CN109251018A - A kind of dedicated anti-erosion highiy refractory brick of liquid waste incineration and preparation method thereof - Google Patents

A kind of dedicated anti-erosion highiy refractory brick of liquid waste incineration and preparation method thereof Download PDF

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Publication number
CN109251018A
CN109251018A CN201811185800.XA CN201811185800A CN109251018A CN 109251018 A CN109251018 A CN 109251018A CN 201811185800 A CN201811185800 A CN 201811185800A CN 109251018 A CN109251018 A CN 109251018A
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China
Prior art keywords
temperature
refractory brick
erosion
diamond spar
plate diamond
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Pending
Application number
CN201811185800.XA
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Chinese (zh)
Inventor
汤清
汤闻平
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YIXING HAIKE REFRACTORY PRODUCTS CO Ltd
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YIXING HAIKE REFRACTORY PRODUCTS CO Ltd
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Priority to CN201811185800.XA priority Critical patent/CN109251018A/en
Publication of CN109251018A publication Critical patent/CN109251018A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C04B35/101Refractories from grain sized mixtures
    • C04B35/106Refractories from grain sized mixtures containing zirconium oxide or zircon (ZrSiO4)
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C04B35/101Refractories from grain sized mixtures
    • C04B35/105Refractories from grain sized mixtures containing chromium oxide or chrome ore
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/447Phosphates or phosphites, e.g. orthophosphate, hypophosphite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/9669Resistance against chemicals, e.g. against molten glass or molten salts

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

A kind of dedicated anti-erosion highiy refractory brick of liquid waste incineration, the material including following weight percent: 5mm-3mm plate diamond spar particle 10 ~ 35%;3mm-1mm plate diamond spar particle 20 ~ 98%;1mm-0mm plate diamond spar particle 5 ~ 25%;320 keevil shape schmigels 20 ~ 98%;80 mesh zirconium dioxides 5 ~ 30%;Chrome oxide green 2 ~ 15%;High temperature alpha-aluminium oxide micro mist 2 ~ 13%.Refractoriness under load of the present invention is high, good thermal shock, and corrosion resistance is high under room temperature and high temperature, and wearability is good, and thermal conductivity is good, and has the excellent ability resisting waste liquid and corroding, and the solution slag for being particularly suitable for high-temperature smelting pot corrodes intrusion.

