09-27 | 重庆福伦德实业有限公司 | Automatic magnetic steel inserting equipment for new energy motor rotor |
| CN115589113A (en) * | 2022-10-08 | 2023-01-10 | 博格华纳汽车零部件（武汉）有限公司 | Device and method for inserting magnetic steel into rotor core |
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| CN102611258A (en) * | 2012-03-20 | 2012-07-25 | 精进百思特电动（上海）有限公司 | Magnetic steel assembly machine |
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| CN106451950A (en) * | 2016-12-22 | 2017-02-22 | 珠海市精实测控技术有限公司 | Rotor magnetic shoe plastering all-in-one machine |
| CN207026889U (en) * | 2017-07-27 | 2018-02-23 | 纳瑞盛（上海）实业有限公司 | A kind of magneto automatic difference magnet steel machine |
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| CN102611258A (en) * | 2012-03-20 | 2012-07-25 | 精进百思特电动（上海）有限公司 | Magnetic steel assembly machine |
| KR20170003344A (en) * | 2015-06-30 | 2017-01-09 | 신장 골드윈드 사이언스 앤 테크놀로지 컴퍼니., 리미티드. | Magnetic steel assembly system |
| CN106451950A (en) * | 2016-12-22 | 2017-02-22 | 珠海市精实测控技术有限公司 | Rotor magnetic shoe plastering all-in-one machine |
| CN207026889U (en) * | 2017-07-27 | 2018-02-23 | 纳瑞盛（上海）实业有限公司 | A kind of magneto automatic difference magnet steel machine |
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Cited By (29)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109412363B (en) * | 2018-10-08 | 2019-10-11 | 赣州诚正稀土新材料股份有限公司 | A kind of rare-earth permanent-magnet electric machine magnetic shoe automatic assembly equipment |
| CN109412363A (en) * | 2018-10-08 | 2019-03-01 | 赣州诚正稀土新材料股份有限公司 | A kind of rare-earth permanent-magnet electric machine magnetic shoe automatic assembly equipment |
| CN109302014A (en) * | 2018-10-12 | 2019-02-01 | 赣州诚正稀土新材料股份有限公司 | A kind of rare-earth permanent magnet motor rotor automatic assembly equipment |
| CN109302014B (en) * | 2018-10-12 | 2023-10-20 | 赣州诚正稀土新材料股份有限公司 | Automatic assembling equipment for rare earth permanent magnet motor rotor |
| CN109279336A (en) * | 2018-10-18 | 2019-01-29 | 苏州众联能创新能源科技有限公司 | A kind of automate inserts magnet steel machine |
| CN109279336B (en) * | 2018-10-18 | 2023-08-25 | 山东众联能创动力科技有限公司 | Automatic change and insert magnet steel machine |
| CN109194057B (en) * | 2018-10-25 | 2023-11-03 | 宁波均普智能制造股份有限公司 | Motor rotor magnet steel installation equipment |
| CN109194057A (en) * | 2018-10-25 | 2019-01-11 | 宁波均普工业自动化有限公司 | A kind of motor rotor magnetic steel installation equipment |
| CN109713858A (en) * | 2018-12-11 | 2019-05-03 | 江苏金坛绿能新能源科技有限公司 | A kind of slotting magnet steel error-proofing tool of permanent-magnetic synchronous motor rotor |
| CN109616309A (en) * | 2018-12-14 | 2019-04-12 | 中国科学院近代物理研究所 | Magnet ring tools |
| CN109586529A (en) * | 2018-12-29 | 2019-04-05 | 纳瑞盛（上海）实业有限公司 | A kind of slotting magnet steel system of rotor |
| CN109450193B (en) * | 2018-12-30 | 2024-03-22 | 江苏闽仙电驱动科技有限公司 | Magnetic steel assembly machine |
| CN109450193A (en) * | 2018-12-30 | 2019-03-08 | 江苏闽仙电驱动科技有限公司 | A kind of alinco assembled machine |
| CN111756200A (en) * | 2019-03-27 | 2020-10-09 | 株洲中车机电科技有限公司 | Device and method for assembling magnetic steel of rotor of permanent magnet synchronous traction motor in rail transit |
| CN111756200B (en) * | 2019-03-27 | 2023-05-16 | 襄阳中车电机技术有限公司 | Device and method for assembling rotor magnetic steel of permanent magnet synchronous traction motor for rail transit |
| CN111211653A (en) * | 2020-03-04 | 2020-05-29 | 邵东智能制造技术研究院有限公司 | Magnetic steel inserting equipment for motor rotor core |
| TWI737222B (en) * | 2020-03-19 | 2021-08-21 | 李少鋒 | Object picking mechanism selection control system and object picking mechanism selection control method |
| CN111446077A (en) * | 2020-05-20 | 2020-07-24 | 遵义长征汽车零部件有限公司 | Ignition coil magnet steel autoloading and mistake proofing equipment |
| CN111446077B (en) * | 2020-05-20 | 2024-04-26 | 遵义长征汽车零部件有限公司 | Automatic feeding and error proofing equipment for magnetic steel of ignition coil |
| US20220302803A1 (en) * | 2020-08-04 | 2022-09-22 | Hengdian Group Innuovo Electric Co., Ltd. | Device for adhering magnetic shoes on rotor |
| CN112350536B (en) * | 2020-11-20 | 2021-11-09 | 东风汽车集团有限公司 | Rotor magnet steel inserting system for flat wire motor production line |
| CN112350536A (en) * | 2020-11-20 | 2021-02-09 | 东风汽车集团有限公司 | Rotor magnet steel inserting system for flat wire motor production line |
| CN113210186A (en) * | 2021-03-18 | 2021-08-06 | 盐城工业职业技术学院 | Automatic paster system of motor rotor subassembly |
| CN113732690B (en) * | 2021-08-31 | 2022-10-21 | 广东利元亨智能装备股份有限公司 | Magnetic steel sheet feeding mechanism |
| CN113732690A (en) * | 2021-08-31 | 2021-12-03 | 广东利元亨智能装备股份有限公司 | Magnetic steel sheet feeding mechanism |
| CN113909397A (en) * | 2021-09-28 | 2022-01-11 | 南通巨能锻压机床有限公司 | Motor rotor punching sheet weighing prepressing machine and weighing prepressing method thereof |
| CN115118101A (en) * | 2022-07-08 | 2022-09-27 | 重庆福伦德实业有限公司 | Automatic magnetic steel inserting equipment for new energy motor rotor |
| CN115589113A (en) * | 2022-10-08 | 2023-01-10 | 博格华纳汽车零部件（武汉）有限公司 | Device and method for inserting magnetic steel into rotor core |
| CN115589113B (en) * | 2022-10-08 | 2023-09-26 | 博格华纳汽车零部件（武汉）有限公司 | Magnetic steel inserting device and method for rotor core |
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|---|---|
| CN108616202B (en) | 2023-10-24 |
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