Summary of the invention
In view of the deficiencies of the prior art and defect, the purpose of the present invention is to provide a kind of magnet steel to magnetize, detects and sorts
Integration apparatus is provided with the feeding mechanism and discharging mechanism that can be docked with magnet steel automatic production line, magnet steel is magnetized, is examined
It surveys and sorting function is incorporated to magnet steel automatic production line, improve production efficiency.
To solve the above problems, the present invention the following technical schemes are provided:
A kind of magnet steel magnetizes, detects and sorts integration apparatus, including feeding mechanism, the station that magnetizes, detection station, drag-over unit
Structure, sorting station and discharging mechanism, transfer mechanism are used to sequentially for the magnet steel that feeding mechanism exports to be transferred to the station that magnetizes, detection
Station and sorting station, feeding mechanism and discharging mechanism are docked with the conveying device of magnet steel automatic production line respectively;The charging
Mechanism includes the first conveyer belt being driven by motor and the scraper plate being driven by the cylinder, and the end of the first conveyer belt is equipped with first gear
Block, scraper plate under the cylinder drive scrape the magnet steel in the conveying device of magnet steel automatic production line into the first conveyer belt, and magnet steel is through
One conveyer belt is sent to the first stop location;The transfer mechanism includes the second conveyer belt being driven by motor and is driven by cylinder
Dynamic transfer frame, the end of the second conveyer belt are equipped with the second block, transfer be provided with respectively with first block, magnetize station
Three suctions arm corresponding with detection station, transfer frame, which under the cylinder drive synchronizes the magnet steel that three are inhaled on arm, is transferred to the work that magnetizes
Position, detection station and the second conveyor front end corresponding position, magnet steel is sent to the second stop location through the second conveyer belt;It is described
Sorting station includes cushion block feed mechanism, by the first sliding block of the first electric cylinders driving and for collecting different flux level magnet steel
Several magnet steel classify stack device;The cushion block feed mechanism is adjacent with the second block for being seriatim delivered to cushion block
Position is provided with the first gas folder of the magnet steel for clamping the second stop location on first sliding block and for clamping cushion block
Expect the second gas folder of the cushion block of mechanism output, the first electric cylinders magnetic parameter according to detected by detection station control first is sliding
Block is mobile, and the gasket on the magnet steel and the second gas folder on the first gas folder is sequentially put into phase under the driving of the first electric cylinders by the first sliding block
Corresponding magnet steel classification stack device;The discharging mechanism includes the second sliding block driven by the second electric cylinders, second sliding block
On be provided with third gas folder for clamping the magnet steel stacked in magnet steel classification stack device, the second sliding block is in the second electric cylinders
The magnet steel stacked in magnet steel classification stack device is transferred in the conveying device of magnet steel automatic production line under driving.
Preferably, the magnet steel classification stack device includes being driven by the cylinder the shifting material jig moved horizontally and being driven by cylinder
Dynamic vertical shift pneumatically embraces folder, and the shifting material jig is under the cylinder drive between first sliding block and the pneumatic armful of folder
Move back and forth, the material jig that moves is equipped with the first accommodation groove for accommodating magnet steel and gasket, it is described it is pneumatic embrace to be folded be used for
Accommodate the second accommodation groove of the magnet steel and gasket that stack;When moving material jig and being located at the first slide position, first gas folder with
Magnet steel and gasket are sequentially overlappingly placed in first accommodation groove by the second gas folder, are located at pneumatic embrace when moving material jig
When pressing from both sides position, the pneumatic folder of embracing moves straight up under the cylinder drive, so that the pneumatic lower part for embracing folder reserves use
In the height of accommodating magnet steel and gasket, when in first accommodation groove magnet steel and gasket be located at the lower section of second accommodation groove
When, magnet steel and gasket adsorbs under magneticaction and heap that magnet steel and gasket in the first accommodation groove are stacked in the second accommodation groove
It is laminated on one.
Further, the magnet steel classification stack device further includes moving material sliding rail, and the shifting material jig is under the cylinder drive
It is moved horizontally along the shifting material sliding rail, the end for moving material sliding rail is equipped with and the lock cylinder moving material jig and matching;When
When shifting material jig is moved to the shifting material sliding rail end, the lock cylinder is used for the magnet steel and gasket limit in the first accommodation groove
Position is fixed.
Preferably, the conveying direction of the cushion block feed mechanism and the conveying direction of second conveyer belt are perpendicular, institute
Stating the second gas folder is that rotary pneumatic presss from both sides.
