CN109057350A - Concrete casting device and casting system - Google Patents
Concrete casting device and casting system Download PDFInfo
- Publication number
- CN109057350A CN109057350A CN201811156395.9A CN201811156395A CN109057350A CN 109057350 A CN109057350 A CN 109057350A CN 201811156395 A CN201811156395 A CN 201811156395A CN 109057350 A CN109057350 A CN 109057350A
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- China
- Prior art keywords
- cantilever crane
- support frame
- concrete
- passage
- basis
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
- E04G21/0418—Devices for both conveying and distributing with distribution hose
- E04G21/0445—Devices for both conveying and distributing with distribution hose with booms
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/42—Foundations for poles, masts or chimneys
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2300/00—Materials
- E02D2300/0004—Synthetics
- E02D2300/0018—Cement used as binder
- E02D2300/002—Concrete
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- General Engineering & Computer Science (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The present invention provides a kind of concrete casting device and casting systems, are related to concrete casting system technical field, and to solve the problems, such as to carry out in the prior art, required space is big in concreting process and there are security risks.The concrete casting device includes: to pour mechanism, pouring mechanism includes: basis, support frame, passage and beam mechanism, on the basis of support frame is fixed on, beam mechanism includes the first cantilever crane and the second cantilever crane, one end of first cantilever crane is connected on support frame by first level swing mechanism, the other end of first cantilever crane connects the second cantilever crane by the second horizontal rotation mechanism, and passage is connect with beam mechanism.The concrete casting device is applied in concreting process, and passage is connect with concrete storage device, to carry out concrete distributing operation.Since support frame is connect with basis, there is no need to Balance weight ends, and space needed for turning round is small, small to surrounding structures spacial influence, mitigate security risk.
Description
Technical field
The present invention relates to concrete casting system technical field, more particularly, to a kind of concrete casting device and pours and be
System.
Background technique
Concrete spreader is the apparatus for distributing that concrete pumping pipe end carries out concreting, can be effectively improved
The efficiency of concreting improves the quality of concreting, is indispensable corollary equipment in concrete pumping operation.
Currently, concrete distributing equipment mainly includes support frame, and pass through pivoting support installation on the support frame upper
Rack, one end of upper spider are fixed with delivery pipe, and the other end is equipped with ballast box.In carrying out concreting process, upper branch
Frame rotates in the horizontal direction, to change the position of the discharge port of delivery pipe.
But in upper bracket rotation process, the part upper spider and ballast box of the opposite other end with delivery pipe
Also it rotates with it, so that space needed for upper spider rotates is larger, and during operator manipulates material distributing machine, it easily will note
Meaning power concentrates on the side for being provided with delivery pipe, easily judges whether movement in place, and the ballast box for being located at the other side may be hit
Other buildings or object, therefore there are some potential safety problemss.
Summary of the invention
The purpose of the present invention is to provide a kind of concrete casting devices, to solve carry out coagulation existing in the prior art
Required space is big in native casting process and there is technical issues that.
Concrete casting device provided by the invention, comprising: pour mechanism, the mechanism that pours includes: basis, support
Frame, passage and beam mechanism,
Support frame as described above be fixed on it is described on the basis of, the cross section of the cross-sectional area on the basis greater than support frame as described above
Product；
The beam mechanism includes the first cantilever crane and the second cantilever crane, and one end of first cantilever crane is turned round by first level
Mechanism is connected on support frame as described above, and the other end of first cantilever crane connects second arm by the second horizontal rotation mechanism
Frame, the first level swing mechanism are connected with the first revolution driving device, and second horizontal rotation mechanism is driven with the second revolution
Dynamic device is connected；
The passage is connect with the beam mechanism, and the passage extends along the length direction of the beam mechanism,
The feed end of the passage is laid in one end that first cantilever crane is connect with support frame as described above, the discharge end of the passage
It is laid in the one end of second cantilever crane far from first cantilever crane.
It in the above-mentioned technical solutions, further, further include jack machinism, the jack machinism is for lifting described pour
Mechanism is to adjust the placement location for pouring mechanism.
In any of the above-described technical solution, further, first cantilever crane is connect with second horizontal rotation mechanism
One end be provided with through-hole, the passage passes through the through-hole.
