CN109016282A - A kind of efficient hydraulic vulcanization unit - Google Patents

A kind of efficient hydraulic vulcanization unit Download PDF

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Publication number
CN109016282A
CN109016282A CN201811093951.2A CN201811093951A CN109016282A CN 109016282 A CN109016282 A CN 109016282A CN 201811093951 A CN201811093951 A CN 201811093951A CN 109016282 A CN109016282 A CN 109016282A
Authority
CN
China
Prior art keywords
tyre
vulcanization
unit
tire
truss
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201811093951.2A
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Chinese (zh)
Inventor
姚宁
徐光菊
谢永鸿
钟路强
李晓彬
黄桂冰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Greatoo Intelligent Equipment Inc
Original Assignee
Greatoo Intelligent Equipment Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Greatoo Intelligent Equipment Inc filed Critical Greatoo Intelligent Equipment Inc
Priority to CN201811093951.2A priority Critical patent/CN109016282A/en
Publication of CN109016282A publication Critical patent/CN109016282A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0003Discharging moulded articles from the mould
    • B29C37/0007Discharging moulded articles from the mould using means operable from outside the mould for moving between mould parts, e.g. robots

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The present invention relates to a kind of efficient hydraulics to vulcanize unit, including a truss robot and row's vulcanization unit group;Truss robot includes several support posts, truss and two sets of robot devices, and the movable case of robot device is oriented to by the linear guide on truss and is moved horizontally by X-axis servo motor retarder driver gear rack gear;Manipulator crane passes through linear guide guiding thereon and is gone up and down by Y-axis servo motor retarder driver gear rack gear along movable case vertical direction;Manipulator pivoted arm is mounted on crane by R rotary shaft and drives tyre catching apparatus by R axis servo motor retarder;The vulcanizing chamber of vulcanization unit is driven by segmented mold operating mechanism, and central authority is controlled by hydraulic pressure unit system drive;The rear of vulcanization unit is provided with one or more tire conveyer belt, and vulcanization unit side is provided with tyre deposite device;The station of tyre catching apparatus reaches tire conveyer belt, vulcanizing chamber and tyre deposite device.Have the advantages that more vulcanizers share a truss robot handling tire, improve standby utilization rate, reduce failure rate, improve vulcanization precision and quality.

