CN204331004U - Vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment - Google Patents
Vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment Download PDFInfo
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- CN204331004U CN204331004U CN201420838512.0U CN201420838512U CN204331004U CN 204331004 U CN204331004 U CN 204331004U CN 201420838512 U CN201420838512 U CN 201420838512U CN 204331004 U CN204331004 U CN 204331004U
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- magnet steel
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- detected
- magnetic flux
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Abstract
The utility model relates to a kind of vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment, by to be checked that is arranged in order, monitor station, rotating disc and pan feeding ladder form, one end of described to be checked is provided with discharging cylinder push-rod, the other end is provided with moving station to be detected, this platform to be checked is also provided with magnet steel discharging ladder, and this magnet steel discharge bucket chord position is between discharging cylinder push-rod and moving station to be detected; Described monitor station is provided with mobile manipulator, and the below of the flowing end of described mobile manipulator is provided with vacuum cup; Described rotating disc is provided with the charging basket of material feeding pushing rod and six steppings, the placement corresponding with pan feeding ladder of this charging basket.The beneficial effects of the utility model are: this equipment instead of the mode of manual detection sorting magnet steel, effectively improves labour productivity, reduces production cost, decrease the error existed in manual detection and sort process, significantly improve the quality of product.
Description
Technical field
The utility model belongs to checkout equipment technical field, particularly relates to a kind of vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment and detection method.
Background technology
One, the current present situation of magnetic material industry and the deficiency of existence
1, vehicle steering electronics assist motor is a kind of permanent magnet motor, needs to use the rectangular thin type magnet steel of multi-disc in its rotor structure and synthesize a permanent-magnetic field, and magnet steel in the fabrication process, has that size is little, quantity is many, the feature that sorting is complicated.
2, the coherence request of vehicle steering electronics assist motor to the magnetic flux performance index of magnetic steel special is very high, on same motor rotor, every sheet magnet steel magnetic flux numerical value variance rate each other must control within 2%, so in process of production, need every a slice finished product magnet steel is carried out to careful detection and deletes choosing, the ability met within standard value is qualified, exceed must rejecting of standard value, can not be mixed into wherein, not so can affect the performance of whole motor.
3, manufacturing enterprise is in order to ensure the magnetic flux value consistency of every platform motor rotor upper magnetic steel product, in the test process to every sheet magnet steel magnetic flux, be provided with the classification of the different numerical value section of A, B, C, D, E, F six, sorting, the method that technological process is taked " depositing with going different ", magnetic material close to numerical value is pressed A, B, C, D, E, F classification, in the mode of " merging like terms ", carry out piecewise combination, in the hope of obtaining the relative uniformity of magnet steel amount within the scope of different section, the magnetic flux consistance qualification rate of finished product magnet steel is improved to greatest extent.
4, according to the Liquified gas tanker detected with upper magnetic steel, enterprise, in magnet steel production run, arrange many workmans to detect the magnet steel processed and sort specially.Because magnet steel size is little, quantity is many, all there are some small differences in the magnetic flux numerical value of every sheet magnet steel, so sorting workman is very arduous, everyone will sort up to ten thousand steel steel at the end of the day, every a few second will detect a slice, eyes ceaselessly stare at the data of change that measuring instrument electrical screen jumps for one second, magnet steel is ceaselessly got and is put down by both hands up and down, magnet steel is picked categorizedly into A, B, C, D, E, in the charging basket of F six different numerical value, notice high concentration, eyesight is very tired, careless slightlyly misunderstand numerical value or misclassification charging basket, serious quality accident is caused in capital, so in magnet steel industry production process, this workman detecting post is not only arduous tired, and efficiency is very low, quality is also difficult to effective guarantee, pole needs to improve.
Utility model content
The purpose of this utility model is the deficiency overcoming prior art existence, and provides a kind of vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment and detection method.
The purpose of this utility model has been come by following technical solution, this vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment, by to be checked that is arranged in order, monitor station, rotating disc and pan feeding ladder form, one end of described to be checked is provided with discharging cylinder push-rod, the other end is provided with moving station to be detected, this platform to be checked is also provided with magnet steel discharging ladder, and this magnet steel discharge bucket chord position is between discharging cylinder push-rod and moving station to be detected; Described monitor station is provided with mobile manipulator, and the below of the flowing end of described mobile manipulator is provided with vacuum cup; Described rotating disc is provided with the charging basket of material feeding pushing rod and six steppings, the placement corresponding with pan feeding ladder of this charging basket.