Compared with prior art, the beneficial effects of the present invention are:
This magnet steel magnetizes, detects and sorts integration apparatus on the basis of existing magnet steel magnetizes with detection device, increases sorting
Station, the sorting station include cushion block feed mechanism and magnet steel classification stack device, and wherein cushion block feed mechanism is for seriatim
Cushion block is delivered to the position adjacent with the second block, and synchronously will be on the second conveyer belt by two gas folder on the first sliding block
Magnet steel and cushion block after magnetizing and detecting pick up, the magnetic property ginseng of the first electric cylinders magnet steel according to detected by detection station
Number the first sliding blocks of control are mobile, and sequentially magnet steel and cushion block are put into corresponding magnet steel classification stack device, and existing
Magnet steel magnetizes to be compared with detection device, increases the sorting function of magnet steel magnetic property grade, improves the degree of automation of equipment;
On the other hand, this magnet steel magnetizes, detects and sorts integration apparatus and improves feeding mechanism and discharging mechanism, can be with magnet steel certainly
Dynamicization producing line seamless interfacing improves production efficiency.
Specific embodiment
It is further illustrated in conjunction with attached drawing to of the invention.
A kind of magnet steel shown in Figure 1 magnetizes, detects and sorts integration apparatus, including feeding mechanism 10, magnetize work
Position 20, detection station 30, transfer mechanism 40, sorting station 50 and discharging mechanism 60, transfer mechanism 40 are used for feeding mechanism 10
The magnet steel of output is sequentially transferred to the station 20 that magnetizes, detection station 30 and sorting station 50, feeding mechanism 10 and discharging mechanism 60
It is docked respectively with the conveying device of magnet steel automatic production line;The equipment to magnetize using magnetizing coil is arranged in the station 20 that magnetizes,
Flux detection instrument is arranged in detection station 30, and magnet steel passes in and out from the top of magnetize station 20 and detection station 30, is conducive to magnet steel
Synchronize transfer, it should be noted that station 20 and the detection station 30 of magnetizing are the prior art, so it will not be repeated its construction.
It is shown in Figure 2, feeding mechanism 10 in present embodiment include the first conveyer belt 11 being driven by motor and
The end of the scraper plate 12 being driven by the cylinder, the first conveyer belt 11 is equipped with first grade fast 13, and scraper plate 12 is under the cylinder drive by magnet steel
Magnet steel in the conveying device of automatic production line is scraped into the first conveyer belt 11, and magnet steel is sent to first grade fastly through the first conveyer belt 11
13 positions;The front end of first conveyer belt 11 is adjacent with the conveying device of magnet steel automatic production line previous process, and keeps same water
Flat height, cylinder are located at the side of the first conveyer belt 11, which preferably uses rodless cylinder, saving space, reduce the to the greatest extent
Location conflicts when one conveyer belt 11 is docked with the conveying device of magnet steel automatic production line, scraper plate 12 are located at the first conveyer belt 11
Top is simultaneously connect by Z-shaped connecting plate with cylinder, this magnet steel magnetizes, detects and sorts integration apparatus and passes through one sensor of setting
Automatically the magnet steel in the conveying device of magnet steel automatic production line is detected to control the cylinder movement of driving scraper plate 12, such as: work as inspection
When measuring the magnet steel in the conveying device of magnet steel automatic production line, scraper plate 12 reaches magnet steel automatic production line under cylinder drive
Conveying device on, and the magnet steel is scraped on the first conveyer belt 11, what needs to be explained here is that, this magnet steel is magnetized, is detected
It magnetizes and is detected by the way of one-in-and-one-out with the magnet steel of sorting integration apparatus, therefore when magnet steel magnetizes, detects and sort one
When the existing magnet steel of body equipment is magnetizing or detecting, even if detecting the magnet steel in the conveying device of magnet steel automatic production line
When, cylinder does not drive scraper plate 12 to act yet, wherein first grade fast 13 cooperates for limiting with magnet steel, and magnet steel gear is passed first
The terminal position of band 11 is sent, in order to 40 feeding of transfer mechanism.
It is shown in Figure 3, transfer mechanism 40 in present embodiment include the second conveyer belt 41 being driven by motor and
The transfer frame 42 being driven by the cylinder, the end of the second conveyer belt 41 are equipped with the second block 43, transfer frame 42 be equipped with respectively with it is described
First grade fast 13, magnetize 30 corresponding three suction arms 44 of station 20 and detection station, transfer frame 42 under the cylinder drive by three
The magnet steel inhaled on arm 44 synchronizes the corresponding position for being transferred to 41 front end of the station 20 that magnetizes, detection station 30 and the second conveyer belt, magnetic
Steel is sent to 43 position of the second block through the second conveyer belt 41;The cylinder of driving transfer frame 42 includes transverse cylinder and lifting air
Cylinder inhales arm 44 and draws magnet steel or before putting down magnet steel, and lifting cylinder driving transfer frame 42, which drops to, inhales arm 44 close to the position of magnet steel,
After inhaling the absorption magnet steel of arm 44 or putting down magnet steel, lifting cylinder, which resets, drives transfer frame 42 to rise;Wherein, first grade fast 13, fill
Magnetic station 20, detection station 30 and 41 front end of the second conveyer belt are in line spaced set, convenient for three on transfer frame 42
The synchronous shifting material of arm 44 is inhaled, the second block 43, which is used to limit with magnet steel, to be cooperated, magnet steel is kept off into the terminal position in the second conveyer belt 41,
In order to 50 feeding of sorting station.