Description

A kind of efficient hydraulic vulcanization unit
Technical field
The present invention relates to tyre vulcanizer equipment technology field, especially a kind of efficient hydraulic vulcanizes unit.
Background technique
In tire production process, vulcanization is one of important procedure, and vulcanizer is also the key for influencing tire quality One of equipment.The vulcanizer of tire plant is double mold vulcanizer at this stage, and every vulcanizer has two stations to carry out vulcanized tyre.Example Such as, Chinese patent ZL2009200563203 discloses a kind of high-precision frame type hydraulic tyre vulcanizer, mounting mechanical arm of tyre setting In the left and right side frame of front end of rack;Pressing mechanism is mounted on crossbeam lower part, using overhead single cylinder adding pressure type;It vulcanizing chamber and opens Clamping is vertically moved up or down and the double linear guides for being set to side frame and middle frame are oriented to, and the lower hot plate of lower end is fixed on On the pedestal of rack;Central authority is using full hydraulic driving structure and is installed on the center of lower hot plate and its piston is led Set is fixed on the base;Segmented mold driving device is located at supporting plate top;Mechanical arm of tyre is unloaded to be mounted on the middle frame of rear end of rack;It is right The position of foetus should be unloaded and be laid with connection roller-way.Fetus on tyre deposite device is grabbed using the mounting mechanical arm of tyre of ontology and is put into sulphur by vulcanizer Vulcanized in the vulcanizing chamber of change machine.After vulcanization terminates, or unloading mechanical arm of tyre and will vulcanize indoor tire using ontology It draws off, so that vulcanizer carries out next vulcanisation cycle.Vulcanizer is tire plant main production equipments, and quantity is more, occupied area Greatly, tire workshop utilization rate is not high.Since vulcanizer is longer in curing cycle, during vulcanization, mounting mechanical arm of tyre unloads tire machinery Hand, which is in, waits idle state, and utilization rate of equipment and installations is low;Meanwhile mounting mechanical arm of tyre, unloading mechanical arm of tyre, structure is complicated, high failure rate, Precision is not easy to keep, and seriously affects the reliability and product quality of vulcanizer.
Summary of the invention
Regarding the issue above, the present invention provides a kind of simplified vulcanizing machine structure, saving land occupation, raising vulcanizer The efficient hydraulic of production efficiency and utilization rate of equipment and installations vulcanizes unit.
The present invention, including a truss robot and the row for being set to truss robot front by several vulcanization units The vulcanization unit group of composition;Truss robot includes several support posts, truss and two sets of robot devices, robot device Including movable case, crane, pivoted arm and tyre catching apparatus, movable case is by the linear guide guiding on truss and by X-axis servo motor Retarder driver gear rack gear moves horizontally;Crane is by linear guide guiding thereon and by Y-axis servo motor retarder Rack-and-pinion is driven to go up and down along movable case vertical direction;Pivoted arm is mounted on crane by R rotary shaft and by R axis servo motor Retarder drives tyre catching apparatus;Vulcanization unit includes rack, vulcanizing chamber, segmented mold operating mechanism, central authority and hydraulic pressure unit system System, vulcanizing chamber are driven by segmented mold operating mechanism, and central authority is controlled by hydraulic pressure unit system drive;The rear of vulcanization unit is set It is equipped with one or more tire conveyer belt, i.e., every tires conveyer belt serves two or two or more vulcanization units, each sulphur Change unit side and is provided with tyre deposite device;The station of tyre catching apparatus reaches tire conveyer belt, vulcanizing chamber and tyre deposite device.Tyre catching apparatus both can be with Green tyre is grabbed, tire can also be grabbed, realizes that tire base, tire transfer function.Pass through the machinery of control truss robot The tire base of tyre deposite device is put into the vulcanizing chamber of corresponding vulcanization unit and vulcanizes by the movement of hand, while can also be vulcanization The tire of end takes out out of vulcanizing chamber, is put into tire conveyer belt and transports, and realizes the function of tyre vulcanizer automatic loading and unloading tire.
The present invention, vulcanization unit are provided with vulcanizer safety device.
The present invention, tyre catching apparatus are provided with tyre catching apparatus safety device.
The present invention using the above scheme, compared with vulcanization machine, eliminate be mounted on vulcanizer mounting mechanical arm of tyre and Mechanical arm of tyre is unloaded, the characteristics of using common mechanism, that is, truss robot high-precision, high efficiency and highly flexible, meets tire Requirement of the vulcanizer for the different location, different pick-and-place height, different size of stored tire, reduces many and diverse adjustment Link substantially increases utilization rate of equipment and installations, is more conducively connected with 4.0 tire plant Intelligent logistics of industry.Meanwhile hydraulic pressure vulcanizing machine group The structure of vulcanization unit is greatly simplified, multiple vulcanization units can be closely installed at together, save occupied area, improve wheel The automation and operational efficiency of tire factory vulcanizer.
There are the present invention more vulcanizers to share a truss robot handling tire, improve standby utilization rate, reduce failure Rate improves the advantages of vulcanization precision and quality.
Following example is described with reference to the drawings that the present invention is further illustrated.
Detailed description of the invention
Fig. 1 is the schematic perspective view of one embodiment of the present of invention;
Fig. 2 be Fig. 1 embodiment it is another to schematic perspective view;
Fig. 3 is the schematic view of the front view of Fig. 1 embodiment;
Fig. 4 is the left view structural representation of Fig. 1 embodiment;
Fig. 5 is the overlooking structure diagram of Fig. 1 embodiment;
Fig. 6 is the schematic perspective view of the vulcanization unit of Fig. 1 embodiment;
Fig. 7 is the schematic perspective view of the truss robot of Fig. 1 embodiment;
Fig. 8 is the sectional perspective structural schematic diagram of the truss robot of Fig. 7;
Fig. 9 is the structural schematic diagram of one embodiment of the invention with rear inflation apparatus.
In figure, 1, vulcanization unit;2, truss robot;3, tire conveyer belt;4, tyre deposite device;5, X-axis servo motor slows down Device;6, Y-axis servo motor retarder;7, R axis servo motor retarder;8, rear inflation apparatus;1-1, rack;1-2, vulcanizing chamber; 1-3, segmented mold operating mechanism;1-4, vulcanizer safety device;1-5, central authority;1-6, hydraulic pressure unit system;2-1, support Column;2-2, truss;2-3, crane;2-4, movable case;2-5, linear guide;2-6, rack gear;2-7, pivoted arm;2-8, catching tire Device;2-9, tyre catching apparatus safety device.