As preferably, the two ends of the movable stand of described mobile manipulator lay respectively on the side of the moving station to be detected of to be checked and rotating disc.
The beneficial effects of the utility model are: have the following advantages compared with former traditional manually operated alternative: 1, production efficiency improves 30%, 2, detects data accuracy and improve 9 percentage points, 3, point error rate of magnet steel reduces 6 percentage points; This equipment instead of the mode of manual detection sorting magnet steel, effectively improve labour productivity, reduce production cost, decrease the error existed in manual detection and sort process, significantly improve the quality of product, solve the difficult problem that the sector exists for many years, dark favorable comment and welcome by using enterprise.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of automatic checkout equipment of the present utility model.
Fig. 2 is automatic checkout equipment plan structure schematic diagram of the present utility model.
Fig. 3 is automatic checkout equipment control principle schematic diagram of the present utility model.
Label in accompanying drawing is respectively: 1, to be checked; 2, monitor station; 3, rotating disc; 4, pan feeding ladder; 5, magnet steel; 11, discharging cylinder push-rod; 12, moving station to be detected; 13, magnet steel discharging ladder; 21, mobile manipulator; 22, vacuum cup; 23, movable stand; 31, material feeding pushing rod; 32, charging basket.
Embodiment
Below in conjunction with accompanying drawing, detailed introduction is done to the utility model: as shown in accompanying drawing 1,2, this vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment described in the utility model, by to be checked 1 that is arranged in order, monitor station 2, rotating disc 3 and pan feeding ladder 4 form, one end of described to be checked 1 is provided with discharging cylinder push-rod 11, the other end is provided with moving station 12 to be detected, this to be checked 1 is also provided with magnet steel discharging ladder 13, and this magnet steel discharging ladder 13 is positioned between discharging cylinder push-rod 11 and moving station to be detected 12; Described monitor station 2 is provided with mobile manipulator 21, and the below of the flowing end of described mobile manipulator 21 is provided with vacuum cup 22; Described rotating disc 3 is provided with the charging basket 32 of material feeding pushing rod 31 and six steppings, the placement corresponding with pan feeding ladder 4 of this charging basket 32; The two ends of the movable stand 23 of described mobile manipulator 21 lay respectively on the side of the moving station to be detected 12 of to be checked 1 and rotating disc 3.
Below about using method and the result of use of parts more of the present utility model:
1, described discharging cylinder push-rod 11 can be released magnet steel automatically from magnet steel discharging ladder 13, arrive moving station to be detected 12 position of specifying.
2, described mobile manipulator 21 can be automatically moved to moving station to be detected 12 position of magnet steel, picks up magnet steel with vacuum cup 22, is transplanted on monitor station 2 and detects, detect good after more qualified magnet steel is picked up and is automatically transplanted on rotating disc 3 position and puts down.
3, detect the different value class obtained according to magnet steel, different classes of magnet steel can be forwarded to charging basket 32 position to be entered corresponding to corresponding A, B, C, D, E, F six grades of rotating discs 3 by stepping rotating disk automatically.
It is upper that the magnet steel that rotating disc 3 turns over by 4, described material feeding pushing rod 31 pushes pan feeding ladder 4 automatically.
Utilize a detection method for this vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment, as shown in Figure 3, comprise the steps:
1) magnet steel that, equipment management personnel first need detect loads in the magnet steel discharging ladder 13 of channel-shaped;
2), equipment management personnel on the touch-screen of computer controller, input needs the magnet steel magnetic track amount detected to detect the program of numerical value and technological requirement;
3), press power-on operation key, equipment is started working, and controller is according to the process of input in advance, sends sequence of operations instruction as follows:
3-1), discharging cylinder push-rod 11 is driven to shift a slice magnet steel in be checked 1 onto moving station 12 point to be detected;
3-2), drive mobile manipulator 21 vacuum cup 22 to be picked up by magnet steel, deliver to the monitor station 2 for magnetic test coil;
3-3), detector is driven to carry out magnetic flux detection to magnet steel, and by the data feedback that records to controller and display on the touchscreen;
Intelligent identifying system 3-4), in controller, differentiates the magnetic flux numerical value detected and classifies;
Drive mobile manipulator 21 3-5), again, respectively the qualified magnet steel of detection is delivered in rotating disc 3, underproof magnet steel is picked out simultaneously, push underproof charging basket;
3-6), again drive rotating disc, push in charging basket 32 corresponding to A, B, C, D, E, F six grades to magnet steel by different flux value type stepping;
3-7), material feeding pushing rod 31 is driven to be pushed by magnet steel in pan feeding ladder 4, when the magnetic sheet quantity in pan feeding ladder 4 is accumulated to tankful, automatically send cue (flashing light and buzzer), announcement apparatus managerial personnel take the magnet steel in pan feeding ladder 4 away.