Shown in Figure 4, the sorting station 50 in present embodiment is driven including cushion block feed mechanism 51, by the first electric cylinders 52
The first dynamic sliding block 53 and several magnet steel classification stack device 54 for collecting different flux level magnet steel, the present embodiment
In, the first electric cylinders 52 are servo electric jar, and magnet steel classification stack device 54 is four, i.e., examine the magnet steel after magnetizing according to magnetic flux
The result of survey is divided into rejected product and three kinds of different types of qualified products;The cushion block feed mechanism 51 is used for seriatim by cushion block
It is delivered to the position adjacent with the second block 43, since the magnet steel after magnetizing has stronger magnetism, when magnet steel stacks
It needs to be separated stacking with residual shim, convenient for subsequent packages or splits use, gasket generally selects plastic part, cushion block feeding
The mode of conventional vibration disc vibration feeding also can be used in mechanism 51, is provided on first sliding block 53 for clamping the second block
The second gas folder 56 of the first gas folder 55 of the magnet steel of 43 positions and the cushion block for clamping the output of cushion block feed mechanism 51, here
First gas folder 55 or vacuum inhale arm 44, wherein the spacing and the second block 43 and pad of the first gas folder 55 and the second gas folder 56
The spacing of 51 output end of block feed mechanism is consistent, is conducive to the first gas folder 55 and presss from both sides 56 synchronous feedings, the first electric cylinders 52 with the second gas
The movement of the first sliding block 53 is controlled according to magnetic parameter detected by detection station 30, the first sliding block 53 drives in the first electric cylinders 52
The first gas is sequentially pressed from both sides into the gasket on magnet steel and the second gas folder 56 on 55 under dynamic and is put into corresponding magnet steel classification stack device
54, such as when detection station 30 detects that the magnetic flux of magnet steel is unqualified, equipment controls the first electric cylinders according to the detection data
52 movements, the first electric cylinders 52 the first sliding block 53 of driving are moved to the position of the corresponding magnet steel classification stack device 54 of rejected product,
And such underproof magnet steel and cushion block are subjected to vertical stacking.Further, the conveying direction of the cushion block feed mechanism 51
Perpendicular with the conveying direction of second conveyer belt 41, the second gas folder 56 presss from both sides for rotary pneumatic, this, which is configured with, is conducive to setting
Vibrating disk is arranged to realize the vibration feeding of cushion block in standby side.
Shown in Figure 4, the discharging mechanism 60 in present embodiment includes the second sliding block 62 driven by the second electric cylinders 61,
Second electric cylinders 61 are servo electric jar, are provided on second sliding block 62 for clamping in the magnet steel classification stack device 54
The third gas folder 63 of the magnet steel of stacking, the second sliding block 62 classify the magnet steel in stack device 54 under the driving of the second electric cylinders 61
The magnet steel of stacking is transferred in the conveying device of magnet steel automatic production line next procedure.It is stacked when in magnet steel classification stack device 54
Magnet steel reach setting quantity when, the second electric cylinders 61 drive the second sliding block 62 be moved to the magnet steel classification 54 position of stack device,
And the magnet steel stacked passes through in 63 clamping to the conveying device of magnet steel automatic production line of third gas folder.To save space, the
Two electric cylinders 61 are with the first electric cylinders 52 in setting up and down, the setting of the second electric cylinders 61 and 52 top of the first electric cylinders, the utilization of the second electric cylinders 61
The action gap of first electric cylinders 52 controls the movement of the second sliding block 62, pneumatically embraces the upper of folder 542 from described when third gas presss from both sides 63 feeding
Square feeding, i.e. magnet steel classification stack device 54 using bottom into it is upper out by the way of stack magnet steel i.e. gasket, avoid magnet steel because of magnetism
Adsorption capacity causes to stack uneven problem.