Specific embodiment
Referring to figs. 1 to Fig. 8, the present embodiment is a kind of efficient hydraulic vulcanization unit, including a row is by several vulcanization units 1 The vulcanization unit group of composition and a truss robot 2, vulcanization unit group are set to the front of truss robot, these vulcanizations are single Member closely fits together and entirety vulcanizes unit production line;Common mechanism of the truss robot as each vulcanization unit, Truss robot includes several support post 2-1, truss 2-2 and two sets of robot devices, and robot device is responsible for vulcanizer Tire base supply and take out vulcanization unit vulcanization after tire;Robot device includes movable case 2-4, crane 2-3, pivoted arm 2- 7 and tyre catching apparatus 2-8 and tyre catching apparatus safety device 2-9, movable case is by the linear guide 2-5 guiding on truss and by X-axis servo Motor reducer 5 drives rack-and-pinion 2-6 to move horizontally;Crane is by linear guide guiding thereon and by Y-axis servo electricity Machine retarder 6 drives rack-and-pinion to go up and down along movable case vertical direction;Pivoted arm is mounted on by R rotary shaft on crane and by R Axis servo motor retarder 7 drives tyre catching apparatus;Vulcanization unit include rack 1-1, vulcanizing chamber 1-2, segmented mold operating mechanism 1-3, Vulcanizer safety device 1-4, central authority 1-5 and hydraulic pressure unit system 1-6 and thermal engineering pipeline etc., vulcanizing chamber is manipulated by segmented mold Mechanism driving, central authority are controlled by hydraulic pressure unit system drive, and each vulcanization unit is each provided with tire curing function;Often Rear between two vulcanization units is provided with a tires conveyer belt 3, i.e., it is single that every tires conveyer belt serves two vulcanizations Member, each vulcanization unit side are provided with tyre deposite device 4;The station of tyre catching apparatus reaches tire conveyer belt, vulcanizing chamber and tyre deposite device.
Truss robot of the invention realizes truss robot in vulcanization unit by the control to each servo-system Between it is left and right and move up and down, and drive manipulator pivoted arm, tyre catching apparatus rotation, realize that truss robot takes tire location Be precisely controlled, and guarantee its repeatable accuracy, allow tyre catching apparatus to put green tyre into vulcanizer vulcanization, or will vulcanization Rear tyre takes out, and is put on tyre conveying line, is transported to next process.It is full in order to improve the operational efficiency of truss robot Two sets of robot devices can be set on truss in the requirement of sufficient vulcanization unit beat, the dress movement of the foetus for being each responsible for vulcanization unit make and Unload movement of the foetus work.When the tyre vulcanization of the vulcanization unit terminates, a manipulator of truss robot takes out tire, is put into tire It is transported on conveyer belt.The green tyre on tyre deposite device is picked up and is put into vulcanization unit by another manipulator of truss robot simultaneously Interior, vulcanization unit starts to carry out next vulcanisation cycle.
Tyre deposite device 4 of the invention is generally mounted in the rear side of each vulcanization unit, it is therefore an objective to store as tire base Position, storage tire base are ready to that vulcanization unit is supplied to be vulcanized.Tyre deposite device 4 form structure multiplicity, as long as having tire base to deposit Storage space function.
The present invention, the rear of vulcanization unit is provided with one or more tire conveyer belt 3, for transferring truss robot 2 The tire drawn off is to next process.Tire conveyer belt 3 form structure multiplicity can be Electric roller, electric transportation band, without dynamic Power roller-way etc., as long as having tire transportation function.
The present invention, the course of work are as follows:
Truss robot 2 picks up the tire base on tyre deposite device 4, is then transferred to corresponding vulcanisation station, tyre catching apparatus 2-8 decline will Tire base is put into vulcanizing chamber 1-2, and the central authority 1-5 of the vulcanisation station starts to carry out shaping the tire base.Sizing terminates, catching tire Device 2-8, which rises and produces, to be come, vulcanisation station molding, starts to be vulcanized according to the control of sulfuration process regulated procedure.
When the vulcanization of some vulcanisation station terminates, control system unloads tire instruction to the sending of truss robot 2, is responsible for unloading tire Truss robot 2 is moved to the vulcanisation station, is transferred to vulcanizing chamber 1-2, and general who has surrendered's tire is picked up under tyre catching apparatus 2-8, then rises, turns Vulcanizing chamber 1-2 out, then tire is put on tire conveyer belt 3.And then, it is responsible for the truss robot 2 of dress tire for tyre deposite device 4 Tire base is got hold of, and is risen and is transferred to vulcanizing chamber 1-2, and then general who has surrendered's tire base is put into vulcanizing chamber 1-2 under tyre catching apparatus 2-8, the vulcanization The central authority 1-5 of station starts to carry out shaping the tire base.Sizing terminates, and tyre catching apparatus 2-8, which rises and produces, to be come, vulcanisation station Molding starts to be vulcanized according to the control of sulfuration process regulated procedure.Tyre catching apparatus 2-8 is equipped with tyre catching apparatus safety device 2-9, For guaranteeing the safety of equipment and the person, when tyre catching apparatus safety device 2-9 is triggered, entire truss robot 2 stops immediately Everything can restore to work normally after safety alarm exclusion.
Vacant tyre deposite device issues tire base requirement command to tire base make-up system, and tire base make-up system is in time corresponding wheel Tire tire base is supplemented to the tyre deposite device, waits next recycling.So circulation implements above step incessantly, realizes tire Continuous vulcanization production.
Referring to Fig. 9, according to the different tyre production technology of tire plant, some vulcanizers need to configure rear inflation apparatus 8, to sulphur The tire that changing terminates is inflated cooling and shaping, so, the present invention can be extended to the vulcanization unit with rear inflation apparatus 8, i.e., Each vulcanisation station increases a rear inflation apparatus.Terminate in tyre vulcanization, the truss robot 2 for being responsible for unloading tire draws off tire And it is put on rear inflation apparatus 8 and inflates cooling and shaping.Inflation cooling and shaping is completed to tire, is responsible for unloading the truss robot 2 of tire Tire is drawn off again and is put on tire conveyer belt 3.
The present invention considers for equipment cost etc., can be simplified on the basis of the embodiment of Fig. 1 to Fig. 8, purlin Frame robot 2 reservations, one manipulator, for tire base to be assigned to each tyre deposite device of vulcanisation station from specific position.Often A vulcanisation station still retains a bulk mechanical hand, is responsible for the loading, unloading work of vulcanisation station tire.