In any of the above-described technical solution, further, the partial region of the passage is laid in first cantilever crane
Top, the partial region of the passage are laid in the lower section of second cantilever crane.
In any of the above-described technical solution, further, the bottom of support frame as described above is connected by anchoring piece and the basis
It connects.
In any of the above-described technical solution, further, the partial region of the anchoring piece is embedded in the basis, institute
The top area for stating anchoring piece is connect with support frame as described above.
In any of the above-described technical solution, it further, on support frame as described above is provided with lifting auxiliary member.
In any of the above-described technical solution, further, the basis includes the solid cushion cap of armored concrete.
In any of the above-described technical solution, further, lifting lug is provided on the basis of described.
Compared with the existing technology, concrete casting device of the present invention has the advantage that
Concrete casting device provided by the invention is applied in concreting process, and passage and concrete storage fill
Connection is set, to carry out concrete distributing operation.On the basis of support frame due to pouring mechanism is installed on, basic sectional area is greater than
Support frame sectional area, basis weight and volume are larger, and there is no need to install counter-balanced carriage also to can support beam mechanism.Due to first
The end of cantilever crane is connect with support frame by the first swing mechanism, thus avoid the side end rotate when occupied space, to keep away
Exempt from other structures of installing in rotation process, to avoid that there are security risks.
Further, since the first cantilever crane is connect by first level swing mechanism with support frame, the second cantilever crane passes through the second water
Flat swing mechanism is connect with the first cantilever crane, therefore the second cantilever crane can be rotated individually relative to the first cantilever crane, to change passage
The position of discharge end；And the first cantilever crane also drives the second coupled cantilever crane mobile during relative to support frame rotation,
To change the position of the discharge end of passage.By rotating the first cantilever crane and the second cantilever crane, so that the discharge end of passage
Position adjustment range is bigger.
To sum up, concrete casting device provided by the invention is not necessarily to hybridization device, and stable structure is reliable, it can be achieved that level side
To revolution, complete machine is easy to operate, flexible rotation, without dead angle is poured, has the characteristics that efficient, energy saving, practical.
Another object of the present invention is to propose a kind of casting system, to solve carry out concrete existing in the prior art
Required space is big in casting process and there is technical issues that.
In order to achieve the above objectives, the technical scheme of the present invention is realized as follows:
A kind of casting system further includes concrete storage dress including concrete casting device described in above-mentioned technical proposal
It sets, the concrete storage device is connected to by concrete pump with the passage of the concrete casting device.
Possessed advantage is identical compared with the existing technology with above-mentioned concrete casting device for the casting system, herein not
It repeats again.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of concrete casting device provided in an embodiment of the present invention；
Fig. 2 is cross-sectional view one basic in concrete casting device provided in an embodiment of the present invention；
Fig. 3 is cross-sectional view two basic in concrete casting device provided in an embodiment of the present invention；
Fig. 4 is the schematic diagram that concrete casting device provided in an embodiment of the present invention is applied to casting process.
In figure: the basis 10-；11- support frame；20- support frame；The first cantilever crane of 31-；The second cantilever crane of 32-；The first water of 33-
Flat swing mechanism；The second horizontal rotation mechanism of 34-；40- passage；41- feed end；42- discharge end；50- anchoring piece；100- is mixed
Solidifying soil pours device；200- concrete pump；300- concrete storage device；400- cloth area.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Embodiment one
Fig. 1 is the structural schematic diagram of concrete casting device provided in an embodiment of the present invention；Fig. 2 mentions for the embodiment of the present invention
Basic cross-sectional view one in the concrete casting device of confession；Fig. 3 is base in concrete casting device provided in an embodiment of the present invention
The cross-sectional view two of plinth；Fig. 4 is the schematic diagram that concrete casting device provided in an embodiment of the present invention is applied to casting process.