Description

A kind of dedicated anti-erosion highiy refractory brick of liquid waste incineration and preparation method thereof
Technical field
The invention belongs to refractory material correlative technology fields, and in particular to a kind of dedicated anti-erosion high-temperature flame-proof of liquid waste incineration Brick and preparation method thereof.
Background technique
Refractory brick is a kind of construction material brick class, its attribute " fire resisting " as its name.It is with refractory clay or The refractory material that other refractory raw materials are fired into can be amenable to various physicochemical changes and mechanism at high temperature.It is resistance to Firebrick is not common in our life, but some and we live in closely bound up building and occur, such as house Building, kiln building, Thermal Equipment etc..
Requirement according to current country to environmental protection, the organic chemical industries such as production resinae product need to carry out at environmental protection waste material Reason,.Two current most economical effective processing methods are exactly using incineration technology in Japanese liquid to liquid waste incineration.Burn generation Thermal energy is used to heat boiler, and the steam of generation uses in the production line again.Both environmental requirement is met, circulation is realized It utilizes, has saved cost.It is to kill two birds with one stone.But the use temperature of this kind of liquid waste incinerator is 1500 DEG C of high temperature, this Under the condition of high temperature, numerous elements become very active in waste material, and some of elements such as HF is quite strict to the corrosion of refractory brick Evil, so that the service life of incinerator reduces significantly, and can generate certain danger.Domestic common incinerator service life one at present As be 6 months, what is more only 3 months.Repair takes time and effort, the very reason that can not achieve for energy conservation and environmental protection theory Think.
Summary of the invention
It is resistance to it is an object of the invention to aiming at the shortcomings in the prior art, provide a kind of dedicated anti-erosion high temperature of liquid waste incineration Firebrick and preparation method thereof.
In order to realize the present invention, a kind of dedicated anti-erosion highiy refractory brick of liquid waste incineration is adopted the following technical scheme that, including The material of following weight percent:
5mm-3mm plate diamond spar particle 10 ~ 35%;
3mm-1mm plate diamond spar particle 20 ~ 98%;
1mm-0mm plate diamond spar particle 5 ~ 25%;
320 keevil shape schmigels 20 ~ 98%;
80 mesh zirconium dioxides 5 ~ 30%;
Chrome oxide green 2 ~ 15%;
High temperature alpha-aluminium oxide micro mist 2 ~ 13%.
A method of preparing the dedicated anti-erosion highiy refractory brick of liquid waste incineration, comprising the following steps: (1) prepare raw material Batch mixer is poured into, yellow starch gum 0.5% and concentration is added separately as 70% aluminum phosphate solution 5% by every machine 500kg, is mixed 20 points It is taken out after clock and pours into sealing container, carried out anti-corrosion and place into mixing taking-up in 20 minutes in batch mixer afterwards for 24 hours, obtain refractory brick Mixture;
(2) the refractory brick mixture in step (1) is put into 600 tons of frictional presses, customizing model compacting;
(3) naturally dry 48h after the completion of brickmaking, then dried, drying temperature is 55 DEG C;
(4) brick after drying kiln is put into be burnt into, firing temperature be 1650 DEG C, to temperature after keep the temperature 6h, Temperature fall arrives 200 DEG C hereinafter, take out kiln, it is to be cooled to packing outbound after room temperature.
The utility model has the advantages that (1) refractoriness under load of the present invention is high, good thermal shock, corrosion resistance is high under room temperature and high temperature, resistance to Mill property is good, and thermal conductivity is good, and has the excellent ability resisting waste liquid and corroding, and the solution slag corrosion for being particularly suitable for high-temperature smelting pot is invaded Enter.
(2) present invention substantially increases the service life of incinerator, while scope of use is wide, and using effect is fine, has Good economic effect.
Specific embodiment
Embodiment 1: a kind of dedicated anti-erosion highiy refractory brick of liquid waste incineration, the material including following weight percent:
5mm-3mm plate diamond spar particle 15%;
3mm-1mm plate diamond spar particle 28%;
1mm-0mm plate diamond spar particle 8%;
320 keevil shape schmigels 29%;
80 mesh zirconium dioxides 10%;
Chrome oxide green 6%;
High temperature alpha-aluminium oxide micro mist 4%.
A method of preparing the dedicated anti-erosion highiy refractory brick of liquid waste incineration, comprising the following steps: (1) prepare raw material Batch mixer is poured into, yellow starch gum 0.5% and concentration is added separately as 70% aluminum phosphate solution 5% by every machine 500kg, is mixed 20 points It is taken out after clock and pours into sealing container, carried out anti-corrosion and place into mixing taking-up in 20 minutes in batch mixer afterwards for 24 hours, obtain refractory brick Mixture;
(2) the refractory brick mixture in step (1) is put into 600 tons of frictional presses, customizing model compacting;
(3) naturally dry 48h after the completion of brickmaking, then dried, drying temperature is 55 DEG C;
(4) brick after drying kiln is put into be burnt into, firing temperature be 1650 DEG C, to temperature after keep the temperature 6h, Temperature fall arrives 200 DEG C hereinafter, take out kiln, it is to be cooled to packing outbound after room temperature.
Embodiment 2: a kind of dedicated anti-erosion highiy refractory brick of liquid waste incineration, the material including following weight percent:
5mm-3mm plate diamond spar particle 12%;
3mm-1mm plate diamond spar particle 22%;
1mm-0mm plate diamond spar particle 11%;
320 keevil shape schmigels 36%;
80 mesh zirconium dioxides 12%;
Chrome oxide green 5%;
High temperature alpha-aluminium oxide micro mist 2%.
A method of preparing the dedicated anti-erosion highiy refractory brick of liquid waste incineration, comprising the following steps: (1) prepare raw material Batch mixer is poured into, yellow starch gum 0.5% and concentration is added separately as 70% aluminum phosphate solution 5% by every machine 500kg, is mixed 20 points It is taken out after clock and pours into sealing container, carried out anti-corrosion and place into mixing taking-up in 20 minutes in batch mixer afterwards for 24 hours, obtain refractory brick Mixture;
(2) the refractory brick mixture in step (1) is put into 600 tons of frictional presses, customizing model compacting;
(3) naturally dry 48h after the completion of brickmaking, then dried, drying temperature is 55 DEG C;
(4) brick after drying kiln is put into be burnt into, firing temperature be 1650 DEG C, to temperature after keep the temperature 6h, Temperature fall arrives 200 DEG C hereinafter, take out kiln, it is to be cooled to packing outbound after room temperature.