Claims (3)

1. a kind of efficient hydraulic vulcanizes unit, it is characterised in that: including a truss robot (2) and be set to truss robot The vulcanization unit group that one row of front is made of several vulcanization units (1);
The truss robot includes several support posts (2-1), truss (2-2) and two sets of robot devices, the machinery Arm device includes movable case (2-4), crane (2-3), pivoted arm (2-7) and tyre catching apparatus (2-8), and the movable case passes through on truss Linear guide (2-5) guiding and by X-axis servo motor retarder (5) driving rack-and-pinion (2-6) move horizontally;The lifting Frame by linear guide guiding thereon and drives rack-and-pinion along movable case vertical direction by Y-axis servo motor retarder (6) Lifting;The pivoted arm is mounted on crane by R rotary shaft and drives tyre catching apparatus by R axis servo motor retarder (7);
The vulcanization unit include rack (1-1), vulcanizing chamber (1-2), segmented mold operating mechanism (1-3), central authority (1-5) and Hydraulic pressure unit system (1-6), vulcanizing chamber is driven by segmented mold operating mechanism, and central authority is controlled by hydraulic pressure unit system drive;
The rear of vulcanization unit is provided with one or more tire conveyer belt (3), and each vulcanization unit side is provided with tyre deposite device (4);The station of the tyre catching apparatus reaches tire conveyer belt, vulcanizing chamber and tyre deposite device.
2. efficient hydraulic vulcanizes unit according to claim 1, it is characterised in that: the vulcanization unit is provided with vulcanizer peace Full device (1-4).
3. efficient hydraulic according to claim 1 or claim 2 vulcanizes unit, it is characterised in that: the tyre catching apparatus is provided with tyre catching apparatus Safety device (2-9).
CN201811093951.2A 2018-09-19 2018-09-19 A kind of efficient hydraulic vulcanization unit Withdrawn CN109016282A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811093951.2A CN109016282A (en) 2018-09-19 2018-09-19 A kind of efficient hydraulic vulcanization unit