Be understandable that, for a person skilled in the art, the technical solution of the utility model and utility model design be equal to and replace or change the protection domain that all should belong to the claim appended by the utility model.
Claims (2)
1. a vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment, it is characterized in that: by be checked (1) being arranged in order, monitor station (2), rotating disc (3) and pan feeding ladder (4) composition, the one end of described to be checked (1) is provided with discharging cylinder push-rod (11), the other end is provided with moving station to be detected (12), this to be checked (1) is also provided with magnet steel discharging ladder (13), this magnet steel discharging ladder (13) is positioned between discharging cylinder push-rod (11) and moving station to be detected (12), described monitor station (2) is provided with mobile manipulator (21), and the below of the flowing end of described mobile manipulator (21) is provided with vacuum cup (22), described rotating disc (3) is provided with the charging basket (32) of material feeding pushing rod (31) and six steppings, this charging basket (32) and pan feeding ladder (4) corresponding placement.
2. vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment according to claim 1, is characterized in that: the two ends of the movable stand (23) of described mobile manipulator (21) lay respectively on the moving station to be detected (12) of to be checked (1) and the side of rotating disc (3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420838512.0U CN204331004U (en) | 2014-12-25 | 2014-12-25 | Vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420838512.0U CN204331004U (en) | 2014-12-25 | 2014-12-25 | Vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment |
Publications (1)
Publication Number | Publication Date |
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CN204331004U true CN204331004U (en) | 2015-05-13 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201420838512.0U Expired - Fee Related CN204331004U (en) | 2014-12-25 | 2014-12-25 | Vehicle steering electronics assist motor magnetic steel special magnetic flux automatic checkout equipment |
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CN (1) | CN204331004U (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105344610A (en) * | 2015-10-27 | 2016-02-24 | 昆山鸿志犀自动化机电设备有限公司 | Keycap quality inspection device |
CN106040610A (en) * | 2016-05-30 | 2016-10-26 | 德坤精密五金科技(苏州)有限公司 | Bending piece detection equipment |
CN109047042A (en) * | 2018-07-27 | 2018-12-21 | 宁波松科磁材有限公司 | A kind of magnet steel magnetizes, detects and sorts integration apparatus |
CN109625905A (en) * | 2018-12-27 | 2019-04-16 | 芜湖恒美电热器具有限公司 | PTC heating core potsherd automatic arranging device |
-
2014
- 2014-12-25 CN CN201420838512.0U patent/CN204331004U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105344610A (en) * | 2015-10-27 | 2016-02-24 | 昆山鸿志犀自动化机电设备有限公司 | Keycap quality inspection device |
CN106040610A (en) * | 2016-05-30 | 2016-10-26 | 德坤精密五金科技(苏州)有限公司 | Bending piece detection equipment |
CN106040610B (en) * | 2016-05-30 | 2018-07-03 | 德坤精密五金科技(苏州)有限公司 | Bending part detection device |
CN109047042A (en) * | 2018-07-27 | 2018-12-21 | 宁波松科磁材有限公司 | A kind of magnet steel magnetizes, detects and sorts integration apparatus |
CN109047042B (en) * | 2018-07-27 | 2020-08-14 | 宁波松科磁材有限公司 | Magnetic steel magnetizing, detecting and sorting integrated equipment |
CN109625905A (en) * | 2018-12-27 | 2019-04-16 | 芜湖恒美电热器具有限公司 | PTC heating core potsherd automatic arranging device |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150513 Termination date: 20171225 |
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CF01 | Termination of patent right due to non-payment of annual fee |