As Figure 1-Figure 4, concrete casting device 100 provided in an embodiment of the present invention, comprising: pour mechanism, pour
Mechanism includes: basis 10, support frame 20, passage 40 and beam mechanism, in which:
Basis 10 can be placed on bottom surface, or the partial region on basis 10 can also be embedded in underground in advance；
Support frame 20 is fixed on basis 10, and the cross-sectional area on basis 10 is greater than the cross-sectional area of support frame 20；
Cantilever crane is installed in the horizontal direction on support frame 20, and beam mechanism includes the first cantilever crane 31 and the second cantilever crane 32, the
One end of one cantilever crane 31 is connected on support frame 20 by first level swing mechanism 33, and the other end of the first cantilever crane 31 passes through the
Two horizontal rotation mechanisms 34 connect the second cantilever crane 32, and first level swing mechanism 33 is connected with the first revolution driving device, the second water
Flat swing mechanism 34 is connected with the second revolution driving device；
Passage 40 is connect with beam mechanism, passage 40 along beam mechanism length direction extend, passage 40 into
Material end 41 is laid in one end that the first cantilever crane 31 is connect with support frame 20, and the discharge end 42 of passage 40 is laid in the second cantilever crane 32
One end far from the first cantilever crane 31.
Concrete casting device 100 provided in an embodiment of the present invention be applied to concreting process in, passage 40 with
Concrete storage device 300 connects, to carry out concrete distributing operation.Support frame 20 due to pouring mechanism is installed on basis
On 10, basic 10 sectional areas are greater than 20 sectional area of support frame, and basic 10 weight and volume are larger, and there is no need to install counter-balanced carriage
Also it can support beam mechanism.Since the end of the first cantilever crane 31 is connect with support frame 20 by the first swing mechanism, avoid
The occupied space when side end rotates, to avoid other structures of installing in rotation process, to avoid that there are security risks.
Further, since the first cantilever crane 31 is connect by first level swing mechanism 33 with support frame 20, the second cantilever crane 32 is logical
It crosses the second horizontal rotation mechanism 34 to connect with the first cantilever crane 31, therefore the second cantilever crane 32 can be rotated individually relative to the first cantilever crane 31,
To change the position of the discharge end 42 of passage 40；And the first cantilever crane 31 also drives during rotating relative to support frame 20
The second coupled cantilever crane 32 is mobile, to change the position of the discharge end 42 of passage 40.By rotating the first cantilever crane 31
With the second cantilever crane 32 so that the position adjustment range of the discharge end 42 of passage 40 is bigger.
To sum up, concrete casting device 100 provided in an embodiment of the present invention is not necessarily to hybridization device, and stable structure is reliable, can
Realize horizontal direction revolution, complete machine is easy to operate, flexible rotation, without dead angle is poured, has the characteristics that efficient, energy saving, practical.
For the position easy to remove for pouring mechanism, in a kind of specific embodiment of the present embodiment, concreting dress
Setting 100 further includes jack machinism, and jack machinism pours mechanism for lifting to adjust the placement location for pouring mechanism.Hoisting apparatus
It can be the equipment such as gantry crane, crane.
First level swing mechanism 33 includes the outer ring that is mutually rotatablely connected and inner ring and driver, driver and outer
Ring or inner ring connection.When driver is connect with inner ring, then driver driving inner ring is rotated relative to outer ring；When driver and outer ring
Connection, then driver driving outer ring is rotated relative to inner ring.For convenient for being relatively rotated between inner ring and outer ring, between inner ring and outer ring
It may be provided with ball and lubrication groove, be filled with lubricating oil or lubricating grease in lubrication groove.
In a preferred embodiment, driver is connect with inner ring, and driver is hydraulic motor.
Second horizontal rotation mechanism 34 is identical as 33 structure of first level swing mechanism.
For convenient for operation, concrete casting device 100 further includes remote controler, in remote controler and first level swing mechanism 33
Driver and the second horizontal rotation mechanism 34 in driver connected by wireless signal, operator passes through remote controler point
It Kong Zhi not first level swing mechanism 33 and the rotation of the second horizontal rotation mechanism 34.
Specifically, the length of the second cantilever crane 32 less than the first cantilever crane 31 length so that the second cantilever crane 32 can be opposite
First cantilever crane 31 carries out 360 ° of rotations in the horizontal direction.