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Application Number Priority Date Filing Date Title
CN201811093951.2A CN109016282A (en) 2018-09-19 2018-09-19 A kind of efficient hydraulic vulcanization unit

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109367089A (en) * 2018-12-26 2019-02-22 巨轮智能装备股份有限公司 A kind of full-automatic four moulds hydraulic pressure vulcanizing machine
CN110053284A (en) * 2019-03-12 2019-07-26 杭州朝阳橡胶有限公司 A kind of integrated vulcanization machine set system of multistation
CN110315788A (en) * 2019-08-12 2019-10-11 巨轮智能装备股份有限公司 A kind of semi-steel radial tire intelligence vulcanizer
CN110315789A (en) * 2019-08-12 2019-10-11 巨轮智能装备股份有限公司 A kind of semi-steel radial tire curing line
CN112297482A (en) * 2020-09-14 2021-02-02 杭州朝阳橡胶有限公司 All-steel liquefaction vulcanizing machine with rear-in and rear-out tire blanks
CN113580434A (en) * 2020-04-30 2021-11-02 华澳轮胎设备科技(苏州)股份有限公司 Group control vulcanizing machine set
CN113858501A (en) * 2020-06-30 2021-12-31 玉环市鑫庄电子股份有限公司 Use automatic auxiliary device in condenser plug production line

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205011019U (en) * 2015-08-21 2016-02-03 深圳罗伯泰克科技有限公司 Stacking equipment is carried fast to truss -like
CN107639865A (en) * 2017-09-22 2018-01-30 江苏金猫机器人科技有限公司 A kind of tire autovulcanization line and its vulcanization process
CN208730123U (en) * 2018-09-19 2019-04-12 巨轮智能装备股份有限公司 A kind of efficient hydraulic vulcanization unit

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205011019U (en) * 2015-08-21 2016-02-03 深圳罗伯泰克科技有限公司 Stacking equipment is carried fast to truss -like
CN107639865A (en) * 2017-09-22 2018-01-30 江苏金猫机器人科技有限公司 A kind of tire autovulcanization line and its vulcanization process
CN208730123U (en) * 2018-09-19 2019-04-12 巨轮智能装备股份有限公司 A kind of efficient hydraulic vulcanization unit

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109367089A (en) * 2018-12-26 2019-02-22 巨轮智能装备股份有限公司 A kind of full-automatic four moulds hydraulic pressure vulcanizing machine
CN110053284A (en) * 2019-03-12 2019-07-26 杭州朝阳橡胶有限公司 A kind of integrated vulcanization machine set system of multistation
CN110315788A (en) * 2019-08-12 2019-10-11 巨轮智能装备股份有限公司 A kind of semi-steel radial tire intelligence vulcanizer
CN110315789A (en) * 2019-08-12 2019-10-11 巨轮智能装备股份有限公司 A kind of semi-steel radial tire curing line
CN113580434A (en) * 2020-04-30 2021-11-02 华澳轮胎设备科技(苏州)股份有限公司 Group control vulcanizing machine set
CN113858501A (en) * 2020-06-30 2021-12-31 玉环市鑫庄电子股份有限公司 Use automatic auxiliary device in condenser plug production line
CN112297482A (en) * 2020-09-14 2021-02-02 杭州朝阳橡胶有限公司 All-steel liquefaction vulcanizing machine with rear-in and rear-out tire blanks

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