Claims (2)

1. a kind of dedicated anti-erosion highiy refractory brick of liquid waste incineration, which is characterized in that the material including following weight percent:
5mm-3mm plate diamond spar particle 10 ~ 35%;
3mm-1mm plate diamond spar particle 20 ~ 98%;
1mm-0mm plate diamond spar particle 5 ~ 25%;
320 keevil shape schmigels 20 ~ 98%;
80 mesh zirconium dioxides 5 ~ 30%;
Chrome oxide green 2 ~ 15%;
High temperature alpha-aluminium oxide micro mist 2 ~ 13%.
2. a kind of method for preparing the dedicated anti-erosion highiy refractory brick of liquid waste incineration described in claim 1, which is characterized in that packet It includes following steps: (1) raw material being prepared and pour into batch mixer, yellow starch gum 0.5% and concentration is added separately as 70% phosphorus by every machine 500kg Sour aluminum solutions 5% are mixed to take out after twenty minutes and pour into sealing container, and progress anti-corrosion places into mixing in batch mixer afterwards for 24 hours and stirs It mixes 20 minutes and takes out, obtain refractory brick mixture;
(2) the refractory brick mixture in step (1) is put into 600 tons of frictional presses, customizing model compacting;
(3) naturally dry 48h after the completion of brickmaking, then dried, drying temperature is 55 DEG C;
(4) brick after drying kiln is put into be burnt into, firing temperature be 1650 DEG C, to temperature after keep the temperature 6h, Temperature fall arrives 200 DEG C hereinafter, take out kiln, it is to be cooled to packing outbound after room temperature.
CN201811185800.XA 2018-10-11 2018-10-11 A kind of dedicated anti-erosion highiy refractory brick of liquid waste incineration and preparation method thereof Pending CN109251018A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201811185800.XA CN109251018A (en) 2018-10-11 2018-10-11 A kind of dedicated anti-erosion highiy refractory brick of liquid waste incineration and preparation method thereof

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110002858A (en) * 2019-05-09 2019-07-12 山西普皓环保科技有限公司 The refractory material and preparation method thereof that flue gas corrodes under the conditions of a kind of high temperature resistant
CN110002887A (en) * 2019-05-09 2019-07-12 山西普皓环保科技有限公司 The refractory material and preparation method thereof of ash attack under the conditions of a kind of high temperature resistant
CN111269017A (en) * 2020-03-02 2020-06-12 宜兴市海科耐火材料制品有限公司 Special high-temperature-resistant anti-corrosion lining material for hazardous waste gas melting furnace and preparation method thereof
CN112745111A (en) * 2020-12-07 2021-05-04 北京金隅通达耐火技术有限公司 High-density chromium-zirconium-corundum brick for hazardous waste disposal rotary kiln

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106747365A (en) * 2017-01-17 2017-05-31 重庆钢铁集团矿业有限公司冶金材料厂 The low high-strength zirconia-chromia corundum brick of stomata and its manufacture method

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106747365A (en) * 2017-01-17 2017-05-31 重庆钢铁集团矿业有限公司冶金材料厂 The low high-strength zirconia-chromia corundum brick of stomata and its manufacture method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110002858A (en) * 2019-05-09 2019-07-12 山西普皓环保科技有限公司 The refractory material and preparation method thereof that flue gas corrodes under the conditions of a kind of high temperature resistant
CN110002887A (en) * 2019-05-09 2019-07-12 山西普皓环保科技有限公司 The refractory material and preparation method thereof of ash attack under the conditions of a kind of high temperature resistant
CN111269017A (en) * 2020-03-02 2020-06-12 宜兴市海科耐火材料制品有限公司 Special high-temperature-resistant anti-corrosion lining material for hazardous waste gas melting furnace and preparation method thereof
CN111269017B (en) * 2020-03-02 2021-12-21 宜兴市海科耐火材料制品有限公司 Special high-temperature-resistant anti-corrosion lining material for hazardous waste gas melting furnace and preparation method thereof
CN112745111A (en) * 2020-12-07 2021-05-04 北京金隅通达耐火技术有限公司 High-density chromium-zirconium-corundum brick for hazardous waste disposal rotary kiln

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Application publication date: 20190122