This magnet steel magnetizes, detects and sorts integration apparatus on the basis of existing magnet steel magnetizes with detection device, increases
Sorting station 50, the sorting station 50 include cushion block feed mechanism 51 and magnet steel classification stack device 54, wherein cushion block feeder
Structure 51 presss from both sides together for cushion block to be seriatim delivered to the position adjacent with the second block 43, and by two gas on the first sliding block 53
Step ground picks up the magnet steel after magnetizing and detect on the second conveyer belt 41 and cushion block, and the first electric cylinders 52 are according to 30 institute of detection station
It is mobile that the magnetic parameter of the magnet steel detected controls the first sliding block 53, and magnet steel and cushion block are sequentially put into corresponding magnetic
Steel is classified in stack device 54, compared with existing magnet steel magnetizes with detection device, increases the sorting of magnet steel magnetic property grade
Function improves the degree of automation of equipment;On the other hand, this magnet steel magnetizes, detects and sorts integration apparatus and improves charging
Mechanism 10 and discharging mechanism 60 can improve production efficiency with magnet steel automatic production line seamless interfacing.
Further, shown in Figure 5, the magnet steel classification stack device 54 includes being driven by the cylinder the shifting moved horizontally
Material jig 541 and pneumatic embrace for being driven by the cylinder vertical shift press from both sides 542, and the shifting material jig 541 is under the cylinder drive described
First sliding block 53 and pneumatic embrace move back and forth between folder 542, and the shifting material jig 541 is equipped with for accommodating magnet steel and gasket
The first accommodation groove 5411, pneumatic second accommodation grooves 5421 for embracing magnet steel and gasket that folder 542 is equipped with for accommodate stacking;
When moving material jig 541 and being located at the first 53 position of sliding block, first gas folder 55 and second gas folder 56 sequentially by magnet steel with
Gasket is overlappingly placed in first accommodation groove 5411, described when moving material jig 541 positioned at pneumatic armful of 542 position of folder
Pneumatic folder 542 of embracing moves straight up under the cylinder drive, so that the pneumatic lower part for embracing folder 542 is reserved for accommodating magnetic
The height of steel and gasket, when in first accommodation groove 5411 magnet steel and gasket be located at the lower section of second accommodation groove 5421
When, the magnet steel and gasket that magnet steel and gasket in the first accommodation groove 5411 are stacked in the second accommodation groove 5421 are under magneticaction
It adsorbs and is stacked in one.
The magnet steel classification stack device 54 further includes moving material sliding rail 543, and the edge under the cylinder drive of jig 541 is expected in the shifting
The shifting material sliding rail 543 moves horizontally, and the material jig 541 that moves is equipped with the lock cylinder cooperated with the limit of the first accommodation groove 5411
544。
The working principle of the magnet steel classification stack device 54 are as follows: drive the first sliding block 53 mobile by the first electric cylinders 52 first
To corresponding magnet steel classification 54 corresponding position of stack device, pneumatic folder 542 of embracing is lifted up under the cylinder drive, expects to control so that moving
Tool 541 is detached from pneumatic armful of folder 542 and limits, original state nonmagnetic steel and cushion block in the first accommodation groove 5411, therefore pneumatic armful
Folder 542 does not clamp any material when being lifted up for the first time, and moving material jig 541 in next step, material sliding rail is moved on edge under the cylinder drive
543 are moved to 53 lower section of the first sliding block, while the movement of lock cylinder 544 releases the limit with the first accommodation groove 5411 and cooperates, and moves
After expecting jig 541 in place, magnet steel and cushion block are successively put into the first appearance by the first gas folder 55 and the second gas folder 56 on the first sliding block 53
It sets in slot 5411, magnet steel and cushion block limit are fixed on the first accommodation groove for moving material jig 541 by the movement of lock cylinder 544 at this time
In 5411, material jig 541 is moved in next step and is reset to the pneumatic lower section for embracing folder 542, the movement solution of lock cylinder 544 under the cylinder drive
Except with the limit of the first accommodation groove 5411 cooperation, if be clamped in pneumatic the second accommodation groove 5421 for embracing folder 542 at this time magnet steel and
Cushion block, the magnet steel absorption that the magnet steel in the first accommodation groove 5411 can be clamped in second accommodation groove 5421 is got on, pneumatic to embrace folder 542
It moves down under the cylinder drive, and unclamps embrace folder simultaneously, it is pneumatic to embrace after folder 542 moves down in place, then by the first accommodation groove 5411
Interior magnet steel and cushion block is held in pneumatic the second accommodation groove 5421 for embracing folder 542, and above process circulation executes, and is embraced until playing
It presss from both sides the magnet steel in the second accommodation groove 5421 and reaches setting numerical value, then be drawn off by discharging mechanism 60;What needs to be explained here is that
With repeating for the above process, the pneumatic magnet steel embraced in folder 542 and cushion block can gradually be stacked and increase, and pneumatic armful of folder 542 is every
Shaping operation can be played to the magnet steel and cushion block of stacking by clamping again after primary release, and it is neat to guarantee that magnet steel and cushion block stack.
The above description is only a preferred embodiment of the present invention, thus it is all according to the configuration described in the scope of the patent application of the present invention,
The equivalent change or modification that feature and principle are done, is included in the scope of the patent application of the present invention.