In a kind of specific embodiment of the present embodiment, the first cantilever crane 31 connect with the second horizontal rotation mechanism 34 one
End is provided with through-hole, and passage 40 passes through through-hole.
Further, the partial region of passage 40 is laid in 31 top of the first cantilever crane, the partial region cloth of passage 40
Set on the lower section of the second cantilever crane 32.In direction shown in Fig. 1, the left end of the first cantilever crane 31 is connect with support frame 20, right end and
The connection of two cantilever cranes 32, through-hole is set to the right side of the first cantilever crane 31, and the axial direction of through-hole is vertical direction.One end of passage 40
It is fixed on the left end of the first cantilever crane 31, the other end extends to the right along the top of the first cantilever crane 31, to the right end of the first cantilever crane 31
It is passed down through the lower section that through-hole reaches the second cantilever crane 32 afterwards, and continues to extend to the right along the bottom of the second cantilever crane 32, passage 40
Region positioned at the right side of the second cantilever crane 32 extends downwardly, the discharging mouth down of passage 40, in order to discharge.
In a kind of specific embodiment of the present embodiment, the bottom of support frame 20 is connected by anchoring piece 50 and basis 10
It connects.
In a kind of specific embodiment of the present embodiment, the partial region of anchoring piece 50 is embedded in basis 10, anchoring
The top area of part 50 is connect with support frame 20.So set, the connection between anchoring piece 50 and basis 10 is more firm.
In any of the above-described technical solution, further, lifting auxiliary member is provided on support frame 20.Lifting auxiliary member can
Think the structures such as lifting lug, hanging ring, suspension hook, hoisting apparatus is connect by lifting auxiliary member with support frame 20, in order to which movement pours
Mechanism.Preferably, lifting auxiliary member is installed on 20 middle part of support frame region on the upper side.
To make basis 10 stronger for the support force of support frame 20, in a kind of specific embodiment of the present embodiment,
Basis 10 includes the solid cushion cap of armored concrete.The solid cushion cap of armored concrete is made of reinforcing bar and concrete, mostly with reinforcing bar system
At support frame 11, support frame 11 is placed in box mold, the casting concrete into box mold, to be made solid
Mesa-shaped structure, and support frame 11 is fixed on inside concrete.Due to being supported in basis 10 with framework of steel reinforcement,
Stability is stronger.
Support frame 11 with the reinforcing bar that is vertically arranged and mostly with horizontally disposed reinforcing bar by being mostly made, specifically, mostly with perpendicular
The reinforcing bar being directly arranged is in rectangular arrangement, is mostly used for horizontally disposed reinforcing bar by the reinforcing bar of every row and each column being vertically arranged
Connection.
In a kind of specific embodiment of the present embodiment, the solid long 9.8m of mesa-shaped structure division, the wide 3.1m on basis 10,
Thick 0.8m.
Further, support frame 20 and 10 anchoring piece 50 that connect of basis can be used into anchorage angle, anchorage angle can be
It is embedded in basis 10 in advance in basic 10 preparation process.For example, after support frame 11 is made, by the bottom of anchorage angle and branch
Support bone frame 11 connects, after casting concrete so that the top surface of solid mesa-shaped structure is exposed at the top of anchorage angle, in order to branch
Support 20 connects.
To improve connective stability, support frame 20 is connected using multiple anchorage angles, anchorage angle is in outside the bottom of support frame 20
Week is uniformly distributed.
It is easy to remove basic 10, in a kind of specific embodiment of the present embodiment, is provided with lifting lug on basis 10.It hangs
Ear may be disposed at the side or top surface on basis 10, after the completion of prepared by basis 10, is moved to basis 10 using hoisting apparatus
Position, in order to which support frame 20 to be installed on basis 10.
In specific embodiment provided in this embodiment, passage 40 is formed by connecting by multistage pipe, between adjacent pipe
It is detachably connected, each pipe passes through respective connector respectively and connects with corresponding first cantilever crane 31 or the second cantilever crane 32.So
Setting, portions during repairing, can be disassembled and be repaired, without dismantling entire passage 40.
In a kind of specific embodiment of the present embodiment, operating platform, operating platform position are additionally provided on support frame 20
In 33 lower zone of first level swing mechanism, the edge of operating platform is provided with fence.To concrete casting device 100 into
When row maintenance, operator can operate on the operational platform, and tool can also be placed on operating platform.
Embodiment two
As shown in Figure 1 and Figure 4, second embodiment of the present invention provides a kind of casting systems, provide including above-described embodiment one
Concrete casting device 100, further includes concrete storage device 300, and concrete storage device 300 passes through concrete pump
200 are connected to the passage 40 of concrete casting device 100.
During stating casting system progress concreting in use, concrete pump 200 stores concrete
Concrete in device 300 is pumped into the passage 40 for pouring mechanism, and is transported to cloth area 400 via passage 40.
Concrete storage device 300 can be concrete tank, in order to be stored in transport concrete.
It is stated during casting system pours box beam in use, longitudinal divisions, horizontal slice continuous placing can be used, by
One end construction method incremental to the other end.It pours thickness and is not greater than 30cm.Cloth is first synchronous from two coxostermum of box beam
It symmetrically and evenly carries out, first pours web and bottom plate junction, then bottom plate is still had to the part polishing in gap and smooth out in time, then
Web is poured, rearmost pours top plate.
Efficiency is poured to improve, two-wire can be used and pour mode, i.e., uses two concrete casting devices 100 from two simultaneously
End is poured respectively, efficiency is poured to improve, to complete casting process in a shorter time.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of concrete casting device characterized by comprising pour mechanism, the mechanism that pours includes: basis, support
Frame, passage and beam mechanism,
Support frame as described above be fixed on it is described on the basis of, the cross-sectional area of the cross-sectional area on the basis greater than support frame as described above；
The beam mechanism includes the first cantilever crane and the second cantilever crane, and one end of first cantilever crane passes through first level swing mechanism
It is connected on support frame as described above, the other end of first cantilever crane connects second cantilever crane by the second horizontal rotation mechanism；
The passage is connect with the beam mechanism, and the passage extends along the length direction of the beam mechanism, described
The feed end of passage is laid in one end that first cantilever crane is connect with support frame as described above, and the discharge end of the passage is laid
In the one end of second cantilever crane far from first cantilever crane.
2. concrete casting device according to claim 1, which is characterized in that it further include jack machinism, the crane
Structure pours mechanism described in being used to lift to adjust the placement location for pouring mechanism.
3. concrete casting device according to claim 1 or 2, which is characterized in that first cantilever crane and described second
One end of horizontal rotation mechanism connection is provided with through-hole, and the passage passes through the through-hole.
4. concrete casting device according to claim 3, which is characterized in that the partial region of the passage is laid in
Above first cantilever crane, the partial region of the passage is laid in the lower section of second cantilever crane.
5. concrete casting device according to claim 1, which is characterized in that the bottom of support frame as described above passes through anchoring piece
It is connect with the basis.
6. concrete casting device according to claim 5, which is characterized in that the partial region of the anchoring piece is embedded in
In the basis, the top area of the anchoring piece is connect with support frame as described above.
7. concrete casting device according to claim 2, which is characterized in that be provided with lifting auxiliary on support frame as described above
Part.
8. concrete casting device according to claim 1, which is characterized in that the basis includes that armored concrete is solid
Cushion cap.
9. concrete casting device according to claim 1, which is characterized in that be provided with lifting lug on the basis of described.
10. a kind of casting system, which is characterized in that including such as described in any item concrete casting devices of claim 1-9, also
Including concrete storage device, the concrete storage device is led by concrete pump and the concrete casting device
Expects pipe connection.
Priority Applications (1)
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| CN201811156395.9A CN109057350A (en) | 2018-09-30 | 2018-09-30 | Concrete casting device and casting system |
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| CN201811156395.9A CN109057350A (en) | 2018-09-30 | 2018-09-30 | Concrete casting device and casting system |
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| CN110469117A (en) * | 2019-08-15 | 2019-11-19 | 广东博智林机器人有限公司 | A kind of hoistway is from climb concrete distributing system structure and its installation method |
| CN115162338A (en) * | 2022-07-25 | 2022-10-11 | 保利长大工程有限公司 | Material distributing machine system |
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